1280997 五、發明說明α) 【發明所屬之技術領域】 本發明係涉及預鑄式建材之加工製造技術，旨在提 供一種利用回收磚、瓦為主要材料之預鑄式磁盤，以及 用以製造此預鑄式磁盤之製造流程。1280997 V. INSTRUCTION STATEMENT α) [Technical Field of the Invention] The present invention relates to a processing technology for a slab-type building material, and aims to provide a cymbal disk using recycled bricks and tiles as a main material, and to manufacture the same The manufacturing process of the 磁盘-type disk.
1J 拼之 片格 碎風 磚克 £賽 用馬 利有 會具 常成 ’形 中面 當地 作或 施面 潢牆 裝的 或物 築築 術般在 技一式 前在方 先的 L 占 建瓷但 在的不 係碎式 多敲方 作一工 施逐施 之將之 έκ 匕 圖方如 克工， 賽手層 馬以表 類在之 此，體 ，後構 果之結 效成築 現完建 表體在 彩構貼 色結拼 或之片 形物碎 圖築 工整 握完 掌新 效全 有以 法係 無片 而碎 ，磚 間竟 時的 工用 完利 之所 體上 構加 結， 築期 建日 於工 限完 受及 須以 必時 會 常 中 程 。過 高的 偏除 本拆 成、 的修 材整 建、 使造 得的 獲物 碎築 敲建 以， 加者 磚再 瓷 的 築的 建物 的築 似建 類成 ，構 物以 棄用 廢為 築即 _ 、一月 等之 塊除 泥拆 水未 、尚 瓦構 、結 磚築 口 -g-一C 士 _ 多在 許物 生棄 產廢 須、一 必瓦費 而、花 要磚外 需的另 之碎要 建破須 改為必 、因而 修也反 整，， 物物物 築棄棄 建廢廢 於築築 ΓΓΤ^一一》 》 1¾ ^ ^ 卻為為 但成視 ，其被 體使般 構壞一 結破塊 要以泥 主加水 築筆 建一 為費 視花 被此 似因 類要 將而 法反 無更 但， 不用 中利 之再 形收 無回 ， 以 理加 處源 行資 進的 錢物 金棄 ^廢 保 環 之 用 利 收 回 再 要 源 資 符 不 在 實 出 支 用。 費求 的訴 外濟 額經1J The piece of the piece is broken and the bricks are used. The horses will have the regularity of the shape of the local or the surface of the wall, or the building of the building. However, in the case of non-breaking and multi-knocking, the work will be carried out by έ 匕 匕 如 如 如 如 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The construction of the watch body in the color structure of the color paste or the piece of the shape of the broken figure of the construction of the whole hand of the palm of the new effect all have the law system without pieces and broken, the bricks between the time of the work and the use of the body structure, The construction of the construction period will be completed at the end of the work limit. Excessively, the construction of the building is broken up, and the construction of the building is broken, and the building of the brick and porcelain is built. That is, _, January, etc., the mud removal and water removal, the Shangwa structure, the brick building and the mouth-g--C _ more in the Xuwusheng abandoned production and waste, a must-have, and the flowers need bricks and other needs The broken pieces must be changed to be necessary, and thus the repairs are also reversed, and the objects and objects are abandoned and abandoned, and the waste is built in the construction of the building." 13⁄4 ^ ^ but it is for the sake of it, it is made by the body. A broken piece should be built with mud and water to build a pen for the cost of the flower. This kind of reason is like the class and the law is not more, but there is no need to regain the shape of the right, and the money to invest in the source. The use of the gold to abandon the waste of the ring and the recovery of the source of the source is not used. Claim for the foreign economy
1280997 五、發明說明（2) 【發明内容】 有鑑於此，本發明「一種預鑄式磁盤及其製造流程 」，即在提供一種利用回收磚、瓦為主要材料之預鑄式 磁盤，以及用以製造此預鑄式磁盤之製造流程，此預鑄 式磁盤係以既定比例的磚、瓦、水泥碎塊、水泥及砂做 為結構層之主要原料，再將結構原料以及補強材料填充 在預先準備的模具中，經過壓實抹平以及養生硬化之程 序之後即可進行脫模，最後再將由瓦甕或磁磚碎片所構 成之舖面層原料黏貼在結構層上，使結構層之表面形成 0艮有瓷磚光澤之舖面層，俾獲致一種利用回收磚、瓦為 主要材料所製造而成的預鑄式建材，藉以達到資源永續 再利用之目的。 【實施方式】 為能使 貴審查委員清楚本發明之結構組成，以及 整體運作方式，茲配合圖式說明如下： 本發明「一種預鑄式磁盤及其製造流程」，其所謂 預鑄式磁盤之基本結構組成如第一圖所示，主要係具有 一既定型體的結構層1 1 ，以及在結構層1 1之表面設1280997 V. SUMMARY OF THE INVENTION (2) SUMMARY OF THE INVENTION In view of the above, the present invention "a cymbal disk and a manufacturing process thereof", that is, providing a cymbal disk using recycled bricks and tiles as a main material, and In order to manufacture the 磁盘-type disk, the 磁盘-type disk is made of a predetermined proportion of bricks, tiles, cement pieces, cement and sand as the main raw materials of the structural layer, and then the structural raw materials and reinforcing materials are filled in advance. In the prepared mold, after the process of compaction and smoothing and curing, the mold release can be carried out, and finally the surfacing material composed of corrugated or tile fragments is adhered to the structural layer to form the surface of the structural layer. The tiled floor layer is used to create a sturdy building material made of recycled bricks and tiles as the main material, so as to achieve the purpose of sustainable reuse of resources. [Embodiment] In order to enable the reviewing committee member to understand the structural composition of the present invention and the overall operation mode, the following description is made with reference to the following drawings: The present invention "a disk type disk and a manufacturing process thereof", which is called a disk type The basic structural composition is as shown in the first figure, mainly consisting of a structural layer 1 1 having a predetermined shape, and a surface layer of the structural layer 1 1
一具瓷磚光澤之舖面層1 2 ，此舖面層1 2係由具有 磚碎片拼貼之圖樣、色彩表現效果；據以，整體預鑄 式磁盤1 0即可直接做為用以構成建築物結構體之建材 使用，而得以有效掌控建築結構體之施作工時以及完成A tiled paving layer 1 2 , the paving layer 12 is composed of a pattern of brick fragments and a color expression effect; accordingly, the overall cymbal disk 10 can be directly used as a building structure The use of building materials, and the effective control of the construction time and completion of the building structure
1280997 五、發明說明（3) 曰期。 至於，整體預鑄式磁盤之製造流程如第二圖所示， -係包括有下列步驟： a ·模具準備，以金屬或非金屬材質，依產品的尺 寸組裝成合適的生產模具，並於模具上塗佈有離模劑。 b ·結構層原料準備，係以既定比例的磚、瓦、水 泥碎塊、水泥及砂做為結構層之主要原料。 c ·填充結構層原料，將攪拌均勻的結構層原料填 充於組合完成的模具中。 d ·結構層壓實抹平，以鏝刀或是類似功能的工具 馨（治具）將結構層原料壓實抹平。 e ·結構層養生硬化，將壓實抹平之構層原料連同 模具靜置一段時間，讓結構層得以硬化定型。 f ·結構層脫模。 g ·黏貼舖面層原料，將篩選合格的瓦甕或瓷磚碎 片，以黏著劑黏貼於結構層上，以在結構層之表面形成 具有瓷磚光澤之舖面層，俾完成整體預鑄式磁盤之加工 流程。 值得一提的是，前述結構層之原料準備，在具體實 施時，係將粉碎後的回收磚、瓦、水泥塊（4 0 % )與 #泥（1 5 % )及砂（3 0 % )在適當的容器内先行攪拌 均勻後，再將回收的抗酸鹼玻璃纖維裁切成每段長度約 3〜4公分（1 5 % )後與前述的原料再行攪拌或以點 焊鋼絲網做補強，之後加水繼續攪拌至均勻為止；至於1280997 V. Description of invention (3) Flood season. As for the manufacturing process of the overall 磁盘-type disk, as shown in the second figure, the following steps are included: a. The mold is prepared, and the metal or non-metal material is assembled into a suitable production mold according to the size of the product. The release agent is coated thereon. b · Structural layer raw material preparation, which is the main raw material of the structural layer with bricks, tiles, cement fragments, cement and sand in a predetermined proportion. c. Filling the structural layer raw material, and filling the uniformly mixed structural layer raw material into the combined mold. d · The structure is laminated and smoothed, and the structural layer material is compacted by a boring tool or a similar function. e · Structural layer health hardening, the compacted smoothing material and the mold are allowed to stand for a period of time, so that the structural layer can be hardened and shaped. f · Structural layer demoulding. g · Adhesive paving material, screening qualified corrugated or ceramic tile fragments, adhesively adhered to the structural layer to form a tiled paving layer on the surface of the structural layer, and complete the processing process of the overall 磁盘 disk . It is worth mentioning that the raw material preparation of the above structural layer is, in the specific implementation, the recycled brick, tile, cement block (40%) and #泥(15%) and sand (30%). After mixing in a suitable container, the recovered acid-resistant glass fiber is cut into a length of about 3 to 4 cm (15%) per section, and then the above-mentioned raw materials are stirred or spot-welded. Reinforce, then add water and continue to stir until even; as for
1280997 準備，在具體實施時，係挑選曲 或堯磚敲碎成直徑3〜5公分的 組成則係以的水泥（9 4 · 5 % ) 2 % +增粘樹脂0 · 5 % )成乳膏 造完成的預鑄式磁盤可進一步以 防滑處理，如此不但可讓整體預 ，而且仍可讓舖面層保有瓦甕或 提升整體預鑄式磁盤之功能以及 提供一種利用回收磚、瓦為主要 及用以製造此預鑄式磁盤之製造 具有馬賽克風格之預鑄式建材， 利用之目的，爰依法提呈新型專 實施說明及圖式所示，係本發明 此侷限本發明，是以，舉凡與本 徵等近似、雷同者，均應屬本發 利範圍之内。 五、發明說明（4) ，舖面層原 率合適之回 不規則形狀 拌（色粉3 狀。 尤其， 水刀或喷砂 鑄式磁盤達 瓷磚之原有 適用範圍。 如上所 材料之預鑄 流程，不但 更可以達到 利之申請； 較佳實施例 發明之構造 明之創設目 料之篩選及 收廢棄瓦甕 ;黏著劑的 % +海藻粉^ 整體加工製 做舖面層的 到止滑效果 效果，藉以 述，本發明 式磁盤，以 可藉以獲致 資源永續再 惟，以上之 者，並非以 、裝置、特 的及申請專 %1280997 Preparation, in the specific implementation, the selection of the curved or smashed bricks into a diameter of 3 to 5 cm of the composition of the cement (9 4 · 5 %) 2% + tackifying resin 0 · 5 %) into a cream The finished 預鑄-type disk can be further anti-slip treatment, which not only allows the overall pre-sale, but also allows the surfacing layer to retain corrugated or enhance the function of the overall 預鑄-type disk and provide a use of recycled bricks and tiles. In order to manufacture the 磁盘-type disk, the 建材-type building material with a mosaic style is used for the purpose of use, and the new special implementation description and the drawings are presented according to the law, and the present invention is limited to the present invention. The approximation and similarity of the levy shall be within the scope of this offer. V. Description of invention (4), the original layer of the paving layer is suitable for the irregular shape mixing (color powder 3). In particular, the water knife or sandblasted cast disk reaches the original scope of the tile. The invention can not only achieve the benefit application; the preferred embodiment of the invention is the construction of the target material screening and the disposal of waste corrugated; the % of the adhesive + seaweed powder ^ the overall processing to make the effect of the paving layer to the anti-slip effect, by means of The disk of the present invention can be used to obtain resources for sustainable re-existence, and the above are not exclusive, device, special and application-specific.
1280997 圖式簡單說明 【圖式簡單說明】 第一圖係為本發明之預鑄式磁盤結構立體圖。 第二圖係為本發明預鑄式磁盤之製造流程圖。 【元件代表符號說明】 10 預禱式磁盤 11 結構層 12 --舖面層1280997 Brief description of the drawing [Simplified description of the drawings] The first figure is a perspective view of the structure of the disk of the present invention. The second figure is a manufacturing flow chart of the 磁盘 type disk of the present invention. [Description of component symbols] 10 Pre-pray disk 11 Structure layer 12 - surfacing layer