TWI296566B - Clear-coated stainless steel sheet - Google Patents

Clear-coated stainless steel sheet Download PDF

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TWI296566B
TWI296566B TW094109606A TW94109606A TWI296566B TW I296566 B TWI296566 B TW I296566B TW 094109606 A TW094109606 A TW 094109606A TW 94109606 A TW94109606 A TW 94109606A TW I296566 B TWI296566 B TW I296566B
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Taiwan
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coating
steel sheet
stainless steel
resin
coated stainless
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TW094109606A
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Chinese (zh)
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TW200538278A (en
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Naoto Ono
Haruki Ariyoshi
Osamu Oda
Masayoshi Furukawa
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Nippon Steel & Sumikin Sst
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/10Homopolymers or copolymers of methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

1296566 九、發明說明: H 冬长J 】 發明領域 本發明係有關於使用於家用電氣設備、建築材料、及 5八車零件等應用中之透明塗覆的不銹鋼鋼片,該鋼片經過 非鉻酸鹽處理且在壓擠成形能力、耐候性、防雨性、、、主 劑耐受性、及抗化性方面表現優異。1296566 IX. INSTRUCTIONS: H 冬长J 】 Field of the Invention The present invention relates to a transparent coated stainless steel sheet for use in household electrical equipment, building materials, and applications such as five-car parts, which are non-chrome The acid salt treatment is excellent in extrusion molding ability, weather resistance, rain resistance, main agent resistance, and chemical resistance.

L mf 發明背景 10 就壓擠形成薄片產品如不銹鋼鋼片而言,過去的憤例 是,在塗覆一層潤滑油後進行成形動作並在該成形動作之 後以一溶劑或鹼性除油劑移除該潤滑油。然而,此等潤滑 油之使用使壓擠環境惡化。此外,由於做為除油劑之氣石户 物與有機溶劑會耗盡臭氧層,此等除油劑之使用被更為嚴 15 格地管制且在最後終於被禁用。至於潤滑油之使用,部八 由於與廢棄流體處理及工作環境相關的問題,已經街 壓擠成形而不需要施加油質之透明塗覆的不銹鋼鋼片產生 需求,以消除對除油的需要,進而在具有良好潤滑性之餘 裕下對地球環境盡責。關於使用於家用電氣設備等應用之 2〇透明塗覆的不鎮鋼鋼片,由於所謂的“新屋症候群,,與相關 問題,人們對不含甲醛與鉻酸鹽之透明塗覆的不銹鋼鋼片 已產生期許。此外,就建築材料而言,對於在耐候Μ 、α、防 雨性、及抗酸雨性方面表現優異之透明塗覆的不銹鋼鋼片 亦有所期待。 1296566L mf BACKGROUND OF THE INVENTION 10 In the case of extrusion forming a sheet product such as a stainless steel sheet, the past indignation was that a coating operation was carried out after applying a layer of lubricating oil and a solvent or alkaline degreaser was removed after the forming operation. In addition to the lubricant. However, the use of such lubricating oils deteriorates the crushing environment. In addition, since the gas stone households and organic solvents used as degreasers deplete the ozone layer, the use of these degreasers is more strictly regulated and finally banned at the end. As for the use of lubricating oil, Department 8 has a need to eliminate the need for oil removal by eliminating the need for oil-coated transparent coated stainless steel sheets due to problems associated with waste fluid handling and the working environment. In addition, the company is responsible for the global environment with a good lubricity. Regarding the use of 2" transparent coated non-steel steel sheets for applications such as household electrical equipment, due to the so-called "new housing syndrome, and related problems, there is a transparent coating of stainless steel sheets containing no formaldehyde and chromate. Expectations have also been made. In addition, in terms of building materials, there are also expectations for transparent coated stainless steel sheets that are excellent in weather resistance, alpha, rain resistance, and acid rain resistance.

目前使用之具有良好壓掩成形能力的透明塗覆之不錢 鋼鋼片包括日本專利申清案第一次公開號數第 2001-149860號所揭示者,其中該鋼片係透過以一鉻酸鹽溶 劑進行鉻酸鹽處理、並以一固化劑如密胺樹脂使一環氧變 5性聚酯樹脂、具有雙酚骨架之醚基及酯基尿烷樹脂、酯基 骨架、或羧基、或壓克力樹脂熱固化以在一最終塗層中散 佈一層聚烯烴蠟而成的。由於此等具有良好壓擠成形能力 之透明塗覆的不鎮鋼鋼片包含一雙紛類型骨架,它們所具 備的耐候性不良,進而限制其應用。再者,在室内應用中, 10 這些習知透明塗覆之不銹鋼鋼片會產生新屋症候群等問 題,因為做為固化劑之密胺樹脂包含曱醛,而甲醛在固化 過程中會被釋出且因而出現在塗層中,又因為六價鉻被混 合於鉻酸鹽處理中,雖然其用量十分稀少。 L ;务明内3 15 發明概要 因此,本發明之目的之一是要提供一種對環境友善之 透明塗覆的不銹鋼鋼片,其在塗覆清澈度、耐候性、防雨 性、耐刮性、清潔劑耐受性、及抗化性方面表現優異,以 及其製造方法。 經過對熱固型樹脂、蠟、化學轉化劑、及塗覆條件之 性質進行調查後,我們發現一種對環境友善之透明塗覆的 不銹鋼鋼片,以及其製造方法。 因此,本發明提供一種透明塗覆之不錄鋼鋼片,該鋼 片包括-不銹鋼鋼片、一形成於該鋼片上之底層、以及一 6 1296566 形成於該底層上之頂層,其中該底層係由一包含氨基石夕烧 及/或環氧魏之化學轉化塗層組成,該化學轉化塗層具有 2至50 mg/m2之塗覆重量’該頂層係由一包含熱固型樹脂之 ,月塗層組成,邊熱固型樹月旨包括一具有可交聯官能基之 5壓克力樹脂以做為主要組份以及一阻斷異氮酸醋化合物以 進行交聯並固化該壓克力樹脂,該壓克力樹脂具有30至90 度之玻璃轉化點以及3000至5〇〇〇〇之數量平均分子重量,且 該透明塗層具有丨至…微米之厚度。 根據本發明’可獲得一種對環境友善之透明塗覆的不 錄鋼鋼片,該鋼片不含甲駿與鉻酸鹽,且在塗覆清澈度、 耐候性、防雨性、耐刮性、清潔劑耐受性、及抗化性方面 表現優異。因此,本發明可提供適用於家用電氣設備並可 做為内部表面處理材料及外部表面處理材料等建築材料使 用之透明塗覆的不銹鋼鋼片。 在本發明之透明塗覆的不銹鋼鋼片中,該透明塗層在 每100個熱固型樹脂之固體成份的重量比份中可具有0.25 至5個聚烯烴蠟之固體成份的重量比份。 该聚烯烴蠟之粒子直徑可以在01至7微米之間。 C實方方式;J 20 較佳實施例 在本發明之實施中,該化學轉化劑包括一氨基矽烷及/ 或-環氧石夕貌,且透過一處理,其中一塗覆重量被控制在2 =50 mg/m2之間(以螢光χ光分析所測得之二氧化矽的重 量)、然後在一介於60至140度之不鏽鋼鋼片材料表面溫度 7 1296566 (MT)下烘烤及乾燥而形成。在塗覆 重量高於50 mg/m2時, 該化學轉化劑中之水溶性成分的量會增加,進而促成該塗 層之表面上產生氣泡。塗覆重量宜在2至l〇mg/m2之間。 化學轉化處理係透過使用一含有一氨基矽烷耦合劑及 5 /或一環氧矽烷耦合劑之化學轉化溶劑進行。該氨基矽烷耦 合劑之範例包括:The transparent coated steel sheet which has a good pressure-masking ability, which is currently used, includes the one disclosed in Japanese Laid-Open Patent Publication No. 2001-149860, wherein the steel sheet is permeated with a chromic acid. The salt solvent is subjected to chromate treatment, and a curing agent such as melamine resin is used to make an epoxy-based 5-ester polyester resin, an ether group having a bisphenol skeleton, an ester-based urethane resin, an ester group skeleton, or a carboxyl group, or The acrylic resin is thermally cured to spread a layer of polyolefin wax in a final coating. Since these transparent coated steel sheets having good press forming ability contain a double type of skeleton, they have poor weather resistance and thus limit their application. Furthermore, in indoor applications, these conventionally coated stainless steel sheets can cause problems such as new house syndrome, because the melamine resin as a curing agent contains furfural, and formaldehyde is released during the curing process. This occurs in the coating, and because hexavalent chromium is mixed in the chromate treatment, although it is very rare. L. OBJECT 3 15 SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an environmentally friendly, transparently coated stainless steel sheet that is clear, weather resistant, rain resistant, and scratch resistant. Excellent performance in terms of detergent resistance and chemical resistance, and its manufacturing method. After investigating the properties of thermoset resins, waxes, chemical converters, and coating conditions, we found an environmentally friendly, transparently coated stainless steel sheet and its method of manufacture. Accordingly, the present invention provides a transparent coated unrecorded steel sheet comprising a stainless steel sheet, a bottom layer formed on the steel sheet, and a top layer formed on the bottom layer, wherein the bottom layer is Consisting of a chemical conversion coating comprising an amino stone and/or an epoxy, the chemical conversion coating having a coating weight of 2 to 50 mg/m 2 'the top layer is composed of a thermosetting resin, month The coating composition, the edge thermosetting tree comprises a 5-acrylic resin having a crosslinkable functional group as a main component and a blocking isochlorinated compound for crosslinking and curing the acrylic The resin, the acrylic resin having a glass transition point of from 30 to 90 degrees and a number average molecular weight of from 3,000 to 5 Å, and the clear coating layer has a thickness of from 丨 to . According to the present invention, an environmentally friendly, non-recorded steel sheet is obtained which is free of sulphur and chromate and which is coated with clarity, weather resistance, rain resistance, scratch resistance. Excellent performance in terms of detergent resistance and chemical resistance. Accordingly, the present invention can provide a transparent coated stainless steel sheet suitable for use in household electrical equipment and as a building material such as an internal surface treatment material and an external surface treatment material. In the transparent coated stainless steel sheet of the present invention, the clear coat layer may have a weight ratio of 0.25 to 5 solid parts of the polyolefin wax in a weight ratio of the solid content per 100 thermosetting resins. The polyolefin wax may have a particle diameter of between 01 and 7 microns. C. In a preferred embodiment, in the practice of the present invention, the chemical conversion agent comprises an amino decane and/or an epoxidized stone, and through a treatment, wherein a coating weight is controlled at 2 Between 50 mg/m2 (weight of cerium oxide measured by fluorescent calorimetry), then baked and dried at a surface temperature of 7 1296566 (MT) between 60 and 140 degrees stainless steel sheet material And formed. At a coating weight of more than 50 mg/m2, the amount of the water-soluble component in the chemical conversion agent increases, which in turn contributes to the generation of bubbles on the surface of the coating. The coating weight is preferably between 2 and 10 mg/m2. The chemical conversion treatment is carried out by using a chemical conversion solvent containing an aminoguanidine coupling agent and a 5 / or an epoxy decane coupling agent. Examples of such amino decane coupling agents include:

N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane ^ N-2-(aminoethyl)-3-aminopropyltriethoxysilane、及 3-aminopropyltrimethoxysilane。 10該環氧矽烷耦合劑之範例包括: 2- (3,4-epoxycycl〇hexyl)ethyltrimethoxysilane、 3- glycidoxypropyltrimethoxysilane、及 3-glycidoxypr〇pyimethyldiethoxysilane。該化學轉化溶劑亦 可包含一聚乙烯蠟及一二氧化矽聚集物。 該化學轉化溶劑可以一適當的技術塗覆如喷塗法、滾 動塗佈法、淋幕流動塗佈法、或靜電塗佈法。 乾燥至少是為了蒸發水分,其通常係在6〇至14〇度之溫 度下進行。如有必要,可在此一化學轉化處理進行時執行 一已知的預處理如驗性除油或酸性或驗性餘刻。 鉻酸鹽轉化塗層包括六價鉻,雖然其數量相當微小。 這不僅有害,當一鉻酸鹽轉化塗層被形成時,不鏽鋼之表 面會產生一黃色的色調。相反地,本發明中之該化學轉化 塗層既透明且無色。此外,在此一化學轉化塗層上形成一 具有1至10微米之厚度的透明塗層且在一介於19〇至240度 8 丄“6566 之不鏽鋼鋼片材料表面溫度 高白色純度且具有建筚材料產=;:烤%,可獲得一具有 防雨性的透明淨”二 之良好耐候性及良好 解n/ 此一防雨性雖然尚未被完全理 之水、=下列原因而產生的。該化學轉化塗層中 4成分的追蹤量被定位於塗覆表面上。㈣,該塗 ^面具有—高硬度。結果,即使污染物如廢棄灰燼黏著 面上’其實質上不會渗人塗層内部。相反地,該污N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane ^ N-2-(aminoethyl)-3-aminopropyltriethoxysilane, and 3-aminopropyltrimethoxysilane. Examples of the epoxy decane coupling agent include: 2-(3,4-epoxycycl〇hexyl)ethyltrimethoxysilane, 3- glycidoxypropyltrimethoxysilane, and 3-glycidoxypr〇pyimethyldiethoxysilane. The chemical conversion solvent may also comprise a polyethylene wax and a cerium oxide aggregate. The chemical conversion solvent can be applied by a suitable technique such as a spray coating method, a roll coating method, a curtain flow coating method, or an electrostatic coating method. Drying is at least to evaporate moisture, which is usually carried out at a temperature of 6 to 14 degrees. If necessary, a known pretreatment such as an analytical degreasing or an acid or an in-progress may be performed while this chemical conversion treatment is being carried out. The chromate conversion coatings include hexavalent chromium, although the amount is quite small. This is not only harmful, but when a chromate conversion coating is formed, the surface of the stainless steel produces a yellow hue. In contrast, the chemical conversion coating in the present invention is both transparent and colorless. In addition, a clear coating having a thickness of 1 to 10 μm is formed on the chemical conversion coating layer and a stainless steel sheet material having a surface temperature of 19 to 240 degrees 8 丄 6656 has a high white purity and has a build-up. Material production =;: roasting %, can obtain a transparent net with rain resistance. 2 Good weatherability and good solution n / This rain-proof property has not been completely treated with water, = the following reasons. The trace amount of the 4 components in the chemical conversion coating was positioned on the coated surface. (4) The coated surface has a high hardness. As a result, even if a contaminant such as a waste ash adheres to the surface, it does not substantially penetrate the inside of the coating. Conversely, the stain

染物與定⑽塗覆表面上之财雜成分—起被沖走,進 而造成一良好的防雨性。 10 树财之該透明塗層包括-具有-壓克力樹脂之熱 固型樹脂,該壓克力樹脂具有一或多個選自下列群組之可 交聯官能基以做為主要組份:羥基、羧基、及矽烷基。該 壓克力樹脂可以一習知的塗覆樹脂備製方法獲得。 可使用之壓克力樹脂的範例包括脂族或循環丙烯酸酯 15如丙浠酸甲酯、丙烯酸乙酯、丙烯酸異氰酸酯、n-丙浠酸 丁酯、2-乙基己基丙烯酸鹽、甲基丙烯酸甲酯、甲基丙烯 酸乙酯、甲基丙烯酸異氰酸酯、η-丁基丙烯酸丁酯、η_己基 甲基丙烯酸、環己丙烯酸、環己甲基丙烯酸、及月桂曱基 丙烯酸。這些樹脂可透過使一或多個非功能性單體反應來 20 獲得,其中該非功能性單體係選自下列乙烯醚群組:甲基 乙稀乙基乙烯_、}丙基乙烯_、及心丁基乙浠醚;苯 乙稀單體如苯乙稀及oc-甲基苯乙烯;以及丙稀酸胺單體如 具有一或多個含有^一可交聯官能基如經基、叛基、或碎烧 基之可聚合單體的丙烯醯胺、η-甲基丙烯醯胺、及二丙酮 9 1296566 丙稀酿胺。 具有羥基之可聚合單體為每分子中具有一或多個羥基 及一或多個可聚合不飽和雙鏈之化合物’其範例包括經基 烷基酯,如2-羥基乙基丙烯酸酯、2-羥基乙基甲基丙烯酸 5 酯、經基丙基丙烯酸酯、及經基丙基甲基丙烯酸酯,以及 具有内酯變性羥基之可聚合乙浠基單體,如Praccel FM1至 FM5及Praccel FA-1 至FA,5(Daicel Chemical Industries, Ltd·The dye and the (10) coated surface of the miscellaneous ingredients - are washed away, resulting in a good rain resistance. The clear coating of the tree consists of a thermosetting resin having a acryl resin having one or more crosslinkable functional groups selected from the group consisting of: Hydroxyl, carboxyl, and decyl. The acrylic resin can be obtained by a conventional coating resin preparation method. Examples of acrylic resins that may be used include aliphatic or cyclic acrylates such as methyl propionate, ethyl acrylate, isocyanate acrylate, n-propionate, 2-ethylhexyl acrylate, methacrylic acid. Methyl ester, ethyl methacrylate, isocyanate methacrylate, butyl butyl butyl acrylate, η-hexyl methacrylic acid, cyclohexacrylic acid, cyclohexyl methacrylic acid, and lauryl methacrylic acid. These resins are obtainable by reacting one or more non-functional monomers selected from the group consisting of the following vinyl ether groups: methyl ethylene ethyl vinyl _, } propyl ethylene _, and Heart butyl ethoxylate; styrene monomer such as styrene and oc-methyl styrene; and acrylamide monomer such as having one or more crosslinkable functional groups such as Base, or calcined polymerizable monomer of acrylamide, η-methyl acrylamide, and diacetone 9 1296566 acrylamide. The polymerizable monomer having a hydroxyl group is a compound having one or more hydroxyl groups and one or more polymerizable unsaturated double chains per molecule, and examples thereof include a transalkylalkyl ester such as 2-hydroxyethyl acrylate, 2 - Hydroxyethyl methacrylate 5 ester, propyl acrylate, and propyl methacrylate, and polymerizable ethylenic monomers with lactone-modified hydroxyl groups, such as Praccel FM1 to FM5 and Praccel FA -1 to FA, 5 (Daicel Chemical Industries, Ltd.

公司所販售者)。 具有羧基之可聚合單體為每分子中具有一或多個羧基 10 及一或多個可聚合不飽和雙鏈之化合物,其範例包括丙烯 酸、曱基丙烯酸、衣康酸、順丁烯二酸、及反丁稀二酸。 具有矽烷基之可聚合單體為每分子中具有一或多個矽 烧基及一或多個可聚合不飽和雙鏈之化合物,其範例包括 乙烯基三曱氧基矽烷、乙烯基三乙氧基矽烷、及甲基丙烯 15 酸氧基丙基兰乙氧基矽烷。 承上述,該壓克力樹脂具有一可交聯官能基如羥基、 羧基、或矽烷基。該壓克力樹脂每分子可具有兩個或多個 可交聯官能基。此外,此一樹脂之玻璃轉化點宜在3〇至9〇 度之間,最好在50至90度之間。在該樹脂之玻璃轉化點低 20於30度的情形下,當一具有該樹脂塗層之鋼片表面上的溫 度由於該鋼片在連續壓擠時之摩擦與塑膠加工所產生的高 溫而上升到80至1〇〇度時,該塗層將軟化且該塗層之樹脂將 黏附至鑄模。另-方面,在該玻璃轉化點高於9〇度的情形 下,該樹脂在塗覆時所具有的加工性不佳,進而產生針孔 10 1296566 开7成及均化不良專問題。該壓克力樹脂之數量平均分子重 i且在3000至50000之間,最好在4〇〇〇至1〇〇⑻之間。由於 忒壓克力樹脂之數量平均分子重量與該樹脂之玻璃轉化點 耦合,透過將該分子重量設定在上述範圍内,該玻璃轉化 點可落在上述較佳範圍内。 做為以壓克力樹脂為基礎之該熱固型樹脂成分的另一 組份之交聯劑為一阻斷異氰酸酯化合物。The company is sold by). The polymerizable monomer having a carboxyl group is a compound having one or more carboxyl groups 10 and one or more polymerizable unsaturated double chains per molecule, and examples thereof include acrylic acid, mercaptoacrylic acid, itaconic acid, maleic acid. And anti-succinic acid. The polymerizable monomer having a mercaptoalkyl group is a compound having one or more mercapto groups and one or more polymerizable unsaturated double chains per molecule, and examples thereof include vinyl trimethoxy decane and vinyl triethoxy group. Base decane, and methacryl 15 acid propyl propyl ethoxy decane. In view of the above, the acrylic resin has a crosslinkable functional group such as a hydroxyl group, a carboxyl group, or a decyl group. The acrylic resin may have two or more crosslinkable functional groups per molecule. Further, the glass transition point of the resin is preferably between 3 Torr and 9 Torr, preferably between 50 and 90 deg. In the case where the glass transition point of the resin is 20 to 30 degrees lower, the temperature on the surface of a steel sheet having the resin coating rises due to the friction of the steel sheet during continuous compression and the high temperature generated by plastic processing. At 80 to 1 turn, the coating will soften and the resin of the coating will adhere to the mold. On the other hand, in the case where the glass transition point is higher than 9 Torr, the resin has poor workability at the time of coating, which in turn causes pinhole 10 1296566 to open 70% and a problem of poor homogenization. The acrylic resin has a number average molecular weight i and is between 3,000 and 50,000, preferably between 4 Torr and 1 Torr (8). Since the number average molecular weight of the ruthenium resin is coupled to the glass transition point of the resin, by setting the molecular weight within the above range, the glass transition point can fall within the above preferred range. The crosslinking agent which is another component of the thermosetting resin component based on the acrylic resin is a blocking isocyanate compound.

该阻斷異氰酸酯化合物為一每分子具有二或多個異氰 酉欠酯基之化合物,其範例包括下列任何以一阻斷劑如紛化 10合物、酮肟化合物、活化亞曱基化合物、ε-己内醯胺化合 物、三唑化合物、或比唑化合物阻斷之聚異氰酸酯:芳香 知二異氰酸酯,如甲苯二異氰酸酯、二苯基曱烧二異氰酸 S曰、曱本一異氰酸酷、及萘二異氰酸醋;脂族二異氰酸醋, 如六亞曱基二異氰酸酯、及聚二酸二異氰酸酯;脂環族二 15 異氰酸酯,如異佛爾酮二異氰酸酯、及環己烷二異氰酸酯; 以及上述異氰酸酯之縮二脲類型添加產品或異氰酸酯環類 型添加產品。有機錫催化劑如二丁基錫二月桂酸鹽可做為 該阻斷劑之解離加速器。市面上可購得之產品的範例包括 Sumika Bayer Urethane Co., Ltd.公司之產品如 Desmodur 20 BL1100、BL1265MPA/X、VPLS2253、BL3475BS/SN、 BL3272MPA、BL3370MPA、BL4265SN、Desmosam 2170 及Sumidur 3175 ; Asahi Chemical Industry Co·,Ltd·公司之 產品如 Duranate 17B-60PX、TPA-B80X、MF-B60X 及 MF-K60X ; Dainippon Ink and Chemicals,Inc·公司之產品如 11 1296566The blocked isocyanate compound is a compound having two or more isocyanato- oligoester groups per molecule, and examples thereof include any of the following: a blocking agent such as a sulfonated compound, a ketoxime compound, an activated fluorenylene compound, Polyisocyanate blocked by ε-caprolactam compound, triazole compound or azole compound: aromatic diisocyanate, such as toluene diisocyanate, diphenyl sulfonium diisocyanate S 曰, 曱 一 monoisocyanate Cool, and naphthalene diisocyanate; aliphatic diisocyanate, such as hexamethylene diisocyanate, and polyisocyanate diisocyanate; alicyclic di 15 isocyanate, such as isophorone diisocyanate, and ring Hexane diisocyanate; and a biuret type addition product or an isocyanate ring type addition product of the above isocyanate. An organotin catalyst such as dibutyltin dilaurate can be used as a dissociation accelerator for the blocker. Examples of commercially available products include products of Sumika Bayer Urethane Co., Ltd. such as Desmodur 20 BL1100, BL1265MPA/X, VPLS2253, BL3475BS/SN, BL3272MPA, BL3370MPA, BL4265SN, Desmosam 2170 and Sumidur 3175; Asahi Chemical Products of Industry Co·, Ltd. such as Duranate 17B-60PX, TPA-B80X, MF-B60X and MF-K60X; Dainippon Ink and Chemicals, Inc. products such as 11 1296566

Burnock DB-980K、D-550、B3-867及B7-887-60;以及Nippon Polyurethane Industry Co·,Ltd·公司之產品如 Coronate 2515、2507及2513,且可使用任一上述產品或一由二個或 多種選自上述產品組成的混合物。 5 該樹脂與該交聯劑在以該壓克力樹脂為基礎之該熱固Burnock DB-980K, D-550, B3-867 and B7-887-60; and Nippon Polyurethane Industry Co., Ltd. products such as Coronate 2515, 2507 and 2513, and any of the above products or one by two One or more mixtures selected from the group consisting of the above products. 5 the resin and the crosslinking agent are based on the thermosetting resin based on the acrylic resin

型樹脂合成物中的相對比例可以在一廣大的範圍内根據期 望目的加以改變。詳言之,宜將異氰酸酯基之量設定成在 該壓克力樹脂中之OH基及COOH基總數的每一分子佔〇.3 至2.0個分子。一樹脂主劑之一分子中的末端官能基及旁鏈 10 可選自羥基、羧基、及矽烷基。 該透明塗層亦可包括一固化催化劑以加速固化。該固 化催化劑之範例包括二丁基錫二月桂酸鹽及4-n-丁基1,3_ 雙醋酸二錫環氧一烷。如有必要的話,此等催化劑可混合 使用。用以形成該透明塗層之塗覆備製亦可包括添加物如 15均化劑、泡沫抑制劑、抗氧化劑、紫外線吸收劑、 delusterant、及石夕烧_合劑。此外,可在該塗覆備製中額外 散佈一顏料或染料以製成一彩色之透明塗層。如有必要的 話,其他樹脂如環氧樹脂、矽樹脂、螢光樹脂、或聚酯樹 脂亦可包含其中。 在本發明中,上述熱固型樹脂合成物在每1〇〇個上述熱 固型樹脂合成物之固體成份的重量比份中宜包括〇 25至5 〇 個聚烯烴蠟之固體成份的重量比份。聚烯烴蠟之範例包括 碳氫蠟如石蠟、微晶蠟、聚乙烯蠟、及含氟聚乙烯蠟。由 於在對本發明之該透明塗覆的不繡鋼鋼片加工時,該透明 12 1296566 士塗層之溫度會由於加瑞作與摩擦所產生之高溫而上升, /壤之炫點且在7〇至16〇度之間。在該炼點低於%度之情形 鼠曰在4透明塗覆之不繡鋼鋼片被加工時軟化並炼 化,致使該蠟無法展現固體潤滑添加劑之良好性質。另一 5方面,在该熔點高於160度之情形下,硬粒子會出現在表面 上,進而降低摩擦特性,並使該透明塗覆之不繡鋼鋼片無 法達成南可加工性。The relative proportions in the resin composition can be varied within a wide range depending on the intended purpose. In particular, the amount of the isocyanate group is preferably set to be from 33 to 2.0 molecules per molecule of the total number of OH groups and COOH groups in the acrylic resin. The terminal functional group and the side chain 10 in one molecule of a resin main agent may be selected from a hydroxyl group, a carboxyl group, and a decyl group. The clear coat may also include a curing catalyst to accelerate curing. Examples of the curing catalyst include dibutyltin dilaurate and 4-n-butyl 1,3-diacetate ditin epoxide. These catalysts can be used in combination if necessary. The coating preparation for forming the clear coat layer may also include additives such as a 15 leveling agent, a foam inhibitor, an antioxidant, a UV absorber, a delusterant, and a sinter. In addition, a pigment or dye may be additionally dispersed in the coating preparation to form a colored clear coating. Other resins such as epoxy resins, enamel resins, fluorescent resins, or polyester resins may also be included if necessary. In the present invention, the thermosetting resin composition preferably comprises a weight ratio of 〇25 to 5 聚烯烃 of the solid content of the polyolefin wax per part by weight of the solid content of the above-mentioned thermosetting resin composition. Share. Examples of polyolefin waxes include hydrocarbon waxes such as paraffin wax, microcrystalline wax, polyethylene wax, and fluorine-containing polyethylene wax. Due to the processing of the transparent coated stainless steel sheet of the present invention, the temperature of the transparent 12 1296566 coating will rise due to the high temperature generated by the Garry and the friction, and the soil is bright and at 7 〇. Between 16 degrees. In the case where the refining point is less than %, the sputum softens and refines when the 4 transparently coated stainless steel sheets are processed, so that the wax does not exhibit the good properties of the solid lubricating additive. On the other hand, in the case where the melting point is higher than 160 degrees, hard particles are present on the surface, thereby lowering the friction characteristics, and the transparent coated stainless steel sheet cannot achieve south workability.

該聚烯烴躐之酸值宜在〇至30之間。在該酸值高於30 之情形下’該蠟與該樹脂具有良好的兼容性且不會均勻上 10升至該塗層之表面,進而使該透明塗覆之不繡鋼鋼片無法 達成充分的可加工性。 這些蠟粒子之粒子直徑宜在⑴丨至?"微米之間。直徑大 於7.0微米之蠟粒子宜避免,因為固體化後之蠟的分布不會 均勻。另一方面,在該粒子直徑小於O.i微米之情形下,該 15透明塗覆之不繡鋼鋼片無法達成充分的可加工性。該聚烯 烴蠟之固體成份的量宜佔每100個該熱固型樹脂合成物之 樹脂固體的重量比份之〇·25至5.0個重量比份。在該聚烯烴 蠟之固體成份的量低於0.25個重量比份之情形下,該透明 塗覆之不繡鋼鋼片無法達成充分的可加工性。在該聚烯烴 20 蠟之固體成份的量高於5.0個重量比份之情形下,該塗層之 表面會不均勻,進而損及該透明塗覆之不繡鋼鋼片的外觀。 範例 本發明之範例與比較範例說明如下。在該等範例中 “比份”與“百分比”係就重量而言。 13 I296566 —設有溫度計之四頸燒瓶、一回流冷凝器、一攪拌器、 ’商液漏斗、及一氮氣入口被填充特定量之甲苯及丁基錯 峻鹽,如表一所示。然後溫度被提升至11〇度,且在吹入氮 氣楚攪拌該燒瓶之内容物時,一曱基丙烯酸曱酯、η-丁基 ^场酸甲酯、2-羥乙基曱丙烯酸酯、甲基丙烯酸酯及偶氮 〜異丁晴(ΑΙΒΝ)之混合物以滴液方式在3小時的時間内被 添加至該燒瓶。在添加完成後,偶氮二異丁晴被進一步添The acid value of the polyolefin is preferably between 30 and 30. In the case where the acid value is higher than 30, the wax has good compatibility with the resin and does not uniformly apply 10 liters to the surface of the coating, so that the transparent coated stainless steel sheet cannot be fully achieved. Machinability. The particle diameter of these wax particles should be at (1) 丨 to? " between micrometers. Wax particles larger than 7.0 microns in diameter should be avoided because the distribution of wax after solidification is not uniform. On the other hand, in the case where the particle diameter is less than 0.1 μm, the 15 transparently coated stainless steel sheet cannot achieve sufficient workability. The amount of the solid component of the polyolefin wax is preferably from 25 to 5.0 parts by weight per 100 parts by weight of the resin solids of the thermosetting resin composition. In the case where the amount of the solid component of the polyolefin wax is less than 0.25 by weight, the transparent coated stainless steel sheet cannot achieve sufficient workability. In the case where the amount of the solid component of the polyolefin 20 wax is more than 5.0 parts by weight, the surface of the coating layer may be uneven, thereby impairing the appearance of the transparent coated stainless steel sheet. EXAMPLES Examples and comparative examples of the present invention are explained below. In these examples, "parts" and "percent" are by weight. 13 I296566—A four-necked flask equipped with a thermometer, a reflux condenser, a stirrer, a commercial funnel, and a nitrogen inlet were filled with a specific amount of toluene and butyl salt, as shown in Table 1. Then the temperature is raised to 11 degrees, and when the contents of the flask are stirred by blowing nitrogen, a decyl methacrylate, η-butyl methacrylate, 2-hydroxyethyl hydrazine acrylate, A A mixture of a acrylate and azo-isobutyl sulfonate was added to the flask in a dropwise manner over a period of 3 hours. After the addition is completed, azobisisotin is further added.

加且反應在相同的溫度下持續3小時,最後產生一具有50% 之非揮發性内容物的壓克力共聚物。 一供頂層使用之塗覆材料藉由調製一透明塗覆材料之 方式被備製’如表一所示。 表1熱固型樹脂 A-1 A-2 A-3 A-4 B-1 B-2 曱苯 25.0 25.0 25.0 25.0 25.0 25.0 乙酸丁醋 24.0 24.0 24.3 24.3 23.0 24.5 甲基丙烯酸 甲酯 16.0 16.0 29.0 29.0 5.0 40.5 苯乙烯 5.0 5.0 5.0 5.0 4.0 η· 丁基甲丙 烯酸酯 19.5 19.5 6.5 6.5 35.5 壓克力 樹脂 2-羥乙基甲 丙烯酸酯 9.0 9.0 9.0 9.0 5.0 2-羥乙基 醋酸鹽 9.0 丙烯酸甲酯 0.5 0.5 0.5 0.5 0.5 0.5 偶氮二異丁 晴(ΑΙΒΝ) 1.0 1.0 0.7 0.7 2.0 0.5 平均分子 重量 5,000 5,000 20,000 20,000 2,500 60,000 玻璃轉化點 (°C) 60 60 80 80 20 100 一1C斷 異乳 酸酯 化合 物(交 Desmodur VPLS2253 (NC0内容, 10.5%) 20 40 20 40 20 20 14 1296566 一聚酯/密胺樹脂塗覆材料(Kawakami Toryo KK)在某 些比較範例中被做為該透明塗覆材料使用。 具有第4種磨光表面加工之SUS 430不銹鋼鋼片被做為 金屬片使用。 5 化學轉化塗覆溶劑以一滾動塗佈器在經螢光X光分析 後將該不銹鋼鋼片上之二氧化矽重量設定在2至50mg/m2之 條件下被塗覆至該不銹鋼鋼片,然後以1〇〇度之鋼片溫度The reaction was added at the same temperature for 3 hours to finally produce an acrylic copolymer having 50% non-volatile content. A coating material for the top layer is prepared by modulating a transparent coating material as shown in Table 1. Table 1 Thermosetting Resin A-1 A-2 A-3 A-4 B-1 B-2 Toluene 25.0 25.0 25.0 25.0 25.0 25.0 Butyl Acetate 24.0 24.0 24.3 24.3 23.0 24.5 Methyl Methacrylate 16.0 16.0 29.0 29.0 5.0 40.5 Styrene 5.0 5.0 5.0 5.0 4.0 η· butyl methacrylate 19.5 19.5 6.5 6.5 35.5 Acrylic resin 2-hydroxyethyl methacrylate 9.0 9.0 9.0 9.0 5.0 2-Hydroxyethyl acetate 9.0 Methyl acrylate 0.5 0.5 0.5 0.5 0.5 0.5 Azobisisobutylidene (ΑΙΒΝ) 1.0 1.0 0.7 0.7 2.0 0.5 Average molecular weight 5,000 5,000 20,000 20,000 2,500 60,000 Glass transition point (°C) 60 60 80 80 20 100 One 1C broken iso-lactic acid ester compound Desmodur VPLS2253 (NC0 content, 10.5%) 20 40 20 40 20 20 14 1296566 A polyester/melamine resin coating material (Kawakami Toryo KK) is used as the transparent coating material in some comparative examples. Four kinds of polished surface-treated SUS 430 stainless steel sheets are used as metal sheets. 5 Chemical conversion coating solvent is used as a rolling coater to measure the cerium oxide on the stainless steel sheet after fluorescent X-ray analysis. Set at 2 to 50mg / m2 of conditions is applied to the stainless steel plate, then the temperature of the steel sheet 1〇〇

(MT)乾燥。接下來,該透明塗覆材料以一棒狀塗覆機被塗 覆至其上方並在193度之鋼片溫度(MT)下烘烤,進而產生表 10 2-1及2-2所示之本發明範例1至25中的透明塗覆不銹鋼鋼 片0 為了比較,具有缺乏本發明特性之透明塗層的透明塗 覆不銹鋼鋼片、具有鉻酸鹽轉化塗層以做為化學轉化塗層 之透明塗覆不銹鋼鋼片、以及缺乏化學轉化塗層之透明塗 15覆不銹鋼鋼片在本發明之上述範例中係以相同的方式處 理’進而產生表3-1及3-2所示之比較範例26至37中的不銹鋼 鋼片。 所產生的樣品皆接受塗覆清晰度、耐刮性、防雨性、 清潔劑耐受性、抗化性、及耐候性之測試,以及Erichsen 20測試。結果顯示於表2-1、2-2、3-1及3-2中。 15 1296566 表2-1本發明之範例(MT) dry. Next, the clear coating material was applied to it above a bar coater and baked at a sheet temperature (MT) of 193 degrees to produce the conditions shown in Tables 10 2-1 and 2-2. Transparent coated stainless steel sheet 0 of Examples 1 to 25 of the present invention For comparison, a transparent coated stainless steel sheet having a clear coating lacking the characteristics of the present invention, having a chromate conversion coating as a chemical conversion coating Transparent coated stainless steel sheets, and clear coated 15 stainless steel sheets lacking a chemical conversion coating are treated in the same manner in the above examples of the invention' to produce comparative examples shown in Tables 3-1 and 3-2. Stainless steel sheets from 26 to 37. The resulting samples were tested for coating clarity, scratch resistance, rain resistance, detergent resistance, chemical resistance, and weatherability, as well as the Erichsen 20 test. The results are shown in Tables 2-1, 2-2, 3-1 and 3-2. 15 1296566 Table 2-1 Examples of the invention

項 次 化學轉化塗層 透明塗層 聚烯烴蠟 是/否 塗覆材料 塗覆重# (mg/m2) 類型 厚度 (微米) 壤量 (pbw) 粒子 尺寸 1 是 氨基矽烷 2 A-1 2 — — 2 是 氨基矽烷 10 A-1 2 -- — 3 是 氨基矽烷 30 A-1 2 — — 4 是 氨基矽烷 50 A-1 2 — — 5 是 環氧矽烷 2 A-1 2 -- — 6 是 環氧矽烷 10 A-1 2 -- — 7 是 環氧矽烷 30 A-1 2 — -- 8 是 環氧矽烷 50 A-1 2 -- — 9 是 氨基矽烷+ 環氧矽烷 2 A-1 2 — — 10 是 氨墓^夕烧+ 環氧矽烷 10 Α·1 2 -- — 11 是 氨墓石夕烧+ 環氧矽烷 30 A-1 2 -- -- 12 是 氨ΐ碎烧+ 環氧矽烷 50 A-1 2 — -- 13 是 氨基矽烷 10 A-2 2 — -- 14 是 氨基矽烷 10 A-3 2 -- -- 15 是 氨基矽烷 10 A-4 2 -- -- 16 是 氨基矽烷 10 A-1 1 -- -- 17 是 氨基矽烷 10 A-2 1 -- — 18 是 氨基矽烷 10 A-3 10 — — 19 是 氨基矽烷 10 A-4 10 -- -- 20 是 氨基叾夕烧 10 A-1 2 0.3 2.5 21 是 環氧矽烷 10 A-1 2 2 2.5 22 是 氨基矽烷+ 環氧矽烷 10 A-1 2 5 2.5 23 是 氨基矽烷 10 A-2 2 0.3 2.5 24 是 環氧矽烷 10 A-3 2 2 2.5 25 是 氨基碎烧+ 環氧矽烷 10 A-4 2 5 2.5 16 1296566Chemical conversion coating clear coating polyolefin wax yes / no coating material coating weight # (mg / m2) type thickness (micron) soil amount (pbw) particle size 1 is amino decane 2 A-1 2 -- 2 is amino decane 10 A-1 2 -- 3 is amino decane 30 A-1 2 — — 4 is amino decane 50 A-1 2 — — 5 is epoxy decane 2 A-1 2 -- — 6 is a ring Oxane 10 A-1 2 -- 7 is epoxy decane 30 A-1 2 — 8 is epoxy decane 50 A-1 2 -- 9 is amino decane + epoxy decane 2 A-1 2 — — 10 is ammonia tomb ^ 夕烧 + epoxy decane 10 Α · 1 2 -- 11 is ammonia tombstone simmer + epoxy decane 30 A-1 2 -- -- 12 is ammonia smash + epoxy decane 50 A-1 2 — -- 13 is amino decane 10 A-2 2 — — 14 is amino decane 10 A-3 2 -- -- 15 is amino decane 10 A-4 2 -- -- 16 is amino decane 10 A-1 1 -- -- 17 is amino decane 10 A-2 1 -- 18 is amino decane 10 A-3 10 — — 19 is amino decane 10 A-4 10 -- -- 20 is amino oxime 10 A-1 2 0.3 2.5 21 is epoxy decane 10 A-1 2 2 2.5 22 is amino decane + Oxygen Silane 10 A-1 2 5 2.5 23 is an amino silane-10 A-2 2 0.3 2.5 24 an epoxy silane-10 A-3 2 2 2.5 25 amino broken burn + epoxy silane-10 A-4 2 5 2.5 16 1296566

表2-2本發明之範例 項 次 塗覆性質 曱 醛 及 六 價 鉻 之 釋 放 註 塗 覆 清 晰 度 耐 刮 性 防 雨 性 清 潔 劑 耐 受 性 抗 化 性 耐 候 性 可 形 性 防 鹽 水 潑 灑 性 整 體 表 現 1 0.6 5H 5 5 5 5 8.4 5 佳 否 2 0.5 5H 4 4 5 5 8.4 4 佳 否 3 0.8 5H 5 5 4 5 8.3 5 佳 否 4 0.5 5H 4 5 5 5 8.4 4 佳 否 5 0.3 5H 5 5 5 5 8.6 4 佳 否 6 0.5 6H 5 5 5 5 8.5 4 佳 否 7 0.4 5H 5 5 5 5 8.4 5 佳 否 8 0.3 5H 5 4 5 5 8.5 5 佳 否 9 0.5 6H 5 5 5 5 8.4 5 佳 否 10 0.3 5H 5 5 5 5 8.6 5 佳 否 11 0.6 5H 5 4 5 5 8.5 5 佳 否 12 0.8 5H 5 5 5 5 8.4 5 佳 否 13 0.6 5H 5 4 5 5 8.5 5 佳 否 14 0.5 6H 5 5 5 5 8.3 5 佳 否 15 0.8 5H 4 5 5 4 8.2 4 佳 否 16 0.5 5H 5 5 5 5 8.5 5 佳 否 17 0.6 5H 5 5 5 5 8.3 5 佳 否 18 0.4 6H 5 5 5 5 8.4 5 佳 否 19 0.2 6H 4 4 5 5 10 5 極 佳 否 20 0.5 5H 5 5 5 5 9.7 5 極 佳 否 21 0.4 5H 5 5 5 5 9.8 4 極 佳 否 22 0.6 5H 4 5 5 5 10 4 極 佳 否 23 0.5 5H 5 5 5 5 9.9 5 極 佳 否 24 0.4 5H 5 5 5 5 9.5 4 極 佳 否 25 0.6 5H 4 5 5 5 9.5 4 極 佳 否 17 1296566 表3-1比較範例 項次 化學轉化塗層, 透明塗層 聚烯烴蠟 是/否 塗覆材料 塗覆重量 (mg/m2) 類型 厚度 (微米) 蠟量(pbw) 粒子 尺寸 26 否 一 一 A-1 2 - ~ 27 否 一 一 A-2 2 ~ 一 28 是 鉻酸鹽 10 A-1 2 2 2.5 29 是 鉻酸鹽 30 A-1 2 2 2.5 30 是 鉻酸鹽 10 聚醋/密胺 1 2 2.5 31 是 鉻酸鹽 10 聚酯/密胺 2 2 2.5 32 是 鉻酸鹽 20 聚酯/密胺 2 2 2.5 33 是 鉻酸鹽 30 聚酯/密胺 2 5 2.5 34 是 氨基矽烷 10 聚酯/密胺 2 2 2.5 35 是 氨基梦烧 10 聚醋/密胺 2 5 2.5 36 是 氨基矽烷 10 B-1 2 2 2.5 37 是 氨基矽烷 10 B-2 2 2 2.5Table 2-2 Example of the present invention Coating properties Furfural and hexavalent chromium release Note Coating clarity Scratch resistance Rainproof cleaning agent Resistance Chemical resistance Weatherability Shapeability Salt water splashing overall Performance 1 0.6 5H 5 5 5 5 8.4 5 Good No 2 0.5 5H 4 4 5 5 8.4 4 Good No 3 0.8 5H 5 5 4 5 8.3 5 Good No 4 0.5 5H 4 5 5 5 8.4 4 Good No 5 0.3 5H 5 5 5 5 8.6 4 Good No 6 0.5 6H 5 5 5 5 8.5 4 Good No 7 0.4 5H 5 5 5 5 8.4 5 Good No 8 0.3 5H 5 4 5 5 8.5 5 Good No 9 0.5 6H 5 5 5 5 8.4 5 Good No 10 0.3 5H 5 5 5 5 8.6 5 Good No 11 0.6 5H 5 4 5 5 8.5 5 Good No 12 0.8 5H 5 5 5 5 8.4 5 Good No 13 0.6 5H 5 4 5 5 8.5 5 Good No 14 0.5 6H 5 5 5 5 8.3 5 Good No 15 0.8 5H 4 5 5 4 8.2 4 Good No 16 0.5 5H 5 5 5 5 8.5 5 Good No 17 0.6 5H 5 5 5 5 8.3 5 Good No 18 0.4 6H 5 5 5 5 8.4 5 Good No 19 0.2 6H 4 4 5 5 10 5 Excellent No 20 0.5 5H 5 5 5 5 9.7 5 Excellent No 21 0.4 5H 5 5 5 5 9.8 4 Excellent No 22 0.6 5H 4 5 5 5 10 4 Excellent No 23 0.5 5H 5 5 5 5 9.9 5 Excellent No 24 0.4 5H 5 5 5 5 9.5 4 Excellent No 25 0.6 5H 4 5 5 5 9.5 4 Excellent No 17 1296566 Table 3-1 Comparative Examples Chemical Conversion Coatings, Clear Coatings Olefin Wax/No Coating Material Coating Weight (mg/m2) Type Thickness (μm) Wax Quantity (pbw) Particle Size 26 No One A-1 2 - ~ 27 No One A-2 2 ~ One 28 Yes Chromate 10 A-1 2 2 2.5 29 is chromate 30 A-1 2 2 2.5 30 is chromate 10 Polyacetate / melamine 1 2 2.5 31 is chromate 10 polyester / melamine 2 2 2.5 32 is chromate 20 polyester / melamine 2 2 2.5 33 is chromate 30 polyester / melamine 2 5 2.5 34 is amino decane 10 polyester / melamine 2 2 2.5 35 is amino dream burning 10 vinegar / Melamine 2 5 2.5 36 is amino decane 10 B-1 2 2 2.5 37 is amino decane 10 B-2 2 2 2.5

表3-2比較範例 項 次 塗覆性質 曱醛及 六價鉻 之釋放 註 塗覆 清晰度 耐 刮 性 防 雨 性 清潔 劑耐 受性 抗 化 性 而才 候 性 可成 形性 防鹽 水潑 灑性 整體 表現 26 - ~ — - ~ 不佳 否 黏著 不佳 27 - 一 ~ 一 - 一 - — 不佳 否 黏著 不佳 28 1.5 5H 5 5 5 5 9.5 5 不佳 是 29 2.8 5H 5 5 5 5 9.8 5 不佳 是 30 2 3H 3 3 1 2 9.3 3 不佳 是 31 1.8 3H 2 3 1 2 9.5 3 不佳 是 32 2.4 3H 3 3 1 2 9.7 3 不佳 是 33 3.1 4H 2 3 1 1 9.5 4 不佳 是 34 0.5 3H 2 3 1 2 9.5 3 不佳 是 35 0.6 3H 2 3 1 1 9.4 4 不佳 是 36 0.4 3H 5 5 5 5 9.8 5 不佳 否 37 0.3 6H 5 5 5 5 9.4 5 不佳 否 針孔 均化 不良 18 1296566 下列方法被用以評估該塗層 (1) 塗層清晰度 該塗層之彩色狀態以一 CR-300色差計(Minolta Co·, Ltd.所生產者)測量以做為在193度之鋼片溫度下烘烤的鋼 片產品與該透明塗覆之不銹鋼鋼片之間的色差Ab值。在 此,較高的Ab代表較高的黃度。 (2) 耐刮性Table 3-2 Comparison of sample coating properties The release of furfural and hexavalent chromium Note coating Scratch resistance Rainproof cleaner Tolerance to chemical resistance and formability Salt water splashing overall Performance 26 - ~ -- - ~ Poor or poor adhesion 27 - One ~ One - One - - Poor or poor adhesion 28 1.5 5H 5 5 5 5 9.5 5 Poor is 29 2.8 5H 5 5 5 5 9.8 5 No Good is 30 2 3H 3 3 1 2 9.3 3 Poor is 31 1.8 3H 2 3 1 2 9.5 3 Poor is 32 2.4 3H 3 3 1 2 9.7 3 Poor is 33 3.1 4H 2 3 1 1 9.5 4 Poor is 34 0.5 3H 2 3 1 2 9.5 3 Poor is 35 0.6 3H 2 3 1 1 9.4 4 Poor is 36 0.4 3H 5 5 5 5 9.8 5 Bad no 37 0.3 6H 5 5 5 5 9.4 5 Poor pinhole Homogenization 18 1296566 The following method was used to evaluate the coating (1) coating clarity. The color state of the coating was measured by a CR-300 color difference meter (manufactured by Minolta Co., Ltd.) as The color difference Ab value between the steel sheet product baked at a sheet temperature of 193 degrees and the transparent coated stainless steel sheet. Here, the higher Ab represents a higher yellowness. (2) Scratch resistance

測試樣品根據JIS K5400中所述之鉛筆耐刮測試法評 等。在此,5H或更高的評等被視為合格項目。 10 (3)防雨性 測試樣品接受一為期3個月之環境暴露測試,形成於該 塗層上之雨水痕跡的程度被評等。 15 2 1 無任何痕跡 可見微弱的痕跡 痕跡相當明顯 留下嚴重的痕跡 產生剝落 (合格) (合格) (不合格) (不合格) (不合格) (4)清潔劑耐受性 測試樣品在40度之溫度下被浸潰於Magiclean (Kao 20 Corporation公司所生產之清潔劑)達72小時,之後該塗層之 狀況被檢視並評等。 5:無任何痕跡 4:可見微弱的痕跡 3:痕跡相當明顯 (合格) (合格) (不合格) 19 1296566 (不合格) (不合格) 2:留下嚴重的痕跡 1 :產生剝落 (5)抗化性 在將2 ML之5%硫酸與5% NaOH滴入測試樣品之後,一 盍體被放置於該樣品上,且該樣品被留置16小時。然後該 塗層之狀態被觀察並評等。The test samples were evaluated according to the pencil scratch resistance test method described in JIS K5400. Here, a rating of 5H or higher is considered a qualifying item. 10 (3) Rain resistance The test sample was subjected to a three-month environmental exposure test, and the degree of rain marks formed on the coating was evaluated. 15 2 1 No traces are visible. Traces of weak traces are quite noticeable. Severe traces are produced. (Qualified) (Qualified) (Failed) (Failed) (Failed) (4) Detergent tolerance test sample at 40 The temperature was then immersed in Magiclean (a cleaning agent manufactured by Kao 20 Corporation) for 72 hours, after which the condition of the coating was examined and evaluated. 5: No traces 4: Visible traces 3: Traces are quite obvious (qualified) (passed) (failed) 19 1296566 (failed) (failed) 2: leaves a serious trace 1: sparse (5) Chemical resistance After dropping 2 ML of 5% sulfuric acid and 5% NaOH into the test sample, a steroid was placed on the sample, and the sample was left for 16 hours. The state of the coating is then observed and rated.

10 5 : 無任何痕跡 (合格) 4 : 可見微弱的痕跡 (合格) 3 ·· 痕跡相當明顯 (不合格) 2 : 留下嚴重的痕跡 (不合格) 1 : 產生剝落 (不合格) 财候性 (6) 1000小時後之光澤維持度以一陽光氣候儀(sw〇M) 測試被評等。 15 5 : 80至100%之光澤維持度(合格)10 5 : No traces (qualified) 4 : Visible traces (qualified) 3 ·· Traces are quite obvious (failed) 2 : Significant traces are left (failed) 1 : Peeling (unqualified) (6) The gloss maintenance after 1000 hours was evaluated by a sunlight climatometer (sw〇M) test. 15 5 : 80 to 100% gloss maintenance (qualified)

4 : 60至80%之光澤維持度(合格) 3 : 40至60%之光澤維持度(不合格) 2 : 20至40%之光澤維持度(不合格) 1 : 0至20%之光澤維持度 (不合格) 20 (7) Erichsen值4 : 60 to 80% gloss maintenance (pass) 3 : 40 to 60% gloss maintenance (failed) 2 : 20 to 40% gloss maintenance (failed) 1 : 0 to 20% gloss maintenance Degree (failed) 20 (7) Erichsen value

Erichsen值依JIS Z2247被評等。由於9.3 mm之Erichsen 值係在石墨油脂被使用於SUS430不銹鋼鋼片下獲得的,高 於此值之數值被視為可接受。 (8)防鹽水潑灑性 20 ^296566 戶忒塗層被檢切,且一防鹽水潑灑性測試依據jIS Xu) 所述之方法被進行500小時,再對該塗層之剝落程 371 檢及評等。 又炎仃目 4 2 低於5%之剝落程度 (合格) 5至10%之剝落程度 (合格) 10至15%之剝落程度 (不合格) 15至20%之剝落程度 (不合格) 20%或更高之剝落程度 (不合袼) 、如以上說明及範例所示,本發明提供一不會釋玫曱醛The Erichsen value was evaluated according to JIS Z2247. Since the Erichsen value of 9.3 mm is obtained when graphite grease is used under SUS430 stainless steel, a value higher than this value is considered acceptable. (8) Salt-proof splashing 20 ^ 296566 The household coating was inspected, and a salt-proof splash test was carried out for 500 hours according to the method described in JIS Xu), and the peeling process of the coating was examined and evaluated 371. Wait. Also inflamed eye 4 2 less than 5% of the degree of peeling (qualified) 5 to 10% of the degree of peeling (qualified) 10 to 15% of the degree of peeling (failed) 15 to 20% of the degree of peeling (failed) 20% Or higher degree of exfoliation (not inconsistent), as shown in the above description and examples, the present invention provides a non-release of furfural

1〇或六價鉻且可照顧地球環境並在塗層清晰度、耐刮性、防 雨性、清潔劑耐受性、抗化性、及耐候性方面表現優異之 透明塗覆的不銹鋼鋼片。此外,藉由在每1〇〇個熱固型樹脂 之固體成份的重量比份中加入〇·25至5個聚烯烴蠟之固體 成份的重量比份,可獲得一具有優異潤滑之透明塗覆的不 15銹鋼鋼片,其可成形性優於以油基潤滑劑塗覆之不銹鋼鋼 片。 、’ 相較之下,在比較範例中,該透明塗層之窥著力在缺 乏化學轉化處理之下表現不佳。鉻酸鹽轉化塗覆之不銹鋼 鋼片會產生一黃色的色調並包含六價鉻,使其對環境不友 20 善。再者,過去以聚酯/密胺述之塗層塗覆的鋼片在耐刮 性、防雨性、清潔劑耐受性、抗化性、及耐候性方面表現 不佳,且可能釋放甲醛。在該熱固型樹脂中之該壓克力樹 脂具有超出3,000至5〇,〇〇〇之範圍以外的平均分子重量或超 出30至90度之玻璃轉化點的情形下,該透明塗覆之不錢鋼 21 1296566 鋼片具有若干缺點,包括不良的耐刮性及不良的可製造性。 本發明提供一不含曱醛及鉻酸鹽且在塗層清晰度、耐 候性、防雨性、耐刮性、清潔劑耐受性、及抗化性方面表 現優異之對環境友善的透明塗覆之不銹鋼鋼片。該透明塗 覆之不銹鋼鋼片適用於家用電氣設備並可做為内部表面處 理材料及外部表面處理材料等建築材料使用。Transparent coated stainless steel sheet that is excellent in coating clarity, scratch resistance, rain resistance, detergent resistance, chemical resistance, and weather resistance in 1〇 or hexavalent chromium . Further, by adding a weight ratio of 固体·25 to 5 polyolefin wax solid components in a weight ratio of the solid content of each of the thermosetting resins, a transparent coating having excellent lubrication can be obtained. The non-rust steel sheet has better formability than the stainless steel sheet coated with the oil-based lubricant. In contrast, in the comparative example, the peek of the clear coating did not perform well under the lack of chemical conversion treatment. The chromate conversion coated stainless steel sheet produces a yellow hue and contains hexavalent chromium, making it less environmentally friendly. Furthermore, steel sheets coated with polyester/melamine coatings in the past have not performed well in scratch resistance, rain resistance, detergent resistance, chemical resistance, and weather resistance, and may release formaldehyde. . In the case where the acrylic resin in the thermosetting resin has an average molecular weight outside the range of 3,000 to 5 Å, or a glass transition point exceeding 30 to 90 degrees, the transparent coating does not Qiangang 21 1296566 steel sheet has several disadvantages, including poor scratch resistance and poor manufacturability. The present invention provides an environmentally friendly transparent coating which is excellent in coating clarity, weather resistance, rain resistance, scratch resistance, detergent resistance, and chemical resistance without furfural and chromate. Covered with stainless steel sheets. The transparent coated stainless steel sheet is suitable for use in household electrical equipment and can be used as a building material such as internal surface treatment materials and external surface treatment materials.

L圖式簡單說明3 (無) 【主要元件符號說明】 (無)Simple description of L pattern 3 (none) [Description of main component symbols] (none)

22twenty two

Claims (1)

1296566 十、申請專利範圍: 1. 一種透明塗覆之不銹鋼鋼片,包括: 一不銹鋼鋼片; 一形成於該鋼片上之底層;以及 一形成於該底層上之頂層, 其中該底層係由一包含氨基矽烷及/或環氧矽烷之 化學轉化塗層組成,1296566 X. Patent application scope: 1. A transparent coated stainless steel sheet comprising: a stainless steel sheet; a bottom layer formed on the steel sheet; and a top layer formed on the bottom layer, wherein the bottom layer is composed of a chemical conversion coating comprising aminodecane and/or epoxy decane, α 該化學轉化塗層具有2至50 mg/m2之塗覆重量, 該頂層係由一包含熱固型樹脂之透明塗層組成,該 熱固型樹脂包括一具有可交聯官能基之壓克力樹脂以 做為主要組份以及一阻斷異氰酸酯化合物以進行交聯 並固化該壓克力樹脂, 該壓克力樹脂具有3 0至9 0度之玻璃轉化點以及 3000至50000之數量平均分子重量,且 該透明塗層具有1至10微米之厚度。 2. 如申請專利範圍第1項之透明塗覆之不銹鋼鋼片,其中 該透明塗層在每100個熱固型樹脂之固體成份的重量比 份中具有0.25至5個聚烯烴蠟之固體成份的重量比份。 3. 如申請專利範圍第2項之透明塗覆之不銹鋼鋼片,其中 該聚烯烴蠟之粒子直徑在0.1至7微米之間。 23α The chemical conversion coating layer has a coating weight of 2 to 50 mg/m 2 , and the top layer is composed of a transparent coating layer containing a thermosetting resin, and the thermosetting resin includes a pressure-sensitive functional group. The resin is used as a main component and a blocked isocyanate compound for crosslinking and curing the acrylic resin, the acrylic resin having a glass transition point of 30 to 90 degrees and a number average molecule of 3,000 to 50,000 Weight, and the clear coating has a thickness of from 1 to 10 microns. 2. The transparent coated stainless steel sheet according to claim 1, wherein the clear coating has 0.25 to 5 solid components of polyolefin wax in a weight ratio of solid components per 100 thermosetting resins. Weight ratio. 3. A transparent coated stainless steel sheet as claimed in claim 2, wherein the polyolefin wax has a particle diameter of between 0.1 and 7 microns. twenty three
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AU2005201315A1 (en) 2005-10-20
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JP5289472B2 (en) 2013-09-11
TW200538278A (en) 2005-12-01
CN100450770C (en) 2009-01-14
JP5542706B2 (en) 2014-07-09
NZ539078A (en) 2005-09-30
KR100642174B1 (en) 2006-11-03
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JP2011136566A (en) 2011-07-14
AU2005201315B2 (en) 2006-11-02

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