TWI497058B - Detecting system for chip-acquisition procedure and method thereof - Google Patents
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Description
本發明係關於一種檢測系統及其方法,特別是有關於一種擷取後殘留晶片之檢測系統及其方法,用以檢測擷取後殘留晶片是否產生錯誤之狀況。The present invention relates to a detection system and method thereof, and more particularly to a detection system for a residual wafer after pick-up and a method thereof for detecting whether a residual wafer after the capture has an error condition.
在半導體製程中,每一片晶圓需經過數十次甚至數百次製程步驟才能完成製作,其中每一完成的晶圓上包括複數個電路區域;接著將整片完成的晶圓移動至一具有黏性之薄膜,並且以一框架夾持該薄膜構成一承載盤。當該薄膜被向外側撐開時,黏附的電路區域會循著晶圓上的切割凹槽處彼此分開,使得這些電路區域形成複數個晶片(chip),此時承載盤上形成的該等晶片尚未被分類。In a semiconductor process, each wafer needs to be processed through dozens or even hundreds of process steps, each of which includes a plurality of circuit regions on the completed wafer; and then the entire completed wafer is moved to have A viscous film, and the film is held by a frame to form a carrier. When the film is stretched to the outside, the adhered circuit regions are separated from each other following the cutting grooves on the wafer such that the circuit regions form a plurality of chips, at which time the wafers formed on the carrier are formed. Not yet classified.
基本上,在晶片切割之前或是切割之後,可利用檢測機對這些電路區域或是晶片進行一連串的電性檢測步驟,並且將這些晶片的檢測結果及其在承載盤上相對應的檢測結果之位置儲存於晶圓地圖檔資料(wafer map file)。然後將貼附有晶圓的承載盤傳送至分類機(sorter),依據該晶圓圖檔中記錄的檢測資料所相對應各個晶片進行分類,以揀出晶圓中符合電性規格(即無缺陷)的一顆顆晶片,但是不符合電性規格(即有缺陷)的晶 片會繼續黏附在薄膜上,而不會被從該承載盤上挑選出來,重複上述揀出無缺陷晶片/保留有缺陷晶片等分類步驟,直至完成該等晶片的分類程序。Basically, before or after the wafer is cut, a series of electrical detection steps can be performed on the circuit regions or the wafers by using the detector, and the detection results of the wafers and the corresponding detection results on the carrier tray can be used. The location is stored in a wafer map file. Then, the carrier tray to which the wafer is attached is transferred to a sorter, and the respective wafers are sorted according to the detection data recorded in the wafer pattern to select the electrical specifications in the wafer (ie, no Defective) of a single wafer, but does not meet the electrical specifications (ie, defective) crystal The sheet will continue to adhere to the film without being picked from the carrier, repeating the sorting steps of picking up the defect free wafer/retaining the defective wafer until the sorting process of the wafer is completed.
然而,由於該薄膜會因為撐開的程度不同而在該分類機的放置位置產生偏移,例如以同一晶片而言,在該分類機的位置與該晶圓圖檔所儲存的位置資訊不一致,導致該分類機無法正確地從該晶圓揀出無缺陷的晶片,例如將有缺陷的晶片誤認成為無缺陷的晶片。特別是,當晶片的尺寸越來越小,該分類機僅僅以少數幾個在該承載盤的晶片位置作為參考點來定位該承載盤上的所有晶片,相對於晶圓上數以萬計晶片來說,不容易對每一晶片作正確的定位。舉例來說,當薄膜在該分類機上偏移時,若是有一個晶片位置偏離,也會對其相鄰晶片及/或後續同一列或是同一行的晶片之位置造成誤判,以致於分類機無法準確揀出無缺陷晶片,造成揀出有缺陷的晶片並且留下無缺陷的晶片在薄膜上。However, since the film may be offset at the placement position of the sorter due to the degree of distraction, for example, in the same wafer, the position of the sorter is inconsistent with the position information stored in the wafer file, This causes the sorter to fail to properly pick up a defect-free wafer from the wafer, such as misidentifying a defective wafer into a defect-free wafer. In particular, as the size of the wafer becomes smaller and smaller, the sorter locates all of the wafers on the carrier with only a few of the wafer locations at the carrier as reference points, relative to tens of thousands of wafers on the wafer. In this case, it is not easy to properly position each wafer. For example, when the film is offset on the sorter, if there is a wafer position deviation, the position of the adjacent wafer and/or the same row or the same row of wafers may be misjudged, so that the sorter The defect-free wafer cannot be accurately picked up, causing the defective wafer to be picked up and leaving the defect-free wafer on the film.
甚至,將有缺陷的晶片進行後續的製程步驟(例如封裝製程),造成生產成本提高,並且進一步將製作完成的缺陷晶片出貨給下游的客戶,造成客戶的損失,影響晶片製造廠商的信譽。雖然習知技術以人工方式可依據晶圓圖檔比對該薄膜上挑選剩下的晶片,以確認是否將有缺陷的晶片誤認成無缺陷的晶片,但是此種方式相當耗時,而且晶片的尺寸越來越小,人的眼睛容易誤判。因此,需要發展一種新式的檢測系統,以解決上述半導體製程中生產成本過高的問題。Even the defective wafer is subjected to subsequent processing steps (for example, a packaging process), resulting in an increase in production cost, and further shipment of the fabricated defective wafer to a downstream customer, causing loss to the customer and affecting the reputation of the wafer manufacturer. Although the prior art manually selects the remaining wafers on the film according to the wafer pattern ratio to confirm whether the defective wafer is mistaken as a defect-free wafer, this method is quite time consuming, and the wafer is The size is getting smaller and smaller, and the human eye is easy to misjudge. Therefore, there is a need to develop a new type of detection system to solve the problem of excessive production cost in the above semiconductor process.
本發明之一目的在於提供一種擷取後殘留晶片之檢測系統,藉由支撐單元穩固地支撐並且準確地定位該承載單元,以避免該承載 單元上的晶片偏離,以提高擷取後殘留晶片之檢測的正確性。An object of the present invention is to provide a detection system for a residual wafer after picking, which is stably supported by a support unit and accurately positions the carrier unit to avoid the bearing The wafer on the cell is offset to improve the accuracy of the detection of the residual wafer after the capture.
本發明之另一目的在於提供一種薄膜上擷取後殘留晶片之檢測系統,藉由一比較單元比較殘留晶片位置投射影像與殘留晶片座標值,以判斷每一殘留晶片位置投射影像是否相對應於每一殘留晶片座標值,當至少一殘留晶片位置投射影像未相對應於至少一殘留晶片座標值時,其表示晶片擷取發生錯誤,即應停止該晶片位置投射影像相對應的晶圓進行後續製程,以避免該後續製程之生產成本。Another object of the present invention is to provide a detection system for a residual wafer after film removal, by comparing a residual wafer position projection image and a residual wafer coordinate value by a comparison unit to determine whether each residual wafer position projection image corresponds to Each residual wafer coordinate value, when at least one residual wafer position projection image does not correspond to at least one residual wafer coordinate value, indicates that the wafer capture error occurs, that is, the wafer corresponding to the wafer position projection image should be stopped for subsequent operation. Process to avoid the production costs of this subsequent process.
為達成上述目的,本發明之一較佳實施例提供一種擷取後殘留晶片之檢測系統,用於檢測複數晶片與複數晶片座標值之間的相對應關係,該擷取後殘留晶片之檢測系統包括:一本體;一承載單元,具有複數承載位置,其中一部份的該些承載位置相對應承載該些晶片,另一部分的該些承載位置未承載該些晶片,其中設置有該些晶片的該一部份之該些承載位置係為不透光狀態,該另一部份的該些承載位置係為透光狀態;一支撐單元,設置於該本體,用以支撐該承載單元,以使該支撐單元定位該承載單元於該本體上;一蓋板組件,樞接該支撐單元,用以蓋合該承載單元於該支撐單元上,以使該承載單元介於該蓋板組件與該支撐單元之間;一光源,設置於該蓋板組件之內,用以產生一光線以照射該承載單元,使得該光線穿透該另一部份的該些承載位置,以藉由投射該一部份之該些承載位置以及另一部分的該些承載位置,以形成複數晶片位置投射影像;一影像擷取單元,設置於該本體之內,用以擷取該些晶片位置投射影像;以及一比較單元,耦接該影像擷取單元,用以接收該些晶片位置投射影像並且比較該些晶片位置投射影像與該些晶片座標值,以判斷每一該些晶片位置 投射影像是否相對應於每一該些晶片座標值。In order to achieve the above object, a preferred embodiment of the present invention provides a detection system for a residual wafer after picking, for detecting a corresponding relationship between a plurality of wafers and a plurality of wafer coordinate values, and a detection system for the residual wafer after the extraction The method includes: a body; a carrying unit having a plurality of carrying positions, wherein a part of the carrying positions correspond to the wafers, and the other portions of the carrying positions do not carry the wafers, wherein the wafers are disposed The bearing positions of the part are opaque, and the carrying positions of the other part are in a light transmitting state; a supporting unit is disposed on the body for supporting the carrying unit, so that The supporting unit is positioned on the main body; a cover assembly pivotally connecting the supporting unit to cover the supporting unit on the supporting unit, so that the carrying unit is interposed between the supporting unit and the supporting unit Between the units; a light source disposed in the cover assembly for generating a light to illuminate the carrying unit such that the light penetrates the carrying positions of the other portion to Projecting a plurality of the carrying positions of the portion and the carrying positions of the other portion to form a plurality of wafer position projection images; an image capturing unit disposed in the body for capturing the wafer position projections And a comparison unit coupled to the image capturing unit for receiving the wafer position projection images and comparing the wafer position projection images and the wafer coordinate values to determine each of the wafer positions Whether the projected image corresponds to each of the wafer coordinate values.
本發明之另一較佳實施例提供一種擷取後殘留晶片之檢測方法,適用於一檢測系統,該檢測系統包括一本體、一承載單元、一支撐單元、一蓋板組件、一光源、一反射單元、一影像擷取單元、一比較單元以及一顯示裝置,該檢測方法用於檢測複數晶片與複數晶片座標值之間的相對應關係,該檢測方法包括下列步驟:(a)該支撐單元支撐該承載單元,以使該支撐單元定位該承載單元於該本體上,其中該承載單元設有複數承載位置,一部份的該些承載位置相對應承載該些晶片,另一部分的該些承載位置未承載該些晶片;(b)該蓋板組件蓋合該承載單元於該支撐單元上,以使該承載單元介於該蓋板組件與該支撐單元之間;(c)該光源產生一光線以照射該承載單元,使得該光線穿透該另一部份的該些承載位置,以藉由投射該一部份之該些承載位置以及該另一部分的該些承載位置於該反射單元上,以形成複數晶片位置投射影像;(d)該影像擷取單元擷取該些晶片位置投射影像;(e)該比較單元接收該些晶片位置投射影像;以及(f)該比較單元比較該些晶片位置投射影像與該些晶片座標值,以判斷每一該些晶片位置投射影像是否相對應於每一該些晶片座標值。Another preferred embodiment of the present invention provides a method for detecting a residual wafer after being taken, which is applicable to a detection system including a body, a carrying unit, a supporting unit, a cover assembly, a light source, and a a reflection unit, an image capture unit, a comparison unit, and a display device for detecting a corresponding relationship between the plurality of wafers and the plurality of wafer coordinate values, the detection method comprising the following steps: (a) the support unit Supporting the carrying unit, so that the supporting unit positions the carrying unit on the body, wherein the carrying unit is provided with a plurality of carrying positions, and a part of the carrying positions correspondingly carry the chips, and the other parts of the carrying units Positioning the wafers; (b) the cover assembly covers the carrier unit on the support unit such that the carrier unit is interposed between the cover assembly and the support unit; (c) the light source generates a Light illuminating the carrying unit such that the light penetrates the carrying positions of the other portion to project the portion of the carrying position and the other portion The carrying positions are on the reflective unit to form a plurality of wafer position projection images; (d) the image capturing unit captures the wafer position projection images; (e) the comparing unit receives the wafer position projection images; (f) The comparing unit compares the wafer position projection images with the wafer coordinate values to determine whether each of the wafer position projection images corresponds to each of the wafer coordinate values.
本發明之擷取後殘留晶片之檢測系統藉由支撐單元穩固地支撐並且準確地定位該承載單元,以避免該承載單元上的晶片偏離。並且比較殘留晶片位置投射影像與殘留晶片座標值,以判斷每一殘留晶片位置投射影像是否相對應於每一殘留晶片座標值,當至少一殘留晶片位置投射影像未相對應於至少一殘留晶片座標值時,其表示晶片擷取發生錯誤,即應停止該晶片位置投射影像相對應的晶圓進行後續製程,以避免該後續製 程之生產成本。The detection system of the residual wafer after the drawing of the present invention is stably supported by the supporting unit and accurately positions the carrying unit to avoid wafer deviation on the carrying unit. And comparing the residual wafer position projection image and the residual wafer coordinate value to determine whether each residual wafer position projection image corresponds to each residual wafer coordinate value, and when at least one residual wafer position projection image does not correspond to at least one residual wafer coordinate When the value indicates that the wafer capture error occurs, the wafer corresponding to the wafer position projection image should be stopped for subsequent processing to avoid the subsequent processing. Cheng's production costs.
10‧‧‧擷取後殘留晶片之檢測系統10‧‧‧Detection system for residual wafer after extraction
100‧‧‧本體100‧‧‧ body
200‧‧‧承載單元200‧‧‧bearing unit
202‧‧‧薄膜202‧‧‧film
204‧‧‧承載位置204‧‧‧ Carrying position
206‧‧‧框架206‧‧‧Frame
208‧‧‧凹口208‧‧‧ notch
210‧‧‧第一側邊210‧‧‧ first side
212‧‧‧第二側邊212‧‧‧Second side
214‧‧‧晶圓214‧‧‧ wafer
216‧‧‧晶片216‧‧‧ wafer
300‧‧‧支撐單元300‧‧‧Support unit
302‧‧‧支撐板302‧‧‧Support board
304‧‧‧第一開孔304‧‧‧First opening
306‧‧‧第二開孔306‧‧‧Second opening
308‧‧‧第一定位部308‧‧‧First Positioning Department
310‧‧‧撐膜環310‧‧‧ film ring
312‧‧‧調整部312‧‧‧Adjustment Department
314‧‧‧第一方向314‧‧‧First direction
400‧‧‧蓋板組件400‧‧‧Cover assembly
402‧‧‧蓋板402‧‧‧ Cover
404‧‧‧框環404‧‧‧Box ring
406‧‧‧第二定位部406‧‧‧Second Positioning Department
408‧‧‧凹型區域408‧‧‧ concave area
500‧‧‧光源500‧‧‧Light source
502‧‧‧光線502‧‧‧Light
504‧‧‧晶片位置投射影像504‧‧‧ wafer position projection image
600‧‧‧影像擷取單元600‧‧‧Image capture unit
700‧‧‧比較單元700‧‧‧Comparative unit
800‧‧‧顯示裝置800‧‧‧ display device
900‧‧‧反射單元900‧‧‧Reflective unit
S600~S616‧‧‧步驟S600~S616‧‧‧Steps
第1圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統之立體示意圖。1 is a perspective view showing a detection system for a residual wafer after being taken in accordance with an embodiment of the present invention.
第2圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統之局部立體示意圖。2 is a partial perspective view showing a detection system for a residual wafer after being taken in accordance with an embodiment of the present invention.
第3圖係繪示依據本發明實施例中承載單元及其承載位置相對應於座標資料之上視圖。Figure 3 is a top view of the carrier unit and its bearing position corresponding to the coordinate data in accordance with an embodiment of the present invention.
第4A圖係繪示依據本發明實施例中支撐單元支撐該承載單元之俯視圖。FIG. 4A is a plan view showing the supporting unit supporting the carrying unit according to an embodiment of the invention.
第4B圖係繪示依據本發明實施例中支撐單元支撐該承載單元之仰視圖。FIG. 4B is a bottom view showing the supporting unit supporting the carrying unit according to an embodiment of the invention.
第4C圖係繪示依據本發明第4B圖中沿著A-A’線段之剖視圖。Figure 4C is a cross-sectional view taken along line A-A' of Figure 4B of the present invention.
第5圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統的光路總成之局部視圖。Figure 5 is a partial elevational view of the optical path assembly of the detection system for residual wafers after picking up in accordance with an embodiment of the present invention.
第6圖係繪示依據本發明實施例中擷取後殘留晶片之檢測方法的流程圖。FIG. 6 is a flow chart showing a method for detecting a residual wafer after being taken in accordance with an embodiment of the present invention.
參考第1-2圖,第1圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統10之立體示意圖,第2圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統10之局部側視圖。該擷取後殘留晶片之檢測系統10包 括本體100、承載單元200、支撐單元300、蓋板組件400、光源500、影像擷取單元600、比較單元700、顯示裝置800以及反射單元900。Referring to FIG. 1-2, FIG. 1 is a perspective view showing a detecting system 10 for removing a residual wafer according to an embodiment of the present invention, and FIG. 2 is a view showing a residual wafer after being taken in accordance with an embodiment of the present invention. A partial side view of the detection system 10. The detection system 10 of the residual wafer after the extraction The main body 100, the carrying unit 200, the supporting unit 300, the cover assembly 400, the light source 500, the image capturing unit 600, the comparing unit 700, the display device 800, and the reflecting unit 900 are included.
本發明之擷取後殘留晶片之檢測系統10用於檢測複數晶片216與複數晶片座標值之間的相對應關係,其藉由支撐單元300穩固地支撐並且準確地定位該承載單元200,以避免該承載單元200上的晶片216偏離,以提高擷取後殘留晶片之檢測的正確性。進一步地,藉由該比較單元700比較該些晶片位置投射影像與該些晶片座標值,以判斷每一該些晶片位置投射影像是否相對應於每一該些晶片座標值,以避免該後續製程之生產成本。The detecting system 10 for the residual wafer after the drawing of the present invention is used for detecting the corresponding relationship between the plurality of wafers 216 and the plurality of wafer coordinate values, which is stably supported by the supporting unit 300 and accurately positions the carrying unit 200 to avoid The wafer 216 on the carrier unit 200 is offset to improve the accuracy of the detection of the residual wafer after the capture. Further, the comparison unit 700 compares the wafer position projection images and the wafer coordinate values to determine whether each of the wafer position projection images corresponds to each of the wafer coordinate values to avoid the subsequent process. Production costs.
如第1-2圖所示,本體100用以容納支撐單元300、影像擷取單元600、比較單元700以及反射單元900。該支撐單元300設置於本體100的一平台102上,使該支撐單元300支撐該承載單元200,其中該承載單元200用以承載由複數晶片216組成的晶圓214。該影像擷取單元600與該反射單元900相對應設置。該比較單元700耦接該影像擷取單元600。該反射單元900與該支撐單元300的另一側面相對應設置。As shown in FIG. 1-2, the body 100 is configured to accommodate the support unit 300, the image capturing unit 600, the comparing unit 700, and the reflecting unit 900. The supporting unit 300 is disposed on a platform 102 of the body 100, so that the supporting unit 300 supports the carrying unit 200, wherein the carrying unit 200 is configured to carry a wafer 214 composed of a plurality of wafers 216. The image capturing unit 600 is disposed corresponding to the reflecting unit 900. The comparison unit 700 is coupled to the image capturing unit 600. The reflection unit 900 is disposed corresponding to the other side of the support unit 300.
在第1-2圖中,該蓋板組件400樞接該支撐單元300,使該蓋板組件400可蓋合該支撐單元300,以壓合該晶圓於該支撐單元300上,並且承載單元200設置於該蓋板組件400與支撐單元300之間,或是使該蓋板組件400由該支撐單元300掀開。該光源500設置於該蓋板組件400之內,以與該承載單元200相對應設置。該顯示裝置800設置於該本體100上,並且耦接該比較單元700。In the first to fourth embodiments, the cover assembly 400 pivotally connects the support unit 300 so that the cover assembly 400 can cover the support unit 300 to press the wafer onto the support unit 300, and the load unit The cover plate assembly 400 is disposed between the cover plate assembly 400 and the support unit 300, or the cover plate assembly 400 is split by the support unit 300. The light source 500 is disposed within the cover assembly 400 to be disposed corresponding to the carrying unit 200. The display device 800 is disposed on the body 100 and coupled to the comparison unit 700.
參考第1-3圖,第3圖係繪示依據本發明實施例中承載單元200及其承載位置204相對應於座標資料之上視圖。該承載單元200包括薄膜 202以及連接該薄膜202的框架206,該薄膜202設置於該蓋板組件400與該支撐單元300之間。在一實施例中,該薄膜202貼附於該框架206的內周緣,使該框架206的內周緣撐緊該薄膜202,令該薄膜202上的晶片準確定位而不會偏離。Referring to Figures 1-3, Figure 3 is a top view of the carrier unit 200 and its carrying position 204 corresponding to the coordinate data in accordance with an embodiment of the present invention. The carrying unit 200 includes a film 202 and a frame 206 connecting the film 202, the film 202 is disposed between the cover plate assembly 400 and the support unit 300. In one embodiment, the film 202 is attached to the inner periphery of the frame 206 such that the inner periphery of the frame 206 supports the film 202 such that the wafer on the film 202 is accurately positioned without deviation.
具體來說,如第1-3圖所示,該薄膜202上具有複數承載位置204,一部份的承載位置204相對應承載該些晶片216,另一部分的承載位置204未承載該些晶片216,其中設置有該些晶片216的一部份之承載位置204係為不透光狀態,該另一部份的承載位置204係為透光狀態。換言之,存在有晶片216之承載位置204無法使光線穿透,以於反射單元900形成暗(dark)區域之投影,每個暗區域表示一個晶片存在於一承載位置204而擋住光線;未承載晶片216之承載位置204可使光線穿透,以於反射單元900形成亮(brightness)區域之投影,每個亮區域表示在一承載位置204不存在一個晶片而沒有擋住光線。Specifically, as shown in FIGS. 1-3, the film 202 has a plurality of load-bearing locations 204. A portion of the load-bearing locations 204 correspondingly carry the wafers 216, and another portion of the load-bearing locations 204 does not carry the wafers 216. The portion of the carrier 204 in which the portions of the wafers 216 are disposed is opaque, and the portion 204 of the other portion is in a light transmitting state. In other words, there is a loading location 204 of the wafer 216 that does not allow light to pass through, such that the reflective unit 900 forms a projection of a dark area, each dark area indicating that a wafer is present at a load bearing location 204 to block light; The load bearing position 204 of 216 allows light to pass through so that the reflective unit 900 forms a projection of a bright area, each bright area indicating that there is no wafer present at a load bearing location 204 without blocking light.
如第1-3圖所示,該框架206設置於該蓋板組件400與該支撐單元300之間,該框架206連接該薄膜202以固定該薄膜202。該框架206的外周緣具有複數凹口208、該些凹口208的相對異側之第一側邊210、以及相鄰該第一側邊210的至少一第二側邊212,用以定位該承載單元200於該支撐單元上。此處係描繪出相對的兩個第二側邊212,但不限於此,例如一個或是兩個以上的第二側邊212。As shown in FIGS. 1-3, the frame 206 is disposed between the cover assembly 400 and the support unit 300. The frame 206 connects the film 202 to fix the film 202. The outer periphery of the frame 206 has a plurality of notches 208, a first side 210 of the opposite sides of the notches 208, and at least a second side 212 adjacent to the first side 210 for positioning the The carrying unit 200 is on the supporting unit. Here, two opposing second side edges 212 are depicted, but are not limited thereto, such as one or more second side edges 212.
參考第1-3圖以及第4A-4C圖,第4A圖係繪示依據本發明實施例中支撐單元300支撐該承載單元200之俯視圖,第4B圖係繪示依據本發明實施例中支撐單元300支撐該承載單元200之仰視圖,第4C圖係繪示依據 本發明第4A圖中沿著A-A’線段之剖視圖。該支撐單元300係固定於該本體100的平台102上,用以支撐該承載單元200並且使該承載單元200定位於該本體100上。該支撐單元300包括支撐板302、複數第一定位部308、撐膜環310以及調整部312。Referring to FIGS. 1-3 and 4A-4C, FIG. 4A is a plan view showing the supporting unit 200 supporting the carrying unit 200 according to an embodiment of the present invention, and FIG. 4B is a supporting unit according to an embodiment of the present invention. 300 supports the bottom view of the carrying unit 200, and FIG. 4C shows the basis A cross-sectional view taken along line A-A' in Fig. 4A of the present invention. The supporting unit 300 is fixed on the platform 102 of the body 100 for supporting the carrying unit 200 and positioning the carrying unit 200 on the body 100. The support unit 300 includes a support plate 302 , a plurality of first positioning portions 308 , a diaphragm ring 310 , and an adjustment portion 312 .
該支撐板302固定於該本體100上,具有第一開孔304以及設置於該第一開孔304周圍附近的至少一第二開孔306,該支撐板302用以支撐該框架206。其中該第一開孔304供該撐膜環310穿過,該些第二開孔306供該些調整部312相對應穿過。The support plate 302 is fixed to the body 100 and has a first opening 304 and at least one second opening 306 disposed around the first opening 304. The support plate 302 is used to support the frame 206. The first opening 304 passes through the film ring 310, and the second openings 306 pass through the adjusting portions 312.
複數第一定位部308設置於該支撐板302上並且位於該第一開孔304的周圍,用以定位該承載單元200。在一實施例中,該些第一定位部308用以相對應卡制於該框架206的外周緣之凹口208、第一側邊210以及第二側邊212,使該承載單元200準確定位於該支撐單元300的該支撐板302上。The plurality of first positioning portions 308 are disposed on the support plate 302 and located around the first opening 304 for positioning the carrying unit 200. In an embodiment, the first positioning portion 308 is configured to accurately engage the recess 208, the first side 210 and the second side 212 of the outer periphery of the frame 206 to accurately position the carrying unit 200. On the support plate 302 of the support unit 300.
撐膜環310穿過該第一開孔304,用以接觸該薄膜202,使該撐膜環310的上周緣撐托該薄膜202。具體來說,該撐膜環310包括複數調整部312相對應穿過該些第二開孔306,用以調整該撐膜環310凸出於該支撐板302一預定高度,藉由該撐膜環310在該支撐板302的第一開孔304中沿著第一方向314移動,亦即該調整部312相對應穿過該第二開孔306,用以調整該撐膜環310於該支撐板302的該第一開孔304之移動量,以控制該薄膜202的鬆弛或是撐緊的程度,使該晶片216相較於該些晶片座標值不會產生偏離。The film ring 310 passes through the first opening 304 for contacting the film 202 such that the upper circumference of the film ring 310 supports the film 202. Specifically, the film ring 310 includes a plurality of adjusting portions 312 correspondingly passing through the second openings 306 for adjusting the film ring 310 to protrude from the supporting plate 302 by a predetermined height. The ring 310 moves along the first direction 314 in the first opening 304 of the support plate 302, that is, the adjusting portion 312 passes through the second opening 306 to adjust the support ring 310 to the support. The amount of movement of the first opening 304 of the plate 302 to control the degree of slack or tension of the film 202 causes the wafer 216 to not deviate from the wafer coordinate values.
繼續參考第1-2圖,該蓋板組件400包括蓋板402以及框環404,該框環404依附於該蓋板402上,該框環404具有複數第二定位部406, 藉由該些第二定位部406抵住該承載單元200的框架206,以固定該承載單元200於該支撐單元300上。在一實施例中,該框環404內周緣的蓋板402中設有一凹型區域408,該凹型區域408用以套入該支撐單元300的撐膜環310所撐起的薄膜202,以使該支撐單元300可以緊密地固定該承載單元200上的晶片216。換言之,支撐單元300穩固地支撐並且準確地定位該承載單元200,以避免該承載單元200上的晶片216偏離,以提高擷取後殘留晶片之檢測的正確性。Continuing to refer to the first 1-2, the cover assembly 400 includes a cover 402 and a frame ring 404. The frame ring 404 is attached to the cover 402. The frame ring 404 has a plurality of second positioning portions 406. The second positioning portion 406 is pressed against the frame 206 of the carrying unit 200 to fix the carrying unit 200 on the supporting unit 300. In an embodiment, a concave portion 408 is disposed in the cover 402 of the inner periphery of the frame ring 404, and the concave portion 408 is used for inserting the film 202 supported by the film ring 310 of the supporting unit 300. The support unit 300 can tightly fix the wafer 216 on the carrier unit 200. In other words, the support unit 300 stably supports and accurately positions the carrier unit 200 to prevent the wafer 216 on the carrier unit 200 from being deviated to improve the accuracy of the detection of the residual wafer after the capture.
參考第1-2圖以及第5圖,第5圖係繪示依據本發明實施例中擷取後殘留晶片之檢測系統10的光路總成之局部視圖。該光源500設置於該蓋板組件400之內,用以產生一光線502以照射該承載單元200,使得該光線502穿透該另一部份的該些承載位置,以藉由投射該一部份之該些承載位置以及另一部分的該些承載位置,以形成複數晶片位置投射影像504。Referring to Figures 1-2 and 5, Figure 5 is a partial elevational view of the optical path assembly of the detection system 10 for residual wafers after picking up in accordance with an embodiment of the present invention. The light source 500 is disposed in the cover assembly 400 for generating a light 502 to illuminate the carrying unit 200 such that the light 502 penetrates the carrying positions of the other portion to project the portion The load bearing locations and the other load bearing locations of the other portion are formed to form a plurality of wafer position projected images 504.
如第1-2圖以及第5圖所示,該影像擷取單元600設置於該本體100之內,用以擷取該些晶片位置投射影像504。在一實施例中,該影像擷取單元600的方位可做調整以適合擷取該反射單元900的晶片位置投射影像504。As shown in FIG. 1-2 and FIG. 5 , the image capturing unit 600 is disposed in the body 100 for capturing the wafer position projection images 504 . In an embodiment, the orientation of the image capturing unit 600 can be adjusted to be suitable for capturing the wafer position projected image 504 of the reflective unit 900.
在第1-2圖以及第5圖中,該比較單元700耦接該影像擷取單元600,用以接收該些晶片位置投射影像504並且比較該些晶片位置投射影像504與該些晶片座標值,以判斷每一該些晶片位置投射影像504是否相對應於每一該些晶片座標值。在一實施例中,晶片座標值例如是儲存於該檢測系統10的記憶體(未圖示)中。具體來說,本發明之比較單元700比較該些晶片位置投射影像與該些晶片座標值,以判斷每一該些晶片位置投射影像 是否相對應於每一該些晶片座標值,當每一該些晶片位置投射影像未相對應於每一該些晶片座標值時,停止該晶片位置投射影像相對應的晶圓214進行後續製程,以避免該後續製程之生產成本。In the first and fifth embodiments, the comparison unit 700 is coupled to the image capturing unit 600 for receiving the wafer position projection images 504 and comparing the wafer position projection images 504 with the wafer coordinate values. To determine whether each of the wafer position projection images 504 corresponds to each of the wafer coordinate values. In one embodiment, the wafer coordinate values are, for example, stored in a memory (not shown) of the detection system 10. Specifically, the comparing unit 700 of the present invention compares the wafer position projection images with the wafer coordinate values to determine each of the wafer position projection images. Corresponding to each of the wafer coordinate values, when each of the wafer position projection images does not correspond to each of the wafer coordinate values, the wafer 214 corresponding to the wafer position projection image is stopped for subsequent processing, To avoid the production costs of this subsequent process.
如第1-2圖以及第5圖所示,該反射單元900設置於該本體100上,用以反射該晶片位置投射影像至該影像擷取單元600。在一實施例中,該反射單元900同步對準於該承載單元200、該支撐單元300以及該蓋板組件400,用以準確地反射該晶片位置投射影像至該影像擷取單元600。該反射單元900的功能在於使光線502直接反射至影像擷取單元600供擷取,以縮短光線傳遞的路徑,有效縮小本體100的體積。此外,該反射單元900的方位可以做調整以適合反射來自該承載單元200的晶片位置投射影像504。As shown in FIG. 1-2 and FIG. 5, the reflection unit 900 is disposed on the body 100 for reflecting the wafer position projection image to the image capturing unit 600. In one embodiment, the reflective unit 900 is synchronously aligned with the carrying unit 200, the supporting unit 300, and the cover assembly 400 for accurately reflecting the wafer position projection image to the image capturing unit 600. The function of the reflecting unit 900 is to directly reflect the light 502 to the image capturing unit 600 for capturing, so as to shorten the path of light transmission, and effectively reduce the volume of the body 100. Moreover, the orientation of the reflective unit 900 can be adjusted to accommodate reflection of the wafer position projected image 504 from the carrier unit 200.
如第1-2圖所示,該顯示裝置800設置於該本體100上,用以顯示該些晶片位置投射影像504與該些晶片座標值之間相對應重疊影像,以供使用者從螢幕上判斷每一該些晶片位置投射影像是否相對應於每一該些晶片座標值。As shown in FIG. 1-2, the display device 800 is disposed on the body 100 for displaying a corresponding overlapping image between the wafer position projection image 504 and the wafer coordinate values for the user to view from the screen. Determining whether each of the wafer position projection images corresponds to each of the wafer coordinate values.
根據上述,更重要的是,本發明之檢測系統10係利用光源500將晶圓214上的每個晶片216照射形成每個晶片位置投射影像504,即不論承載位置是否存在晶片216,每個承載位置的狀態皆會產生投影而形成全域性(global)的投射方式,故當支撐單元300以及蓋板組件400準確地定位並且固定該承載單元200於其間時,比較單元700可以正確接收晶片位置投射影像504進行判斷是否每一該些晶片位置投射影像相對應於每一該些晶片座標值,以決定是否進行該後續製程。In accordance with the above, and more importantly, the detection system 10 of the present invention utilizes the light source 500 to illuminate each wafer 216 on the wafer 214 to form a projected image 504 for each wafer position, i.e., whether or not the wafer 216 is present at the load location, each load. The state of the position produces a projection to form a global projection, so when the support unit 300 and the cover assembly 400 are accurately positioned and the carrier unit 200 is fixed therebetween, the comparison unit 700 can correctly receive the wafer position projection. The image 504 determines whether each of the wafer position projection images corresponds to each of the wafer coordinate values to determine whether to perform the subsequent process.
參考第1-5圖以及第6圖,第6圖係繪示依據本發明實施例中 擷取後殘留晶片之檢測方法的流程圖。該擷取後殘留晶片之檢測方法適用於一檢測系統10,該檢測系統10包括一本體100、一承載單元200、一支撐單元300、一蓋板組件400、一光源500、一反射單元900、一影像擷取單元600、一比較單元700以及一顯示裝置800,該檢測方法用於檢測複數晶片216與複數晶片座標值之間的相對應關係,該檢測方法包括下列步驟:Referring to Figures 1-5 and Figure 6, Figure 6 illustrates an embodiment of the present invention. A flow chart of a method for detecting a residual wafer after skimming. The detection method of the residual wafer after the extraction is applied to a detection system 10, the detection system 10 includes a body 100, a carrying unit 200, a supporting unit 300, a cover assembly 400, a light source 500, and a reflecting unit 900. An image capturing unit 600, a comparing unit 700, and a display device 800 for detecting a corresponding relationship between the plurality of wafers 216 and a plurality of wafer coordinate values, the detecting method comprising the following steps:
在步驟S600中,該支撐單元300支撐該承載單元200,以使該支撐單元300定位該承載單元200於該本體100上,其中該承載單元200設有複數承載位置,一部份的該些承載位置相對應承載該些晶片216,另一部分的該些承載位置未承載該些晶片216。在一實施例中,設置有該些晶片216的該一部份之該些承載位置係為不透光狀態,該另一部份的該些承載位置係為透光狀態。In the step S600, the supporting unit 300 supports the carrying unit 200, so that the supporting unit 300 positions the carrying unit 200 on the body 100, wherein the carrying unit 200 is provided with a plurality of carrying positions, and a part of the carrying units The locations correspond to the wafers 216, and the other locations of the locations do not carry the wafers 216. In one embodiment, the load locations of the portions of the wafers 216 are opaque, and the load locations of the other portions are light transmissive.
在步驟S602中,調整該支撐單元300相對於該承載單元200的移動量,以支撐該承載單元200。In step S602, the amount of movement of the support unit 300 relative to the carrying unit 200 is adjusted to support the carrying unit 200.
在步驟S604中,該蓋板組件蓋合該承載單元200於該支撐單元300上,以使該承載單元200介於該蓋板組件400與該支撐單元300之間。In step S604, the cover assembly covers the supporting unit 200 on the supporting unit 300 such that the carrying unit 200 is interposed between the cover assembly 400 and the supporting unit 300.
在步驟S606中,該光源500產生一光線502以照射該承載單元200,使得該光線502穿透該另一部份的該些承載位置,以藉由投射該一部份之該些承載位置以及該另一部分的該些承載位置於該反射單元900上,以形成複數晶片位置投射影像504。In step S606, the light source 500 generates a light ray 502 to illuminate the carrying unit 200, so that the light ray 502 penetrates the carrying positions of the other portion to project the part of the carrying positions and The other portions of the carrying locations are on the reflective unit 900 to form a plurality of wafer position projected images 504.
在步驟S608中,以該反射單元900反射該些晶片位置投射影像504至該影像擷取單元600。In step S608, the wafer position projection image 504 is reflected by the reflection unit 900 to the image capturing unit 600.
在步驟S610中,該影像擷取單元600擷取該些晶片位置投射 影像504。In step S610, the image capturing unit 600 captures the wafer position projections. Image 504.
在步驟S612中,該比較單元700接收該些晶片位置投射影像504。In step S612, the comparison unit 700 receives the wafer position projection images 504.
在步驟S614中,該比較單元700比較該些晶片位置投射影像504與該些晶片座標值,以判斷每一該些晶片位置投射影像504是否相對應於每一該些晶片座標值。在第1-2圖以及第5圖中,該比較單元700耦接該影像擷取單元600,用以接收該些晶片位置投射影像504並且比較該些晶片位置投射影像504與該些晶片座標值,以判斷每一該些晶片位置投射影像504是否相對應於每一該些晶片座標值。在一實施例中,晶片座標值例如是儲存於該檢測系統10的記憶體(未圖示)中。具體來說,本發明之比較單元700比較該些晶片位置投射影像與該些晶片座標值,以判斷每一該些晶片位置投射影像是否相對應於每一該些晶片座標值,當每一該些晶片位置投射影像未相對應於每一該些晶片座標值時,停止該晶片位置投射影像相對應的晶圓214進行後續製程,以避免該後續製程之生產成本。In step S614, the comparing unit 700 compares the wafer position projection images 504 with the wafer coordinate values to determine whether each of the wafer position projection images 504 corresponds to each of the wafer coordinate values. In the first and fifth embodiments, the comparison unit 700 is coupled to the image capturing unit 600 for receiving the wafer position projection images 504 and comparing the wafer position projection images 504 with the wafer coordinate values. To determine whether each of the wafer position projection images 504 corresponds to each of the wafer coordinate values. In one embodiment, the wafer coordinate values are, for example, stored in a memory (not shown) of the detection system 10. Specifically, the comparing unit 700 of the present invention compares the wafer position projection images with the wafer coordinate values to determine whether each of the wafer position projection images corresponds to each of the wafer coordinate values, and each of the When the wafer position projection images are not corresponding to each of the wafer coordinate values, the wafer 214 corresponding to the wafer position projection image is stopped for subsequent processing to avoid the production cost of the subsequent process.
在步驟S616中,以該顯示裝置800顯示該些晶片位置投射影像504與該些晶片座標值之間相對應重疊影像。In step S616, the display device 800 displays the corresponding positions between the wafer position projection images 504 and the wafer coordinate values.
綜上所述,本發明之擷取後殘留晶片之檢測系統藉由支撐單元穩固地支撐並且準確地定位該承載單元,以避免該承載單元上的晶片偏離,以提高擷取後殘留晶片之檢測的正確性。並且藉由一比較單元比較殘留晶片位置投射影像與殘留晶片座標值,以判斷每一殘留晶片位置投射影像是否相對應於每一殘留晶片座標值,當至少一殘留晶片位置投射影像未相對應於至少一殘留晶片座標值時,其表示晶片擷取發生錯誤,即應停止 該晶片位置投射影像相對應的晶圓進行後續製程,以避免該後續製程之生產成本。In summary, the detection system of the residual wafer after the drawing of the present invention is stably supported by the supporting unit and accurately positions the carrying unit to avoid wafer deviation on the carrying unit, so as to improve the detection of the residual wafer after the drawing. The correctness. And comparing the residual wafer position projection image and the residual wafer coordinate value by a comparing unit to determine whether each residual wafer position projection image corresponds to each residual wafer coordinate value, and when at least one residual wafer position projection image does not correspond to At least one residual wafer coordinate value, indicating that the wafer capture error occurs, that is, should stop The wafer position projects the wafer corresponding to the image for subsequent processing to avoid the production cost of the subsequent process.
雖然本發明已用較佳實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the invention has been described above in terms of the preferred embodiments, the invention is not intended to limit the invention, and the invention may be practiced without departing from the spirit and scope of the invention. The scope of protection of the present invention is therefore defined by the scope of the appended claims.
10‧‧‧擷取後殘留晶片之檢測系統10‧‧‧Detection system for residual wafer after extraction
100‧‧‧本體100‧‧‧ body
102‧‧‧平台102‧‧‧ platform
200‧‧‧承載單元200‧‧‧bearing unit
202‧‧‧薄膜202‧‧‧film
206‧‧‧框架206‧‧‧Frame
214‧‧‧晶圓214‧‧‧ wafer
216‧‧‧晶片216‧‧‧ wafer
300‧‧‧支撐單元300‧‧‧Support unit
308‧‧‧第一定位部308‧‧‧First Positioning Department
312‧‧‧調整部312‧‧‧Adjustment Department
400‧‧‧蓋板組件400‧‧‧Cover assembly
402‧‧‧蓋板402‧‧‧ Cover
404‧‧‧框環404‧‧‧Box ring
406‧‧‧第二定位部406‧‧‧Second Positioning Department
408‧‧‧凹型區域408‧‧‧ concave area
500‧‧‧光源500‧‧‧Light source
700‧‧‧比較單元700‧‧‧Comparative unit
800‧‧‧顯示裝置800‧‧‧ display device
Claims (14)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7595880B2 (en) * | 2005-11-08 | 2009-09-29 | Lorillard Licensing Company, Llc | Optical data capture and quality assurance |
| CN101807537A (en) * | 2009-02-12 | 2010-08-18 | 株式会社迪思科 | Position alignment mechanism, processing device and position alignment method |
| JP2012204703A (en) * | 2011-03-28 | 2012-10-22 | Shindengen Electric Mfg Co Ltd | Wafer appearance inspection device, wafer appearance inspection method, and semiconductor device |
| TWM445688U (en) * | 2012-07-31 | 2013-01-21 | E & R Engineering Corp | Up and down alignment inspection system |
| TWM484182U (en) * | 2013-11-27 | 2014-08-11 | Viewmove Technologies Inc | Detecting system for chip-acquisition procedure |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7595880B2 (en) * | 2005-11-08 | 2009-09-29 | Lorillard Licensing Company, Llc | Optical data capture and quality assurance |
| CN101807537A (en) * | 2009-02-12 | 2010-08-18 | 株式会社迪思科 | Position alignment mechanism, processing device and position alignment method |
| JP2012204703A (en) * | 2011-03-28 | 2012-10-22 | Shindengen Electric Mfg Co Ltd | Wafer appearance inspection device, wafer appearance inspection method, and semiconductor device |
| TWM445688U (en) * | 2012-07-31 | 2013-01-21 | E & R Engineering Corp | Up and down alignment inspection system |
| TWM484182U (en) * | 2013-11-27 | 2014-08-11 | Viewmove Technologies Inc | Detecting system for chip-acquisition procedure |
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