TWI683056B - A shield screw conveyor and shield machine - Google Patents
A shield screw conveyor and shield machine Download PDFInfo
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- TWI683056B TWI683056B TW107119864A TW107119864A TWI683056B TW I683056 B TWI683056 B TW I683056B TW 107119864 A TW107119864 A TW 107119864A TW 107119864 A TW107119864 A TW 107119864A TW I683056 B TWI683056 B TW I683056B
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- rotating cylinder
- shield
- screw conveyor
- sealing
- transmission bearing
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- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 238000007789 sealing Methods 0.000 claims description 61
- 229920002635 polyurethane Polymers 0.000 claims description 24
- 239000004814 polyurethane Substances 0.000 claims description 24
- 239000002689 soil Substances 0.000 claims description 6
- 239000002893 slag Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
- E21D9/124—Helical conveying means therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Screw Conveyors (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Sealing Of Bearings (AREA)
- General Details Of Gearings (AREA)
Abstract
Description
本發明涉及盾構機領域,尤其涉及一種盾構螺旋輸送機及盾構機。The invention relates to the field of shield machines, in particular to a shield screw conveyor and a shield machine.
盾構螺旋輸送機為盾構機實現碴土輸送及土壓平衡功能的關鍵零部件。習知的盾構螺旋輸送機的驅動密封方式主要採用銅套與橡膠密封結合的方式,採用銅套密封傳動平穩性及調節性能差,且在始發井(original well)設計寬度嚴格的情況下,其軸向空間佔用大,從而導致螺旋輸送機長度過長,不利於螺旋輸送機的佈置及吊運;而採用橡膠密封,橡膠容易被土體的高壓力擊穿,且容易被旋轉筒體帶動一起旋轉,無法保證良好的密封性能。Shield screw conveyor is a key component for shield machine to realize the function of ballast transportation and earth pressure balance. The driving seal method of the conventional shield screw conveyor mainly adopts the method of combining the copper sleeve and the rubber seal. The copper sleeve seal is used to drive the transmission and have poor stability and adjustment performance, and in the case of strict design width of the original well , The axial space is large, which leads to the length of the screw conveyor is too long, which is not conducive to the arrangement and lifting of the screw conveyor; and the use of rubber seals, rubber is easily broken by the high pressure of the soil, and easily by the rotating cylinder Driven together to rotate, can not guarantee good sealing performance.
本發明要解決的技術問題是克服習知技術的不足,提供一種運行平穩性好、可靠性高,且佔用空間小的盾構螺旋輸送機及盾構機。The technical problem to be solved by the present invention is to overcome the shortcomings of the conventional technology, and to provide a shield screw conveyor and a shield machine with good running stability, high reliability, and small space occupation.
為解決上述技術問題,本發明提出的技術方案為:To solve the above technical problems, the technical solutions proposed by the present invention are:
一種盾構螺旋輸送機,包括排送切削碴土的旋轉筒體及用於驅動旋轉筒體旋轉的筒體驅動組件,所述筒體驅動元件包括傳動軸承、輸出齒輪及帶動輸出齒輪轉動的驅動件,所述傳動軸承套設於所述旋轉筒體上,且所述傳動軸承的外圈與所述旋轉筒體固定連接,所述輸出齒輪與所述傳動軸承的外圈嚙合傳動。A shield screw conveyor includes a rotating cylinder for discharging ballast and a cylinder driving assembly for driving the rotating cylinder to rotate, the cylinder driving element includes a transmission bearing, an output gear, and a drive that drives the output gear to rotate The transmission bearing is sleeved on the rotating cylinder, and the outer ring of the transmission bearing is fixedly connected to the rotating cylinder, and the output gear meshes with the outer ring of the transmission bearing for transmission.
作為上述技術方案的進一步改進:As a further improvement of the above technical solution:
還包括密封箱體,所述旋轉筒體設於所述密封箱體內,所述旋轉筒體與密封箱體之間設有保證旋轉筒體可相對轉動的轉動間隙,所述密封箱體上設有沿旋轉筒體軸向佈置的密封配合部,所述密封配合部與旋轉筒體之間設有密封元件。It also includes a sealed box body, wherein the rotating cylinder body is provided in the sealed box body, and a rotation gap is provided between the rotating cylinder body and the sealed box body to ensure that the rotating cylinder body can rotate relative to each other, There is a sealing and fitting portion arranged along the axial direction of the rotating cylinder, and a sealing element is provided between the sealing and fitting portion and the rotating cylinder.
所述密封組件包括聚氨酯密封圈及固定法蘭,所述聚氨酯密封圈藉由固定法蘭安裝於所述密封配合部上,所述聚氨酯密封圈的一端與旋轉筒體緊密接觸。The sealing assembly includes a polyurethane sealing ring and a fixed flange. The polyurethane sealing ring is installed on the sealing and fitting portion through the fixing flange. One end of the polyurethane sealing ring is in close contact with the rotating cylinder.
所述聚氨酯密封圈為多個,多個所述聚氨酯密封圈沿旋轉筒體的軸向佈置。There are a plurality of polyurethane sealing rings, and the plurality of polyurethane sealing rings are arranged along the axial direction of the rotating cylinder.
所述固定法蘭為多個,多個所述固定法蘭設於相鄰所述聚氨酯密封圈之間。There are a plurality of fixing flanges, and the plurality of fixing flanges are provided between adjacent polyurethane sealing rings.
所述驅動件安裝於所述密封箱體上,所述傳動軸承、輸出齒輪設於所述密封箱體內,所述傳動軸承的內圈固定安裝於所述密封箱體上。The driving member is installed on the sealed box body, the transmission bearing and the output gear are provided in the sealed box body, and the inner ring of the transmission bearing is fixedly installed on the sealed box body.
所述密封箱體包括密封箱本體及箱蓋,所述密封箱本體及箱蓋藉由緊固件可拆卸地連接。The sealed box body includes a sealed box body and a box cover, and the sealed box body and the box cover are detachably connected by fasteners.
所述旋轉筒體上設有與傳動軸承外圈連接的連接部。The rotating cylinder is provided with a connecting part connected with the outer ring of the transmission bearing.
所述傳動軸承外圈藉由緊固件與連接部連接。The outer ring of the transmission bearing is connected to the connecting portion by fasteners.
一種盾構機,包括盾體及上述所述的盾構螺旋輸送機,所述盾構螺旋輸送機設於所述盾體內。A shield machine includes a shield body and the above-mentioned shield screw conveyor. The shield screw conveyor is provided in the shield body.
與習知技術相比,本發明的優點在於:Compared with the conventional technology, the advantages of the present invention are:
本發明的筒體驅動元件採用輸出齒輪與傳動軸承配合的方式實現旋轉筒體的驅動,即在螺旋輸送機工作時,輸出齒輪藉由傳動軸承外圈直接帶動旋轉筒體旋轉,其旋轉筒體的運行平穩性好,可靠性高;且輸出齒輪與傳動軸承套設於旋轉筒體上,筒體驅動元件佔用空間小,避免了採用銅套結構導致螺旋輸送機過長而不利於螺旋輸送機佈置及吊運的問題。本發明的盾構機同樣具有上述優點。The cylinder driving element of the present invention uses the output gear and the transmission bearing to realize the driving of the rotating cylinder, that is, when the screw conveyor is working, the output gear directly drives the rotating cylinder to rotate through the outer ring of the transmission bearing, and the rotating cylinder The running stability is good and the reliability is high; and the output gear and transmission bearing are sleeved on the rotating cylinder, the cylinder drive element takes up little space, avoiding the use of the copper sleeve structure to cause the screw conveyor to be too long and not conducive to the screw conveyor The problem of arrangement and lifting. The shield machine of the present invention also has the above-mentioned advantages.
本發明進一步在密封箱體上設置密封配合部,密封配合部與旋轉筒體之間設有密封元件,使得旋轉筒體旋轉時,保證筒體內的碴土不進入筒體驅動元件的內部,避免了傳動軸承及輸出齒輪的污染,保證了軸承的運行環境,筒體驅動元件使用壽命高。密封組件包括聚氨酯密封圈,其避免了密封圈被高土體壓力擊穿的問題,密封性能好。The invention further provides a sealing and matching part on the sealed box body, and a sealing element is provided between the sealing and matching part and the rotating cylinder body, so that when the rotating cylinder body rotates, the ballast in the cylinder body is ensured not to enter the interior of the cylinder driving element, avoiding The pollution of the transmission bearing and the output gear is ensured, the operating environment of the bearing is ensured, and the service life of the barrel driving element is high. The sealing assembly includes a polyurethane sealing ring, which avoids the problem of the sealing ring being broken down by high soil pressure and has good sealing performance.
下將結合說明書附圖和具體實施例對本發明做進一步詳細說明,但並不因此而限制本發明的保護範圍。The present invention will be further described in detail in conjunction with the drawings and specific embodiments of the specification, but it does not limit the protection scope of the present invention.
圖1和圖2所出了本發明盾構螺旋輸送機的實施例,盾構螺旋輸送機1包括旋轉筒體11、設於旋轉筒體11內的螺旋軸12及設於旋轉筒體11後端的出渣口13,旋轉筒體11旋轉帶動螺旋軸12向後輸送碴土6至出渣口13,並使碴土6從出渣口13排出。本實施例中,盾構螺旋輸送機1包括旋轉筒體11及筒體驅動組件2,旋轉筒體11用於排送切削碴土6,筒體驅動組件2用於驅動旋轉筒體11旋轉,筒體驅動元件2包括傳動軸承21、輸出齒輪22及帶動輸出齒輪22轉動的驅動件23,傳動軸承21套設於旋轉筒體11上,且傳動軸承21的外圈與旋轉筒體11固定連接,輸出齒輪22與傳動軸承21的外圈嚙合傳動。本發明的筒體驅動元件2採用輸出齒輪22與傳動軸承21配合的方式實現旋轉筒體11的驅動,即在盾構螺旋輸送機1工作時,輸出齒輪22藉由傳動軸承21外圈直接帶動旋轉筒體11旋轉使得盾構螺旋輸送機1內的碴土6向後輸送,其旋轉筒體11的運行平穩性好,可靠性高;且輸出齒輪22與傳動軸承21套設於旋轉筒體11上,筒體驅動元件2佔用空間小,避免了採用銅套結構導致螺旋輸送機過長而不利於螺旋輸送機佈置及吊運的問題。1 and 2 show an embodiment of the shield screw conveyor of the present invention. The
本實施例中,旋轉筒體11上設有連接部111,旋轉筒體11藉由連接部111與傳動軸承21外圈連接,其驅動結構簡單;本實施例中,傳動軸承21外圈藉由緊固件與連接部111連接。In this embodiment, the rotating
本實施例中,盾構螺旋輸送機1還包括密封箱體3,旋轉筒體11設於密封箱體3內,旋轉筒體11與密封箱體3之間設有轉動間隙4,轉動間隙4用於保證旋轉筒體11可相對密封箱體3轉動,密封箱體3上設有密封配合部31,密封配合部31沿旋轉筒體11軸向佈置,密封配合部31與旋轉筒體11之間設有密封元件5,採用密封配合部31與密封元件5結合的方式有效防止了轉動間隙4處的碴土6進入筒體驅動元件2內,避免了傳動軸承21及輸出齒輪22的污染,保證了傳動軸承21的運行環境,筒體驅動元件2使用壽命高。In this embodiment, the
本實施例中,密封組件5包括聚氨酯密封圈51及固定法蘭52,採用聚氨酯密封圈51避免了密封圈被高土體壓力擊穿的問題,其密封性能好;同時,聚氨酯密封圈51藉由固定法蘭52安裝於密封配合部31上,聚氨酯密封圈51的一端與旋轉筒體11緊密接觸,使得轉動間隙4處的碴土6不會進入筒體驅動元件2的內部,其結構簡單、密封性能好。In this embodiment, the
本實施例中,聚氨酯密封圈51為多個,多個聚氨酯密封圈51沿旋轉筒體11的軸向佈置,設置多個聚氨酯密封圈51提高了密封性能,在靠近轉動間隙4處的聚氨酯密封圈51磨損失效時,其餘聚氨酯密封圈51仍可繼續保證密封,密封可靠性高。本實施例中,固定法蘭為多個,多個固定法蘭設於相鄰得聚氨酯密封圈之間,其進一步保證了聚氨酯密封圈的有效安裝及密封。In this embodiment, there are a plurality of
本實施例中,驅動件23為驅動電機,驅動件23安裝於密封箱體3上,傳動軸承21、輸出齒輪22設於密封箱體3內,使得傳動軸承21及輸出齒輪22位於密封環境中,保證了筒體驅動元件2的驅動可靠性及安全性,同時,傳動軸承21的內圈藉由緊固件固定安裝於密封箱體3上,其結構簡單。本實施例中,密封箱體3包括密封箱本體32及箱蓋33,密封箱本體32及箱蓋33藉由緊固件可拆卸地連接,密封箱本體32及箱蓋33的分體設計方便筒體驅動元件2的安裝及拆卸。In this embodiment, the
本實施例中,盾構機包括盾體及上述實施例所述的盾構螺旋輸送機,盾構螺旋輸送機設於所述盾體內。本發明盾構機同樣具有上述盾構螺旋輸送機運行平穩性好、可靠性高,且佔用空間小等優點。In this embodiment, the shield machine includes a shield body and the shield screw conveyor described in the above embodiment, and the shield screw conveyor is provided in the shield body. The shield machine of the present invention also has the advantages of good running stability, high reliability, and small occupied space of the above-mentioned shield screw conveyor.
雖然已經參考優選實施例對本發明進行了描述,但在不脫離本發明的範圍的情況下,可以對其進行各種改進並且可以用均等物替換其中的部件。尤其是,只要不存在結構衝突,各個實施例中所提到的各項技術特徵均可以任意方式組合起來。本發明並不局限於文中公開的特定實施例,而是包括落入請求項的範圍內的所有技術方案。Although the present invention has been described with reference to the preferred embodiments, various improvements can be made and parts thereof can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the requested item.
1‧‧‧螺旋輸送機11‧‧‧旋轉筒體111‧‧‧連接部12‧‧‧螺旋軸13‧‧‧出渣口2‧‧‧筒體驅動組件21‧‧‧傳動軸承22‧‧‧輸出齒輪23‧‧‧驅動件3‧‧‧密封箱體31‧‧‧密封配合部32‧‧‧密封箱本體33‧‧‧箱蓋4‧‧‧轉動間隙5‧‧‧密封組件51‧‧‧聚氨酯密封圈52‧‧‧固定法蘭6‧‧‧碴土1‧‧‧Screw
在下文中將基於實施例並參考附圖來對本發明進行更詳細的描述。其中:Hereinafter, the present invention will be described in more detail based on the embodiments and with reference to the drawings. among them:
圖1是本發明的結構示意圖。Figure 1 is a schematic diagram of the present invention.
圖2是圖1的A部的放大示意圖。Fig. 2 is an enlarged schematic view of part A of Fig. 1.
圖中各標號表示:The numbers in the figure indicate:
1、螺旋輸送機;11、旋轉筒體;111、連接部;12、螺旋軸;13、出渣口;2、筒體驅動組件;21、傳動軸承;22、輸出齒輪;23、驅動件;3、密封箱體;31、密封配合部;32、密封箱本體;33、箱蓋;4、轉動間隙;5、密封組件;51、聚氨酯密封圈;52、固定法蘭;6、碴土。1. Screw conveyor; 11. Rotating cylinder; 111, connecting part; 12. Screw shaft; 13. Slag outlet; 2. Cylinder drive assembly; 21, transmission bearing; 22, output gear; 23, driving part; 3. Sealed box body; 31. Sealed matching part; 32. Sealed box body; 33. Box cover; 4. Rotating clearance; 5. Sealing assembly; 51. Polyurethane sealing ring; 52. Fixed flange; 6. Ballast soil.
1‧‧‧螺旋輸送機 1‧‧‧Screw conveyor
2‧‧‧筒體驅動組件 2‧‧‧Cylinder drive assembly
12‧‧‧螺旋軸 12‧‧‧Screw shaft
13‧‧‧出渣口 13‧‧‧slag outlet
23‧‧‧驅動件 23‧‧‧Drive parts
32‧‧‧密封箱本體 32‧‧‧Sealed box body
33‧‧‧箱蓋 33‧‧‧Cover
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710433685.2 | 2017-06-09 | ||
| CN201710433685.2A CN107083969A (en) | 2017-06-09 | 2017-06-09 | A kind of shield conveying worm and shield machine |
| ??201710433685.2 | 2017-06-09 |
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| Publication Number | Publication Date |
|---|---|
| TW201903275A TW201903275A (en) | 2019-01-16 |
| TWI683056B true TWI683056B (en) | 2020-01-21 |
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| TW107119864A TWI683056B (en) | 2017-06-09 | 2018-06-08 | A shield screw conveyor and shield machine |
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| CN (1) | CN107083969A (en) |
| TW (1) | TWI683056B (en) |
| WO (1) | WO2018224029A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107083969A (en) * | 2017-06-09 | 2017-08-22 | 中国铁建重工集团有限公司 | A kind of shield conveying worm and shield machine |
| CN114033416B (en) * | 2021-10-27 | 2024-12-13 | 济南轨道交通集团建设投资有限公司 | Screw conveyor for shield machine and shield machine |
| CN115788454B (en) * | 2022-11-24 | 2026-03-06 | 中国铁建重工集团股份有限公司 | Emergency sealing method for tunnel boring machines |
| CN115977666A (en) * | 2023-02-21 | 2023-04-18 | 中国铁建重工集团股份有限公司 | A pipeline cleaning machine for mud-water balance shield machine connecting pipe |
| CN116877104A (en) * | 2023-06-30 | 2023-10-13 | 上海腾达创科工程技术咨询有限责任公司 | Main driving device of reduced scale composite earth pressure shield |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101975084A (en) * | 2010-10-15 | 2011-02-16 | 镇江安达煤矿专用设备有限公司 | Spiral conveyer for earth pressure balance push bench |
| CN202055834U (en) * | 2011-04-12 | 2011-11-30 | 中国铁建重工集团有限公司 | Drive sealing device for peripheral drive of shield spiral conveyer |
| CN203451384U (en) * | 2013-07-16 | 2014-02-26 | 张共敏 | Rotary cylinder seal structure of closed horizontal aerobic fermentation tank |
| CN104261067A (en) * | 2014-09-20 | 2015-01-07 | 辽宁三三工业有限公司 | Driving mechanism of shield machine screw conveyor |
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| JP2002362724A (en) * | 2001-06-08 | 2002-12-18 | Taisei Corp | Screw type conveyor device |
| JP3566257B2 (en) * | 2002-01-25 | 2004-09-15 | 川崎重工業株式会社 | Screw conveyor drive |
| CN201367906Y (en) * | 2009-01-19 | 2009-12-23 | 中铁隧道集团有限公司 | Screw conveyor |
| JP5394313B2 (en) * | 2010-05-10 | 2014-01-22 | 三和機材株式会社 | Excavation head rotation speed detector for propulsion method |
| CN203767498U (en) * | 2014-02-27 | 2014-08-13 | 中国铁建重工集团有限公司 | Support device for screw shaft of screw conveyer and shield tunneling machine |
| CN107083969A (en) * | 2017-06-09 | 2017-08-22 | 中国铁建重工集团有限公司 | A kind of shield conveying worm and shield machine |
| CN206972249U (en) * | 2017-06-09 | 2018-02-06 | 中国铁建重工集团有限公司 | A kind of shield conveying worm and shield machine |
-
2017
- 2017-06-09 CN CN201710433685.2A patent/CN107083969A/en active Pending
-
2018
- 2018-06-08 WO PCT/CN2018/090369 patent/WO2018224029A1/en not_active Ceased
- 2018-06-08 TW TW107119864A patent/TWI683056B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101975084A (en) * | 2010-10-15 | 2011-02-16 | 镇江安达煤矿专用设备有限公司 | Spiral conveyer for earth pressure balance push bench |
| CN202055834U (en) * | 2011-04-12 | 2011-11-30 | 中国铁建重工集团有限公司 | Drive sealing device for peripheral drive of shield spiral conveyer |
| CN203451384U (en) * | 2013-07-16 | 2014-02-26 | 张共敏 | Rotary cylinder seal structure of closed horizontal aerobic fermentation tank |
| CN104261067A (en) * | 2014-09-20 | 2015-01-07 | 辽宁三三工业有限公司 | Driving mechanism of shield machine screw conveyor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107083969A (en) | 2017-08-22 |
| TW201903275A (en) | 2019-01-16 |
| WO2018224029A1 (en) | 2018-12-13 |
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