TWI734632B - Digital display torque wrench for easy adjustment of torque - Google Patents
Digital display torque wrench for easy adjustment of torque Download PDFInfo
- Publication number
- TWI734632B TWI734632B TW109135897A TW109135897A TWI734632B TW I734632 B TWI734632 B TW I734632B TW 109135897 A TW109135897 A TW 109135897A TW 109135897 A TW109135897 A TW 109135897A TW I734632 B TWI734632 B TW I734632B
- Authority
- TW
- Taiwan
- Prior art keywords
- torque
- digital display
- adjusting
- torque wrench
- adjust
- Prior art date
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 238000006073 displacement reaction Methods 0.000 claims abstract description 12
- 230000008859 change Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 3
- CVOFKRWYWCSDMA-UHFFFAOYSA-N 2-chloro-n-(2,6-diethylphenyl)-n-(methoxymethyl)acetamide;2,6-dinitro-n,n-dipropyl-4-(trifluoromethyl)aniline Chemical compound CCC1=CC=CC(CC)=C1N(COC)C(=O)CCl.CCCN(CCC)C1=C([N+]([O-])=O)C=C(C(F)(F)F)C=C1[N+]([O-])=O CVOFKRWYWCSDMA-UHFFFAOYSA-N 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 12
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000009191 jumping Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
本發明提供一種易於調整扭力的數位顯示扭力扳手,其包括一本體、一扳動件、一跳脫裝置、一扭力調整裝置及一扭力感測裝置。扭力調整裝置包括有一彈力件、一移動件、一傳動齒輪、一調節件。調節件以旋轉方式而帶動傳動齒輪旋轉,進而驅使移動件產生線性位移,以調整移動件相對彈力件之支撐位置,而達到快速調整扭力值之作用與目的。The invention provides a digital display torque wrench which is easy to adjust the torque. The torque adjusting device includes an elastic piece, a moving piece, a transmission gear, and an adjusting piece. The adjusting part drives the transmission gear to rotate in a rotating manner, thereby driving the moving part to produce a linear displacement, so as to adjust the supporting position of the moving part relative to the elastic part, so as to achieve the effect and purpose of quickly adjusting the torque value.
Description
本發明係有關於一種扭力扳手,特別有關於一種易於調整扭力的數位顯示扭力扳手。The present invention relates to a torque wrench, and particularly relates to a digital display torque wrench that is easy to adjust the torque.
按,傳統的扭力扳手是透過本體上的扭力刻度值進行扭力設定與讀取,提供使用者於扳轉作業中判斷是否已經達設定之扭力值。惟傳統的扭力扳手判讀扭力值仍不夠直接,亦不易讀取。Press, the traditional torque wrench sets and reads the torque through the torque scale value on the body, and provides the user to judge whether the set torque value has been reached during the turning operation. However, the traditional torque wrench is still not straightforward enough to interpret the torque value, nor is it easy to read.
因此,後來有業者推出如美國發明專利公告第5,537,877號之「Torsion wrench with display unit for displaying torsion force limit thereon」的扭力扳手。所述的扭力扳手係為一種以數位方式顯示扭力值的扭力扳手,其於設定扭力時,是轉動握柄進而帶動推桿單元旋轉,而使偏壓單元的作動塊產生軸向位移,以便驅使推壓件帶動扭力檢知單元的滑動器產生滑移,從而改變相應的可變電阻的電阻,使所述的電阻變化量經由轉換電路轉換後以數位方式將扭力值顯示於顯示器上。雖然所述的扭力扳手解決了傳統扭力扳手不易讀取扭力值的缺點,惟,所述扭力扳手之可變電阻易受到環境因素影響,如環境水氣或操作過程中產生的晃動,而使電壓輸出不穩定,影響扭力值的判斷;再者,所述扭力扳手在調整扭力時,是以轉動握柄而驅轉推桿,推桿的第二端以螺紋連接於推動件,於推桿旋轉時帶動推動件偏壓於彈簧,以便調整作用於跳脫機構裝置的抵推力,達到調整扭力扳手的扭力值,如此以螺紋式調整扭力,使用者必須一圈一圈的進行轉動調整,其動作必須克服彈簧的彈力,導致操作過於緩慢而不夠快速,例如從最小扭力值調升至最大扭力值,非常的耗時與耗力,使用上不夠便利,無法達到快速簡易的從扭力下限調整至扭力上限的功能(或者可說無法達到快速簡易的從扭力上限調整至扭力下限的功能)。Therefore, some companies later introduced a torque wrench such as "Torsion wrench with display unit for displaying torsion force limit thereon" in the US Patent Publication No. 5,537,877. The torque wrench is a torque wrench that digitally displays the torque value. When the torque is set, the handle is rotated to drive the push rod unit to rotate, so that the actuating block of the biasing unit produces axial displacement to drive The pushing member drives the slider of the torque detection unit to slip, thereby changing the resistance of the corresponding variable resistor, so that the change in resistance is converted by the conversion circuit and the torque value is displayed on the display in a digital manner. Although the torque wrench solves the shortcoming of the traditional torque wrench that it is difficult to read the torque value, the variable resistance of the torque wrench is easily affected by environmental factors, such as environmental moisture or shaking during operation, which causes the voltage The output is unstable, which affects the judgment of the torque value. Moreover, when adjusting the torque, the torque wrench drives the push rod by rotating the handle, and the second end of the push rod is threadedly connected to the pusher and rotates on the push rod. When driving the pusher to bias the spring, in order to adjust the thrust acting on the tripping mechanism device, to achieve the torque value of the torque wrench. In this way, the torque is adjusted by the thread type, and the user must rotate and adjust the action circle by circle. The elastic force of the spring must be overcome, resulting in the operation being too slow and not fast enough, such as increasing from the minimum torque value to the maximum torque value, which is very time-consuming and labor-intensive. It is not convenient to use and cannot achieve a quick and easy adjustment from the lower limit of the torque to the torque. The function of the upper limit (or it can be said that the function of adjusting the upper limit of torque to the lower limit of torque cannot be achieved quickly and easily).
又如美國發明專利公開號第2016/031070A1號之「TORQUE WRENCH」的扭力扳手,所述公開專利是另一種電子顯示扭力值的扭力扳手,其利用螺桿上的刮片與薄膜電位計的接觸關係,感測兩者之間的電阻變化,進而感知扭力扳手的扭力值並顯示於顯示器上。惟,刮片與薄膜電位計的接觸容易因溫度變化與磨擦關係,造成電阻的變化,而影響電位計的精度,故扭力值的精度亦會受到影響。再者,所述公開專利在調整扭力值,是以調整旋鈕帶動螺桿轉動,而螺桿以螺紋連接於連接器,螺桿旋轉時帶動連接器偏壓於彈簧,進而調整作用於跳脫機構裝置的抵推力,達到調整扭力扳手的扭力值,如此仍是螺紋式調整扭力,其調整依舊緩慢、耗時、耗力,使用上的不夠便利,仍然無法達到快速簡易的從扭力下限調整至扭力上限的功能(或者可說無法達到快速簡易的從扭力上限調整至扭力下限的功能)。Another example is the "TORQUE WRENCH" torque wrench of US Invention Patent Publication No. 2016/031070A1, which is another torque wrench that electronically displays the torque value, which uses the contact relationship between the scraper on the screw and the film potentiometer , To sense the resistance change between the two, and then sense the torque value of the torque wrench and display it on the display. However, the contact between the wiper and the thin film potentiometer is likely to cause changes in resistance due to temperature changes and friction, which will affect the accuracy of the potentiometer, so the accuracy of the torque value will also be affected. Furthermore, in adjusting the torque value, the disclosed patent uses an adjusting knob to drive the screw to rotate, and the screw is screwed to the connector. When the screw rotates, the connector is driven to bias the spring, thereby adjusting the resistance acting on the trip mechanism device. The thrust reaches the torque value of the adjustable torque wrench. This is still the threaded adjustment torque. The adjustment is still slow, time-consuming, and labor-consuming. It is not convenient to use, and it still cannot achieve the function of quickly and easily adjusting from the lower limit of the torque to the upper limit of the torque. (Or it can be said that the function of quickly and easily adjusting from the upper limit of torque to the lower limit of torque cannot be achieved).
為解決上述課題,本發明揭露一種易於調整扭力的數位顯示扭力扳手,其利用旋轉操作方式轉換成線性移動方式進而達到快速調整扭力值,提供使用者便捷的操作,能夠達到快速簡易的從扭力下限調整至扭力上限的功能,也能夠達到快速簡易的從扭力上限調整至扭力下限的功能。In order to solve the above-mentioned problems, the present invention discloses a digital display torque wrench that is easy to adjust the torque, which utilizes a rotary operation mode to be converted into a linear movement mode to achieve rapid adjustment of the torque value, provide users with convenient operation, and achieve a quick and simple lower limit of torque The function of adjusting to the upper limit of torque can also achieve the function of quickly and easily adjusting from the upper limit of torque to the lower limit of torque.
為達上述目的,本發明於一項實施例中提供一種易於調整扭力的數位顯示扭力扳手,其包括一本體、一扳動件、一跳脫裝置、一扭力調整裝置及一扭力感測裝置。本體具有一第一端及一遠離第一端的第二端;扳動件樞設於本體且能夠產生相對的樞擺關係,扳動件具有一裸露於本體外的扳動部及一樞接於本體第一端的連接部,連接部具有一遠離扳動部的抵接端;跳脫裝置設置於本體內且接觸於連接部之抵接端;扭力調整裝置設置於本體且連接於跳脫裝置,扭力調整裝置能夠被使用者操作而調整預設之扭力,扭力調整裝置包括有一彈力件、一移動件、一傳動齒輪、一調節件,彈力件具有一固定端及一與定端相連之自由段,固定端固設於跳脫裝置,移動件能夠沿本體之一軸線方向滑動的設置於本體,移動件具有一供自由段承受施力時抵靠的承靠部,移動件具有一沿著平行於軸線方向設置的第一齒部,傳動齒輪具有一第二齒部,第二齒部嚙合於該第一齒部,調節件連接於傳動齒輪,調節件能夠供使用者轉動以便帶動移動件相對本體產生線性滑移關係並易於調整承靠部相對於自由段的位置;以及扭力感測裝置設置於本體相對於扭力調整裝置之處,扭力感測裝置能夠感測移動件的位移變化而於一顯示器顯示出一扭力值。To achieve the above objective, the present invention provides in one embodiment a digital display torque wrench that is easy to adjust the torque, which includes a body, a puller, a trip device, a torque adjustment device, and a torque sensing device. The main body has a first end and a second end away from the first end; the flipping member is pivoted on the main body and can produce a relative pivotal relationship, the flipping member has a flipping portion exposed outside the body and a pivot connection The connecting part at the first end of the main body has an abutting end away from the flipping part; the tripping device is arranged in the body and is in contact with the abutting end of the connecting part; the torque adjusting device is arranged on the main body and is connected to the tripping The torque adjusting device can be operated by the user to adjust the preset torque. The torque adjusting device includes an elastic piece, a moving piece, a transmission gear, and an adjusting piece. The elastic piece has a fixed end and a fixed end connected to it. The free section, the fixed end is fixed to the tripping device, the moving part is slidably arranged on the main body along an axis direction of the main body, the moving part has a bearing portion for the free section to bear against when a force is applied, and the moving part has an edge With a first tooth part arranged parallel to the axial direction, the transmission gear has a second tooth part, the second tooth part meshes with the first tooth part, the adjusting member is connected to the driving gear, and the adjusting member can be rotated by the user to drive the movement The part produces a linear sliding relationship with the body and is easy to adjust the position of the supporting portion relative to the free section; and the torsion sensing device is arranged at the position of the body relative to the torsion adjusting device, and the torsion sensing device can sense the displacement change of the moving part. A display shows a torque value.
藉此,本發明採用旋轉操作調節件,使調節件帶動傳動齒輪轉動,進而驅使移動件產生線性位移,如此可達到快速調整扭力值之效果,具有省時、省力之功效。Thereby, the present invention adopts the rotary operation adjusting member to make the adjusting member drive the transmission gear to rotate, thereby driving the moving member to produce linear displacement, so that the effect of quickly adjusting the torque value can be achieved, and it has the effect of saving time and effort.
以下參照各附圖詳細描述本發明的示例性實施例,且不意圖將本發明的技術原理限制於特定公開的實施例,而本發明的範圍僅由申請專利範圍限制,涵蓋了替代、修改和等同物。The exemplary embodiments of the present invention are described in detail below with reference to the drawings, and are not intended to limit the technical principles of the present invention to specific disclosed embodiments, and the scope of the present invention is only limited by the scope of the patent application, covering alternatives, modifications and Equivalent.
請參閱圖1至圖8所示,本發明為一種易於調整扭力的數位顯示扭力扳手100的第一實施例,其包括一本體10、一扳動件20、一跳脫裝置30、一扭力調整裝置40及一扭力感測裝置50。Please refer to Figures 1 to 8, the present invention is a first embodiment of a digital
本體10,係具有一軸線L1,於軸線L1的兩端具有一第一端11及一遠離第一端11的第二端12,且本體10為中空狀並具有一容置空間13。其中,在本發明實施中,本體10為扁矩形中空管狀,且容置空間13內具有一導引部131。另外,本體10於第一端11具有兩樞孔14、15,於第二端12具有一穿孔16,樞孔14、15及穿孔16分別連通於容置空間13,而在樞孔15與穿孔16之間更具有一安裝孔17連通於容置空間13。The
扳動件20,其樞設於本體10且能夠產生相對的樞擺關係,扳動件20具有一連接部21及一裸露於本體10外的扳動部22,扳動部22用以銜接於待驅轉的緊固件。連接部21係伸入第一端11,扳動件20藉由一固定銷23穿設於本體10之樞孔14與扳動件20的一樞孔24,使扳動件20樞接於本體10。連接部21具有一遠離扳動部22的抵接端25,抵接端25為一個圓銷,其設置於連接部21異於扳動部22的末端。The flipping
跳脫裝置30,係設置於本體10內,且接觸於連接部21之抵接端25。跳脫裝置30能夠於一第一位置及一第二位置之間擺動。於本發明實施例中,跳脫裝置30包括一跳脫件31及一定位銷32,跳脫件31藉由定位銷32穿設於本體10之樞孔15與跳脫件31之一樞孔31a而樞接於本體10的第一端11與第二端12之間,且跳脫件31能夠跳脫連接於扳動件20之抵接端25。其中,跳脫件31相對抵接端25的一側具有一接設凹槽311,接設凹槽311的一側連接一復位斜面312,抵接端25於接設凹槽311與復位斜面312之間跳脫連接。The
扭力調整裝置40,係設置本體10且連接於跳脫裝置30,扭力調整裝置40能夠被使用者操作而調整預設之扭力,使跳脫裝置30抵頂於連接部21之抵接端25,扭力調整裝置40包括有一彈力件41、一移動件42、一傳動齒輪43、一調節件44。彈力件41為棒型,其具有一固定端411及一與固定端411相連之自由段412,固定端411結合固定於跳脫件31。The
移動件42,其概呈框體且能夠沿本體10之軸線L1方向滑動的設於本體10。移動件42設置於本體10之容置空間13內,且沿著導引部131而滑動設置於本體10,移動件42外形輪廓大致上與導引部131的形狀相符。移動件42具有一第一齒部421及一供自由段412承受施力時抵靠的承靠部422。第一齒部421為沿著平行於軸線L1方向設置且為直條狀,承靠部422轉動設置於移動件42,並隨其移動。移動件42更具有一移動槽423,第一齒部421設於移動槽423內緣一側。彈力件41之自由段412穿設於移動件42,使承靠部422與自由段412的抵靠段413呈接觸抵靠關係,藉此移動件42位移時帶動承靠部422,以改變承靠部422抵靠於彈力件41之自由段412的支撐位置。於本發明實施例中,彈力件41之自由段412側面具有一呈半圓形截面的抵靠段413,承靠部422為滾輪,承靠部422藉由一固定銷45而樞設於移動件42之樞孔42a,承靠部422具有一支撐槽422a,支撐槽422a呈半圓凹狀與抵靠段413配合,使得承靠部422與彈力件41之自由段412為滾動接觸。The moving
需說明的是,使彈力件41承受數位顯示扭力扳手數位顯示扭力扳手100扳轉之扭力,彈力件41能夠被視為力臂,扳動件20為施力點,承靠部422為力量支點,藉此調整承靠部422與扳動件20之間的距離變化,能夠決定數位顯示扭力扳手100所設定的扭力值。換言之,當承靠部422調整至較遠離扳動件20,數位顯示扭力扳手100於扳轉時,扳動件20作用於承靠部422的力矩較大,因此彈力件41於跳脫件31至承靠部422之間的部分受到扳動件20之反作用力而容易於移動件42內產生彎曲變形,即表示數位顯示扭力扳手100的扭力值設定較小。當承靠部422調整較靠近扳動件20,數位顯示扭力扳手100於扳轉時,扳動件20作用於承靠部422的力矩較小,因此彈力件41於跳脫件31至承靠部422之間的部分則不容易受到扳動件20之反作用力而於移動件42內產生彎曲變形,即表示數位顯示扭力扳手100的扭力值設定較大,因此本發明藉由調整承靠部422相對於彈力件41的支撐位置,即可達到調整數位顯示扭力扳手100的扭力值。It should be noted that the
傳動齒輪43,係具有一第一旋轉半徑R1及一沿著垂直於軸線L1方向而設置的第二齒部431,第二齒部431係嚙合於第一齒部421,且第二齒部431的齒數小於第一齒部421的齒數。另外,傳動齒輪43的第二齒部431繞著一中心線L2方向設置,中心線L2與軸線L1成正交,且傳動齒輪43具有一沿著中心線L2方向設置的轉軸432。The
調節件44,係沿著中心線L2轉動設置於本體10且能夠供使用者轉動。於本發明實施例中,調節件44為轉盤,其設於本體10的外周緣。調節件44具有一第二旋轉半徑R2,第二旋轉半徑R2大於第一旋轉半徑R1,調節件44與傳動齒輪43的轉軸432為同軸設置,使調節件44連接於傳動齒輪43。其中,調節件44沿著第二旋轉半徑R2設有一外周緣441,使調節件44概呈圓盤狀,且調節件44藉以一固定螺絲442穿設於調節件44之一穿孔443而鎖設於傳動齒輪43的轉軸432之一螺孔433而結合定位。於本發明實施例中,第二旋轉半徑R2為使用者施力於調節件44以中心線L2旋動的力臂距離,當使用者施加力量於調節件44,調節件44能夠同步驅轉傳動齒輪43,並藉由傳動齒輪43與移動件42的嚙合關係,以便帶動移動件42能夠相對本體10產生線性滑移,並易於調整承靠部422相對於自由段412的位置,達到進一步調整承靠部422相對於彈力件41的位置。The adjusting
特別說明的是,由於調節件44的第二旋轉半徑R2大於第一旋轉半徑R1之故,因此使用者能夠以較小的力量就可以驅轉傳動齒輪43,使傳動齒輪43帶動移動件42滑移,並且調整過程中沒有任何彈簧阻力影響,如此即可快速的達到調整扭力值之效果。再者,在本發明實施例中,調節件44提供使用者旋轉0~3圈就可同步帶動傳動齒輪43驅使移動件42從最小扭力值快速的調整至最大扭力值,以完成整個行程的調整。更進一步的,在本實施例中,在調節件44的旋轉行程係以0~1.5圈為例。再者,因調節件44可容易被操作轉動,故扭力調整裝置40更可以達到微調扭力之作用。In particular, because the second radius of rotation R2 of the adjusting
扭力感測裝置50,係設置於本體10相對於扭力調整裝置40之處,扭力感測裝置50能夠感測移動件42的位移變化而於一顯示器57顯示出一扭力值,以便使用者直覺式了解當初扭力值的設定狀態,方便作業使用。扭力感測裝置50包括有一外殼51、一電路板52、一處理單元53、一電源54、一感測件55、一被感測件56及所述顯示器57。The
顯示器57設於外殼51表面,且顯示器57與調節件44位於數位顯示扭力扳手100的同一側。電路板52設於外殼51與本體10之間,顯示器57與處理單元53電性連接,感測件55、處理單元53設於電路板52,電源54用於扭力感測裝置50之供電。被感測件56係設於移動件42之一平面424而隨其位移,感測件55能夠以非接觸式感測被感測件56的位移變化而產生一扭力訊號,顯示器57依據扭力訊號顯示扭力值,在本發明實施例中,感測件55經由穿孔16感測被感測件56的位移變化。The
進一步說明的是,感測件55與被感測件56相互感測方法可以是光感測或是磁場感應。如為光感測者,感測件55能夠包括光發射與光接收功能,而被感測件56則包括有光柵結構,當被感測件56線性位移時,光線發射至光柵結構,經由光柵結構的反射、遮光所產生對應的光學特徵並經由感測件55接收而相對應產生光訊號,此光訊號經由處理單元53處理、轉換成扭力訊號再由顯示器57顯示對應的出扭力值,以完成光感測移動件42之位移量的變化。若為磁場感應者,感測件55磁感應器,被感測件56則為磁鐵,磁感應器與磁鐵之間具有非接觸的固定間隙,當磁鐵隨著移動件42線性位移時,磁感應器感應兩者間的磁場變化而產生對應的電壓訊號,處理單元53依據電壓訊號而能處理、轉換成扭力訊號,再由顯示器57顯示對應的出扭力值,以完成磁感應移動件42之位移量的變化。It is further explained that the mutual sensing method of the
藉此,本發明採用非接觸式感測移動件42的位移變化,以偵測出對應的扭力值,故可避免環境因素影響感測效果,精準的呈現扭力值,同時因無接觸磨耗的問題,亦增加使用的壽命。In this way, the present invention uses non-contact sensing of the displacement change of the moving
此外,本發明的本體10更包括一握持件121,其套設於本體10之第二端12,以供握持操作。調節件44至握持件121的距離大於顯示器57至握持件121的距離,即顯示器57位於握持件121與調節件44之間,而使調節件44較遠離握持件121可以避免使用中的誤觸情形。且調節件44的第二旋轉半徑R2大於顯示器57的寬度,提供操作上的便利性。In addition, the
如圖3及圖4所示,承靠部422處於下極限位置,即數位顯示扭力扳手100的扭力值設定為最小。承靠部422支撐於彈力件41之自由段412的最末端且距離扳動件20最遠,同時,跳脫件31以接設凹槽311抵頂於扳動件20之抵接端25。此時跳脫裝置30位於第一位置,調節件44能夠供使用者轉動以便帶動移動件42而調整承靠部422相對於自由段412的位置,能夠達到快速簡易的從扭力下限調整至扭力上限的功能。As shown in FIGS. 3 and 4, the supporting
如圖5所示,接著數位顯示扭力扳手100以扳動件20之扳動部22扳轉緊固件時,由於扭力值設定為最小狀態,彈力件41於跳脫件31至承靠部422之間的部分受到扳動件20之反作用力而在移動件42內產生較大的彎曲變形程度,同時,數位顯示扭力扳手100扳動的力量大於扭力調整裝置40之扭力值時,跳脫件31能夠與抵接端25產生跳脫,跳脫件31相對本體10產生樞擺,使抵接端25處於復位斜面312,避免使用者持續施加扭力至緊固件,造成過度螺鎖。此時跳脫裝置40位於第二位置,彈力件41能夠使跳脫裝置40提供扳動件20回復原狀的力量。而當數位顯示扭力扳手100扳動的力量小扭力調整裝置40之扭力值時(或是扳轉力量除去時),復位斜面312則自動的引導跳脫件31,使跳脫件31的接設凹槽311恢復與抵接端25的抵接狀態。As shown in FIG. 5, when the
如圖6及圖7所示,使用者得旋動調節件44進行扭力值的調整,藉以調節件44旋轉帶動傳動齒輪43旋轉,以便帶動移動件42相對本體10沿軸線L1方向線性位移,即朝跳脫件31方向移動,而快速的將承靠部422自下極限位置調整至上極限位置,即數位顯示扭力扳手100的扭力值設定為最大,如此行程調整,因第二旋轉半徑R2大於第一旋轉半徑R1之故,使用者可以在調節件44旋動1~2圈內快速完成調整動作,使用上省時,亦省耗,操作相當便利,此時跳脫裝置30位於第一位置,轉盤44能夠供使用者轉動以便帶動移動件42而調整承靠部422相對於自由段412的位置,能夠達到快速簡易的從扭力下限調整至扭力上限的功能。As shown in Figures 6 and 7, the user has to rotate the adjusting
承靠部422隨著移動件42的調整,而快速調整至上極限位置,承靠部422支撐於彈力件41之自由段412位移至最末端移至約中段處,且較靠近於扳動件20此位置數位顯示扭力扳手100的扭力值設定為最大。The supporting
接著如圖8所示,數位顯示扭力扳手100以扳動件20之扳動部22扳轉緊固件時,由於扭力值設定為最大狀態,因此彈力件41於跳脫件31至承靠部422之間的部分受到扳動件20之反作用力而在移動件42內產生彎曲變形程度較扭力值設定小時來的小。數位顯示扭力扳手100扳動的力量大於扭力調整裝置40之扭力值時,跳脫裝置30之跳脫件31能夠與抵接端25產生跳脫,使抵接端25處於復位斜面312,避免使用者持續施加扭力至緊固件,造成過度螺鎖。此時跳脫裝置40位於第二位置,彈力件41能夠使跳脫裝置40提供扳動件20回復原狀的力量。之後如果要再回到如圖3及圖4之位置時,只要依前述調整動作,而使本發明也能夠達到快速簡易的從扭力上限調整至扭力下限的功能。Next, as shown in FIG. 8, when the digital
藉此,本發明利用旋轉操作方式轉換成線性移動方式進而達到快速調整扭力值之目的,提供使用者便捷的操作,能夠達到快速簡易的從扭力下限調整至扭力上限的功能,也能夠達到快速簡易的從扭力上限調整至扭力下限的功能。其中,本發明扭力調整裝置40大部分的零件是直接安裝於本體10之容置空間13,使得整體結構簡單,組裝快速,製造成本低,具有產業競爭優勢。In this way, the present invention uses the rotary operation mode to convert to the linear movement mode to achieve the purpose of quickly adjusting the torque value, providing users with convenient operation, and achieving the function of quickly and easily adjusting from the lower limit of the torque to the upper limit of the torque. The function of adjusting from the upper limit of torque to the lower limit of torque. Among them, most of the components of the
如圖9至圖11所示,係為本發明第二實施例,其與第一實施例中相同的元件標號代表相同的元件、結構與功能,於本實施例中不再贅述。於本實施例中,本體10的兩側設有一穿槽18連通於容置空間13,調節件44係轉動設置於本體10之穿槽18,使調節件44的外周緣441至少一部分外露於本體10,提供使用者旋轉操作。As shown in FIG. 9 to FIG. 11, it is the second embodiment of the present invention. The same component numbers as in the first embodiment represent the same components, structures, and functions, and will not be repeated in this embodiment. In this embodiment, a through
扳動件20為多連桿結構,包括一第一連桿26、一第二連桿27及一第三連桿28。連接部21設於第三連桿28,扳動部22設於第一連桿26,第二連桿27連接於第一連桿26與第三連桿28之間。The pulling
第一連桿26具有一第一樞接點261,第一樞接點261為樞孔,使第一連桿26藉以一第一固定銷231樞設於本體10之一第一樞孔141,第二連桿27具有一第二樞接點271,第二樞接點271為樞孔,使第二連桿27以一第二固定銷232樞設於本體10之一第二樞孔142,第三連桿28具有一第三樞接點281,第三樞接點281為樞孔,使第三連桿28以一第三固定銷233樞設於本體10之一第三樞孔143。且第一連桿26、第二連桿27與第三連桿28分別以第一樞接點261、第二樞接點271與第三樞接點281設有一施力段262、272、282及一抗力段263、273、283,各施力段262、272、282的長度小於各抗力段263、273、283的長度。據此,數位顯示扭力扳手100施加於緊固件所產生的反作用力經由所述多連桿結構的回饋而傳遞至跳脫裝置30時,反作用力經過槓桿作用,使其能夠被縮小,對應使得扭力感測裝置50的扭力值調整範圍增加。而於本實施例中,多連桿結構能夠將所述反作用力縮小成原來的二分之一至四分之一,據使扭力感測裝置50的扭力值調整範圍增加2倍至4倍,提供使用上的便利性,增加適用的範圍。The first connecting
另外,於本發明實施例中,扳動部22係能夠拆離的設於扳動件20之第一連桿26,扳動件20之第一連桿26異於連接部21設有一第一銜接端20a,扳動部22一端具有一第二銜接端22a,第二銜接端22a以凹凸方式連結於第一銜接端20a,於本實施例中,第一銜接端20a為凹槽,第二銜接端22a為凸塊。藉以提供使用者因應不同的作業需求選取特定的扳動部20配置於扳動件20。In addition, in the embodiment of the present invention, the
再者,跳脫裝置30更包括一計數件33,計數件33設於本體10與連接部21之間,,且電性連接於處理單元53。於本發明實施例中,計數件33設於本體10的內壁,以使計數件33能夠依據跳脫件31之跳脫次數而發送一計數訊號並顯示於顯示器57,(即連接部21於擺動時,連接部21與計數件33接觸關係而感知跳脫次數),如此方便提供使用者了解數位扭力手100超過設定扭力值次數多寡,而精準的將緊固件鎖至預定的磅數值。為了方便操作,於其他實施例中,顯示器57上設有歸零按鍵或是歸零觸控鍵,以便使用者歸零重新計數。Furthermore, the tripping
又於本發明實施例中,扭力感測裝置50更包括一承載體58,其概呈框體狀,承載體58一端以一固定銷46穿設於移動件42的一樞孔42b及承載體58的一樞孔581,而連接於移動件42並隨其移動,被感測件56設於承載體58的平面582,據以提供前述相同的功效。In the embodiment of the present invention, the torsion
綜合上述,本發明具有下列優點:In summary, the present invention has the following advantages:
1.本發明採用旋轉操作方式而轉換成的線性移動方式,能夠達到快速簡易的從扭力下限調整至扭力上限的功能,也能夠達到快速簡易的從扭力上限調整至扭力下限的功能。1. The linear movement method converted into the rotary operation mode of the present invention can achieve the function of quickly and easily adjusting from the lower limit of torque to the upper limit of torque, and can also achieve the function of quickly and easily adjusting from the upper limit of torque to the lower limit of torque.
2.本發明調節件的第二旋轉半徑大於傳動齒輪的第一旋轉半徑,故可達到快速調整扭力值之效果,具有省時之功效;再者本發明是以傳動齒輪嚙合移動件作為傳動,其調整過程沒有習知彈簧的阻力,亦具有省力之功效。2. The second radius of rotation of the adjusting member of the present invention is greater than the first radius of rotation of the transmission gear, so that the effect of quickly adjusting the torque value can be achieved, and it has a time-saving effect; furthermore, the present invention uses the transmission gear meshing moving member as the transmission, The adjustment process does not have the resistance of the conventional spring, and it also has a labor-saving effect.
3.本發明調節件的第二旋轉半徑大,而可容易被操作轉動,據使扭力調整裝置具有微調扭力之功效。3. The second rotation radius of the adjusting member of the present invention is large, and can be easily rotated by operation, so that the torque adjusting device has the effect of finely adjusting the torque.
4.本發明扭力感測裝置是採無接觸感應,能夠避免外在環境影響感測效果,使用壽命長,據以實現高精密的扭力值設定與判斷。4. The torque sensing device of the present invention adopts non-contact sensing, which can prevent the external environment from affecting the sensing effect, has a long service life, and realizes high-precision torque value setting and judgment.
5.本發明之承靠部與彈力件的接觸關係採滾動接觸,兩者接觸不會產生磨耗,亦不會產生鐵屑,而不會影響扭力值的表現,具有提高使用壽命之功效。5. The contact relationship between the supporting part and the elastic member of the present invention adopts rolling contact, the contact between the two will not produce abrasion, nor will it produce iron filings, and will not affect the performance of the torsion value, and has the effect of improving the service life.
6.本發明整體結構簡單,組裝快速,製造成本低。6. The overall structure of the invention is simple, the assembly is fast, and the manufacturing cost is low.
以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。The above-mentioned embodiments are only used to illustrate the present invention, and are not used to limit the scope of the present invention. All modifications or changes made without violating the spirit of the present invention belong to the scope of the patent application of the present invention.
100:數位顯示扭力扳手 L1:軸線 L2:中心線 10:本體 11:第一端 12:第二端 121:握持件 13:容置空間 131:導引部 14:樞孔 141:第一樞孔 142:第二樞孔 143:第三樞孔 15:樞孔 16:穿孔 17:安裝孔 18:穿槽 20:扳動件 20a:第一銜接端 21:連接部 22:扳動部 22a:第一銜接端 23:固定銷 231:第一固定銷 232:第二固定銷 233:第三固定銷 24:樞孔 25:抵接端 26:第一連桿 261:第一樞接點 262:施力段 263:抗力段 27:第二連桿 271:第二樞接點 272:施力段 273:抗力段 28:第二連桿 281:第二樞接點 282:施力段 283:抗力段 30:跳脫裝置 31:跳脫件 31a:樞孔 311:接設凹槽 312:復位斜面 32:定位銷 33: 計數件 40:扭力調整裝置 41:彈力件 411:固定端 412:自由段 413:抵靠段 42:移動件 42a:樞孔 42b:樞孔 421:第一齒部 422:承靠部 422a:支撐槽 423:移動槽 424:平面 43:傳動齒輪 431:第二齒部 432:轉軸 433:螺孔 44:調節件 441:外周緣 442:固定螺絲 443:穿孔 45:固定銷 46:固定銷 50:扭力感測裝置 51:外殼 52:電路板 53:處理單元 54:電源 55:感測件 56:被感測件 57:顯示器 58:承載體 581:樞孔 82:平面 R1:第一旋轉半徑 R2:第二旋轉半徑100: Digital display torque wrench L1: axis L2: Centerline 10: body 11: first end 12: second end 121: Grip 13: accommodating space 131: Guiding Department 14: pivot hole 141: The first pivot hole 142: second pivot hole 143: Third Pivot Hole 15: pivot hole 16: Piercing 17: Mounting hole 18: wear slot 20: Flip pieces 20a: The first connection end 21: Connection part 22: Trigger 22a: The first connection end 23: fixed pin 231: first fixed pin 232: second fixing pin 233: third fixed pin 24: pivot hole 25: butt end 26: The first link 261: first pivot point 262: force segment 263: Resistance section 27: second link 271: second pivot point 272: force segment 273: Resistance section 28: second link 281: second pivot point 282: force segment 283: Resistance section 30: Tripping device 31: Jumper 31a: pivot hole 311: Connection groove 312: Reset bevel 32: positioning pin 33: Counting pieces 40: Torque adjustment device 41: Elastic parts 411: fixed end 412: free section 413: Abutment Segment 42: moving parts 42a: pivot hole 42b: pivot hole 421: first tooth 422: Support Department 422a: Support slot 423: mobile slot 424: Plane 43: transmission gear 431: second tooth 432: Hinge 433: Screw Hole 44: Adjusting parts 441: Outer Perimeter 442: fixing screw 443: perforation 45: fixed pin 46: fixed pin 50: Torque sensing device 51: Shell 52: circuit board 53: processing unit 54: Power 55: sensor 56: sensed part 57: display 58: Carrier 581: Pivot Hole 82: Plane R1: The first radius of rotation R2: second radius of rotation
[圖1]係為本發明易於調整扭力的數位顯示扭力扳手第一實施例外觀示意圖。 [圖2]係為本發明易於調整扭力的數位顯示扭力扳手第一實施例結構分解示意圖。 [圖3]係為沿圖1之3-3剖面線所取之局部剖面示意圖。 [圖4]係為本發明易於調整扭力的數位顯示扭力扳手第一實施例的一透視示意圖,顯示承靠部處於下極限位置,數位顯示扭力扳手的扭力值設定為最小。 [圖5]係為接續圖4,為本發明易於調整扭力的數位顯示扭力扳手第一實施例之扳轉動作示意圖。 [圖6]係為本發明易於調整扭力的數位顯示扭力扳手第一實施例的側剖面示意圖,顯示調節件旋轉帶動移動件線性位移,而將承靠部調至上極限位置。 [圖7] 係為本發明易於調整扭力的數位顯示扭力扳手第一實施例的另一透視示意圖,顯示承靠部處於上極限位置,數位顯示扭力扳手的扭力值設定為最大。 [圖8]係為接續圖7,為本發明易於調整扭力的數位顯示扭力扳手第一實施例之扳轉動作示意圖。 [圖9]係為本發明易於調整扭力的數位顯示扭力扳手第二實施例結構分解示意圖。 [圖10]係為本發明易於調整扭力的數位顯示扭力扳手第二實施例的局部剖面示意圖。 [圖11]係為本發明易於調整扭力的數位顯示扭力扳手第二實施例的透視示意圖。 [Fig. 1] is a schematic diagram of the appearance of the first embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. [Fig. 2] is an exploded view of the structure of the first embodiment of the digital display torque wrench which is easy to adjust the torque of the present invention. [Figure 3] is a schematic partial cross-sectional view taken along the section line 3-3 of Figure 1. [Fig. 4] is a perspective schematic diagram of the first embodiment of the digital display torque wrench with easy torque adjustment of the present invention, showing that the supporting portion is at the lower limit position, and the torque value of the digital display torque wrench is set to the minimum. [Fig. 5] is a continuation of Fig. 4, which is a schematic diagram of the turning action of the first embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. [Fig. 6] is a schematic side sectional view of the first embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. [Fig. 7] This is another perspective schematic diagram of the first embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. It shows that the supporting portion is at the upper limit position and the torque value of the digital display torque wrench is set to the maximum. [Fig. 8] is a continuation of Fig. 7, which is a schematic diagram of the turning action of the first embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. [Fig. 9] is an exploded view of the structure of the second embodiment of the digital display torque wrench which is easy to adjust the torque of the present invention. [Fig. 10] is a partial cross-sectional schematic diagram of the second embodiment of the digital display torque wrench that is easy to adjust the torque of the present invention. [Fig. 11] is a perspective view of the second embodiment of the digital display torque wrench with easy torque adjustment according to the present invention.
10:本體 10: body
11:第一端 11: first end
12:第二端 12: second end
121:握持件 121: Grip
13:容置空間 13: accommodating space
131:導引部 131: Guiding Department
14:樞孔 14: pivot hole
15:樞孔 15: pivot hole
16:穿孔 16: Piercing
17:安裝孔 17: Mounting hole
20:扳動件 20: Flip pieces
21:連接部 21: Connection part
22:扳動部 22: Trigger
23:固定銷 23: fixed pin
24:樞孔 24: pivot hole
25:抵接端 25: butt end
30:跳脫裝置 30: Tripping device
31:跳脫件 31: Jumper
31a:樞孔 31a: pivot hole
32:定位銷 32: positioning pin
311:接設凹槽 311: Connection groove
312:復位斜面 312: Reset bevel
40:扭力調整裝置 40: Torque adjustment device
41:彈力件 41: Elastic parts
411:固定端 411: fixed end
412:自由段 412: free section
413:抵靠段 413: Abutment Segment
42:移動件 42: moving parts
42a:樞孔 42a: pivot hole
421:第一齒部 421: first tooth
422:承靠部 422: Support Department
422a:支撐槽 422a: Support slot
423:移動槽 423: mobile slot
424:平面 424: Plane
43:傳動齒輪 43: transmission gear
431:第二齒部 431: second tooth
432:轉軸 432: Hinge
433:螺孔 433: Screw Hole
44:調節件 44: Adjusting parts
441:外周緣 441: Outer Perimeter
442:固定螺絲 442: fixing screw
443:穿孔 443: perforation
45:固定銷 45: fixed pin
50:扭力感測裝置 50: Torque sensing device
51:外殼 51: Shell
52:電路板 52: circuit board
53:處理單元 53: processing unit
54:電源 54: Power
55:感測件 55: sensor
56:被感測件 56: sensed part
57:顯示器 57: display
Claims (14)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109135897A TWI734632B (en) | 2020-10-16 | 2020-10-16 | Digital display torque wrench for easy adjustment of torque |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109135897A TWI734632B (en) | 2020-10-16 | 2020-10-16 | Digital display torque wrench for easy adjustment of torque |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI734632B true TWI734632B (en) | 2021-07-21 |
| TW202216374A TW202216374A (en) | 2022-05-01 |
Family
ID=77911295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109135897A TWI734632B (en) | 2020-10-16 | 2020-10-16 | Digital display torque wrench for easy adjustment of torque |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI734632B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI812373B (en) * | 2022-07-29 | 2023-08-11 | 胡厚飛 | Torque wrench with digital display for mechanically adjusting torque |
| TWI884800B (en) * | 2024-06-07 | 2025-05-21 | 王永吉 | Device for counting operating times of torque wrench |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4541313A (en) * | 1983-11-15 | 1985-09-17 | Norbar Torque Tools Limited | Adjustable torque wrench |
| US4655104A (en) * | 1986-01-06 | 1987-04-07 | Ryeson Corporation | Adjustable torque wrench |
| US5537877A (en) * | 1995-09-20 | 1996-07-23 | Frank Hsu | Torsion wrench with display unit for displaying torsion force limit thereon |
| US7451674B2 (en) * | 2006-09-08 | 2008-11-18 | Todd Edgar | Adjustable click-type torque wrench |
| EP2366499B1 (en) * | 2008-11-14 | 2015-08-19 | Biotechnology Institute, I Mas D, S.L. | Wrench for delivering maximum fixed or adjustable torque |
| US20160031070A1 (en) * | 2014-07-29 | 2016-02-04 | Norbar Torque Tools Ltd | Torque wrench |
| TWI555610B (en) * | 2014-05-16 | 2016-11-01 | 國立高雄應用科技大學 | Digital torque wrench |
| TWI641452B (en) * | 2018-04-02 | 2018-11-21 | 優鋼機械股份有限公司 | Torque wrench with torque adjustment mechanism |
| TWI643715B (en) * | 2018-04-02 | 2018-12-11 | 優鋼機械股份有限公司 | Torque wrench with elastic parts |
| TWM580494U (en) * | 2018-09-25 | 2019-07-11 | 江修 | Electronic torque tools with trip-type torque cut-off apparatus |
-
2020
- 2020-10-16 TW TW109135897A patent/TWI734632B/en active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4541313A (en) * | 1983-11-15 | 1985-09-17 | Norbar Torque Tools Limited | Adjustable torque wrench |
| US4655104A (en) * | 1986-01-06 | 1987-04-07 | Ryeson Corporation | Adjustable torque wrench |
| US5537877A (en) * | 1995-09-20 | 1996-07-23 | Frank Hsu | Torsion wrench with display unit for displaying torsion force limit thereon |
| US7451674B2 (en) * | 2006-09-08 | 2008-11-18 | Todd Edgar | Adjustable click-type torque wrench |
| EP2366499B1 (en) * | 2008-11-14 | 2015-08-19 | Biotechnology Institute, I Mas D, S.L. | Wrench for delivering maximum fixed or adjustable torque |
| US9545709B2 (en) * | 2008-11-14 | 2017-01-17 | Biotechnology Institute, I Mas D, S.L. | Wrench for providing a fixed adjustable maximum torque |
| TWI555610B (en) * | 2014-05-16 | 2016-11-01 | 國立高雄應用科技大學 | Digital torque wrench |
| US20160031070A1 (en) * | 2014-07-29 | 2016-02-04 | Norbar Torque Tools Ltd | Torque wrench |
| TWI641452B (en) * | 2018-04-02 | 2018-11-21 | 優鋼機械股份有限公司 | Torque wrench with torque adjustment mechanism |
| TWI643715B (en) * | 2018-04-02 | 2018-12-11 | 優鋼機械股份有限公司 | Torque wrench with elastic parts |
| TWM580494U (en) * | 2018-09-25 | 2019-07-11 | 江修 | Electronic torque tools with trip-type torque cut-off apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI812373B (en) * | 2022-07-29 | 2023-08-11 | 胡厚飛 | Torque wrench with digital display for mechanically adjusting torque |
| TWI884800B (en) * | 2024-06-07 | 2025-05-21 | 王永吉 | Device for counting operating times of torque wrench |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202216374A (en) | 2022-05-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116209544B (en) | Digital torque wrench for easy torque adjustment | |
| TWI734632B (en) | Digital display torque wrench for easy adjustment of torque | |
| CN108628479B (en) | Mouse roller structure | |
| AU2017418219B2 (en) | Input device | |
| TWI819312B (en) | Digital display torque wrench for mechanical torque adjustment | |
| US11243623B2 (en) | Input device | |
| TWI812373B (en) | Torque wrench with digital display for mechanically adjusting torque | |
| WO2022140922A1 (en) | Torque wrench capable of digital display of preset torsion | |
| TWI748826B (en) | Torque wrench with digital display of preset torque | |
| TWI688855B (en) | Input device | |
| CN117295587B (en) | Digital display torque wrench capable of mechanically adjusting torque | |
| CN118484096A (en) | Rolling hand-feel adjustable roller assembly and mouse | |
| TWI874173B (en) | Digital Mechanical Torque Wrench | |
| WO2024021015A1 (en) | Digital display torque wrench capable of adjusting torque in mechanical manner | |
| TWI649773B (en) | Pivot mechanism and height adjusting mechanism for changing modes of a retractable keyboard | |
| TWM659567U (en) | Digital display mechanical type torque wrench | |
| CN213149723U (en) | Input device | |
| CN2555537Y (en) | An encoding device integrated with a roller | |
| TW201740229A (en) | Torque limiter | |
| JP2011005564A (en) | Double head ratchet wrench |