TWI802450B - Motor - Google Patents

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Publication number
TWI802450B
TWI802450B TW111123591A TW111123591A TWI802450B TW I802450 B TWI802450 B TW I802450B TW 111123591 A TW111123591 A TW 111123591A TW 111123591 A TW111123591 A TW 111123591A TW I802450 B TWI802450 B TW I802450B
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Taiwan
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magnet
fixing
hole
groove
seat
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TW111123591A
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Chinese (zh)
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TW202401957A (en
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蕭家祥
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威剛科技股份有限公司
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Publication of TW202401957A publication Critical patent/TW202401957A/en

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Abstract

The invention discloses a motor, which includes a motor body and a position sensing device. The motor body includes a stator, a rotor, and an outer casing. The mandrel of the stator has a first connection structure. The position sensing device includes a magnet module and a detection module. The magnet module includes a connecting assembly and a magnet. The connecting assembly includes a connecting seat and a locking member. The connecting seat includes a second connecting structure, and the second connecting structure is used for engaging with the first connecting structure. The connecting seat is fixed with the mandrel through the locking member. The detection module includes a base assembly and a circuit assembly. The base assembly is detachably arranged on the outer casing. The circuit assembly is detachably connected with the base assembly. When the mandrel rotates, the connecting seat and the magnet will rotate with the mandrel, and the sensor of the circuit component will sense the magnet to generate a position sensing signal correspondingly.

Description

馬達motor

本發明涉及一種馬達,特別是一種具有位置感測模組的馬達。 The invention relates to a motor, especially a motor with a position sensing module.

現有常見設置有位置感測模組的馬達,其相關感測模組都是設置於馬達內部,如此,在生產製造過程中,相關人員欲依據客戶需求,對感測模組進行調整時,必需拆卸馬達整體,才可以進行調整,且在拆卸的過程中,容易因為操作不慎,而導致部分構件毀壞的問題。另外,對於購買馬達的相關人員而言,如欲對感測模組進行維修時,也將遇到相同的問題。 In the existing common motors equipped with position sensing modules, the relevant sensing modules are all installed inside the motor. In this way, during the manufacturing process, when relevant personnel want to adjust the sensing modules according to customer needs, they must Disassembly of the motor as a whole can only be adjusted, and in the process of disassembly, it is easy to cause damage to some components due to careless operation. In addition, the relevant personnel who purchase the motor will also encounter the same problem when they want to repair the sensing module.

本發明公開一種馬達,主要用以改善現有設置有有位置感測模組的馬達,因為位置感測模組設置於馬達內,所導致的諸多不便。 The invention discloses a motor, which is mainly used to improve the existing motor with a position sensing module, because the position sensing module is arranged in the motor, which causes many inconveniences.

本發明的其中一實施例公開一種馬達,其包含:一馬達主體及一位置感測裝置。馬達主體包含:一定子、一轉子及一外殼體。轉子包含一心軸,心軸的一端具有一第一連接結構;外殼體內設置有定子及轉子,外殼體的一端具有一開口,第一連接結構由開口外露;位置感測裝置包含:一磁鐵模組及一偵測模組。磁鐵模組包含:一連接組件及一感應磁鐵。連接組件包含一連接座及一鎖固件,連接座包含一第二連接結構,第二連接結構用以與第一連接結構相互卡合,且鎖固件可拆卸地使連接座與心軸相互固定,而連接組件能隨心軸旋轉;感應磁鐵固定於連接座;偵測模組包含:一座體組件及一電路組件。座體組件可拆卸地固定於外殼體具有開口的一側;電路組件可拆卸固定於座體組件,電路組件的一感測器面對感應磁鐵設置;其 中,當心軸旋轉時,連接座及感應磁鐵,將隨心軸旋轉,而感測器將感測感應磁鐵,以對應產生一位置感測訊號。 One embodiment of the invention discloses a motor, which includes: a motor body and a position sensing device. The main body of the motor includes: a stator, a rotor and an outer casing. The rotor includes a mandrel, and one end of the mandrel has a first connection structure; the stator and the rotor are arranged in the outer casing, and one end of the outer casing has an opening, and the first connection structure is exposed through the opening; the position sensing device includes: a magnet module and a detection module. The magnet module includes: a connecting component and an induction magnet. The connecting component includes a connecting seat and a locking member, the connecting seat includes a second connecting structure, the second connecting structure is used to engage with the first connecting structure, and the locking member detachably fixes the connecting seat and the mandrel, The connecting component can rotate with the mandrel; the induction magnet is fixed on the connecting seat; the detection module includes: a body component and a circuit component. The base assembly is detachably fixed on one side of the outer shell with an opening; the circuit assembly is detachably fixed on the base assembly, and a sensor of the circuit assembly is set facing the induction magnet; Among them, when the mandrel rotates, the connecting seat and the sensing magnet will rotate with the mandrel, and the sensor will sense the sensing magnet to generate a position sensing signal correspondingly.

綜上所述,本發明的馬達,通過第一連接結構、第二連接結構、磁鐵模組、偵測模組等設計,讓位置感測裝置可拆卸地安裝於外殼體的一端,而相關人員可以方便地進行位置感測裝置的拆裝。 To sum up, the motor of the present invention allows the position sensing device to be detachably installed on one end of the outer casing through the design of the first connection structure, the second connection structure, the magnet module, and the detection module, and relevant personnel The position sensing device can be easily disassembled.

為能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,但是此等說明與附圖僅用來說明本發明,而非對本發明的保護範圍作任何的限制。 In order to further understand the characteristics and technical content of the present invention, please refer to the following detailed description and drawings related to the present invention, but these descriptions and drawings are only used to illustrate the present invention, rather than to make any statement on the scope of protection of the present invention. limit.

A:馬達 A: motor

A1:馬達主體 A1: Motor body

1:外殼體 1: Outer shell

10:殼主體 10: shell body

101:環側壁 101: ring side wall

102:底壁 102: bottom wall

1021:開口 1021: opening

1022:鎖孔 1022: Keyhole

1023:線孔 1023: wire hole

10A:容置空間 10A: storage space

11:端蓋 11: End cap

2:定子 2: Stator

3:轉子 3: rotor

30:心軸 30: mandrel

301:第一連接結構 301: The first connection structure

302:鎖孔 302: Keyhole

4A:軸承 4A: Bearing

4B:軸承 4B: Bearing

A2:位置感測裝置 A2: Position sensing device

5:磁鐵模組 5: Magnet module

51:連接組件 51: Connection components

511:連接座 511: connection seat

5111:第二連接結構 5111: Second connection structure

5112:鎖孔 5112: Keyhole

5113:容槽 5113: tank

5114:側通孔 5114: side through hole

512:鎖固件 512: lock piece

513:磁鐵固定座 513: Magnet holder

5131:固定槽 5131: fixed slot

5132:操作孔 5132: Operating hole

5133:外輔助結構 5133: external auxiliary structure

5134:內輔助結構 5134: internal auxiliary structure

513A:第一端 513A: first end

513B:第二端 513B: second end

513C:底部 513C: Bottom

52:感應磁鐵 52: induction magnet

6:偵測模組 6: Detection module

61:座體組件 61: seat assembly

611:固定座 611: fixed seat

6111:固定孔 6111: Fixing hole

6111A:活動空間 6111A: Activity Space

6111B:鎖孔 6111B: keyhole

6112:穿孔 6112: perforation

6113:凹槽 6113: Groove

6114:避讓孔 6114: avoidance hole

6115:卡固槽 6115: Fastening slot

612:鎖固件 612: lock piece

62:電路組件 62: Circuit components

621:電路板 621: circuit board

622:感測器 622: sensor

623:鎖固件 623: lock

OD:外徑 OD: outer diameter

ID:內徑 ID: inner diameter

H:間距 H: Spacing

S:間隙 S: Gap

圖1顯示為本發明的馬達的示意圖。 Figure 1 shows a schematic diagram of the motor of the present invention.

圖2顯示為本發明的馬達的剖面示意圖。 FIG. 2 is a schematic cross-sectional view of the motor of the present invention.

圖3顯示為本發明的馬達的位置感測裝置的局部分解示意圖。 FIG. 3 is a partially exploded schematic view of the position sensing device of the motor of the present invention.

圖4顯示為本發明的馬達的磁鐵模組的分解示意圖。 FIG. 4 is an exploded schematic view of the magnet module of the motor of the present invention.

圖5顯示為本發明的馬達的連接座的剖面示意圖。 FIG. 5 is a schematic cross-sectional view of the connecting seat of the motor of the present invention.

圖6顯示為本發明的馬達的磁鐵模組的局部分解示意圖。 FIG. 6 is a partially exploded schematic view of the magnet module of the motor of the present invention.

圖7顯示為本發明的馬達的磁鐵固定座的示意圖。 FIG. 7 is a schematic diagram of the magnet fixing seat of the motor of the present invention.

圖8顯示為本發明的馬達的磁鐵固定座的剖面示意圖。 FIG. 8 is a schematic cross-sectional view of the magnet fixing base of the motor of the present invention.

圖9顯示為圖2的局部放大示意圖。 FIG. 9 is a partially enlarged schematic diagram of FIG. 2 .

圖10顯示為本發明的馬達的固定座的示意圖。 FIG. 10 is a schematic diagram of the fixing seat of the motor of the present invention.

圖11顯示為本發明的馬達的固定座與設置有磁鐵模組的馬達主體的分解示意圖。 FIG. 11 is an exploded schematic diagram of the fixing seat of the motor of the present invention and the motor body provided with the magnet module.

圖12顯示為本發明的馬達的馬達主體、磁鐵模組及電路組件的局部分解示意圖。 FIG. 12 is a partially exploded schematic diagram of the motor body, magnet module and circuit components of the motor of the present invention.

圖13顯示為本發明的馬達的俯視圖。 Figure 13 shows a top view of the motor of the present invention.

圖14顯示為圖1所示剖線XIV的局部剖面示意圖。 FIG. 14 is a schematic partial cross-sectional view of section line XIV shown in FIG. 1 .

圖15顯示為本發明的馬達的局部剖面示意圖。 FIG. 15 is a schematic partial cross-sectional view of the motor of the present invention.

於以下說明中,如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,所述及的相關內容大部份出現於該特定圖式中,但不限制該後續說明中僅可參考所述特定圖式。 In the following description, if it is pointed out that please refer to the specific drawing or as shown in the specific drawing, it is only used to emphasize the subsequent description, and most of the relevant content mentioned appears in the specific drawing, It is not intended, however, to limit the ensuing description to only those particular drawings referred to.

請一併參閱圖1至圖4,圖1顯示為本發明的馬達的示意圖,圖2顯示為本發明的馬達的剖面示意圖,圖3顯示為本發明的馬達的位置感測裝置的局部分解示意圖,圖4顯示為本發明的馬達的磁鐵模組的分解示意圖。本發明的馬達A包含一馬達主體A1及一位置感測裝置A2。馬達主體A1包含一外殼體1、一定子2及一轉子3。外殼體1包含一殼主體10及一端蓋11,殼主體10包含一環側壁101及一底壁102,環側壁101由底壁102的周緣向一側延伸形成,且環側壁101與底壁102共同形成一容置空間10A,容置空間10A用以容置定子2及轉子3。底壁102形成有一開口1021,開口1021是貫穿底壁102設置。底壁102的內側設置有一軸承4A,所述軸承4A是位於容置空間10A中,而不露出於開口1021之外。端蓋11可拆卸地設置於殼主體10相反於具有底壁102的一端。端蓋11的內側設置有另一個軸承4B。 Please refer to FIGS. 1 to 4 together. FIG. 1 is a schematic diagram of the motor of the present invention, FIG. 2 is a schematic cross-sectional view of the motor of the present invention, and FIG. 3 is a partially exploded schematic diagram of the position sensing device of the motor of the present invention. , FIG. 4 shows an exploded view of the magnet module of the motor of the present invention. The motor A of the present invention includes a motor body A1 and a position sensing device A2. The motor body A1 includes an outer shell 1 , a stator 2 and a rotor 3 . The outer shell 1 includes a shell main body 10 and an end cover 11. The shell main body 10 includes a ring side wall 101 and a bottom wall 102. The ring side wall 101 is formed by extending from the periphery of the bottom wall 102 to one side, and the ring side wall 101 and the bottom wall 102 are in common An accommodating space 10A is formed, and the accommodating space 10A is used for accommodating the stator 2 and the rotor 3 . The bottom wall 102 is formed with an opening 1021 , and the opening 1021 is disposed through the bottom wall 102 . A bearing 4A is disposed on the inner side of the bottom wall 102 , and the bearing 4A is located in the accommodating space 10A and is not exposed outside the opening 1021 . The end cover 11 is detachably disposed on the end of the shell body 10 opposite to the bottom wall 102 . The inner side of the end cover 11 is provided with another bearing 4B.

位置感測裝置A2是可拆卸地固定設置於底壁102的外側,而位置感測裝置A2不與位於底壁102內側的軸承4A有連接,因此,在拆裝位置感測裝置A2時,無需對軸承4A進行任何拆裝的動作,藉此,可以有效避免軸承4A,在相關人員拆裝位置感測裝置A2的過程中被破壞。 The position sensing device A2 is detachably fixedly arranged on the outside of the bottom wall 102, and the position sensing device A2 is not connected with the bearing 4A located inside the bottom wall 102. Therefore, when disassembling the position sensing device A2, no need Any action of disassembling and assembling the bearing 4A can effectively prevent the bearing 4A from being damaged during the process of disassembling and assembling the position sensing device A2 by relevant personnel.

具體來說,在現有常見的設置有位置感測裝置的馬達,因為位置感測裝置設置於馬達內,所以相關人員在拆裝位置感測裝置時,必需對馬達的軸承進行拆裝,為此,將容易導致軸承內部的相關構件發生偏差的問 題,而此偏差的問題,將可能導致馬達運轉不順暢,甚至使得馬達無法正常運轉。 Specifically, in the existing common motors equipped with a position sensing device, because the position sensing device is installed in the motor, when disassembling the position sensing device, the relevant personnel must disassemble and assemble the bearing of the motor. , will easily lead to the deviation of the relevant components inside the bearing problem, and this deviation problem may cause the motor to run unsmoothly, or even prevent the motor from running normally.

定子2固定殼主體10的內側。轉子3包含一心軸30,心軸30的兩端分別與位於外殼體1內的兩個軸承4A、4B相連接外。心軸30的一端形成有一第一連接結構301及一鎖孔302,第一連接結構301及鎖孔302通過開口1021外露。第一連接結構301例如可以是由多個不同內徑的凹槽組成,但不以此為限。鎖孔302是心軸30的一端沿心軸30的一中心軸內凹形成。鎖孔302例如是螺絲孔。 The stator 2 is fixed inside the case main body 10 . The rotor 3 includes a mandrel 30 , and the two ends of the mandrel 30 are respectively connected to two bearings 4A, 4B located in the outer casing 1 . One end of the mandrel 30 is formed with a first connecting structure 301 and a locking hole 302 , and the first connecting structure 301 and the locking hole 302 are exposed through the opening 1021 . For example, the first connection structure 301 may be composed of a plurality of grooves with different inner diameters, but it is not limited thereto. The locking hole 302 is concavely formed at one end of the mandrel 30 along a central axis of the mandrel 30 . The lock hole 302 is, for example, a screw hole.

位置感測裝置A2包含:一磁鐵模組5及一偵測模組6。磁鐵模組5通過底壁102的開口1021,可拆卸地與心軸30相連接,而磁鐵模組5能隨心軸30一同旋轉。偵測模組6可拆卸地設置於底壁102的外側,而偵測模組6用以與磁鐵模組5相互配合,據以依據心軸30的旋轉狀況,產生相對應的位置感測訊號。 The position sensing device A2 includes: a magnet module 5 and a detection module 6 . The magnet module 5 is detachably connected to the mandrel 30 through the opening 1021 of the bottom wall 102 , and the magnet module 5 can rotate together with the mandrel 30 . The detection module 6 is detachably arranged on the outside of the bottom wall 102, and the detection module 6 is used to cooperate with the magnet module 5, so as to generate a corresponding position sensing signal according to the rotation status of the spindle 30 .

請一併參閱圖4至圖9,圖5顯示為本發明的馬達的連接座的剖面示意圖,圖6顯示為本發明的馬達的磁鐵模組的局部分解示意圖,圖7顯示為本發明的馬達的磁鐵固定座的示意圖,圖8顯示為本發明的馬達的磁鐵固定座的剖面示意圖,圖9顯示為圖2的局部放大示意圖。 Please refer to FIGS. 4 to 9 together. FIG. 5 shows a schematic cross-sectional view of the connecting seat of the motor of the present invention, FIG. 6 shows a partial exploded view of the magnet module of the motor of the present invention, and FIG. 7 shows the motor of the present invention. 8 shows a schematic cross-sectional view of the magnet fixing seat of the motor of the present invention, and FIG. 9 shows a partially enlarged schematic view of FIG. 2 .

更詳細來說,磁鐵模組5包含一連接組件51及一感應磁鐵52。連接組件51包含一連接座511、一鎖固件512及一磁鐵固定座513。連接座511的一端包含一第二連接結構5111及一鎖孔5112。第二連接結構5111的外型與心軸30的第一連接結構301的外型相對應,而連接座511能通過第二連接結構5111與心軸30的第一連接結構301相互卡合。通過第一連接結構301及第二連接結構5111的設計,可以導正連接座511與心軸30的連接位置,據以增加連 接座511與心軸30彼此間的同心度,從而可以確保磁鐵模組5可以穩定地與隨心軸30旋轉。連接座511的鎖孔5112貫穿連接座511設置。 More specifically, the magnet module 5 includes a connecting component 51 and an induction magnet 52 . The connecting component 51 includes a connecting base 511 , a locking member 512 and a magnet fixing base 513 . One end of the connecting base 511 includes a second connecting structure 5111 and a locking hole 5112 . The shape of the second connection structure 5111 corresponds to the shape of the first connection structure 301 of the mandrel 30 , and the connection seat 511 can engage with the first connection structure 301 of the mandrel 30 through the second connection structure 5111 . Through the design of the first connection structure 301 and the second connection structure 5111, the connection position between the connection seat 511 and the mandrel 30 can be corrected, thereby increasing the connection The concentricity between the socket 511 and the spindle 30 can ensure that the magnet module 5 can rotate stably with the spindle 30 . The locking hole 5112 of the connecting seat 511 is disposed through the connecting seat 511 .

當連接座511通過第二連接結構5111與心軸30的第一連接結構301相互卡合時,連接座511的鎖孔5112將與心軸30的鎖孔5112相互連通,而鎖固件512則能與連接座511的鎖孔5112、心軸30的鎖孔302相互鎖固,據以使連接座511與心軸30相互固定。也就是說,連接座511是通過鎖固件512可拆卸地固定於心軸30的一端,而連接組件51則能據以隨心軸30旋轉。 When the connecting seat 511 engages with the first connecting structure 301 of the mandrel 30 through the second connecting structure 5111, the locking hole 5112 of the connecting seat 511 will communicate with the locking hole 5112 of the mandrel 30, and the locking member 512 can The lock hole 5112 of the connection base 511 and the lock hole 302 of the mandrel 30 are mutually locked, so that the connection base 511 and the mandrel 30 are fixed to each other. That is to say, the connecting seat 511 is detachably fixed on one end of the spindle 30 through the locking member 512 , and the connecting assembly 51 can rotate with the spindle 30 accordingly.

連接座511還包含一容槽5113。容槽5113是由連接座511相反於形成有鎖孔5112的一端內凹形成,且容槽5113與鎖孔5112相互連通。容槽5113及鎖孔5112都是位置同一軸線上。磁鐵固定座513可拆卸地卡合設置於容槽5113中。當磁鐵固定座513設置於容槽5113中時,鎖孔5112將被磁鐵固定座513遮蔽。 The connecting seat 511 also includes a receiving slot 5113 . The receiving groove 5113 is formed by indenting the end of the connecting seat 511 opposite to the locking hole 5112 , and the receiving groove 5113 and the locking hole 5112 communicate with each other. Both the receiving groove 5113 and the locking hole 5112 are located on the same axis. The magnet fixing base 513 is detachably engaged in the slot 5113 . When the magnet fixing seat 513 is disposed in the cavity 5113 , the lock hole 5112 will be covered by the magnet fixing seat 513 .

磁鐵固定座513包含一固定槽5131及一操作孔5132,感應磁鐵52可拆卸地卡合設置於固定槽5131中。操作孔5132貫穿磁鐵固定座513設置,且操作孔5132與固定槽5131相連通。當感應磁鐵52固定於磁鐵固定座513中時,使用者例如可以是將相關工具,插入操作孔5132中,以推抵感應磁鐵52,據以使感應磁鐵52離開磁鐵固定座513。 The magnet fixing base 513 includes a fixing groove 5131 and an operation hole 5132 , and the induction magnet 52 is detachably engaged in the fixing groove 5131 . The operation hole 5132 is disposed through the magnet fixing seat 513 , and the operation hole 5132 communicates with the fixing groove 5131 . When the induction magnet 52 is fixed in the magnet fixing seat 513 , the user may, for example, insert a related tool into the operation hole 5132 to push against the induction magnet 52 so as to make the induction magnet 52 leave the magnet fixing seat 513 .

如圖6及圖8所示,在其中一個具體實施例中,磁鐵固定座513的兩端分別定義為一第一端513A及一第二端513B,磁鐵固定座513由第一端513A內凹形成固定槽5131,磁鐵固定座513的外徑OD由第一端513A向第二端513B逐漸遞減,固定槽5131的內徑ID由第一端513A向第二端513B逐漸遞增,且磁鐵固定座513的外圍具有多個外輔助結構5133,磁鐵固定座513能通過多個外輔助結構5133卡合固定於磁鐵固定座513的容槽5113中,磁鐵固定 座513於固定槽5131中還具有多個內輔助結構5134,多個內輔助結構5134用以使感應磁鐵52卡合固定於固定槽5131中。 As shown in Figure 6 and Figure 8, in one of the specific embodiments, the two ends of the magnet holder 513 are respectively defined as a first end 513A and a second end 513B, and the magnet holder 513 is recessed from the first end 513A A fixing groove 5131 is formed, the outer diameter OD of the magnet fixing seat 513 gradually decreases from the first end 513A to the second end 513B, and the inner diameter ID of the fixing groove 5131 gradually increases from the first end 513A to the second end 513B, and the magnet fixing seat The periphery of 513 has a plurality of external auxiliary structures 5133, and the magnet holder 513 can be engaged and fixed in the housing groove 5113 of the magnet holder 513 through a plurality of outer auxiliary structures 5133, and the magnet is fixed The seat 513 also has a plurality of inner auxiliary structures 5134 in the fixing groove 5131 , and the plurality of inner auxiliary structures 5134 are used to engage and fix the induction magnet 52 in the fixing groove 5131 .

通過多個外輔助結構5133及多個內輔助結構5134等設計,將可以使磁鐵固定座513在不使用黏膠的情況下,仍然可以穩固地與連接座511相互卡合,且可使感應磁鐵52在不使用黏膠的情況下,穩固地與磁鐵固定座513相互卡合。 Through the design of a plurality of outer auxiliary structures 5133 and a plurality of inner auxiliary structures 5134, the magnet fixing seat 513 can still be firmly engaged with the connecting seat 511 without using glue, and the induction magnet can be 52 is firmly engaged with the magnet fixing seat 513 without using glue.

由於磁鐵固定座513不是利用黏膠固定於連接座511,且感應磁鐵52也不是利用黏膠固定於磁鐵固定座513,所以相關人員可以依據需求,置換不同尺寸、磁力的磁鐵固定座513及感應磁鐵52。另外,當馬達A故障或毀壞時,相關人員也可以是通過簡單的操作,而取下感應磁鐵52,以更換所述感應磁鐵52,或者,重複利用所述感應磁鐵52。 Since the magnet fixing base 513 is not fixed to the connection base 511 with glue, and the induction magnet 52 is not fixed to the magnet fixing base 513 with glue, the relevant personnel can replace the magnet fixing base 513 and the induction magnet with different sizes and magnetic forces according to requirements. Magnet 52. In addition, when the motor A fails or is damaged, relevant personnel can also remove the induction magnet 52 through a simple operation to replace the induction magnet 52 , or reuse the induction magnet 52 .

如圖5及圖9所示,在較佳的實施例中,連接座511還可以包含一側通孔5114。側通孔5114是由連接座511的外圍內凹形成,且側通孔5114貫穿連接座511的側壁,而側通孔5114與容槽5113相互連通。當磁鐵固定座513卡合設置於容槽5113中時,磁鐵固定座513的一底部513C的一部分能通過側通孔5114與外連通。通過側通孔5114的設計,當磁鐵模組5與心軸30相互固定時,相關人員可以是使外部工具進入側通孔5114,以抵頂磁鐵固定座513的底部513C,據以將磁鐵固定座513頂出連接座511。當磁鐵固定座513被頂出連接座511後,鎖固件512將外露,而使用者即可通過操作鎖固件512,以使連接座511與心軸30相互分離。 As shown in FIG. 5 and FIG. 9 , in a preferred embodiment, the connecting seat 511 may further include a through hole 5114 on one side. The side through hole 5114 is formed by indenting the periphery of the connection base 511 , and the side through hole 5114 penetrates through the side wall of the connection base 511 , and the side through hole 5114 communicates with the container 5113 . When the magnet fixing seat 513 is engaged in the receiving groove 5113 , a part of a bottom 513C of the magnet fixing seat 513 can communicate with the outside through the side through hole 5114 . Through the design of the side through hole 5114, when the magnet module 5 and the mandrel 30 are fixed to each other, the relevant personnel can make an external tool enter the side through hole 5114 to push against the bottom 513C of the magnet fixing seat 513, thereby fixing the magnet The seat 513 pushes out of the connecting seat 511 . When the magnet fixing base 513 is pushed out of the connecting base 511 , the locking member 512 will be exposed, and the user can operate the locking member 512 to separate the connecting base 511 from the mandrel 30 .

需說明的於本實施例中,是以連接座511包含單一個側通孔5114為例,但連接座511所包含的側通孔5114的數量不以此為限,在不同的實施例中,連接座511也可以是包含有兩個彼此相面對設置的側通孔5114。 It should be noted that in this embodiment, the connecting base 511 includes a single side through hole 5114 as an example, but the number of side through holes 5114 included in the connecting base 511 is not limited thereto. In different embodiments, The connection seat 511 may also include two side through holes 5114 facing each other.

請復參圖2及圖3,在實際應用中,感應磁鐵52例如可以是圓柱狀結構,且當磁鐵模組5與心軸30相互固定時,感應磁鐵52與心軸30是具有共同的中心軸線,亦即,心軸30及感應磁鐵52是位於同一軸線上。 Please refer to Fig. 2 and Fig. 3 again, in practical applications, the induction magnet 52 can be a cylindrical structure, and when the magnet module 5 and the mandrel 30 are fixed to each other, the induction magnet 52 and the mandrel 30 have a common center The axis, that is, the spindle 30 and the induction magnet 52 are on the same axis.

需強調的是,於上述說明中,是以連接組件51還包含磁鐵固定座513為例,但在不同的實施例中,連接組件51也可以是不包含有磁鐵固定座513,而感應磁鐵52可以是直接固定於連接座511中。 It should be emphasized that in the above description, the connection assembly 51 also includes the magnet holder 513 as an example, but in different embodiments, the connection assembly 51 may also not include the magnet holder 513, and the induction magnet 52 It may be directly fixed in the connecting seat 511 .

請一併參閱圖3、圖10至圖14,圖10顯示為本發明的馬達的固定座的示意圖,圖11顯示為本發明的馬達的固定座與設置有磁鐵模組的馬達主體的分解示意圖,圖12顯示為本發明的馬達的馬達主體、磁鐵模組及電路組件的局部分解示意圖,圖13顯示為本發明的馬達的俯視圖,圖14顯示為本發明的馬達的局部剖面示意圖。偵測模組6包含一座體組件61及一電路組件62。座體組件61可拆卸地固定於外殼體1具有開口1021的一側。電路組件62可拆卸地固定於座體組件61。 Please refer to Fig. 3, Fig. 10 to Fig. 14 together, Fig. 10 is a schematic diagram of the fixing base of the motor of the present invention, and Fig. 11 is an exploded schematic diagram of the fixing base of the motor of the present invention and the motor body provided with the magnet module , FIG. 12 shows a partial exploded view of the motor body, magnet module and circuit assembly of the motor of the present invention, FIG. 13 shows a top view of the motor of the present invention, and FIG. 14 shows a partial cross-sectional view of the motor of the present invention. The detection module 6 includes a base component 61 and a circuit component 62 . The base assembly 61 is detachably fixed on one side of the outer casing 1 having the opening 1021 . The circuit assembly 62 is detachably fixed on the base assembly 61 .

座體組件61包含一固定座611及多個鎖固件612。固定座611包含多個固定孔6111。底壁102對應於多個固定孔6111具有多個鎖孔1022,而多個鎖固件612能穿設於多個固定孔6111,以與底壁102的多個鎖孔1022相互鎖固。 The base assembly 61 includes a fixing base 611 and a plurality of locking pieces 612 . The fixing seat 611 includes a plurality of fixing holes 6111 . The bottom wall 102 has a plurality of locking holes 1022 corresponding to the plurality of fixing holes 6111 , and the plurality of locking elements 612 can pass through the plurality of fixing holes 6111 to lock with the plurality of locking holes 1022 of the bottom wall 102 .

固定座611還包含一穿孔6112及一凹槽6113。穿孔6112貫穿固定座611設置,凹槽6113與穿孔6112相連通。穿孔6112及凹槽6113用以容置磁鐵模組5。當磁鐵模組5與心軸30相互固定,且固定座611固定於外殼體1的底壁102時,磁鐵模組5將穿設於穿孔6112,且磁鐵模組5位於凹槽6113中。 The fixing base 611 also includes a through hole 6112 and a groove 6113 . The through hole 6112 is provided through the fixing seat 611 , and the groove 6113 communicates with the through hole 6112 . The through hole 6112 and the groove 6113 are used for accommodating the magnet module 5 . When the magnet module 5 and the mandrel 30 are fixed to each other, and the fixing base 611 is fixed to the bottom wall 102 of the housing 1 , the magnet module 5 will pass through the through hole 6112 , and the magnet module 5 will be located in the groove 6113 .

在實際應用中,固定座611的一側還可以是具有一避讓孔6114,避讓孔6114與外殼體1的底壁102的一線孔1023相互連通,而馬達A內部的相關電線則能通過線孔1023及避讓孔6114與外連接。 In practical applications, one side of the fixing seat 611 may also have a evacuation hole 6114, the evasion hole 6114 communicates with the wire hole 1023 of the bottom wall 102 of the outer casing 1, and the relevant wires inside the motor A can pass through the wire hole 1023 and escape hole 6114 are connected with the outside.

電路組件62包含一電路板621、一感測器622及多個鎖固件623。電路板621可拆卸地固定設置於固定座611,感測器622設置於電路板621面對凹槽6113的一側。當位置感測裝置A2固定設置於馬達A的外殼體1的一端時,感測器622將面對感應磁鐵52設置,如此,當心軸30旋轉時,連接座511及感應磁鐵52,將隨心軸30旋轉,而感測器622將感測感應磁鐵52,以對應產生位置感測訊號。 The circuit assembly 62 includes a circuit board 621 , a sensor 622 and a plurality of locking pieces 623 . The circuit board 621 is detachably fixed on the fixing base 611 , and the sensor 622 is disposed on a side of the circuit board 621 facing the groove 6113 . When the position sensing device A2 is fixedly arranged on one end of the outer casing 1 of the motor A, the sensor 622 will be arranged facing the induction magnet 52, so that when the spindle 30 rotates, the connecting seat 511 and the induction magnet 52 will follow the spindle. 30 rotates, and the sensor 622 senses the induction magnet 52 to generate a position sensing signal correspondingly.

如圖12至圖14所示,在其中一個實際應用中,固定座611還包含一卡固槽6115,卡固槽6115的深度小於凹槽6113的深度,電路板621位於卡固槽6115中,卡固槽6115與多個固定孔6111相互連通,而電路板621固定於卡固槽6115時,各個固定孔6111的一部分被電路板621所遮蔽。 As shown in FIGS. 12 to 14 , in one practical application, the fixing base 611 further includes a fastening groove 6115 , the depth of the fastening groove 6115 is smaller than the depth of the groove 6113 , and the circuit board 621 is located in the fastening groove 6115 . The fixing slot 6115 communicates with the plurality of fixing holes 6111 , and when the circuit board 621 is fixed in the fixing slot 6115 , a part of each fixing hole 6111 is covered by the circuit board 621 .

當電路板621固定於卡固槽6115時,各個固定孔6111未被電路板621遮蔽的一間隙S能使一工具(例如螺絲起子)伸入固定孔6111中,以使鎖固件612不再與外殼體1的底壁102的鎖孔1022相互鎖固,且固定孔6111內的一活動空間6111A,能容置不再與外殼體1相互鎖固的鎖固件612的一部分,以使固定座611能與外殼體1分離。 When the circuit board 621 is fixed in the clamping groove 6115, a gap S in each fixing hole 6111 not covered by the circuit board 621 can enable a tool (such as a screwdriver) to extend into the fixing hole 6111, so that the locking member 612 is no longer in contact with the fixing hole 6115. The locking holes 1022 of the bottom wall 102 of the outer casing 1 are mutually locked, and a movable space 6111A in the fixing hole 6111 can accommodate a part of the locking member 612 that is no longer interlocked with the outer casing 1, so that the fixing seat 611 Can be separated from the outer casing 1 .

也就是說,電路板621不會完全遮蔽各個固定孔6111,而使用者可以將螺絲起子伸入固定孔6111未被遮蔽的間隙S中,以操作鎖固件612,而使鎖固件612不再與底壁102相互鎖固。當各個鎖固件612都不再與底壁102相互鎖固時,各個鎖固件612將會被電路板621所限制,而無法離開固定孔6111,藉此,可以有效地避免鎖固件612遺失的問題。 That is to say, the circuit board 621 will not completely cover each fixing hole 6111, and the user can insert a screwdriver into the unshielded gap S of the fixing hole 6111 to operate the locking piece 612, so that the locking piece 612 is no longer in contact with the fixing hole 6111. The bottom walls 102 are locked to each other. When each locking member 612 is no longer mutually locked with the bottom wall 102, each locking member 612 will be restricted by the circuit board 621 and cannot leave the fixing hole 6111, thereby effectively avoiding the problem that the locking member 612 is lost .

如圖14所示,在實際應用中,各個固定孔6111可以是包含所述活動空間6111A及一鎖孔6111B,而鎖固件612與底壁102相互鎖固時,鎖固件612的一部分可以是與鎖孔6111B相互鎖固,且鎖固件612的一部分(例如 螺絲的頭部)是對應位於活動空間6111A中。在不同的實施例中,鎖孔6111B也可以是貫穿孔,不侷限為螺絲孔。 As shown in FIG. 14 , in practical applications, each fixing hole 6111 may include the movable space 6111A and a locking hole 6111B, and when the locking member 612 is locked with the bottom wall 102, a part of the locking member 612 may be The locking holes 6111B are mutually locked, and a part of the locking member 612 (for example The head of the screw) is correspondingly located in the activity space 6111A. In different embodiments, the lock hole 6111B can also be a through hole, not limited to a screw hole.

如圖3及圖15所示,需特別強調的是,本發明的馬達A可以讓相關人員可以有多種方式,來調整感測器622與感應磁鐵52之間的間距H。舉例來說,相關人員可以是通過卸除電路板621,以更換不同的電路板621、感測器622,來達到調整間距H的需求;或者,相關人員可以是通過更換感應磁鐵52,來達到調整間距H的需求;又或者,相關人員可以是通過更換磁鐵固定座513,來達到調整間距H的需求。 As shown in FIG. 3 and FIG. 15 , it should be emphasized that the motor A of the present invention allows related personnel to adjust the distance H between the sensor 622 and the induction magnet 52 in various ways. For example, relevant personnel can adjust the spacing H by removing the circuit board 621 to replace different circuit boards 621 and sensors 622; The requirement of adjusting the spacing H; or, the relevant personnel can meet the requirement of adjusting the spacing H by replacing the magnet holder 513 .

綜上所述,本發明的馬達可以讓相關人員可以在不拆馬達主體的情況下,特別是不拆開馬達主體內的軸承的情況下,進行位置感測裝置的拆裝。而且,本發明的馬達還可以讓相關人員依據需求,簡單地通過更換感應磁鐵、磁鐵固定座、固定座、電路板其中至少一構件,來達到調整感應器與感應磁鐵之間的間距的需求。 To sum up, the motor of the present invention allows relevant personnel to disassemble and assemble the position sensing device without dismantling the motor body, especially without disassembling the bearing inside the motor body. Moreover, the motor of the present invention can also allow relevant personnel to adjust the distance between the inductor and the induction magnet by simply replacing at least one of the induction magnet, the magnet holder, the holder, and the circuit board according to the requirements.

以上所述僅為本發明的較佳可行實施例,非因此侷限本發明的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的保護範圍內。 The above descriptions are only preferred feasible embodiments of the present invention, and do not limit the patent scope of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the scope of protection of the present invention. .

A:馬達 A: motor

A1:馬達主體 A1: Motor body

1021:開口 1021: opening

1023:線孔 1023: wire hole

A2:位置感測裝置 A2: Position sensing device

5:磁鐵模組 5: Magnet module

51:連接組件 51: Connection components

511:連接座 511: connection seat

512:鎖固件 512: lock piece

513:磁鐵固定座 513: Magnet holder

52:感應磁鐵 52: induction magnet

61:座體組件 61: seat assembly

62:電路組件 62: Circuit components

611:固定座 611: fixed seat

623:鎖固件 623: lock

6:偵測模組 6: Detection module

612:鎖固件 612: lock piece

621:電路板 621: circuit board

4A:軸承 4A: Bearing

Claims (11)

一種馬達,其包含: 一馬達主體,其包含: 一定子; 一轉子,其包含一心軸,所述心軸的一端具有一第一連接結構; 一外殼體,其內設置有所述定子及所述轉子,所述外殼體的一端具有一開口,所述第一連接結構由所述開口外露; 一位置感測裝置,其包含: 一磁鐵模組,其包含: 一連接組件,其包含一連接座及一鎖固件,所述連接座包含一第二連接結構,所述第二連接結構用以與所述第一連接結構相互卡合,且所述鎖固件可拆卸地使所述連接座與所述心軸相互固定,而所述連接組件能隨所述心軸旋轉; 一感應磁鐵,其固定於所述連接座; 一偵測模組,其包含: 一座體組件,其可拆卸地固定於所述外殼體具有所述開口的一側; 一電路組件,其可拆卸固定於所述座體組件,所述電路組件的一感測器面對所述感應磁鐵設置; 其中,當所述心軸旋轉時,所述連接座及所述感應磁鐵,將隨所述心軸旋轉,而所述感測器將感測所述感應磁鐵,以對應產生一位置感測訊號。 A motor comprising: A motor body comprising: certain stator; a rotor comprising a mandrel having a first connecting structure at one end thereof; An outer casing, in which the stator and the rotor are arranged, and one end of the outer casing has an opening, and the first connection structure is exposed through the opening; A position sensing device comprising: A magnet module, which includes: A connecting component, which includes a connecting base and a locking piece, the connecting base includes a second connecting structure, the second connecting structure is used to engage with the first connecting structure, and the locking piece can detachably fixing the connecting seat and the mandrel to each other, and the connecting assembly can rotate with the mandrel; an induction magnet, which is fixed on the connecting seat; A detection module, which includes: a seat assembly, which is detachably fixed to the side of the outer casing having the opening; A circuit assembly, which is detachably fixed to the base assembly, and a sensor of the circuit assembly is arranged facing the induction magnet; Wherein, when the mandrel rotates, the connecting base and the induction magnet will rotate with the mandrel, and the sensor will sense the induction magnet to generate a corresponding position sensing signal . 如請求項1所述的馬達,其中,所述連接組件還包含一磁鐵固定座,所述連接座具有所述第二連接結構,且所述連接座通過所述鎖固件與所述心軸相互固定,所述連接座包含一容槽,所述磁鐵固定座可拆卸地卡合設置於所述容槽中,所述磁鐵固定座包含一固定槽及一操作孔,所述感應磁鐵可拆卸地卡合設置於所述固定槽中,所述操作孔貫穿所述磁鐵固定座,且所述操作孔與所述固定槽相連通。The motor according to claim 1, wherein the connection assembly further includes a magnet fixing seat, the connection seat has the second connection structure, and the connection seat is connected to the spindle through the locking member fixed, the connection base includes a slot, the magnet fixing base is detachably engaged in the slot, the magnet fixing base includes a fixing slot and an operation hole, and the induction magnet is detachable The snap fit is arranged in the fixing groove, the operation hole runs through the magnet fixing seat, and the operation hole communicates with the fixing groove. 如請求項2所述的馬達,其中,所述連接座還包含一側通孔,所述側通孔與所述容槽相互連通,且所述磁鐵固定座的一底部的一部分能通過所述側通孔與外連通,而一外部工具能穿過所述側通孔以抵頂所述底部。The motor according to claim 2, wherein the connecting base further includes a side through hole, the side through hole communicates with the container, and a part of a bottom of the magnet fixing base can pass through the The side through hole communicates with the outside, and an external tool can pass through the side through hole to abut against the bottom. 如請求項2所述的馬達,其中,所述磁鐵固定座的兩端分別定義為一第一端及一第二端,所述磁鐵固定座由所述第一端內凹形成所述固定槽,所述磁鐵固定座的外徑由所述第一端向所述第二端逐漸遞減,所述固定槽的內徑由所述第一端向所述第二端逐漸遞增,且所述磁鐵固定座的外圍具有多個外輔助結構,所述磁鐵固定座能通過多個所述外輔助結構卡合固定於所述容槽中,所述磁鐵固定座於所述固定槽中還具有多個內輔助結構,多個所述內輔助結構用以使所述感應磁鐵卡合固定於所述固定槽中。The motor according to claim 2, wherein the two ends of the magnet fixing seat are respectively defined as a first end and a second end, and the first end of the magnet fixing seat is recessed to form the fixing groove , the outer diameter of the magnet fixing seat gradually decreases from the first end to the second end, the inner diameter of the fixing groove gradually increases from the first end to the second end, and the magnet The periphery of the fixing seat has a plurality of external auxiliary structures, and the magnet fixing seat can be engaged and fixed in the accommodating groove through a plurality of the outer auxiliary structures, and the magnet fixing seat also has a plurality of outer auxiliary structures in the fixing groove. The internal auxiliary structure, a plurality of the internal auxiliary structures are used to engage and fix the induction magnet in the fixing groove. 如請求項2所述的馬達,其中,所述感應磁鐵為圓柱狀,所述感應磁鐵與所述心軸具有共同的中心軸線。The motor according to claim 2, wherein the induction magnet is cylindrical, and the induction magnet and the spindle have a common central axis. 如請求項1所述的馬達,其中,所述座體組件包含一固定座,所述固定座可拆卸地固定於所述外殼體的一端,所述固定座包含一穿孔及一凹槽,所述穿孔貫穿所述固定座設置,所述凹槽與所述穿孔相連通;所述磁鐵模組穿設於所述穿孔,且所述磁鐵模組位於所述凹槽中;所述電路組件還包含一電路板,所述電路板可拆卸地固定設置於所述固定座,所述感測器設置於所述電路板面對所述凹槽的一側。The motor according to claim 1, wherein the base assembly includes a fixing seat, the fixing seat is detachably fixed to one end of the outer casing, the fixing seat includes a through hole and a groove, the The through hole is set through the fixing seat, and the groove communicates with the through hole; the magnet module is passed through the through hole, and the magnet module is located in the groove; the circuit assembly is also A circuit board is included, the circuit board is detachably fixed on the fixing seat, and the sensor is arranged on a side of the circuit board facing the groove. 如請求項6所述的馬達,其中,所述固定座還包含一卡固槽,所述卡固槽的深度小於所述凹槽的深度,所述電路板位於所述卡固槽中,所述固定座包含多個固定孔,多個所述固定孔用以與多個所述鎖固件相互配合,以使所述固定座固定於所述外殼體的一側;所述卡固槽與多個所述固定孔相互連通,而所述電路板固定於所述卡固槽時,各個所述固定孔的一部分被所述電路板所遮蔽。The motor according to claim 6, wherein the fixing seat further includes a fastening groove, the depth of the fastening groove is smaller than the depth of the groove, the circuit board is located in the fastening groove, and The fixing seat includes a plurality of fixing holes, and the plurality of fixing holes are used to cooperate with a plurality of the locking pieces, so that the fixing seat is fixed on one side of the outer shell; The two fixing holes communicate with each other, and when the circuit board is fixed in the fastening groove, a part of each fixing hole is covered by the circuit board. 如請求項7所述的馬達,其中,當所述電路板固定於所述卡固槽時,各個所述固定孔未被所述電路板遮蔽的一間隙能使一工具伸入所述固定孔中,以使所述鎖固件不再與所述外殼體相互鎖固,且所述固定孔內的一活動空間,能容置不再與所述外殼體相互鎖固的所述鎖固件的一部分,以使所述固定座能與所述外殼體分離。The motor according to claim 7, wherein when the circuit board is fixed in the fastening slot, a gap in each of the fixing holes not covered by the circuit board allows a tool to be inserted into the fixing hole so that the locking piece is no longer interlocked with the outer casing, and a movable space in the fixing hole can accommodate a part of the locking piece that is no longer interlocked with the outer casing so that the fixing seat can be separated from the outer casing. 如請求項6所述的馬達,其中,所述固定座的一側具有一避讓孔,所述避讓孔與所述外殼體的一線孔相互連通。The motor as claimed in claim 6, wherein one side of the fixing base has an escape hole, and the escape hole communicates with a line hole of the outer shell. 如請求項1所述的馬達,其中,所述外殼體的兩端分別設置有一軸承,所述心軸的兩端分別與兩個所述軸承相連接,所述軸承位於所述外殼體的內側,而所述軸承不露出於所述開口之外。The motor according to claim 1, wherein a bearing is provided at both ends of the outer casing, and the two ends of the spindle are respectively connected to the two bearings, and the bearings are located inside the outer casing , and the bearing is not exposed outside the opening. 如請求項1所述的馬達,其中,所述外殼體包含一殼主體及一端蓋,所述殼主體包含一環側壁及一底壁,所述環側壁由所述底壁的周緣向一側延伸形成,所述底壁形成有所述開口,所述位置感測裝置可拆卸地固定於所述底壁;所述端蓋可拆卸地設置於所述殼主體相反於具有所述底壁的一端。The motor according to claim 1, wherein the outer casing includes a casing main body and an end cover, the casing main body includes a ring side wall and a bottom wall, and the ring side wall extends from the periphery of the bottom wall to one side Formed, the bottom wall is formed with the opening, the position sensing device is detachably fixed on the bottom wall; the end cover is detachably arranged on the end of the shell body opposite to the bottom wall .
TW111123591A 2022-06-24 2022-06-24 Motor TWI802450B (en)

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TWM550510U (en) * 2016-03-30 2017-10-11 米沃奇電子工具公司 Brushless motor for power tools
US20190020822A1 (en) * 2017-07-17 2019-01-17 Apple Inc. Camera with image sensor shifting

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7633199B2 (en) * 2007-08-03 2009-12-15 Hiwin Mikrosystem Corp. Direct drive torque motor
US20140184030A1 (en) * 2012-12-28 2014-07-03 II Donald P. Labriola Integrated multi-turn absolute position sensor for high pole count motors
US9350216B2 (en) * 2012-12-28 2016-05-24 Quicksilver Controls, Inc. Integrated multi-turn absolute position sensor for high pole count motors
EP2938971B1 (en) * 2012-12-28 2016-10-19 Labriola, Donald P., II Integrated multi-turn absolute position sensor for high pole count motors
TWM550510U (en) * 2016-03-30 2017-10-11 米沃奇電子工具公司 Brushless motor for power tools
TWM548388U (en) * 2017-04-17 2017-09-01 吳建峰 Driving apparatus for permanent-magnet synchronous motor
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