TWI874664B - Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element Download PDFInfo
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Abstract
本發明係提供一種液晶配向劑,係能適合使用於膜強度高之液晶配向膜及抑制了AC殘影之液晶顯示元件,且於低溫保存時不會析出固體成分。進一步地,提供從該液晶配向劑獲得之液晶配向膜、具有該液晶配向膜的液晶顯示元件。 一種液晶配向劑,含有下述(A)成分及(B)成分: (A)成分:具有使液晶配向之能力的聚合物(A)、 (B)成分:以下式(1)表示之羥基烷基醯胺化合物(B); (R係碳數1~6之烷基,R1 、R2 係各自獨立地表示氫原子或碳數1~6之1價之有機基,A表示碳數1~30之2價之有機基。)The present invention provides a liquid crystal alignment agent, which is suitable for use in a liquid crystal alignment film with high film strength and a liquid crystal display element with suppressed AC afterimage, and does not precipitate solid components when stored at low temperatures. Furthermore, a liquid crystal alignment film obtained from the liquid crystal alignment agent and a liquid crystal display element having the liquid crystal alignment film are provided. A liquid crystal alignment agent contains the following (A) component and (B) component: (A) component: a polymer (A) having the ability to align liquid crystals, (B) component: a hydroxyalkylamide compound (B) represented by the following formula (1); (R is an alkyl group having 1 to 6 carbon atoms, R 1 and R 2 each independently represent a hydrogen atom or a monovalent organic group having 1 to 6 carbon atoms, and A represents a divalent organic group having 1 to 30 carbon atoms.)
Description
本發明係關於液晶配向劑、液晶配向膜、及液晶顯示元件。The present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film, and a liquid crystal display element.
以往之液晶顯示裝置,作為個人電腦、智慧手機、行動電話、電視機等之顯示部被廣泛地使用。液晶顯示裝置係具備例如夾持於元件基板與濾色基板之間的液晶層、對於液晶層施加電場之像素電極及共通電極、控制液晶層之液晶分子之配向性的配向膜、切換供給至像素電極之電信號的薄膜電晶體(TFT)等。就液晶分子之驅動方式而言,已知TN(Twisted Nematic,扭轉向列)方式、VA(Vertical Alignment,垂直配向)方式等縱電場方式、IPS(In-Plane Switching,平面轉換)方式、FFS(Fringe Field Switching,邊緣電場切換)方式等橫電場方式。In the past, liquid crystal display devices were widely used as display parts of personal computers, smart phones, mobile phones, televisions, etc. Liquid crystal display devices have, for example, a liquid crystal layer sandwiched between an element substrate and a color filter substrate, pixel electrodes and common electrodes for applying an electric field to the liquid crystal layer, an alignment film for controlling the alignment of liquid crystal molecules in the liquid crystal layer, and a thin film transistor (TFT) for switching the electrical signal supplied to the pixel electrode. As for the driving method of liquid crystal molecules, longitudinal electric field methods such as TN (Twisted Nematic) method and VA (Vertical Alignment) method, and transverse electric field methods such as IPS (In-Plane Switching) method and FFS (Fringe Field Switching) method are known.
現在,於工業方面最為普及之液晶配向膜係,將形成於電極基板上之由以聚醯胺酸及/或將其醯亞胺化而得之聚醯亞胺為代表之聚合物構成之膜的表面,以綿、尼龍、聚酯等的布沿一方向摩擦,進行所謂的摩擦(Rubbing)處理所製作而得。摩擦處理係簡便且生產性優良之於工業方面有用的方法。然而,伴隨著液晶顯示元件之高性能化、高精細化、大型化,藉由摩擦處理所產生之配向膜之表面的傷痕、粉塵、機械力或靜電所致之影響、另外還有配向處理中之不均勻性等各種問題變得明顯。作為替代摩擦處理之配向處理方法而言,已知藉由照射經偏光之放射線,而賦予液晶配向能之光配向法。光配向法係有人提出利用光異構化反應者、利用光交聯反應者、利用光分解反應者等(例如,參照非專利文獻1、專利文獻1)。At present, the most popular liquid crystal alignment film in the industry is made by rubbing the surface of a film composed of polymers represented by polyamide and/or polyimide obtained by imidization formed on an electrode substrate in one direction with a cloth such as cotton, nylon, polyester, etc., so-called rubbing. Rubbing is a simple and productive method useful in industry. However, with the high performance, high precision, and large size of liquid crystal display elements, various problems such as scratches, dust, mechanical force or static electricity on the surface of the alignment film produced by rubbing, and unevenness in the alignment process have become apparent. As an alignment treatment method replacing the rubbing treatment, a photo-alignment method is known in which alignment energy is imparted to liquid crystal by irradiating polarized radiation. Some have proposed photo-alignment methods that utilize photoisomerization reaction, photocrosslinking reaction, photodecomposition reaction, etc. (for example, refer to Non-Patent Document 1 and Patent Document 1).
近年來,大畫面且高精細之液晶電視成為主體,且智慧手機、平板PC或汽車導航等小型顯示終端變得普及,對於液晶顯示元件之高品質化的要求相較於以往更為增加且提高。就智慧手機等行動用途及汽車導航等車載用途之液晶顯示元件之可靠性試驗而言,有實施面板震動試驗。該震動試驗,係要求不產生亮點等之不良。為了獲得於振動試驗後不產生不良之液晶顯示元件,例如有在考慮提高液晶配向膜之機械強度的方法。就改善液晶配向膜之機械強度,尤其是改善膜強度之方法而言,可列舉於液晶配向劑添加交聯劑之方法。 此外,IPS方式、FFS驅動方式中,液晶配向之安定性亦變得重要。若配向之安定性小,則在使液晶長時間驅動時液晶變得無法回復到初始之狀態,會成為對比度降低或烙印(以下稱為AC殘影。)之原因。 作為解決此等課題之手段,有人提案含有特定之聚醯亞胺成分與特定之羥基烷基醯胺化合物的液晶配向劑(例如,參照專利文獻2)。 [先前技術文獻] [專利文獻]In recent years, large-screen and high-definition LCD TVs have become the mainstream, and small display terminals such as smartphones, tablet PCs, or car navigation have become popular, and the demand for high-quality LCD display components has increased and improved compared to the past. For the reliability test of LCD display components for mobile applications such as smartphones and in-vehicle applications such as car navigation, a panel vibration test is implemented. This vibration test requires that no defects such as bright spots are generated. In order to obtain a LCD display component that does not produce defects after the vibration test, for example, a method of improving the mechanical strength of the liquid crystal alignment film is considered. As for the method of improving the mechanical strength of the liquid crystal alignment film, especially the method of improving the film strength, the method of adding a crosslinking agent to the liquid crystal alignment agent can be cited. In addition, in the IPS method and FFS drive method, the stability of the liquid crystal alignment has also become important. If the stability of the alignment is low, the liquid crystal cannot be restored to its initial state when driven for a long time, which may cause a decrease in contrast or burn-in (hereinafter referred to as AC afterimage). As a means to solve these problems, a liquid crystal alignment agent containing a specific polyimide component and a specific hydroxyalkylamide compound has been proposed (for example, refer to Patent Document 2). [Prior Art Document] [Patent Document]
[專利文獻1]日本特開平9-297313號公報 [專利文獻2]WO2018/092811號公報 [非專利文獻][Patent document 1] Japanese Patent Publication No. 9-297313 [Patent document 2] WO2018/092811 [Non-patent document]
[非專利文獻1]「液晶光配向膜」木戶脇、市村機能材料1997年11月號 Vol.17、No.11P.13~22[Non-patent document 1] "Liquid crystal photo-alignment film" Kidowaki, Ichimura Functional Materials, November 1997, Vol.17, No.11, P.13-22
[發明所欲解決之課題][Identify the problem you want to solve]
液晶配向劑在從製造後到出貨為止的這段期間,通常為了防止聚合體之劣化而保存在極低溫環境下(例如於-20℃)。 另一方面,在本案發明者等之研究中,得知將專利文獻2所記載之羥基烷基醯胺化合物添加至液晶配向劑的情況下,雖然改善獲得之液晶配向膜的膜強度,可獲得抑制了AC殘影的液晶顯示元件,但在低溫保管時,液晶配向劑所含有之固體成分會析出。 固體成分一析出則不易再次溶解,在液晶顯示元件之製造流程中有引起印刷不良等問題之虞。產生如此之固體成分之析出的原因雖尚未確定,據推測一個原因是液晶配向劑所使用之羥基烷基醯胺化合物的極性高。因此,有在尋求即使在冷凍保管時,亦不會產生固體成分之析出的液晶配向劑。Liquid crystal alignment agents are usually stored in an extremely low temperature environment (e.g., -20°C) to prevent polymer degradation during the period from manufacturing to shipment. On the other hand, in the research of the inventors of this case, it was found that when the hydroxyalkylamide compound described in Patent Document 2 is added to the liquid crystal alignment agent, the film strength of the obtained liquid crystal alignment film is improved, and a liquid crystal display element with suppressed AC afterimage can be obtained, but the solid components contained in the liquid crystal alignment agent will precipitate when stored at low temperatures. Once the solid components are precipitated, they are not easy to dissolve again, and there is a risk of causing problems such as printing defects in the manufacturing process of liquid crystal display elements. Although the reason for the precipitation of such solid components has not been determined, it is speculated that one reason is the high polarity of the hydroxyalkylamide compound used in the liquid crystal alignment agent. Therefore, there is a demand for a liquid crystal alignment agent that does not produce precipitation of solid components even when stored in a refrigerated state.
考慮如上述之情況,本發明之目的係提供一種液晶配向劑,可適合使用於膜強度高之液晶配向膜及經抑制AC殘影之液晶顯示元件,且在低溫保管時不會有固體成分析出。另外,本發明之目的係提供從該液晶配向劑獲得之液晶配向膜、具有該液晶配向膜之液晶顯示元件。 [解決課題之手段]Considering the above situation, the purpose of the present invention is to provide a liquid crystal alignment agent that can be used in a liquid crystal alignment film with high film strength and a liquid crystal display element with suppressed AC afterimage, and no solid components will be precipitated when stored at low temperature. In addition, the purpose of the present invention is to provide a liquid crystal alignment film obtained from the liquid crystal alignment agent and a liquid crystal display element having the liquid crystal alignment film. [Means for solving the problem]
本案發明者為了達成上述課題深入研究之結果,發現含有特定之羥基烷基醯胺化合物的液晶配向劑就用來達成上述目的係極為有效,而完成了本發明。The inventors of this case conducted in-depth research to achieve the above-mentioned goal and found that a liquid crystal alignment agent containing a specific hydroxyalkylamide compound is extremely effective in achieving the above-mentioned purpose, thereby completing the present invention.
本發明係包含以下之態樣。 [1]一種液晶配向劑,含有下述(A)成分及(B)成分: (A)成分:具有使液晶配向之能力的聚合物(A)、 (B)成分:以下式(1)表示之羥基烷基醯胺化合物(B); [化1] (R係碳數1~6之烷基,R1 、R2 係各自獨立地表示氫原子或碳數1~6之1價之有機基,A表示碳數1~30之2價之有機基。)The present invention includes the following aspects. [1] A liquid crystal alignment agent, comprising the following components (A) and (B): Component (A): a polymer (A) having the ability to align liquid crystals; Component (B): a hydroxyalkylamide compound (B) represented by the following formula (1); (R is an alkyl group having 1 to 6 carbon atoms, R 1 and R 2 each independently represent a hydrogen atom or a monovalent organic group having 1 to 6 carbon atoms, and A represents a divalent organic group having 1 to 30 carbon atoms.)
本發明之另一態樣,係包含下述態樣者。 [1]一種液晶配向劑,含有下述(A’)成分及(B’)成分: (A’)成分:具有使液晶配向之能力的聚合物(A’)、 (B’)成分:以下式(1’)表示之羥基烷基醯胺化合物(B’); [化2] (R’係表示以基「*-C(R2’ )2 -C(R1’ )2 -OH」(*表示鍵結處,R1’ 、R2’ 係各自獨立地表示氫原子或碳數1~6之1價之有機基)表示之1價之有機基,多個R’各別可為相同亦可不相同;n係1~30之整數;L1’ 係碳數1~10之2價之有機基,多個L1’ 各別可為相同亦可不相同。) [發明之效果]Another aspect of the present invention includes the following aspects. [1] A liquid crystal alignment agent, comprising the following (A') component and (B') component: (A') component: a polymer (A') having the ability to align liquid crystals; (B') component: a hydroxyalkylamide compound (B') represented by the following formula (1'); [Chemical 2] (R' represents a monovalent organic group represented by the group "*-C(R 2' ) 2 -C(R 1' ) 2 -OH" (* represents a bonding site, R 1' and R 2' each independently represent a hydrogen atom or a monovalent organic group having 1 to 6 carbon atoms), and multiple R's may be the same or different; n is an integer of 1 to 30; L 1' is a divalent organic group having 1 to 10 carbon atoms, and multiple L 1's may be the same or different.) [Effects of the Invention]
根據本發明,可提供能適合使用於膜強度高之液晶配向膜及經抑制AC殘影之液晶顯示元件且於低溫保管時不會有固體成分析出的液晶配向劑、及從該液晶配向劑獲得之液晶配向膜、以及具有該液晶配向膜之液晶顯示元件。According to the present invention, there can be provided a liquid crystal alignment agent which is suitable for use in a liquid crystal alignment film having high film strength and a liquid crystal display element with suppressed AC afterimage and which does not precipitate solid components when stored at low temperatures, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element having the liquid crystal alignment film.
以下,針對含有特定之羥基烷基醯胺化合物之液晶配向劑、使用該液晶配向劑而形成之液晶配向膜、及具有該液晶配向膜之液晶顯示元件詳細地進行說明,但以下記載之構成要件之說明係作為本發明之一實施態樣的一例,並非限定為此等之內容。 以下說明中,「(甲基)丙烯酸」之記載表示丙烯酸與甲基丙烯酸之兩者。此外,就「鹵素原子」而言,可列舉氟原子、氯原子、溴原子、碘原子等。The following describes in detail a liquid crystal alignment agent containing a specific hydroxyalkylamide compound, a liquid crystal alignment film formed using the liquid crystal alignment agent, and a liquid crystal display element having the liquid crystal alignment film. However, the description of the constituent elements described below is an example of an embodiment of the present invention and is not limited to the contents thereof. In the following description, the description of "(meth)acrylic acid" means both acrylic acid and methacrylic acid. In addition, as for "halogen atoms", fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, etc. can be listed.
(液晶配向劑) 本發明之液晶配向劑含有具有使液晶配向之能力的聚合物(A)(本發明中,也稱為(A)成分)或聚合物(A’)(本發明中也稱為(A’)成分)。聚合物(A’)包含理想之具體例,可列舉與聚合物(A)同樣的化合物。 此外,本發明之液晶配向劑之一態樣係含有上述聚合物(A)及上述式(1)表示之羥基烷基醯胺化合物(B)(本發明中,也稱為(B)成分)。 此外,本發明之液晶配向劑之另一態樣係含有上述聚合物(A’)及上述式(1’)表示之羥基烷基醯胺化合物(B’)(本發明中也稱為(B’)成分)。(Liquid crystal alignment agent) The liquid crystal alignment agent of the present invention contains a polymer (A) (also referred to as component (A) in the present invention) or a polymer (A') (also referred to as component (A') in the present invention) having the ability to align liquid crystals. The polymer (A') includes an ideal specific example, and the same compounds as the polymer (A) can be listed. In addition, one embodiment of the liquid crystal alignment agent of the present invention contains the above-mentioned polymer (A) and a hydroxyalkylamide compound (B) represented by the above-mentioned formula (1) (also referred to as component (B) in the present invention). In addition, another embodiment of the liquid crystal alignment agent of the present invention contains the above-mentioned polymer (A') and a hydroxyalkylamide compound (B') represented by the above-mentioned formula (1') (also referred to as component (B') in the present invention).
<(A)成分、(A’)成分> 本發明之液晶配向劑,係與已知者同樣地含有具有使液晶配向之能力的聚合物,該聚合物只要是具有使液晶配向之能力者便沒有特別之限定。 就該聚合物而言,可舉例如聚醯亞胺前驅物、為聚醯亞胺前驅物之醯亞胺化物的聚醯亞胺、丙烯酸聚合物、甲基丙烯酸聚合物、丙烯醯胺聚合物、甲基丙烯醯胺聚合物、聚苯乙烯、聚矽氧烷、聚醯胺、聚酯、聚胺甲酸酯、聚碳酸酯、聚脲、聚酚醛(酚醛清漆樹脂)、馬來醯亞胺聚合物、導入具有異氰尿酸骨架或三𠯤骨架之化合物的聚合物等。<Component (A), component (A')> The liquid crystal alignment agent of the present invention contains a polymer capable of aligning liquid crystals, similar to the known ones. The polymer is not particularly limited as long as it has the ability to align liquid crystals. As for the polymer, for example, polyimide precursors, polyimides which are imide products of polyimide precursors, acrylic polymers, methacrylic polymers, acrylamide polymers, methacrylamide polymers, polystyrene, polysiloxane, polyamide, polyester, polyurethane, polycarbonate, polyurea, polyphenol (novolac resin), maleimide polymers, polymers into which compounds having an isocyanuric acid skeleton or a tris-based skeleton are introduced, etc.
就為了製造此等聚合物之原料而言,各別可列舉下述者。 聚合物為聚醯胺酸、聚醯胺酸酯等聚醯亞胺前驅物或聚醯亞胺之情況,可列舉選自四羧酸或其衍生物中之至少一種之化合物(宜為四羧酸二酐)與二胺。 聚合物為(甲基)丙烯酸聚合物之情況,可列舉(甲基)丙烯酸或其衍生物、(甲基)丙烯酸酯或其衍生物。 聚合物為(甲基)丙烯酸醯胺聚合物之情況,可列舉(甲基)丙烯酸醯胺或其衍生物。As for the raw materials for producing these polymers, the following can be listed respectively. When the polymer is a polyimide precursor such as polyamic acid, polyamic acid ester, or polyimide, at least one compound selected from tetracarboxylic acid or its derivatives (preferably tetracarboxylic dianhydride) and diamine can be listed. When the polymer is a (meth)acrylic acid polymer, (meth)acrylic acid or its derivatives, (meth)acrylic acid ester or its derivatives can be listed. When the polymer is a (meth)acrylamide polymer, (meth)acrylamide or its derivatives can be listed.
聚合物為聚苯乙烯之情況,可列舉苯乙烯或其衍生物。 聚合物為聚矽氧烷之情況,可列舉具有甲氧基或乙氧基之矽烷化合物。 聚合物為聚醯胺之情況,可列舉選自二羧酸及其衍生物中之至少一種的二羧酸成分與二胺成分。 聚合物為聚酯之情況,可列舉選自二羧酸及其衍生物中之至少一種之二羧酸成分與二醇成分。When the polymer is polystyrene, styrene or its derivatives can be listed. When the polymer is polysiloxane, silane compounds having methoxy groups or ethoxy groups can be listed. When the polymer is polyamide, at least one dicarboxylic acid component selected from dicarboxylic acids and their derivatives and a diamine component can be listed. When the polymer is polyester, at least one dicarboxylic acid component selected from dicarboxylic acids and their derivatives and a diol component can be listed.
聚合物為聚胺甲酸酯之情況,可列舉異氰酸酯化合物與具有羥基之化合物。 聚合物為聚碳酸酯之情況,可列舉雙酚衍生物與光氣或光氣等價物(例如三氯光氣)或二苯基碳酸酯。 聚合物為聚脲之情況,可列舉雙異氰酸酯衍生物與二胺成分。 聚合物為馬來醯亞胺聚合物之情況,可列舉單獨馬來醯亞胺衍生物或者與苯乙烯之共聚合。 聚合物為導入具有異氰尿酸骨架或三𠯤骨架之化合物的聚合物之情況,可列舉具有異氰尿酸骨架或三𠯤骨架之化合物When the polymer is a polyurethane, examples include isocyanate compounds and compounds having a hydroxyl group. When the polymer is a polycarbonate, examples include bisphenol derivatives and phosgene or phosgene equivalents (such as trichlorophosgene) or diphenyl carbonate. When the polymer is a polyurea, examples include diisocyanate derivatives and diamine components. When the polymer is a maleimide polymer, examples include maleimide derivatives alone or copolymerization with styrene. When the polymer is a polymer into which a compound having an isocyanuric acid skeleton or a tris-indium skeleton is introduced, examples include compounds having an isocyanuric acid skeleton or a tris-indium skeleton.
<<聚醯亞胺系聚合物>> 就本發明之液晶配向劑中含有之聚合物而言,其中,考慮作為液晶配向劑之實用性、塗布膜之機械強度、及液晶配向性之觀點,宜為選自於由聚醯亞胺前驅物、及為聚醯亞胺前驅物之醯亞胺化合物之聚醯亞胺構成之群組中之1種以上之聚合物(以下也稱為聚醯亞胺系聚合物。)。 上述聚醯亞胺系聚合物,可藉由已知之方法製造。例如為聚醯亞胺前驅物之聚醯胺酸係藉由使由四羧酸二酐或其衍生物構成之四羧酸成分、與二胺成分進行聚合(聚縮合)反應而可獲得,藉由將該聚醯亞胺前驅物進行醯亞胺化可獲得聚醯亞胺。作為四羧酸二酐之衍生物,可列舉二鹵化四羧酸、四羧酸二烷基酯、或二鹵化四羧酸二烷基酯。<<Polyimide polymer>> As for the polymer contained in the liquid crystal alignment agent of the present invention, it is preferable to select one or more polymers selected from the group consisting of polyimide precursors and polyimide compounds which are polyimide precursors (hereinafter also referred to as polyimide polymers) from the viewpoints of the practicality as a liquid crystal alignment agent, the mechanical strength of the coating film, and the liquid crystal alignment. The above-mentioned polyimide polymer can be produced by a known method. For example, polyamide which is a polyimide precursor can be obtained by subjecting a tetracarboxylic acid component composed of tetracarboxylic dianhydride or its derivative to polymerization (polycondensation) reaction with a diamine component, and polyimide can be obtained by subjecting the polyimide precursor to imidization. Examples of the derivative of tetracarboxylic dianhydride include dihalogenated tetracarboxylic acids, tetracarboxylic acid dialkyl esters, and dihalogenated tetracarboxylic acid dialkyl esters.
<<<四羧酸成分>>> 為聚醯亞胺前驅物之聚醯胺酸,可舉例如從含有芳香族、非環式脂肪族或脂環族四羧酸二酐的四羧酸成分所獲得者。此處,芳香族四羧酸二酐係藉由將包含至少一個鍵結於芳香環之羧基之4個羧基進行分子內脫水所獲得之酸二酐。非環式脂肪族四羧酸二酐係藉由將鍵結於鏈狀烴結構之4個羧基進行分子內脫水所獲得之酸二酐。惟,沒有一定要僅以鏈狀烴結構構成,亦可於其一部分具有脂環族結構或芳香環結構。<<<Tetracarboxylic acid component>>> The polyamide which is a precursor of polyimide may be obtained from a tetracarboxylic acid component containing aromatic, non-cyclic aliphatic or alicyclic tetracarboxylic dianhydride. Here, the aromatic tetracarboxylic dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxyl groups including at least one carboxyl group bonded to an aromatic ring. The non-cyclic aliphatic tetracarboxylic dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxyl groups bonded to a chain hydrocarbon structure. However, it is not necessary to be composed of a chain hydrocarbon structure only, and a part of it may have an alicyclic structure or an aromatic ring structure.
此外,脂環族四羧酸二酐係藉由包含至少1個鍵結於脂環族結構之羧基之4個羧基進行分子內脫水所獲得之酸二酐。惟,此等4個羧基係皆未鍵結於芳香環。 此外,沒有一定要僅以脂環族結構構成,於其中一部分亦可具有鏈狀烴結構或芳香環結構。In addition, alicyclic tetracarboxylic dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxyl groups including at least one carboxyl group bonded to an alicyclic structure. However, these four carboxyl groups are not bonded to an aromatic ring. In addition, it is not necessary to be composed of only an alicyclic structure, and a part of it may also have a chain hydrocarbon structure or an aromatic ring structure.
本發明之聚醯胺酸,其中宜為從含有下式(2)表示之四羧酸二酐的四羧酸成分所獲得者。The polyamic acid of the present invention is preferably obtained from a tetracarboxylic acid component containing tetracarboxylic dianhydride represented by the following formula (2).
[化3] (X表示選自下式(x-1)~(x-13)之結構。)[Chemistry 3] (X represents a structure selected from the following formulas (x-1) to (x-13).)
[化4] (R1 ~R4 係各自獨立地表示氫原子、鹵素原子、碳數1~6之烷基、碳數2~6之烯基、碳數2~6之炔基、含有氟原子之碳數1~6之1價的有機基、或苯基;R5 及R6 係各自獨立地表示氫原子或甲基;j及k係0或1之整數;A1 及A2 係各自獨立地表示單鍵、-O-、-CO-、-COO-、伸苯基、磺醯基、或醯胺基;多個A2 各自可相同亦可不相同;*1係鍵結於其中一側之酸酐基的鍵結處,*2係鍵結於另一側之酸酐基之鍵結處。)[Chemistry 4] ( R1 to R4 each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, a monovalent organic group having 1 to 6 carbon atoms containing a fluorine atom, or a phenyl group; R5 and R6 each independently represent a hydrogen atom or a methyl group; j and k are integers of 0 or 1; A1 and A2 each independently represent a single bond, -O-, -CO-, -COO-, a phenylene group, a sulfonyl group, or an amide group; multiple A2s may be the same or different; *1 is a bond to the anhydride group on one side, and *2 is a bond to the anhydride group on the other side.)
就上述式(2)表示之四羧酸二酐或其衍生物之理想的具體例而言,可列舉X係選自上式(x-1)~(x-8)、(x-10)~(x-13)。As a preferred specific example of the tetracarboxylic dianhydride or its derivative represented by the above formula (2), X is selected from the above formulas (x-1) to (x-8) and (x-10) to (x-13).
上式(x-1)中,宜為選自於由下式(x1-1)~(x1-6)構成之群組。In the above formula (x-1), it is preferable to be selected from the group consisting of the following formulas (x1-1) to (x1-6).
[化5] (*1係鍵結於其中一側之酸酐基的鍵結處,*2係鍵結於另一側之酸酐基的鍵結處。)[Chemistry 5] (*1 is the bonding site of the anhydride group on one side, and *2 is the bonding site of the anhydride group on the other side.)
就上述式(x-12)、(x-13)之理想的具體例而言,可列舉下式(x-14)~(x-29)。此外,式中之「*」表示鍵結位置。As specific examples of the above-mentioned formulas (x-12) and (x-13), the following formulas (x-14) to (x-29) can be cited. In addition, the "*" in the formulas represents the bonding position.
[化6] [Chemistry 6]
[化7] [Chemistry 7]
以上式(2)表示之四羧酸二酐或其衍生物之使用量,相對於與二胺成分反應之全部四羧酸成分1莫耳,宜含有60~100莫耳%,更宜為80~100莫耳%,進一步宜為90~100莫耳%。The amount of the tetracarboxylic dianhydride or its derivative represented by the above formula (2) is preferably 60 to 100 mol %, more preferably 80 to 100 mol %, and further preferably 90 to 100 mol %, based on 1 mol of the total tetracarboxylic acid component to be reacted with the diamine component.
<<<二胺成分>>> 於聚醯亞胺前驅物之製造中使用之二胺成分係沒有特別之限定,宜為含有選自下式(3)及(3i)表示之二胺中之至少1種以上之二胺的二胺成分。<<<Diamine component>>> The diamine component used in the production of the polyimide precursor is not particularly limited, but is preferably a diamine component containing at least one diamine selected from the diamines represented by the following formulas (3) and (3i).
[化8] (Y3 表示下式(O)表示之2價之有機基。R表示氫原子或碳數1~6之烷基。Y3i 表示下式(O’)表示之2價之有機基。)[Chemistry 8] (Y 3 represents a divalent organic group represented by the following formula (O). R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. Y 3i represents a divalent organic group represented by the following formula (O').
[化9] (Ar表示2價之苯環、聯苯結構、或萘環。2個Ar可相同亦可不同,上述環之任意的氫原子亦可取代為1價之取代基。p係0或1之整數。Q3 表示-(CH2 )n -(n為2~18之整數。)、或將上述-(CH2 )n -之至少一部分之-CH2 -以-O-、-C(=O)-或-O-C(=O)-之任一者取代而得之基。*表示鍵結處。)[Chemistry 9] (Ar represents a divalent benzene ring, a biphenyl structure, or a naphthalene ring. Two Ars may be the same or different, and any hydrogen atom of the above ring may be substituted with a monovalent substituent. p is an integer of 0 or 1. Q3 represents -( CH2 ) n- (n is an integer of 2 to 18), or a group obtained by replacing at least a part of -CH2- of the above -( CH2 ) n- with any one of -O-, -C(=O)-, or -O-C(=O)-. * represents a bonding site.)
[化10] (Ar’表示2價之苯環、或聯苯結構。2個Ar’可相同亦可不同,上述環之任意之氫原子亦可取代為1價之取代基。p’係0或1之整數。Q3’ 表示-(CH2 )n -(n為2~18之整數。)、或將上述-(CH2 )n -之至少一部分之-CH2 -以-O-、-C(=O)-或-O-C(=O)-之任一者取代而得之基。*表示鍵結處。)[Chemistry 10] (Ar' represents a divalent benzene ring or a biphenyl structure. Two Ar' may be the same or different, and any hydrogen atom of the above ring may be substituted with a monovalent substituent. p' is an integer of 0 or 1. Q 3' represents -(CH 2 ) n - (n is an integer of 2 to 18), or a group obtained by replacing at least a part of -CH 2 - of the above -(CH 2 ) n - with -O-, -C(=O)- or -O-C(=O)-. * represents a bonding site.)
作為上述環之取代基,可舉例如鹵素原子、碳數1~10之烷基、碳數2~10之烯基、碳數1~10之烷氧基、碳數1~10之氟烷基、碳數2~10之氟烯基、碳數1~10之氟烷氧基、羧基、羥基、碳數1~10之烷基氧基羰基、氰基、硝基等。Examples of the substituent of the above ring include a halogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a fluoroalkyl group having 1 to 10 carbon atoms, a fluoroalkenyl group having 2 to 10 carbon atoms, a fluoroalkoxy group having 1 to 10 carbon atoms, a carboxyl group, a hydroxyl group, an alkyloxycarbonyl group having 1 to 10 carbon atoms, a cyano group, and a nitro group.
上式(O)表示之2價之有機基,考慮提高液晶配向性之觀點,宜為下式(o-1)~(o-16)表示之2價之有機基。The divalent organic group represented by the above formula (O) is preferably a divalent organic group represented by the following formulas (o-1) to (o-16) from the viewpoint of improving the alignment of liquid crystal.
[化11] [Chemistry 11]
[化12] [Chemistry 12]
[化13] (式中「*」表示鍵結位置。)[Chemistry 13] (“*” indicates the bond position.)
上式(O’)表示之2價之有機基,考慮提高液晶配向性之觀點,宜為上式(o-7)~(o-16)表示之2價之有機基。The divalent organic group represented by the above formula (O') is preferably a divalent organic group represented by the above formulas (o-7) to (o-16) from the viewpoint of improving the liquid crystal alignment.
作為上式(3i)表示之二胺理想的具體例,可列舉下式(3i-1)~(3i-5)表示之化合物。Preferred specific examples of the diamine represented by the above formula (3i) include compounds represented by the following formulas (3i-1) to (3i-5).
[化14] [Chemistry 14]
式(3)表示之二胺及式(3i)表示之二胺之合計的比例,相對於二胺成分1莫耳,宜為1~95莫耳%,更宜為1~90莫耳%,進一步宜為5~90莫耳%。The total ratio of the diamine represented by formula (3) and the diamine represented by formula (3i) is preferably 1 to 95 mol %, more preferably 1 to 90 mol %, and further preferably 5 to 90 mol %, based on 1 mol of the diamine component.
本發明中使用之聚醯亞胺系聚合物,考慮提高獲得之液晶配向膜之電壓保持率的觀點,亦可具有選自於由含氮雜環(惟,排除聚醯亞胺具有之醯亞胺環。)、二級胺基及三級胺基構成之群組中之至少一種之含氮結構(以下也稱為含氮結構。)。具有含氮結構之聚醯亞胺系聚合物,可藉由具有含氮結構之單體,例如於原料之至少一部分使用具有含氮結構之二胺來獲得。The polyimide polymer used in the present invention may have at least one nitrogen-containing structure (hereinafter also referred to as a nitrogen-containing structure) selected from the group consisting of nitrogen-containing heterocyclic rings (however, excluding the imide rings of polyimide), diamine groups, and tertiary amine groups, from the viewpoint of improving the voltage retention rate of the obtained liquid crystal alignment film. The polyimide polymer having a nitrogen-containing structure can be obtained by using a monomer having a nitrogen-containing structure, for example, a diamine having a nitrogen-containing structure in at least a part of the raw materials.
就上述具有含氮結構之二胺亦可具有之含氮雜環而言,可舉例如吡咯、咪唑、吡唑、三唑、吡啶、嘧啶、嗒𠯤、吡𠯤、吲哚、苯并咪唑、嘌呤、喹啉、異喹啉、㖠啶、喹㗁啉、呔𠯤、三𠯤、咔唑、吖啶、哌啶、哌𠯤、吡咯啶、六亞甲基亞胺等。其中宜為吡啶、嘧啶、吡𠯤、哌啶、哌𠯤、喹啉、咔唑或吖啶。As for the nitrogen-containing heterocyclic ring which the above-mentioned diamine having a nitrogen-containing structure may also have, for example, pyrrole, imidazole, pyrazole, triazole, pyridine, pyrimidine, pyrimidine, pyrimidine, pyrimidine, indole, benzimidazole, purine, quinoline, isoquinoline, isoquinoline, oxadiazole, quinazoline, pyrimidine, tririmidine, carbazole, acridine, piperidine, piperidine, pyrrolidine, hexamethyleneimine, etc. Among them, pyridine, pyrimidine, pyrimidine, piperidine, piperidine, quinoline, carbazole or acridine is preferred.
上述具有含氮結構之二胺可具有之二級胺基及三級胺基,例如為下式(n)表示者。The diamine having a nitrogen-containing structure may have a secondary amine group and a tertiary amine group, for example, those represented by the following formula (n).
[化15] 上式(n)中,R表示氫原子或碳數1~10之1價之烴基。「*」表示鍵結於烴基之鍵結處。[Chemistry 15] In the above formula (n), R represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. "*" represents a bonding site to the hydrocarbon group.
作為上述式(n)中之R之1價烴基而言,可舉例如甲基、乙基、丙基等烷基;環己基等環烷基;苯基、甲基苯基等芳基等。R宜為氫原子或甲基。Examples of the monovalent alkyl group of R in the above formula (n) include alkyl groups such as methyl, ethyl, and propyl; cycloalkyl groups such as cyclohexyl; and aryl groups such as phenyl and methylphenyl. R is preferably a hydrogen atom or a methyl group.
就具有含氮結構之二胺的具體例而言,可列舉2,6-二胺基吡啶、3,4-二胺基吡啶、2,4-二胺基嘧啶、3,6-二胺基咔唑、N-甲基-3,6-二胺基咔唑、1,4-雙-(4-二胺基苯基)-哌𠯤、3,6-二胺基吖啶、N-乙基-3,6-二胺基咔唑、N-苯基-3,6-二胺基咔唑、下式(Dp-1)~(Dp-9)表示之化合物、下式(z-1)~(z-18)表示之化合物。Specific examples of the diamine having a nitrogen-containing structure include 2,6-diaminopyridine, 3,4-diaminopyridine, 2,4-diaminopyrimidine, 3,6-diaminocarbazole, N-methyl-3,6-diaminocarbazole, 1,4-bis-(4-diaminophenyl)-piperidinium, 3,6-diaminoacridine, N-ethyl-3,6-diaminocarbazole, N-phenyl-3,6-diaminocarbazole, compounds represented by the following formulas (Dp-1) to (Dp-9), and compounds represented by the following formulas (z-1) to (z-18).
[化16] [Chemistry 16]
[化17] [Chemistry 17]
[化18] [Chemistry 18]
具有含氮結構之二胺之使用比率,考慮提高液晶顯示元件之電壓保持率之觀點,相對於合成中使用之二胺之全部量,宜為1莫耳%以上,更宜為2莫耳%以上。此外,該使用比率宜為90莫耳%以下,更宜為80莫耳%以下。The usage ratio of the diamine having a nitrogen-containing structure is preferably 1 mol% or more, more preferably 2 mol% or more, relative to the total amount of the diamine used in the synthesis, from the viewpoint of improving the voltage holding ratio of the liquid crystal display element. In addition, the usage ratio is preferably 90 mol% or less, more preferably 80 mol% or less.
本發明中使用之聚醯亞胺系聚合物亦可含有上述記載之二胺以外之其他二胺。以下列舉其他二胺之例子,但本發明不僅限定於此等。 於分子內具有基「-N(D)-(D表示胺基甲酸酯系保護基。)」之碳數6~30之二胺;4,4’-二胺基偶氮苯及下述式(dT -1)~(dT -3)表示之二胺等具有光配向性基之二胺;3,3’-二胺基二苯基甲烷、3,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基醚、3,3’-二胺基二苯基醚、3,4’-二胺基二苯基醚、4,4’-二胺基二苯甲酮、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、1,4-雙(4-胺基芐基)苯、2,4-二胺基苯酚、3,5-二胺基苯酚、3,5-二胺基芐基醇、2,4-二胺基芐基醇、4,6-二胺基間苯二酚;2,4-二胺基苯甲酸、2,5-二胺基苯甲酸、3,5-二胺基苯甲酸及下式(3b-1)~(3b-4)表示之二胺化合物等具有羧基之二胺;4-(2-(甲基胺基)乙基)苯胺、4-(2-胺基乙基)苯胺、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯甲酮、4,4’-二胺基二苯基醚、4,4’-二胺基苯甲醯苯胺、4,4’-二胺基偶氮苯、1-(4-胺基苯基)-1,3,3-三甲基-1H-二氫茚-5-胺、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-6-胺;下式(h-1)~(h-3)表示之二胺等具有尿素鍵之二胺;下式(h-4)~(h-6)表示之具有醯胺鍵之二胺;甲基丙烯酸2-(2,4-二胺基苯氧基)乙酯及2,4-二胺基-N,N-二烯丙基苯胺等於末端具有光聚合性基之二胺;膽甾烷基(cholestanyl)氧基-3,5-二胺基苯、膽甾烯基(cholestenyl)氧基-3,5-二胺基苯、膽甾烷基氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷酯、3,5-二胺基苯甲酸膽甾烯酯、3,5-二胺基苯甲酸羊毛甾烷(lanostanyl)酯及3,6-雙(4-胺基苯甲醯基氧基)膽甾烷等具有類固醇骨架之二胺;下式(V-1)~(V-6)表示之二胺;1,3-雙(3-胺基丙基)-四甲基二矽氧烷等具有矽氧烷鍵結之二胺;下式(Ox-1)~(Ox-2)等具有㗁唑啉結構之二胺等二胺;對於國際公開第2018/117239號中記載之式(Y-1)~(Y-167)之任一者表示之基鍵結2個胺基而得之二胺等。The polyimide polymer used in the present invention may also contain other diamines other than the diamines described above. Examples of other diamines are listed below, but the present invention is not limited to them. A diamine having 6 to 30 carbon atoms and having a group "-N(D)- (D represents a carbamate protective group)" in the molecule; 4,4'-diaminoazobenzene and the following formulas (d T -1) to (d T -3) diamines having a photo-alignment group; 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminobenzophenone, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 1,4-bis(4-aminobenzyl)benzene, 2,4-diaminophenol, 3,5-diaminophenol, 3,5-diaminobenzyl alcohol, 2,4-diaminobenzyl alcohol , 4,6-diaminoresorcinol; diamines having a carboxyl group, such as 2,4-diaminobenzoic acid, 2,5-diaminobenzoic acid, 3,5-diaminobenzoic acid and diamine compounds represented by the following formulas (3b-1) to (3b-4); 4-(2-(methylamino)ethyl)aniline, 4-(2-aminoethyl)aniline, 4,4'-diaminodiphenylmethane, 4,4'-diaminobenzophenone, 4,4'-diaminodiphenyl ether, 4,4'-diaminobenzanilide, 4,4'-diaminoazobenzene, 1-(4-aminophenyl)-1,3,3-trimethyl-1H-dihydroindene-5-amine, 1-(4-aminophenyl)-2 ,3-dihydro-1,3,3-trimethyl-1H-indene-6-amine; diamines having urea bonds such as diamines represented by the following formulas (h-1) to (h-3); diamines having amide bonds represented by the following formulas (h-4) to (h-6); diamines having photopolymerizable groups at the ends such as 2-(2,4-diaminophenoxy)ethyl methacrylate and 2,4-diamino-N,N-diallylaniline; cholestanyloxy-3,5-diaminobenzene, cholestenyloxy-3,5-diaminobenzene, cholestanyloxy-2,4-diaminobenzene, 3,5-diaminobenzoic acid Diamines having a steroid skeleton such as steryl esters, 3,5-diaminobenzoic acid cholesteryl ester, 3,5-diaminobenzoic acid lanostanyl ester and 3,6-bis(4-aminobenzyloxy)cholestane; diamines represented by the following formulas (V-1) to (V-6); diamines having a siloxane bond such as 1,3-bis(3-aminopropyl)-tetramethyldisiloxane; diamines having an oxazoline structure such as the following formulas (Ox-1) to (Ox-2); diamines obtained by bonding two amino groups to a group represented by any one of the formulas (Y-1) to (Y-167) described in International Publication No. 2018/117239, etc.
[化19] [Chemistry 19]
[化20] (式(3b-1)中,A1 表示單鍵、-CH2 -、-C2 H4 -、-C(CH3 )2 -、-CF2 -、-C(CF3 )2 -、-O-、-CO-、-NH-、-N(CH3 )-、-CONH-、-NHCO-、-CH2 O-、-OCH2 -、-COO-、-OCO-、-CON(CH3 )-或-N(CH3 )CO-,m1及m2係各自獨立地表示0~4之整數,且m1+m2為1~4之整數。式(3b-2)中、m3及m4係各自獨立地表示1~5之整數。式(3b-3)中,A2 表示碳數1~5之直鏈或分支烷基,m5表示1~5之整數。式(3b-4)中、A3 及A4 係各自獨立地表示單鍵、-CH2 -、-C2 H4 -、-C(CH3 )2 -、-CF2 -、-C(CF3 )2 -、-O-、-CO-、-NH-、-N(CH3 )-、-CONH-、-NHCO-、-CH2 O-、-OCH2 -、-COO-、-OCO-、-CON(CH3 )-或-N(CH3 )CO-,m6表示1~4之整數。)[Chemistry 20] (In formula (3b-1), A1 represents a single bond, -CH2-, -C2H4-, -C(CH3) 2- , -CF2- , -C(CF3) 2- , -O-, -CO-, -NH-, -N(CH3)-, -CONH-, -NHCO- , -CH2O-, -OCH2- , -COO-, -OCO-, -CON(CH3)- or -N(CH3)CO-, m1 and m2 each independently represent an integer of 0 to 4, and m1+m2 is an integer of 1 to 4. In formula ( 3b- 2 ), m3 and m4 each independently represent an integer of 1 to 5. In formula (3b- 3 ), A1 represents a single bond, -CH2-, -C2H4-, -C(CH3)2-, -CF2-, -C(CF3) 2- , -O-, -NH-, -N (CH3 )-, -CONH-, -NHCO-, -CH2O-, -OCH2-, -COO-, -OCO-, -CON( CH3 )- or -N(CH3)CO-, m1 and m2 each independently represent an integer of 0 to 4, and m1+m2 is an integer of 1 to 4. In formula (3b-2), m3 and m4 each independently represent an integer of 1 to 5. In formula (3b-3), A1 represents a single bond, -CH2-, -C2H4-, -C( CH3 )2-, -C(CF3)2-, -O-, -NHCO-, -CH2O-, -OCH2-, -COO-, -OCO-, -CON(CH3)- or -N(CH3)CO-, m1 and m2 each independently represent an integer of 0 to 4, and m1+m2 is an integer of 1 to 4. 2 represents a linear or branched alkyl group having 1 to 5 carbon atoms, and m5 represents an integer from 1 to 5. In formula (3b-4), A3 and A4 each independently represent a single bond, -CH2- , -C2H4- , -C(CH3) 2- , -CF2- , -C( CF3 ) 2- , -O-, -CO-, -NH-, -N ( CH3 )-, -CONH-, -NHCO-, -CH2O- , -OCH2- , -COO-, -OCO-, -CON( CH3 )- or -N( CH3 )CO- , and m6 represents an integer from 1 to 4.)
[化21] [Chemistry 21]
[化22] (Xv1 ~Xv4 、Xp1 ~Xp2 係各自獨立地表示-(CH2 )a -(a為1~15之整數。)、-CONH-、-NHCO-、-CON(CH3 )-、-NH-、-O-、-CH2 O-、-CH2 OCO-、-COO-、或-OCO-,Xv5 表示-O-、-CH2 O-、-CH2 OCO-、-COO-、或-OCO-。Xa 表示單鍵、-O-、-NH-、或-O-(CH2 )m -O-(m表示1~6之整數。),Rv1 ~Rv4 、R1a ~R1b 係各自獨立地表示碳數1~20之烷基、碳數1~20之烷氧基或碳數2~20之烷氧基烷基。)[Chemistry 22] ( Xv1 to Xv4 and Xp1 to Xp2 each independently represent -( CH2 ) a- (a is an integer of 1 to 15), -CONH-, -NHCO-, -CON( CH3 )-, -NH-, -O-, -CH2O-, -CH2OCO- , -COO-, or -OCO-; Xv5 represents -O-, -CH2O-, -CH2OCO-, -COO-, or -OCO-. Xa represents a single bond, -O-, -NH- , or -O-( CH2 ) m -O- ( m is an integer of 1 to 6); Rv1 to Rv4 and R1a to R1b each independently represent an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxyalkyl group having 2 to 20 carbon atoms.)
[化23] [Chemistry 23]
就分子內具有上述基「-N(D)-(D表示胺基甲酸酯系保護基。)」之碳數6~30之二胺而言,可列舉下式(5-1)~(5-10)表示之化合物。As the diamine having 6 to 30 carbon atoms and having the above-mentioned group "-N(D)- (D represents a carbamate protective group)" in the molecule, the compounds represented by the following formulas (5-1) to (5-10) can be cited.
[化24] (Boc表示第三丁氧基羰基。)[Chemistry 24] (Boc represents tert-butoxycarbonyl.)
<(B)成分> 本發明之液晶配向劑之一態樣,其特徵在於含有下式(1)表示之羥基烷基醯胺化合物(B)。<Component (B)> One aspect of the liquid crystal alignment agent of the present invention is characterized by containing a hydroxyalkylamide compound (B) represented by the following formula (1).
[化25] (R係碳數1~6之烷基,R1 、R2 係各自獨立地表示氫原子或碳數1~6之1價之有機基、A表示碳數1~30之2價之有機基。)[Chemistry 25] (R is an alkyl group having 1 to 6 carbon atoms, R 1 and R 2 each independently represent a hydrogen atom or a monovalent organic group having 1 to 6 carbon atoms, and A represents a divalent organic group having 1 to 30 carbon atoms.)
作為上式(1)中之R之碳數1~6之烷基,可列舉甲基、乙基、正丙基、異丙基、正丁基、第二丁基、異丁基、第三丁基、正戊基、正己基、環戊基、環己基。Examples of the alkyl group having 1 to 6 carbon atoms in R in the above formula (1) include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, t-butyl, n-pentyl, n-hexyl, cyclopentyl and cyclohexyl.
作為上式(1)中之R1 、R2 之碳數1~6之1價之有機基,可列舉碳數1~6之烷基、碳數2~6之烯基、碳數2~6之炔基、或於此等基之碳-碳間包含具雜原子之基的含雜原子基、上述烷基、烯基、炔基及含雜原子基所具有之一部分或全部之氫原子經取代基取代而得之基。Examples of the monovalent organic group having 1 to 6 carbon atoms for R 1 and R 2 in the above formula (1) include alkyl groups having 1 to 6 carbon atoms, alkenyl groups having 2 to 6 carbon atoms, alkynyl groups having 2 to 6 carbon atoms, heteroatom-containing groups containing groups having heteroatom atoms between carbon atoms of these groups, and groups obtained by replacing some or all of the hydrogen atoms in the above alkyl groups, alkenyl groups, alkynyl groups and heteroatom-containing groups with substituents.
作為具有雜原子之基,可舉例如具有選自於由氧原子、氮原子、矽原子、磷原子及硫原子構成之群組中之至少1種的基等,可列舉-O-、-NR-(R表示氫原子或碳數1~6之烷基。)、-CO-、-S-、-CO-及此等之組合而得之基等。其中,宜為-O-。Examples of the group having a heteroatom include a group having at least one selected from the group consisting of an oxygen atom, a nitrogen atom, a silicon atom, a phosphorus atom, and a sulfur atom, and include -O-, -NR- (R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, -S-, -CO-, and groups obtained by combining these. Among them, -O- is preferred.
就上述取代基而言,可舉例如氟原子、氯原子、溴原子、碘原子等鹵素原子;甲氧基、乙氧基、丙氧基等烷氧基;甲氧基羰基、乙氧基羰基等烷氧基羰基;甲氧基羰基氧基、乙氧基羰基氧基等烷氧基羰基氧基;氰基、硝基、羥基等。Examples of the substituent include halogen atoms such as fluorine, chlorine, bromine and iodine atoms; alkoxy groups such as methoxy, ethoxy and propoxy; alkoxycarbonyl groups such as methoxycarbonyl and ethoxycarbonyl; alkoxycarbonyloxy groups such as methoxycarbonyloxy and ethoxycarbonyloxy; cyano, nitro and hydroxyl groups.
考慮提高液晶配向性之觀點,上式(1)中之R1 宜為氫原子或甲基,R2 宜為氫原子。From the viewpoint of improving the alignment of liquid crystal, R1 in the above formula (1) is preferably a hydrogen atom or a methyl group, and R2 is preferably a hydrogen atom.
作為上式(1)中之A之碳數1~30之2價之有機基,可舉例如2價之烴基、於該烴基之碳-碳間包含上述具有雜原子之基的2價之含雜原子基、將上述2價之烴基及2價之含雜原子具有之一部分或全部之氫原子經以上述R1 、R2 所例示之取代基取代而得之2價之有機基等。Examples of the divalent organic group having 1 to 30 carbon atoms in A of the above formula (1) include a divalent alkyl group, a divalent heteroatom-containing group containing the above-mentioned heteroatom-containing group between carbon atoms of the alkyl group, and a divalent organic group obtained by replacing a part or all of the hydrogen atoms in the above-mentioned divalent alkyl group and the divalent heteroatom-containing group with the substituents exemplified above for R 1 and R 2 .
作為上述2價之烴基,可舉例如從甲烷、乙烷、丙烷、丁烷等烷烴;乙烯、丙烯、丁烯、戊烯等烯烴;乙炔、丙炔、丁炔、戊炔等炔烴等碳數1~30之鏈狀烴、環丙烷、環丁烷、環戊烷、環己烷、降莰烷、金剛烷等環烷烴、環丙烯、環丁烯、環戊烯、環己烯、降莰烯等環烯烴等碳數3~30之脂環族烴、苯、甲苯、二甲苯、均三甲苯、萘、甲基萘、二甲基萘、蒽等之芳烴等碳數6~30之芳香族烴等烴除去了2個氫原子而得之2價之烴基等。Examples of the above-mentioned divalent alkyl group include divalent alkyl groups obtained by removing two hydrogen atoms from alkanes such as methane, ethane, propane and butane; alkenes such as ethylene, propylene, butene and pentene; chain hydrocarbons having 1 to 30 carbon atoms such as acetylene, propyne, butyne and pentyne; cycloalkanes such as cyclopropane, cyclobutane, cyclopentane, cyclohexane, norbornane and adamantane; alicyclic hydrocarbons having 3 to 30 carbon atoms such as cycloalkenes such as cyclopropene, cyclobutene, cyclopentene, cyclohexene and norbornene; and aromatic hydrocarbons having 6 to 30 carbon atoms such as benzene, toluene, xylene, mesitylene, naphthalene, methylnaphthalene, dimethylnaphthalene and anthracene.
作為上述式(1)中之A,宜為碳數1~30之2價之烴基,更宜為碳數1~30之2價之鏈狀烴、或從碳數6~30之芳香族烴排除了2個氫原子而得之2價的烴基。 碳數1~30之2價之鏈狀烴,宜為碳數2~30之2價之鏈狀烴,更宜為碳數2~16之2價之鏈狀烴。A in the above formula (1) is preferably a divalent alkyl group having 1 to 30 carbon atoms, more preferably a divalent chain alkyl group having 1 to 30 carbon atoms, or a divalent alkyl group obtained by excluding two hydrogen atoms from an aromatic alkyl group having 6 to 30 carbon atoms. The divalent chain alkyl group having 1 to 30 carbon atoms is preferably a divalent chain alkyl group having 2 to 30 carbon atoms, more preferably a divalent chain alkyl group having 2 to 16 carbon atoms.
上述式(1)表示之羥基烷基醯胺化合物宜為下式(b-1)~(b-3)表示之化合物中之任一者。The hydroxyalkylamide compound represented by the above formula (1) is preferably any one of the compounds represented by the following formulas (b-1) to (b-3).
[化26] [Chemistry 26]
本發明之液晶配向劑中之上述式(1)中表示之羥基烷基醯胺化合物之理想的含量,相對於(A)成分100質量份,宜為0.1~50質量份,更宜為0.1~30質量份。The ideal content of the hydroxyalkylamide compound represented by the above formula (1) in the liquid crystal alignment agent of the present invention is preferably 0.1 to 50 parts by mass, more preferably 0.1 to 30 parts by mass, relative to 100 parts by mass of the component (A).
<(B’)成分> 本發明之液晶配向劑之另一態樣,其特徵在於含有下式(1’)表示之羥基烷基醯胺化合物(B’)。<(B’) component> Another aspect of the liquid crystal alignment agent of the present invention is characterized by containing a hydroxyalkylamide compound (B’) represented by the following formula (1’).
[化27] (R’表示以基「*-C(R2’ )2 -C(R1’ )2 -OH」(*表示鍵結處。R1’ 、R2’ 係各自獨立地表示氫原子或碳數1~6之1價之有機基。)表示之1價之有機基,多個R’各別可相同亦可不相同。n係1~30之整數。L1’ 係碳數1~10之2價之有機基,多個L1’ 係各別可相同亦可不同。)[Chemistry 27] (R' represents a monovalent organic group represented by the group "*-C(R 2' ) 2 -C(R 1' ) 2 -OH" (* represents a bonding site. R 1' and R 2' each independently represent a hydrogen atom or a monovalent organic group having 1 to 6 carbon atoms.) Multiple R's may be the same or different. n is an integer of 1 to 30. L 1' is a divalent organic group having 1 to 10 carbon atoms. Multiple L 1's may be the same or different.)
作為上式(1’)中之R1’ 及R2’ 之碳數1~6之1價之有機基,可列舉上式(1)中之R1 及R2 例示之結構,包括理想之具體例在內各別與R1 及R2 相同。Examples of the monovalent organic group having 1 to 6 carbon atoms for R 1' and R 2' in the above formula (1') include the structures exemplified for R 1 and R 2 in the above formula (1), and the structures including preferred specific examples are the same as those for R 1 and R 2 , respectively.
作為上述式(1’)中之L1’ 之碳數1~10之2價之有機基,可舉例如碳數1~10之2價之烴基、於該烴基之碳-碳間包含上述具有雜原子之基之2價之含雜原子基、將上述2價之烴基及2價之含雜原子基具有之一部分或全部之氫原子經以上述式(1)中之R1 、R2 所例示之取代基取代而得之2價之有機基等。作為2價之烴基之具體例,可列舉上式(1)中之A所例示之烴基。 作為上述式(1’)中之L1’ ,宜為碳數1~10之2價之烴基,更宜為碳數1~10之2價之鏈狀烴、或從碳數6~10之芳香族烴排除了2個氫原子而得之2價之烴基。 碳數1~10之2價之鏈狀烴宜為碳數2~10之2價之鏈狀烴、更宜為碳數2~8之2價之鏈狀烴。Examples of the divalent organic group having 1 to 10 carbon atoms in L 1' in the above formula (1') include a divalent alkyl group having 1 to 10 carbon atoms, a divalent heteroatom-containing group containing the above heteroatom-containing group between carbon atoms of the alkyl group, and a divalent organic group obtained by replacing a part or all of the hydrogen atoms in the above divalent alkyl group and the divalent heteroatom-containing group with the substituents exemplified for R 1 and R 2 in the above formula (1). Specific examples of the divalent alkyl group include the alkyl groups exemplified for A in the above formula (1). L 1' in the above formula (1') is preferably a divalent alkyl group having 1 to 10 carbon atoms, more preferably a divalent chain alkyl group having 1 to 10 carbon atoms, or a divalent alkyl group obtained by excluding two hydrogen atoms from an aromatic alkyl group having 6 to 10 carbon atoms. The divalent chain alkyl group having 1 to 10 carbon atoms is preferably a divalent chain alkyl group having 2 to 10 carbon atoms, more preferably a divalent chain alkyl group having 2 to 8 carbon atoms.
上式(1’)中之n更宜為1~20之整數,進一步宜為2~20之整數。In the above formula (1'), n is preferably an integer of 1 to 20, and further preferably an integer of 2 to 20.
上述式(1’)表示之羥基烷基醯胺化合物宜為下式(b’-1)~(b’-5)表示之化合物中之任一者。 [化28] The hydroxyalkylamide compound represented by the above formula (1') is preferably any one of the compounds represented by the following formulas (b'-1) to (b'-5). [Chemistry 28]
本發明之液晶配向劑中之上述式(1’)表示之羥基烷基醯胺化合物之理想的含量,相對於(A’)成分100質量份,宜為0.1~50質量份,更宜為0.1~30質量份。The ideal content of the hydroxyalkylamide compound represented by the above formula (1') in the liquid crystal alignment agent of the present invention is preferably 0.1 to 50 parts by mass, more preferably 0.1 to 30 parts by mass, relative to 100 parts by mass of the component (A').
<聚醯胺酸之製造方法> 本發明中使用之為聚醯亞胺前驅物之聚醯胺酸可藉由以下方法製造。具體而言,藉由將上述四羧酸成分與上述二胺成分在有機溶劑之存在下於-20~150℃、宜為0~50℃中,使其反應(縮聚合反應)30分鐘~24小時、宜為1~12小時而能合成。 就上述反應中使用之有機溶劑的具體例而言,可列舉N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、γ-丁內酯、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、1,3-二甲基-2-咪唑啶酮。此外,聚合物之溶劑溶解性高之情況,可使用甲乙酮、環己酮、環戊酮、4-羥基-4-甲基-2-戊酮、或下述式[D-1]~[D-3]表示之溶劑。此等亦可混合2種以上來使用。<Production method of polyamide> The polyamide used as a precursor of polyimide in the present invention can be produced by the following method. Specifically, the above-mentioned tetracarboxylic acid component and the above-mentioned diamine component are reacted (condensation polymerization) in the presence of an organic solvent at -20 to 150°C, preferably 0 to 50°C, for 30 minutes to 24 hours, preferably 1 to 12 hours. Specific examples of the organic solvent used in the above reaction include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, γ-butyrolactone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, and 1,3-dimethyl-2-imidazolidinone. In addition, when the polymer has high solvent solubility, methyl ethyl ketone, cyclohexanone, cyclopentanone, 4-hydroxy-4-methyl-2-pentanone, or solvents represented by the following formulas [D-1] to [D-3] can be used. These solvents can also be used in combination of two or more.
[化29] (式[D-1]中,D1 表示碳數1~3之烷基,式[D-2]中,D2 表示碳數1~3之烷基,式[D-3]中,D3 表示碳數1~4之烷基。)。[Chemistry 29] (In formula [D-1], D1 represents an alkyl group having 1 to 3 carbon atoms, in formula [D-2], D2 represents an alkyl group having 1 to 3 carbon atoms, and in formula [D-3], D3 represents an alkyl group having 1 to 4 carbon atoms.).
反應能以任意之濃度進行,宜為1~50質量%,更宜為5~30質量%。亦能夠在反應初期以高濃度進行,之後追加溶劑。反應中,二胺成分之合計莫耳數與四羧酸成分之合計莫耳數的比宜為0.8~1.2。與通常之縮聚合反應同樣地,該莫耳比越接近1.0則生成之聚醯胺酸的分子量變得越大。The reaction can be carried out at any concentration, preferably 1 to 50% by mass, more preferably 5 to 30% by mass. It can also be carried out at a high concentration at the beginning of the reaction, and then the solvent can be added. In the reaction, the ratio of the total molar number of the diamine component to the total molar number of the tetracarboxylic acid component is preferably 0.8 to 1.2. As in the usual polycondensation reaction, the closer the molar ratio is to 1.0, the larger the molecular weight of the generated polyamide becomes.
上述反應獲得之聚醯胺酸,藉由邊充分地攪拌反應溶液邊注入至不良溶劑中,可使聚醯胺酸析出而能回收。此外,進行數次析出,並以不良溶劑清洗後,藉由常溫或加熱乾燥而可獲得經精製之聚醯胺酸的粉末。不良溶劑係沒有特別之限定,可列舉水、甲醇、乙醇、己烷、丁基賽珞蘇、丙酮、甲苯等。The polyamine obtained by the above reaction can be precipitated and recovered by injecting the reaction solution into a poor solvent while stirring the reaction solution. In addition, after several precipitations and washing with a poor solvent, a purified polyamine powder can be obtained by drying at room temperature or with heat. The poor solvent is not particularly limited, and water, methanol, ethanol, hexane, butyl cellulose, acetone, toluene, etc. can be listed.
在聚醯亞胺前驅物為聚醯胺酸酯之情況,可藉由(1)將從四羧酸二酐與二胺獲得之聚醯胺酸進行酯化之方法、(2)二氯四羧酸二酯與二胺反應之方法、(3)使四羧酸二酯與二胺聚縮合之方法等已知之方法來製造。When the polyimide precursor is a polyamic acid ester, it can be produced by a known method such as (1) a method of esterifying a polyamic acid obtained from a tetracarboxylic dianhydride and a diamine, (2) a method of reacting a dichlorotetracarboxylic acid diester with a diamine, or (3) a method of polycondensing a tetracarboxylic acid diester with a diamine.
在製造上述聚醯亞胺前驅物時,亦可與如上述之四羧酸衍生物及二胺同樣,使用適當的封端劑而獲得末端修飾型之聚合物。 就末端修飾劑而言,可舉例如乙酸酐、馬來酸酐、奈地酸酐、鄰苯二甲酸酐、伊康酸酐、環己烷二羧酸酐、3-羥基鄰苯二甲酸酐、偏苯三甲酸酐等酸酐、二碳酸二第三丁酯;苯胺、2-胺基苯酚、3-胺基苯酚、4-胺基水楊酸、5-胺基水楊酸、6-胺基水楊酸、2-胺基苯甲酸、3-胺基苯甲酸、4-胺基苯甲酸等單胺化合物;乙基異氰酸酯、苯基異氰酸酯、萘基異氰酸酯等單異氰酸酯化合物等。 末端修飾劑之使用比例,相對於使用之二胺成分之合計100莫耳份,宜為40莫耳份以下,更宜為30莫耳份以下。When preparing the above-mentioned polyimide precursor, a terminal-modified polymer can be obtained by using a suitable end-capping agent, similar to the above-mentioned tetracarboxylic acid derivatives and diamines. As for the terminal modifier, for example, anhydrides such as acetic anhydride, maleic anhydride, nedic anhydride, phthalic anhydride, itaconic anhydride, cyclohexanedicarboxylic anhydride, 3-hydroxyphthalic anhydride, trimellitic anhydride, di-tert-butyl dicarbonate; monoamine compounds such as aniline, 2-aminophenol, 3-aminophenol, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid; monoisocyanate compounds such as ethyl isocyanate, phenyl isocyanate, naphthyl isocyanate, etc. can be cited. The usage ratio of the terminal modifier is preferably 40 mol parts or less, more preferably 30 mol parts or less, based on 100 mol parts of the total diamine components used.
<聚醯亞胺之製造方法> 本發明中使用之聚醯亞胺可藉由將為聚醯亞胺前驅物之聚醯胺酸或聚醯胺酸酯以已知之方法進行醯亞胺化來製造。 聚醯亞胺中,聚醯胺酸或聚醯胺酸酯所具有之官能基的閉環率(也稱為醯亞胺化率)沒有一定要為100%,可因應用途、目的任意地調整。<Production method of polyimide> The polyimide used in the present invention can be produced by imidizing polyamic acid or polyamic acid ester, which is a precursor of polyimide, by a known method. In polyimide, the ring closure rate (also called imidization rate) of the functional group possessed by polyamic acid or polyamic acid ester does not necessarily have to be 100%, and can be arbitrarily adjusted according to the application and purpose.
就將上述聚醯胺酸或聚醯胺酸酯進行醯亞胺化而獲得聚醯亞胺之方法而言,可列舉將上述聚醯胺酸或聚醯胺酸酯之溶液直接進行加熱而予以熱醯亞胺化、或對於上述聚醯胺酸或聚醯胺酸酯之溶液添加觸媒來予以觸媒醯亞胺化。使其熱醯亞胺化之情況的溫度係100~400℃,宜為120~250℃,邊將醯亞胺化反應所產生之水排至系統外邊進行醯亞胺化反應的方式較為理想。As for the method of obtaining polyimide by imidizing the polyamic acid or polyamic acid ester, there are two methods, namely, directly heating the solution of the polyamic acid or polyamic acid ester to perform thermal imidization, or adding a catalyst to the solution of the polyamic acid or polyamic acid ester to perform catalytic imidization. It is ideal to perform the thermal imidization at a temperature of 100 to 400°C, preferably 120 to 250°C, while discharging the water generated by the imidization reaction to the outside of the system.
觸媒醯亞胺化可藉由於聚合物之溶液中添加鹼性觸媒與酸酐,於-20~250℃、宜為0~180℃攪拌來進行。鹼性觸媒之量係醯胺酸基或醯胺酸酯基之0.5~30莫耳倍,宜為2~20莫耳倍、酸酐之量係醯胺酸基或醯胺酸酯基之1~50莫耳倍、宜為3~30莫耳倍。就鹼性觸媒而言,可列舉吡啶、三乙胺、三甲胺、三丁胺、三辛胺等,其中,吡啶具有使反應進行之適當的鹼性而較為理想。就酸酐而言,可列舉乙酸酐、偏苯三甲酸酐、均苯四甲酸酐等,其中,若使用乙酸酐則反應結束後之精製變得容易而較為理想。可藉由調整觸媒量與反應溫度、反應時間來控制觸媒醯亞胺化所為之醯亞胺化率。Catalytic imidization can be carried out by adding an alkaline catalyst and an acid anhydride to a polymer solution and stirring at -20 to 250°C, preferably 0 to 180°C. The amount of the alkaline catalyst is 0.5 to 30 mole times of the amide group or amide ester group, preferably 2 to 20 mole times, and the amount of the acid anhydride is 1 to 50 mole times of the amide group or amide ester group, preferably 3 to 30 mole times. As for the alkaline catalyst, pyridine, triethylamine, trimethylamine, tributylamine, trioctylamine, etc. can be listed, among which pyridine has a suitable alkalinity for the reaction to proceed and is more ideal. As for the acid anhydride, acetic anhydride, trimellitic anhydride, pyromellitic anhydride, etc. can be listed. Among them, if acetic anhydride is used, purification after the reaction is easy and more ideal. The imidization rate of catalytic imidization can be controlled by adjusting the amount of catalyst, reaction temperature, and reaction time.
在從觸媒醯亞胺化之反應溶液回收生成之聚醯亞胺時,將反應溶液投入溶劑中使其沉澱即可。就沉澱所使用之溶劑而言,可列舉甲醇、乙醇、異丙醇、丙酮、己烷、丁基賽珞蘇、庚烷、甲乙酮、甲基異丁基酮、甲苯、苯、水等。投入至溶劑而沉澱之聚合物係進行過濾而回收後,能於常壓或減壓下,於常溫或進行加熱來乾燥。此外,若將沉澱回收而得之聚合物重複進行於溶劑中再次溶解,並再次沉澱回收的操作2~10次,可減少聚合物中之雜質。作為此時之溶劑,可舉例如醇類、酮類、烴等,若使用選自此等內之3種以上之溶劑,則因為會更進一步地提高精製之效率所以較為理想。When recovering the generated polyimide from the reaction solution of catalytic imidization, the reaction solution is put into a solvent for precipitation. As for the solvent used for precipitation, methanol, ethanol, isopropanol, acetone, hexane, butyl cellulose, heptane, methyl ethyl ketone, methyl isobutyl ketone, toluene, benzene, water, etc. can be listed. The polymer put into the solvent and precipitated is filtered and recovered, and can be dried at normal pressure or reduced pressure, at room temperature or by heating. In addition, if the polymer recovered by precipitation is repeatedly dissolved in a solvent again and precipitated and recovered again for 2 to 10 times, the impurities in the polymer can be reduced. Examples of the solvent at this time include alcohols, ketones, hydrocarbons, and the like. It is more preferable to use three or more solvents selected from these solvents because the efficiency of purification can be further improved.
<聚合物之溶液黏度、分子量> 本發明中使用之聚醯胺酸、聚醯胺酸酯及聚醯亞胺,在將其製成濃度10~15質量%之溶液時,例如具有10~1000mPa・s之溶液黏度者,就作業性之觀點較為理想,但沒有特別之限定。此外,上述聚合物之溶液黏度(mPa・s)係針對使用該聚合物之良溶劑(例如γ-丁內酯、N-甲基-2-吡咯啶酮等)所調製之濃度10~15質量%的聚合物溶液,使用E型旋轉黏度計於25℃所測得之值。<Polymer solution viscosity and molecular weight> When the polyamine, polyamine ester and polyimide used in the present invention are prepared into a solution with a concentration of 10 to 15% by mass, it is ideal to have a solution viscosity of 10 to 1000 mPa・s, for example, from the perspective of workability, but there is no particular limitation. In addition, the solution viscosity (mPa・s) of the above polymer is a value measured at 25°C using an E-type rotational viscometer for a polymer solution with a concentration of 10 to 15% by mass prepared using a good solvent for the polymer (e.g., γ-butyrolactone, N-methyl-2-pyrrolidone, etc.).
上述聚醯胺酸、聚醯胺酸酯及聚醯亞胺之藉由凝膠滲透層析(GPC)所測定之聚苯乙烯換算之重量平均分子量(Mw)宜為1,000~500,000,更宜為2,000~500,000。此外,以Mw、與藉由GPC所測定之聚苯乙烯換算之數目平均分子量(Mn)的比表示之分子量分布(Mw/Mn)宜為15以下,更宜為10以下。藉由為如此之分子量範圍,可確保液晶顯示元件之良好之液晶配向性。The weight average molecular weight (Mw) of the polyamine, polyamic acid ester and polyimide measured by gel permeation chromatography (GPC) in terms of polystyrene is preferably 1,000 to 500,000, more preferably 2,000 to 500,000. In addition, the molecular weight distribution (Mw/Mn) represented by the ratio of Mw to the number average molecular weight (Mn) in terms of polystyrene measured by GPC is preferably 15 or less, more preferably 10 or less. By having such a molecular weight range, good liquid crystal alignment of the liquid crystal display element can be ensured.
<液晶配向劑之理想態樣> 就本發明之液晶配向劑之理想態樣而言,可舉例如在具有使液晶配向之能力的聚合物溶解於溶劑中而得之溶液中,添加了上述式(1)或(1’)之羥基烷基醯胺化合物的形態。 本發明之液晶配向劑所含有之聚合物之含量(濃度),可取決於欲形成之塗膜之厚度的設定而適當地變更,考慮形成均勻且沒缺陷之塗膜的觀點,宜為1質量%以上,考慮溶液之保存安定性之觀點宜為10質量%以下。 上述式(1)或(1’)之羥基烷基醯胺化合物之含量,相對於液晶配向劑中含有之上述聚合物與上述式(1)或(1’)之羥基烷基醯胺化合物之含量的合計,宜為1~15質量%,更宜為2~10質量%,尤其宜為2~8質量%。<Ideal state of liquid crystal alignment agent> As for the ideal state of the liquid crystal alignment agent of the present invention, for example, a solution obtained by dissolving a polymer having the ability to align liquid crystals in a solvent, to which a hydroxyalkylamide compound of the above formula (1) or (1') is added can be cited. The content (concentration) of the polymer contained in the liquid crystal alignment agent of the present invention can be appropriately changed depending on the setting of the thickness of the coating to be formed. Considering the viewpoint of forming a uniform and defect-free coating, it is preferably 1% by mass or more, and considering the viewpoint of the storage stability of the solution, it is preferably 10% by mass or less. The content of the hydroxyalkylamide compound of the formula (1) or (1') is preferably 1 to 15% by mass, more preferably 2 to 10% by mass, and particularly preferably 2 to 8% by mass, relative to the total content of the polymer and the hydroxyalkylamide compound of the formula (1) or (1') contained in the liquid crystal alignment agent.
液晶配向劑中含有之溶劑只要是均勻地溶解聚合物成分者便沒有特別之限定。就其具體例而言,可列舉N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N,N-二甲基乳醯胺、N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、二甲基亞碸、γ-丁內酯、γ-戊內酯、1,3-二甲基-2-咪唑啶酮、甲乙酮、環己酮、環戊酮、3-甲氧基-N,N-二甲基丙烷醯胺、3-丁氧基-N,N-二甲基丙烷醯胺、N-(正丙基)-2-吡咯啶酮、N-異丙基-2-吡咯啶酮、N-(正丁基)-2-吡咯啶酮、N-(第三丁基)-2-吡咯啶酮、N-(正戊基)-2-吡咯啶酮、N-甲氧基丙基-2-吡咯啶酮、N-乙氧基乙基-2-吡咯啶酮、N-甲氧基丁基-2-吡咯啶酮、N-環己基-2-吡咯啶酮(此等也總稱為「良溶劑」)等。其中,宜為N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、3-甲氧基-N,N-二甲基丙烷醯胺、3-丁氧基-N,N-二甲基丙烷醯胺或γ-丁內酯。良溶劑之含量,宜為液晶配向劑所含有之溶劑全體之20~99質量%,更宜為20~90質量%,尤其宜為30~80質量%。The solvent contained in the liquid crystal alignment agent is not particularly limited as long as it can uniformly dissolve the polymer component. Specific examples thereof include N,N-dimethylformamide, N,N-dimethylacetamide, N,N-dimethyllactamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, dimethylsulfoxide, γ-butyrolactone, γ-valerolactone, 1,3-dimethyl-2-imidazolidinone, methyl ethyl ketone, cyclohexanone, cyclopentanone, 3-methoxy-N,N-dimethylpropaneamide, 3-butoxy-N,N-dimethylpropaneamide, Amine, N-(n-propyl)-2-pyrrolidone, N-isopropyl-2-pyrrolidone, N-(n-butyl)-2-pyrrolidone, N-(tert-butyl)-2-pyrrolidone, N-(n-pentyl)-2-pyrrolidone, N-methoxypropyl-2-pyrrolidone, N-ethoxyethyl-2-pyrrolidone, N-methoxybutyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone (these are also collectively referred to as "good solvents"), etc. Among them, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 3-methoxy-N,N-dimethylpropaneamide, 3-butoxy-N,N-dimethylpropaneamide or γ-butyrolactone is preferred. The content of the good solvent is preferably 20-99 mass % of the total solvent contained in the liquid crystal alignment agent, more preferably 20-90 mass %, and particularly preferably 30-80 mass %.
此外,液晶配向劑中含有之溶劑,宜使用在上述溶劑外,更併用了使塗布液晶配向劑時之塗布性、塗膜之表面平滑性改善的溶劑(也稱為不良溶劑。)的混合溶劑。併用之溶劑之具體例如下述,但不限定為此等。In addition, the solvent contained in the liquid crystal alignment agent is preferably a mixed solvent containing a solvent (also called a poor solvent) that improves the coating property and surface smoothness of the coating film when the liquid crystal alignment agent is applied in addition to the above-mentioned solvents. Specific examples of the solvents used in combination are as follows, but are not limited to these.
可舉例如二異丙基醚、二異丁基醚、二異丁基甲醇(2,6-二甲基-4-庚醇)、乙二醇二甲基醚、乙二醇二乙基醚、乙二醇二丁基醚、1,2-丁氧基乙烷、二乙二醇二甲基醚、二乙二醇二乙基醚、4-羥基-4-甲基-2-戊酮、二乙二醇甲基乙基醚、二乙二醇二丁基醚、3-乙氧基丁基乙酸酯、1-甲基戊基乙酸酯、2-乙基丁基乙酸酯、2-乙基己基乙酸酯、乙二醇一乙酸酯、乙二醇二乙酸酯、碳酸丙烯酯、碳酸乙烯酯、乙二醇一丁基醚、乙二醇一異戊基醚、乙二醇一己基醚、丙二醇一丁基醚、1-(2-丁氧基乙氧基)-2-丙醇、2-(2-丁氧基乙氧基)-1-丙醇、丙二醇一甲基醚乙酸酯、丙二醇二乙酸酯、二丙二醇一甲基醚、二丙二醇一乙基醚、二丙二醇二甲基醚、乙二醇一丁基醚乙酸酯、二乙二醇一乙基醚乙酸酯、二乙二醇一丁基醚乙酸酯、2-(2-乙氧基乙氧基)乙基乙酸酯、二乙二醇乙酸酯、丙二醇二乙酸酯、乙酸正丁酯、乙酸丙二醇一乙基醚、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、3-甲氧基丙酸乙酯、3-甲氧基丙酸丙酯、3-甲氧基丙酸丁酯、乳酸正丁酯、乳酸異戊酯、二乙二醇一乙基醚、二異丁基酮(2,6-二甲基-4-庚酮)等。不良溶劑之含量宜為液晶配向劑所含有之溶劑整體之1~80質量%,更宜為10~80質量%,尤其宜為20~70質量%。不良溶劑之種類及含量可因應液晶配向劑之塗布裝置、塗布條件、塗布環境等適當地選擇。Examples thereof include diisopropyl ether, diisobutyl ether, diisobutyl carbinol (2,6-dimethyl-4-heptanol), ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, 1,2-butoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, 4-hydroxy-4-methyl-2-pentanone, diethylene glycol methyl ethyl ether, diethylene glycol dibutyl ether, 3-ethoxybutyl acetate, 1-methylpentyl acetate, 2-ethylbutyl acetate, 2-ethylhexyl acetate, ethylene glycol monoacetate, ethylene glycol diacetate, propylene carbonate, ethylene carbonate, ethylene glycol monobutyl ether, ethylene glycol monoisopentyl ether, ethylene glycol monohexyl ether, propylene glycol monobutyl ether, and 1-(2-butoxyethoxy)-2-propanol. , 2-(2-butoxyethoxy)-1-propanol, propylene glycol monomethyl ether acetate, propylene glycol diacetate, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol dimethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, 2-(2-ethoxyethoxy) ethyl acetate, diethylene glycol acetate, propylene glycol diacetate, n-butyl acetate, propylene glycol monoethyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, ethyl 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, n-butyl lactate, isoamyl lactate, diethylene glycol monoethyl ether, diisobutyl ketone (2,6-dimethyl-4-heptanone), etc. The content of the bad solvent is preferably 1-80% by mass of the total solvent contained in the liquid crystal alignment agent, more preferably 10-80% by mass, and particularly preferably 20-70% by mass. The type and content of the bad solvent can be appropriately selected according to the coating device, coating conditions, coating environment, etc. of the liquid crystal alignment agent.
其中,宜為二異丁基甲醇、丙二醇一丁基醚、丙二醇二乙酸酯、二乙二醇二乙基醚、二丙二醇一甲基醚、二丙二醇二甲基醚、4-羥基-4-甲基-2-戊酮、乙二醇一丁基醚、乙二醇一丁基醚乙酸酯、或二異丁基酮。Among them, diisobutyl carbinol, propylene glycol monobutyl ether, propylene glycol diacetate, diethylene glycol diethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol dimethyl ether, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, or diisobutyl ketone is preferred.
就良溶劑與不良溶劑之理想之溶劑的組合而言,可列舉N-甲基-2-吡咯啶酮與乙二醇一丁基醚、N-甲基-2-吡咯啶酮與γ-丁內酯與乙二醇一丁基醚、N-甲基-2-吡咯啶酮與γ-丁內酯與丙二醇一丁基醚、N-乙基-2-吡咯啶酮與丙二醇一丁基醚、N-甲基-2-吡咯啶酮與γ-丁內酯與4-羥基-4-甲基-2-戊酮與二乙二醇二乙基醚、N-甲基-2-吡咯啶酮與γ-丁內酯與丙二醇一丁基醚與二異丁基酮、N-甲基-2-吡咯啶酮與γ-丁內酯與丙二醇一丁基醚與二異丙基醚、N-甲基-2-吡咯啶酮與γ-丁內酯與丙二醇一丁基醚與二異丁基甲醇、N-甲基-2-吡咯啶酮與γ-丁內酯與二丙二醇二甲基醚、N-甲基-2-吡咯啶酮與丙二醇一丁基醚與二丙二醇二甲基醚等。As for the ideal solvent combination of good solvent and poor solvent, N-methyl-2-pyrrolidone and ethylene glycol monobutyl ether, N-methyl-2-pyrrolidone and γ-butyrolactone and ethylene glycol monobutyl ether, N-methyl-2-pyrrolidone and γ-butyrolactone and propylene glycol monobutyl ether, N-ethyl-2-pyrrolidone and propylene glycol monobutyl ether, N-methyl-2-pyrrolidone and γ-butyrolactone and 4-hydroxy-4-methyl-2-pentanone and diethylene glycol diethyl Ether, N-methyl-2-pyrrolidone and γ-butyrolactone and propylene glycol monobutyl ether and diisobutyl ketone, N-methyl-2-pyrrolidone and γ-butyrolactone and propylene glycol monobutyl ether and diisopropyl ether, N-methyl-2-pyrrolidone and γ-butyrolactone and propylene glycol monobutyl ether and diisobutyl carbinol, N-methyl-2-pyrrolidone and γ-butyrolactone and dipropylene glycol dimethyl ether, N-methyl-2-pyrrolidone and propylene glycol monobutyl ether and dipropylene glycol dimethyl ether, etc.
本發明之液晶配向劑可追加地含有聚合物成分及溶劑以外之成分(以下也稱為添加劑成分。)。就如此之添加劑成分而言,可列舉用以提高液晶配向膜與基板之密接性或液晶配向膜與片材之密接性的密接助劑、用以提高液晶配向膜之強度的化合物(以下也稱為交聯性化合物。)、用以調整液晶配向膜之介電係數或電阻之介電體或導電物質等。The liquid crystal alignment agent of the present invention may additionally contain components other than the polymer component and the solvent (hereinafter also referred to as additive components). As for such additive components, there can be listed adhesion aids for improving the adhesion between the liquid crystal alignment film and the substrate or the adhesion between the liquid crystal alignment film and the sheet material, compounds for improving the strength of the liquid crystal alignment film (hereinafter also referred to as cross-linking compounds), and dielectrics or conductive substances for adjusting the dielectric constant or resistance of the liquid crystal alignment film.
就上述交聯性化合物而言,例如,考慮到對於AC殘影展現良好之耐性,膜強度之改善高的觀點,可列舉具有選自於由環氧乙基、氧雜環丁烷基、保護異氰酸酯基、保護異硫氰酸酯基、含有㗁唑啉環結構之基、含有米氏酸(Meldrum's acid)結構之基及環碳酸酯基構成之群組中之至少1種之基的化合物、上述式(1)及式(1’)表示之化合物以外之羥基烷基醯胺化合物、或選自下式(e)表示之化合物的化合物等。As the crosslinking compound, for example, from the viewpoint of exhibiting good resistance to AC afterimage and highly improving film strength, there can be cited compounds having at least one group selected from the group consisting of an ethylene oxide group, an oxycyclobutane group, a protected isocyanate group, a protected isothiocyanate group, a group containing an oxazoline ring structure, a group containing a Meldrum's acid structure, and a cyclic carbonate group, a hydroxyalkylamide compound other than the compounds represented by the above formula (1) and formula (1'), or a compound selected from the compounds represented by the following formula (e).
[化30] (A表示具有芳香環之(m+n)價之有機基。m表示1~6之整數,n表示0~4之整數。Re 、Rf 係各自獨立地表示氫原子、碳數1~6之烷基、碳數2~6之烯基、或碳數2~6之炔基。A之芳香環亦能以1價之基取代,作為該1價之基的具體例,可列舉上述式(O)之Ar之取代基所示之1價的有機基(惟,排除碳數1~10之烷氧基。)。)[Chemistry 30] (A represents an (m+n)-valent organic group having an aromatic ring. m represents an integer of 1 to 6, and n represents an integer of 0 to 4. Re and Rf each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, or an alkynyl group having 2 to 6 carbon atoms. The aromatic ring of A may also be substituted with a monovalent group. Specific examples of the monovalent group include the monovalent organic groups represented by the substituents of Ar in the above formula (O) (except for alkoxy groups having 1 to 10 carbon atoms).)
就具有環氧乙基之化合物的具體例而言,可列舉日本特開平10-338880號公報之段落[0037]中記載之化合物、國際公開第2017/170483號中記載之於骨架中具有三𠯤環的化合物等的具有2個以上之環氧乙基的化合物。此等之中,亦可為N,N,N’,N’-四環氧丙基-間二甲苯二胺、1,3-雙(N,N-二環氧丙基胺基甲基)環己烷、N,N,N’,N’-四環氧丙基-4,4’-二胺基二苯基甲烷、N,N,N’,N’-四環氧丙基-對苯二胺、下式(r-1)~(r-3)表示之化合物等之含有氮原子的化合物。Specific examples of compounds having an ethylene oxide group include compounds described in paragraph [0037] of Japanese Patent Application Laid-Open No. 10-338880 and compounds having a tricyclic ring in the skeleton described in International Publication No. 2017/170483. Among these, compounds containing nitrogen atoms such as N,N,N',N'-tetraethylene oxide propyl-m-xylene diamine, 1,3-bis(N,N-diethylene oxide propylaminomethyl)cyclohexane, N,N,N',N'-tetraethylene oxide propyl-4,4'-diaminodiphenylmethane, N,N,N',N'-tetraethylene oxide propyl-p-phenylenediamine, and compounds represented by the following formulas (r-1) to (r-3) may be mentioned.
[化31] [Chemistry 31]
就具有氧雜環丁烷基之化合物之具體例而言,可列舉國際公開第2011/132751號之段落[0170]~[0175]中記載之具有2個以上之氧雜環丁烷基的化合物等。Specific examples of the compound having an oxacyclobutane group include compounds having two or more oxacyclobutane groups described in paragraphs [0170] to [0175] of International Publication No. 2011/132751.
就具有保護異氰酸酯基之化合物之具體例而言,可列舉日本特開2014-224978號公報之段落[0046]~[0047]中記載之具有2個以上之保護異氰酸酯基的化合物、國際公開第2015/141598號之段落[0119]~[0120]中記載之具有3個以上之保護異氰酸酯基之化合物等,亦可為下式(bi-1)~(bi-3)表示之化合物。Specific examples of the compound having a protected isocyanate group include compounds having two or more protected isocyanate groups described in paragraphs [0046] to [0047] of JP-A-2014-224978, compounds having three or more protected isocyanate groups described in paragraphs [0119] to [0120] of WO-2015/141598, and compounds represented by the following formulae (bi-1) to (bi-3).
[化32] [Chemistry 32]
就具有保護異硫氰酸酯基之化合物之具體例而言,可列舉日本特開2016-200798號公報中記載之具有2個以上之保護異硫氰酸酯基的化合物。Specific examples of the compound having a protected isothiocyanate group include compounds having two or more protected isothiocyanate groups described in Japanese Patent Application Laid-Open No. 2016-200798.
就具有含有㗁唑啉環結構之基的化合物的具體例而言,可列舉日本特開2007-286597號公報之段落[0115]中記載之含有2個以上之㗁唑啉環結構之化合物。Specific examples of the compound having a group containing an oxazoline ring structure include compounds containing two or more oxazoline ring structures described in paragraph [0115] of JP-A-2007-286597.
就具有含米氏酸結構之基之化合物的具體例而言,可列舉國際公開第2012/091088號中記載之具有2個以上米氏酸結構的化合物。Specific examples of the compound having a group containing a Michaelis acid structure include compounds having two or more Michaelis acid structures described in International Publication No. 2012/091088.
就具有環碳酸酯基之化合物的具體例而言,可列舉國際公開第2011/155577號中記載之化合物。Specific examples of the compound having a cyclocarbonate group include compounds described in International Publication No. 2011/155577.
就上述式(1)及式(1’)表示之化合物以外之羥基烷基醯胺化合物之具體例而言,可列舉國際公開第2015/072554號、日本特開2016-118753號公報之段落[0058]中記載之化合物、日本特開2016-200798號公報中記載之化合物、國際公開第2019/142927號中記載之化合物等,亦可為下述式(hd-1)~(hd-8)表示之化合物、下式(hd1-1)~(hd1-4)表示之化合物。Specific examples of hydroxyalkylamide compounds other than the compounds represented by the above formula (1) and formula (1') include compounds described in International Publication No. 2015/072554, paragraph [0058] of Japanese Patent Publication No. 2016-118753, compounds described in Japanese Patent Publication No. 2016-200798, and compounds described in International Publication No. 2019/142927. Compounds represented by the following formulas (hd-1) to (hd-8) and compounds represented by the following formulas (hd1-1) to (hd1-4) are also exemplified.
[化33] [Chemistry 33]
[化34] [Chemistry 34]
就上述式(e)之A中之具有芳香環之(m+n)價之有機基而言,可列舉碳數6~30之(m+n)價之芳香族烴基、碳數6~30之芳香族烴基直接或介隔連結基鍵結而得之(m+n)價之有機基、具有芳香族雜環之(m+n)價之基。就上述芳香族烴而言,可舉例如苯、萘等。就芳香族雜環而言,可舉例如吡咯環、咪唑環、吡唑環、吡啶環、嘧啶環、喹啉環、異喹啉環、咔唑環、嗒𠯤環、吡𠯤環、苯并咪唑環、吲哚環、喹㗁啉環、吖啶環等。就上述連結基而言,可列舉碳數1~10之伸烷基、-NR-(R係氫原子或碳數1~6之烷基)、具有氟原子之碳數1~10之伸烷基、或從上述伸烷基除去一個氫原子後而得之基、2價或3價之環己烷環等。此外,上述伸烷基之任意之氫原子亦可經以氟原子或三氟甲基等有機基取代。若列舉具體例,可列舉國際公開第2010/074269號記載之化合物、下式(e-1)~(e-10)表示之化合物。As the (m+n)-valent organic group having an aromatic ring in A of the above formula (e), there can be mentioned an (m+n)-valent aromatic hydrocarbon group having 6 to 30 carbon atoms, an (m+n)-valent organic group obtained by directly or via a linking group bonding an aromatic hydrocarbon group having 6 to 30 carbon atoms, and an (m+n)-valent group having an aromatic heterocyclic ring. As the above aromatic hydrocarbon, there can be mentioned benzene, naphthalene, etc. Examples of the aromatic heterocyclic ring include pyrrole ring, imidazole ring, pyrazole ring, pyridine ring, pyrimidine ring, quinoline ring, isoquinoline ring, carbazole ring, pyridine ring, pyridine ring, benzimidazole ring, indole ring, quinoline ring, acridine ring, etc. Examples of the above-mentioned linking group include alkylene groups having 1 to 10 carbon atoms, -NR- (R is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), alkylene groups having 1 to 10 carbon atoms having a fluorine atom, or groups obtained by removing a hydrogen atom from the above-mentioned alkylene groups, and divalent or trivalent cyclohexane rings. In addition, any hydrogen atom of the above-mentioned alkylene groups may be substituted with an organic group such as a fluorine atom or a trifluoromethyl group. Specific examples include compounds described in International Publication No. 2010/074269 and compounds represented by the following formulae (e-1) to (e-10).
[化35] [Chemistry 35]
上述化合物係交聯性化合物之一例,但不限定於此等。例如可列舉國際公開第2015/060357號之53頁[0105]~55頁[0116]中揭示之上述以外之成分等。此外,交聯性化合物亦可為2種以上之組合。The above compounds are examples of crosslinking compounds, but are not limited thereto. For example, components other than the above disclosed in International Publication No. 2015/060357, pages 53 [0105] to 55 [0116] can be cited. In addition, the crosslinking compound may be a combination of two or more.
本發明之液晶配向劑中,交聯性化合物之含量,相對於液晶配向劑中含有之聚合物成分100質量份,宜為0.5~20質量份,考慮進行交聯反應,且對於AC殘影展現良好之耐性的觀點,更宜為1~15質量份。In the liquid crystal alignment agent of the present invention, the content of the crosslinking compound is preferably 0.5 to 20 parts by weight relative to 100 parts by weight of the polymer component contained in the liquid crystal alignment agent. In view of the crosslinking reaction and good resistance to AC afterimage, it is more preferably 1 to 15 parts by weight.
就上述密接助劑而言,可舉例如3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-胺基丙基二乙氧基甲基矽烷、2-胺基丙基三甲氧基矽烷、2-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、3-脲基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、N-乙氧基羰基-3-胺基丙基三甲氧基矽烷、N-乙氧基羰基-3-胺基丙基三乙氧基矽烷、N-三乙氧基矽基丙基三伸乙基三胺、N-三甲氧基矽基丙基三伸乙基三胺、10-三甲氧基矽基-1,4,7-三氮雜癸烷、10-三乙氧基矽基-1,4,7-三氮雜癸烷、9-三甲氧基矽基-3,6-二氮雜壬基乙酸酯、9-三乙氧基矽基-3,6-二氮壬基乙酸酯、N-芐基-3-胺基丙基三甲氧基矽烷、N-芐基-3-胺基丙基三乙氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三乙氧基矽烷、N-雙(氧基伸乙基)-3-胺基丙基三甲氧基矽烷、N-雙(氧基伸乙基)-3-胺基丙基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯基丙基三甲氧基矽烷、參-(三甲氧基矽基丙基)異氰脲酸酯、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷等矽烷偶聯劑。使用矽烷偶聯劑之情況,考慮對於AC殘影展現良好之耐性的觀點,相對於液晶配向劑含有之聚合物成分100質量份,宜為0.1~30質量份,更宜為0.1~20質量份。Examples of the adhesion promoter include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldiethoxymethylsilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, and N- Ethoxycarbonyl-3-aminopropyl triethoxysilane, N-triethoxysilylpropyl triethylene triamine, N-trimethoxysilylpropyl triethylene triamine, 10-trimethoxysilyl-1,4,7-triazadecane, 10-triethoxysilyl-1,4,7-triazadecane, 9-trimethoxysilyl-3,6-diazanonyl acetate, 9-triethoxysilyl-3,6-diazanonyl acetate, N-benzyl-3-aminopropyl trimethoxysilane, N-benzyl-3-aminopropyl triethoxysilane, N-phenyl -3-aminopropyl trimethoxysilane, N-phenyl-3-aminopropyl triethoxysilane, N-bis(oxyethyl)-3-aminopropyl trimethoxysilane, N-bis(oxyethyl)-3-aminopropyl triethoxysilane, vinyl trimethoxysilane, vinyl triethoxysilane, 2-(3,4-epoxyhexyl)ethyl trimethoxysilane, 3-glycidoxypropyl methyl dimethoxysilane, 3-glycidoxypropyl trimethoxysilane, 3-glycidoxypropyl methyl diethoxysilane, 3-glycidoxy Silane coupling agents include propyl triethoxysilane, p-phenylene trimethoxysilane, 3-methacryloxypropyl methyl dimethoxysilane, 3-methacryloxypropyl trimethoxysilane, 3-methacryloxypropyl methyl diethoxysilane, 3-methacryloxypropyl triethoxysilane, 3-acrylpropyl trimethoxysilane, tris-(trimethoxysilylpropyl) isocyanurate, 3-butylene propyl methyl dimethoxysilane, 3-butylene propyl trimethoxysilane, and 3-isocyanate propyl triethoxysilane. When a silane coupling agent is used, the amount thereof is preferably 0.1 to 30 parts by mass, more preferably 0.1 to 20 parts by mass, based on 100 parts by mass of the polymer component contained in the liquid crystal alignment agent, from the viewpoint of exhibiting good resistance to AC afterimage.
(液晶配向膜) 本發明之液晶配向膜係使用上述本發明之液晶配向劑所形成。 就本發明之液晶配向膜之製造方法之理想態樣而言,可舉例如包含將上述液晶配向劑塗布於基板之步驟(步驟(1))、將經塗布之液晶配向劑進行煅燒之步驟(步驟(2))、視情況而具有之對於步驟(2)所獲得之膜進行配向處理之步驟(步驟(3))的液晶配向膜的製造方法。(Liquid crystal alignment film) The liquid crystal alignment film of the present invention is formed using the liquid crystal alignment agent of the present invention. As for the ideal embodiment of the method for manufacturing the liquid crystal alignment film of the present invention, for example, there can be cited a method for manufacturing the liquid crystal alignment film comprising a step of applying the liquid crystal alignment agent to a substrate (step (1)), a step of calcining the applied liquid crystal alignment agent (step (2)), and, if necessary, a step of performing an alignment treatment on the film obtained in step (2) (step (3)).
<步驟(1)> 就本發明中用來塗布液晶配向劑之基板而言,只要是透明性高之基板便沒有特別之限定,也可使用玻璃基板、氮化矽基板、丙烯酸基板或聚碳酸酯基板等塑膠基板等。此時,使用形成有為了驅動液晶之ITO電極等的基板,就簡化流程之觀點較為理想。此外,反射型之液晶顯示元件,若只在基板之一側則亦可使用矽晶圓等不透明物,於該情況之電極亦可使用鋁等會反射光的材料。<Step (1)> As for the substrate used for coating the liquid crystal alignment agent in the present invention, there is no particular limitation as long as it is a highly transparent substrate. A glass substrate, a silicon nitride substrate, an acrylic substrate, a plastic substrate such as a polycarbonate substrate, etc. can also be used. In this case, it is more ideal to use a substrate formed with an ITO electrode, etc. for driving the liquid crystal, from the perspective of simplifying the process. In addition, if the reflective liquid crystal display element is only on one side of the substrate, an opaque material such as a silicon wafer can also be used. In this case, the electrode can also be made of a light-reflecting material such as aluminum.
就將液晶配向劑塗布於基板進行成膜之方法而言,可列舉網版印刷、膠版印刷、柔版印刷、印墨噴射法、或噴霧法等。其中,能適宜使用印墨噴射法所為之塗布、成膜法。As for the method of coating the liquid crystal alignment agent on the substrate to form a film, screen printing, offset printing, flexographic printing, ink jetting, or spraying can be listed. Among them, the coating and film forming method by ink jetting can be appropriately used.
<步驟(2)> 步驟(2)係將塗布於基板上之液晶配向劑進行煅燒,並形成膜之步驟。將液晶配向劑塗布於基板上後,可藉由熱板、熱循環型烘箱或IR(紅外線)型烘箱等加熱手段,使溶劑蒸發,或進行聚合物中之醯胺酸或醯胺酸酯的熱醯亞胺化。塗布了本發明之液晶配向劑後之乾燥、煅燒步驟,可選擇任意之溫度及時間,亦可進行數次。就使液晶配向劑之溶劑蒸發的溫度而言,例如可於40~180℃進行。就縮短流程之觀點,亦能於40~150℃進行。就煅燒時間而言沒有特別之限定,可列舉1~10分鐘、或1~5分鐘。在進行聚合物中之醯胺酸或醯胺酸酯之熱醯亞胺化之情況,在使上述有機溶劑蒸發之步驟後,例如能有於150~300℃、或150~250℃之溫度範圍進行煅燒之步驟。就煅燒時間而言沒有特別之限定,可列舉5~40分鐘、或5~30分鐘之煅燒時間。 煅燒後之膜狀物若過薄則有時有液晶顯示元件之可靠性降低的情況,故宜為5~300nm,更宜為10~200nm。<Step (2)> Step (2) is a step of calcining the liquid crystal alignment agent applied on the substrate to form a film. After the liquid crystal alignment agent is applied on the substrate, the solvent can be evaporated or the thermal imidization of the amide acid or amide ester in the polymer can be performed by heating means such as a hot plate, a heat circulation oven or an IR (infrared) oven. The drying and calcining steps after applying the liquid crystal alignment agent of the present invention can be selected at any temperature and time, and can also be performed several times. As for the temperature for evaporating the solvent of the liquid crystal alignment agent, for example, it can be carried out at 40 to 180°C. From the perspective of shortening the process, it can also be carried out at 40 to 150°C. There is no particular limitation on the calcination time, and it can be 1 to 10 minutes or 1 to 5 minutes. In the case of thermal imidization of amide or amide ester in the polymer, after the step of evaporating the above-mentioned organic solvent, there can be a step of calcination at a temperature range of 150 to 300°C or 150 to 250°C. There is no particular limitation on the calcination time, and it can be 5 to 40 minutes or 5 to 30 minutes. If the film after calcination is too thin, the reliability of the liquid crystal display element may be reduced, so it is preferably 5 to 300nm, and more preferably 10 to 200nm.
<步驟(3)> 步驟(3)係視情況,對於步驟(2)所獲得之膜進行配向處理之步驟。亦即,VA方式或PSA模式等垂直配向型之液晶顯示元件,可將形成之塗膜直接作為液晶配向膜使用,亦可對於該塗膜施加賦予配向能之處理。就液晶配向膜之配向處理方法而言,可為摩擦處理法,適宜為光配向處理法。就光配向處理法而言,可列舉對於上述膜狀物之表面,照射偏向於一定方向之放射線,視情況宜為以150~250℃之溫度進行加熱處理,而賦予液晶配向性(也稱為液晶配向能)之方法。就放射線而言,可使用具有100~800nm之波長之紫外線或可見光。其中,宜為具有100~400nm之波長的紫外線,更宜為具有200~400nm之波長的紫外線。<Step (3)> Step (3) is a step of performing an alignment treatment on the film obtained in step (2) as appropriate. That is, in a vertical alignment type liquid crystal display element such as a VA mode or a PSA mode, the formed coating film can be used directly as a liquid crystal alignment film, or the coating film can be subjected to a treatment for imparting alignment energy. As for the alignment treatment method of the liquid crystal alignment film, it can be a friction treatment method, preferably a photo-alignment treatment method. As for the photo-alignment treatment method, a method can be cited in which the surface of the above-mentioned film-like object is irradiated with radiation biased in a certain direction, and a heating treatment is preferably performed at a temperature of 150 to 250°C as appropriate to impart liquid crystal alignment (also called liquid crystal alignment energy). As the radiation, ultraviolet light or visible light having a wavelength of 100 to 800 nm can be used, and ultraviolet light having a wavelength of 100 to 400 nm is preferred, and ultraviolet light having a wavelength of 200 to 400 nm is more preferred.
上述放射線之照射量宜為1~10,000mJ/cm2 。其中,宜為100~5,000mJ/cm2 。此外,照射放射線之情況,為了改善液晶配向性,亦可將具有上述膜狀物之基板邊於50~250℃加熱邊照射。如此方式製作之上述液晶配向膜,能使液晶分子安定地配向於一定之方向。 另外,上述方法中,亦可使用水或溶劑對於照射了經偏光之放射線之液晶配向膜進行接觸處理、或將經照射放射線之液晶配向膜進行加熱處理。The irradiation dose of the above radiation is preferably 1 to 10,000 mJ/cm 2 . Among them, it is preferably 100 to 5,000 mJ/cm 2 . In addition, in the case of irradiation with radiation, in order to improve the liquid crystal alignment, the substrate having the above film-like object can also be irradiated while being heated at 50 to 250°C. The above liquid crystal alignment film prepared in this way can make the liquid crystal molecules stably align in a certain direction. In addition, in the above method, water or a solvent can be used to contact the liquid crystal alignment film irradiated with polarized radiation, or the liquid crystal alignment film irradiated with radiation can be heated.
就上述接觸處理中使用之溶劑而言,只要是將因為放射線之照射而從膜狀物生成之分解物溶解的溶劑,便沒有特別之限定。就具體例而言,可列舉水、甲醇、乙醇、2-丙醇、丙酮、甲乙酮、1-甲氧基-2-丙醇、1-甲氧基-2-丙醇乙酸酯、丁基賽珞蘇、乳酸乙酯、乳酸甲酯、二丙酮醇、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸丙酯、乙酸丁酯、乙酸環己酯等。其中,考慮汎用性、溶劑之安全性的觀點,宜為水、2-丙醇、1-甲氧基-2-丙醇或乳酸乙酯。更理想而言,為水、1-甲氧基-2-丙醇或乳酸乙酯。溶劑可為1種,亦可為2種以上之組合。The solvent used in the above-mentioned contact treatment is not particularly limited as long as it is a solvent that dissolves the decomposition products generated from the film-like material due to the irradiation of radiation. As specific examples, water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, 1-methoxy-2-propanol, 1-methoxy-2-propanol acetate, butyl celoxylate, ethyl lactate, methyl lactate, diacetone alcohol, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, cyclohexyl acetate, etc. can be cited. Among them, considering the general applicability and safety of the solvent, water, 2-propanol, 1-methoxy-2-propanol or ethyl lactate is preferred. More preferably, water, 1-methoxy-2-propanol or ethyl lactate is preferred. The solvent may be one kind or a combination of two or more kinds.
就上述接觸處理而言,可列舉浸漬處理、噴霧處理(也稱為噴灑處理)。此等之處理中之處理時間,考慮將因放射線之照射導致從膜狀物所生成之分解物有效率地溶解的觀點,宜為10秒~1小時。其中,宜為進行1~30分鐘之浸漬處理。此外,上述接觸處理時的溶劑可為常溫亦可加溫,宜為10~80℃。其中,宜為20~50℃。另外,考慮分解物之溶解性之觀點,因應需求,亦可進行超音波處理等。As for the above-mentioned contact treatment, immersion treatment and spray treatment (also called spray treatment) can be listed. The treatment time in these treatments is preferably 10 seconds to 1 hour, considering the viewpoint of efficiently dissolving the decomposition products generated from the film due to the irradiation of radiation. Among them, it is suitable to carry out immersion treatment for 1 to 30 minutes. In addition, the solvent during the above-mentioned contact treatment can be at room temperature or heated, preferably 10 to 80°C. Among them, it is preferably 20 to 50°C. In addition, considering the viewpoint of the solubility of the decomposition products, ultrasonic treatment can also be carried out according to needs.
於上述接觸處理後,宜進行水、甲醇、乙醇、2-丙醇、丙酮、甲基乙基酮等低沸點溶劑所為之沖洗(也稱為淋洗)或者煅燒。此時,可進行淋洗與煅燒中之任一者、或者亦可進行兩者。煅燒之溫度宜為150~300℃。其中,宜為180~250℃。更宜為200~230℃。此外,煅燒之時間宜為10秒~30分鐘。其中宜為1~10分鐘。 對於經照射上述放射線之塗膜的加熱處理更宜為於50~300℃進行1~30分鐘,進一步宜為於120~250℃進行1~30分鐘。After the above contact treatment, it is preferable to perform rinsing (also called leaching) or calcination with a low-boiling point solvent such as water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, etc. At this time, either leaching or calcination can be performed, or both can be performed. The calcination temperature is preferably 150 to 300°C. Among them, it is preferably 180 to 250°C. More preferably, it is 200 to 230°C. In addition, the calcination time is preferably 10 seconds to 30 minutes. Among them, it is preferably 1 to 10 minutes. For the heat treatment of the coating irradiated with the above radiation, it is more preferable to perform it at 50 to 300°C for 1 to 30 minutes, and further preferably at 120 to 250°C for 1 to 30 minutes.
(液晶顯示元件) 本發明之液晶顯示元件具有本發明之液晶配向膜。 本發明之液晶配向膜考慮獲得高液晶配向性之觀點,適宜作為IPS方式、FFS方式等橫電場方式之液晶顯示元件的液晶配向膜,尤其,作為FFS方式之液晶顯示元件之液晶配向膜係有用。 獲得附設由本發明之液晶配向劑所得之液晶配向膜的基板後,以已知方法製作液晶單元,於該液晶單元內配置液晶,藉此能製造液晶顯示元件。具體而言可列舉以下2種方法。第一方法係,首先以各別之液晶配向膜相互面對的方式介隔間隙(液晶間隙,cell gap)對向配置2片基板。然後,將2片基板之周邊部使用密封劑貼合,於藉由基板表面及密封劑所分隔之液晶間隙內注入填充液晶組成物並接觸膜面後,將注入孔密封。(Liquid crystal display element) The liquid crystal display element of the present invention has the liquid crystal alignment film of the present invention. The liquid crystal alignment film of the present invention is suitable as a liquid crystal alignment film for liquid crystal display elements of transverse electric field modes such as IPS mode and FFS mode from the viewpoint of obtaining high liquid crystal alignment, and is particularly useful as a liquid crystal alignment film for liquid crystal display elements of FFS mode. After obtaining a substrate with a liquid crystal alignment film obtained by the liquid crystal alignment agent of the present invention, a liquid crystal unit is prepared by a known method, and liquid crystal is arranged in the liquid crystal unit, thereby manufacturing a liquid crystal display element. Specifically, the following two methods can be listed. The first method is to first arrange two substrates opposite to each other with a gap (liquid crystal gap, cell gap) in between in a manner that the respective liquid crystal alignment films face each other. Then, the peripheries of the two substrates are bonded together using a sealant, and after the liquid crystal composition is injected into the liquid crystal gap separated by the substrate surface and the sealant and contacts the film surface, the injection hole is sealed.
第二方法係被稱為ODF(One Drop Fill)方式之手法。於形成了液晶配向膜之2片基板中之其中一基板上之預定處,例如塗布紫外光硬化性之密封劑,進一步地於液晶配向膜面上之預定的數處滴加液晶組成物。之後,以液晶配向膜相面對之方式貼合另一基板將液晶組成物擠壓擴散於基板整個面而接觸膜面。然後,對於基板整面照射紫外光使密封劑硬化。不管是哪一種方法,更期望將使用之液晶組成物加熱至成為各向同性之溫度後,緩慢冷卻至室溫,藉此除去液晶填充時之流動配向。 此外,對於塗膜進行了磨擦處理的情況,2片基板係以各塗膜中之摩擦方向相互成為預定之角度,例如成為垂直或逆平行之方式來相面對配置。進行光配向處理的情況亦相同,以配向方向相互成為預定之角度,例如成為垂直或逆平行之方式來相面對配置。 作為密封劑,可使用例如含有硬化劑及作為間隔件之氧化鋁球的環氧樹脂等。作為液晶,可列舉向列型液晶及層列型液晶,其中宜為向列型液晶。The second method is called ODF (One Drop Fill). For example, a UV-curable sealant is applied at a predetermined location on one of the two substrates on which the liquid crystal alignment film is formed, and a liquid crystal composition is further dripped at a predetermined number of locations on the surface of the liquid crystal alignment film. Afterwards, the other substrate is bonded with the liquid crystal alignment films facing each other to squeeze and diffuse the liquid crystal composition on the entire surface of the substrate to contact the film surface. Then, the entire surface of the substrate is irradiated with ultraviolet light to cure the sealant. Regardless of which method is used, it is more desirable to heat the liquid crystal composition used to a temperature at which it becomes isotropic and then slowly cool it to room temperature to remove the flow alignment during liquid crystal filling. In addition, when the coating is subjected to friction treatment, the two substrates are arranged to face each other in such a way that the friction directions in each coating are at a predetermined angle to each other, such as perpendicular or anti-parallel. The same is true when the photo-alignment treatment is performed, and the alignment directions are arranged to face each other in such a way that they are at a predetermined angle to each other, such as perpendicular or anti-parallel. As a sealant, for example, an epoxy resin containing a hardener and aluminum oxide balls as spacers can be used. As liquid crystals, nematic liquid crystals and lamellar liquid crystals can be listed, among which nematic liquid crystals are preferred.
液晶材料可使用正型液晶材料或負型液晶材料之任一者,宜為負型液晶材料。然後,進行偏光板之設置。具體而言,在2片基板之與液晶層為相反側的面貼附一對偏光板。作為偏光板,可列舉將邊使聚乙烯醇延伸配向邊吸收碘而得之被稱為「H膜」的偏光薄膜以乙酸纖維素保護膜夾持所得之偏光板、或者由H膜本身構成之偏光板。 [實施例]Liquid crystal material can use either positive liquid crystal material or negative liquid crystal material, preferably negative liquid crystal material. Then, a polarizing plate is set. Specifically, a pair of polarizing plates are attached to the surface of the two substrates opposite to the liquid crystal layer. As a polarizing plate, a polarizing film called "H film" obtained by stretching and aligning polyvinyl alcohol while absorbing iodine is sandwiched by a cellulose acetate protective film, or a polarizing plate composed of the H film itself can be cited. [Example]
以下列舉實施例來更詳細地說明本發明,但本發明不限定為此等。以下化合物之簡稱及各特性之測定方法係如同下述。此外,「Boc」表示第三丁氧基羰基。The present invention is described in more detail with reference to the following examples, but the present invention is not limited thereto. The abbreviations of the following compounds and the methods for measuring the properties are as follows. In addition, "Boc" represents tert-butyloxycarbonyl.
(有機溶劑) NMP:N-甲基-2-吡咯啶酮 GBL:γ-丁基內酯 BCS:丁基賽珞蘇 DMF:N,N-二甲基甲醯胺(Organic solvent) NMP: N-methyl-2-pyrrolidone GBL: γ-butyl lactone BCS: butyl cylosurfactone DMF: N,N-dimethylformamide
(二胺) DA-1~DA-6:各別為下式(DA-1)~(DA-6)表示之化合物(Diamine) DA-1~DA-6: Compounds represented by the following formulas (DA-1)~(DA-6) respectively
(四羧酸二酐) DAH-1~DAH-2:各別為下式(DAH-1)~(DAH-2)表示之化合物(Tetracarboxylic dianhydride) DAH-1~DAH-2: compounds represented by the following formulas (DAH-1)~(DAH-2) respectively
(交聯劑) AD-1:下式(AD-1)表示之化合物 AD-2:下式(AD-2)表示之化合物。該化合物係藉由日本特表2018-537481(段落[0079]~[0080]、圖5)中記載之合成法合成。 AD-3:下式(AD-3)表示之化合物。(Crosslinking agent) AD-1: Compound represented by the following formula (AD-1) AD-2: Compound represented by the following formula (AD-2). The compound is synthesized by the synthesis method described in Japanese Patent Application No. 2018-537481 (paragraphs [0079] to [0080], Figure 5). AD-3: Compound represented by the following formula (AD-3).
[化36] [Chemistry 36]
[化37] [Chemistry 37]
[化38] [Chemistry 38]
[黏度] 聚醯胺酸溶液之黏度係使用E型黏度計(東機產業公司製、TVE-22H),樣本量1.1mL、錐形轉子TE-1(1°34’、R24)、溫度25℃測定。[Viscosity] The viscosity of the polyamide solution was measured using an E-type viscometer (made by Toki Sangyo Co., Ltd., TVE-22H), with a sample volume of 1.1 mL, a conical rotor TE-1 (1°34’, R24), and a temperature of 25°C.
[單體之合成] 關於為新穎化合物之AD-3的合成法,如以下詳述。[Synthesis of Monomer] The synthesis method of AD-3, a novel compound, is described in detail below.
下述合成例1中記載之生成物係藉由1 H-NMR分析來鑑定(分析條件如同下述)。 裝置:BRUKER ADVANCE III-500MHz 測定溶劑:氘代二甲基亞碸(DMSO-d6 ) 基準物質:四甲基矽烷(TMS)(δ0.0 ppm for1 H)The product described in the following Synthesis Example 1 was identified by 1 H-NMR analysis (analysis conditions are as follows). Apparatus: BRUKER ADVANCE III-500MHz Measurement solvent: deuterated dimethyl sulfoxide (DMSO-d 6 ) Standard substance: tetramethylsilane (TMS) (δ0.0 ppm for 1 H)
(合成例1AD-3之合成) 依循下述流程,合成AD-3。(Synthesis Example 1 Synthesis of AD-3) AD-3 was synthesized according to the following process.
[化39] [Chemistry 39]
<AD-3-1之合成> 對於四乙二醇(10.0g,51.5mmol),添加琥珀酸酐(13.0g,130mmol)、二氯甲烷(60g)、及4-二甲基胺基吡啶(3.14g,25.7mmol),於50℃加熱回流6小時。反應結束後,於室溫25℃冷卻、以2當量鹽酸(60g)進行2次液體清洗,使其濃縮並乾燥,獲得AD-3-1(產量:15.6g,39.6mmol,產率77%)。1 H-NMR(500MHz) in DMSO-d6 :12.20(br,2H),4.12(t,4H),3.59(t,4H),3.53(s,8H),2.51(t,4H),2.47(t,4H).<Synthesis of AD-3-1> To tetraethylene glycol (10.0 g, 51.5 mmol), succinic anhydride (13.0 g, 130 mmol), dichloromethane (60 g), and 4-dimethylaminopyridine (3.14 g, 25.7 mmol) were added, and the mixture was heated to reflux at 50°C for 6 hours. After the reaction was completed, the mixture was cooled at room temperature (25°C), washed twice with 2 equivalents of hydrochloric acid (60 g), concentrated, and dried to obtain AD-3-1 (yield: 15.6 g, 39.6 mmol, yield 77%). 1 H-NMR (500MHz) in DMSO-d 6 : 12.20 (br, 2H), 4.12 (t, 4H), 3.59 (t, 4H), 3.53 (s, 8H), 2.51 (t, 4H), 2.47 (t, 4H).
<AD-3-2之合成> 對於AD-3-1(15.6g,39.6mmol),添加二氯甲烷(94g)、草醯氯(10.4g,81.9mmol)、及DMF(0.16g),於室溫25℃攪拌5小時。反應結束後,濃縮溶液,獲得AD-3-2之粗製物(產量:18g)。獲得之AD-3-2之粗製物就這樣使用於後續步驟。<Synthesis of AD-3-2> For AD-3-1 (15.6 g, 39.6 mmol), dichloromethane (94 g), oxalyl chloride (10.4 g, 81.9 mmol), and DMF (0.16 g) were added and stirred at room temperature 25°C for 5 hours. After the reaction was completed, the solution was concentrated to obtain a crude product of AD-3-2 (yield: 18 g). The crude product of AD-3-2 obtained was used in the subsequent step.
<AD-3之合成> 對於雙(2-((三甲基矽基)氧基)乙基)胺(20.8g,83.3mmol)添加二氯甲烷(86g)、及三乙胺(8.82g,87.2mmol)並於冰浴冷卻至0℃,滴加以二氯甲烷(34g)稀釋後的上述AD-3-2之粗製物(18g),滴加結束後於室溫25℃攪拌17小時。以過濾除去析出的三乙胺鹽酸鹽,添加水時會乳化而分液性大幅惡化,故包含水相全部進行濃縮。對於粗製物添加甲醇時目標物會溶解並有析出鹽,故進行過濾、濃縮。將其重複3次,以過濾除去鹽。對於粗製物添加甲醇(108g)、乙酸(0.030g),於80℃加熱攪拌2小時。確認了三甲基矽基之脫離後,濃縮反應液。添加甲醇並重複地進行共沸,除去乙酸後,添加乙腈、特製白鷺活性碳並於80℃進行加熱攪拌後,進行過濾、濃縮。將其重複2次,使其乾燥獲得AD-3(產量:13.1g,23.0mmol,2階段產率58%)。1 H-NMR(500MHz)in DMSO-d6 :4.98(br,4H),4.12(t,4H),3.59(t,4H),3.57-3.43(m,12H),3.41-3.38(m,8H),3.32(t,4H),2.69-2.61(m,4H),2.53-2.49(m,4H).<Synthesis of AD-3> Dichloromethane (86 g) and triethylamine (8.82 g, 87.2 mmol) were added to bis(2-((trimethylsilyl)oxy)ethyl)amine (20.8 g, 83.3 mmol) and cooled to 0°C in an ice bath. The crude product (18 g) of AD-3-2 diluted with dichloromethane (34 g) was added dropwise. After the addition was completed, the mixture was stirred at room temperature (25°C) for 17 hours. The precipitated triethylamine hydrochloride was removed by filtration. When water was added, the mixture was emulsified and the liquid separation property was greatly deteriorated. Therefore, the entire mixture including the aqueous phase was concentrated. When methanol was added to the crude product, the target product was dissolved and the salt was precipitated. Therefore, the mixture was filtered and concentrated. This was repeated 3 times and the salt was removed by filtration. Methanol (108 g) and acetic acid (0.030 g) were added to the crude product, and the mixture was stirred at 80°C for 2 hours. After the removal of the trimethylsilyl group was confirmed, the reaction solution was concentrated. Methanol was added and azeotropy was repeated. After the acetic acid was removed, acetonitrile and specially made egret activated carbon were added and stirred at 80°C, followed by filtration and concentration. This was repeated twice and dried to obtain AD-3 (yield: 13.1 g, 23.0 mmol, 2-stage yield 58%). 1 H-NMR(500MHz)in DMSO-d 6 : 4.98 (br, 4H), 4.12 (t, 4H), 3.59 (t, 4H), 3.57-3.43 (m, 12H), 3.41-3.38 (m, 8H), 3.32 (t, 4H), 2.69-2.61 (m, 4H), 2.53-2.49 (m, 4H).
[聚合物之合成] (製造例1) 於附設攪拌裝置及氮氣導入管之200mL四口燒瓶中加入DA-1(1.08g、10mmol)、DA-2(3.66g、15mmol)、DA-3(4.81g、15mmol)及DA-4(3.98g、10mmol)後,添加NMP(132g),邊輸送氮氣邊進行攪拌使其溶解。將該二胺溶液邊攪拌邊添加DAH-1(10.54g,47mmol)、NMP(40.3g)後,進一步地於40℃攪拌12小時而獲得固體成分濃度12質量%之聚醯胺酸溶液(PAA-1)。該聚醯胺酸溶液之黏度為430mPa・s。[Synthesis of polymer] (Production Example 1) DA-1 (1.08 g, 10 mmol), DA-2 (3.66 g, 15 mmol), DA-3 (4.81 g, 15 mmol) and DA-4 (3.98 g, 10 mmol) were added to a 200 mL four-necked flask equipped with a stirring device and a nitrogen inlet tube, and then NMP (132 g) was added and stirred to dissolve while nitrogen was supplied. DAH-1 (10.54 g, 47 mmol) and NMP (40.3 g) were added to the diamine solution while stirring, and then further stirred at 40°C for 12 hours to obtain a polyamide solution (PAA-1) with a solid content concentration of 12 mass %. The viscosity of the polyamide solution was 430 mPa・s.
(製造例2) 於附設攪拌裝置及氮氣導入管之100mL之四口燒瓶中,量取並加入DA-5(3.99g、20mmol)及DA-6(1.49g、5.0mmol),然後加入49g的NMP,邊輸送氮氣邊攪拌使其溶解。將該二胺溶液邊攪拌邊添加DAH-2(4.71g、24mmol),更添加NMP使固體成分濃度成為10質量%,於室溫攪拌20小時獲得聚醯胺酸溶液(PAA-2)(黏度:150mPa・s)。(Production Example 2) In a 100 mL four-necked flask equipped with a stirring device and a nitrogen inlet tube, DA-5 (3.99 g, 20 mmol) and DA-6 (1.49 g, 5.0 mmol) were weighed and added, and then 49 g of NMP was added and stirred while nitrogen was supplied to dissolve. DAH-2 (4.71 g, 24 mmol) was added to the diamine solution while stirring, and NMP was further added to make the solid content concentration 10% by mass. The mixture was stirred at room temperature for 20 hours to obtain a polyamide solution (PAA-2) (viscosity: 150 mPa・s).
[試料溶液之調製] (比較例1) 於加入了攪拌子之50mL之三角燒瓶中,量取並添加製造例1獲得之聚醯胺酸溶液(PAA-1)(1.33g)、製造例2獲得之聚醯胺酸溶液(PAA-2)(2.40g)。進一步地添加NMP(0.27g)、GBL(2.20g)、BCS(3.00g)、及AD-1之10%NMP溶液(0.80g),以磁力攪拌器攪拌過夜獲得液晶配向劑(AL-1)。[Preparation of sample solution] (Comparative Example 1) In a 50 mL Erlenmeyer flask with a stirrer, the polyamine solution (PAA-1) (1.33 g) obtained in Preparation Example 1 and the polyamine solution (PAA-2) (2.40 g) obtained in Preparation Example 2 were measured and added. NMP (0.27 g), GBL (2.20 g), BCS (3.00 g), and a 10% NMP solution of AD-1 (0.80 g) were further added, and stirred overnight with a magnetic stirrer to obtain a liquid crystal alignment agent (AL-1).
(實施例1~2) 使用了AD-2~AD-3來替代AD-1,除該點以外,進行與比較例1同樣的操作,獲得液晶配向劑(AL-2)~(AL-3)。(Examples 1 to 2) AD-2 to AD-3 were used instead of AD-1. Except for this point, the same operation as in Comparative Example 1 was performed to obtain liquid crystal alignment agents (AL-2) to (AL-3).
(比較例2) 於加入了攪拌子之50mL之三角燒瓶中添加AD-1之10%NMP溶液(1.20g),並添加NMP(2.80g)、GBL(3.00g)及BCS(3.00g),以磁力攪拌器攪拌過夜獲得溶液(Sol-1)。(Comparative Example 2) In a 50 mL Erlenmeyer flask with a stirrer, a 10% NMP solution of AD-1 (1.20 g) was added, and NMP (2.80 g), GBL (3.00 g) and BCS (3.00 g) were added, and the mixture was stirred overnight with a magnetic stirrer to obtain a solution (Sol-1).
(實施例3~4) 使用AD-2~AD-3來替代AD-1,除該點以外,進行與比較例2同樣的操作,獲得溶液(Sol-2)~(Sol-3)。(Examples 3 to 4) AD-2 to AD-3 were used instead of AD-1. The same operation as in Comparative Example 2 was performed except for this point to obtain solutions (Sol-2) to (Sol-3).
[液晶配向劑之評價] 針對各別使用比較例1及實施例1~2之液晶配向劑所形成之液晶配向膜及具有該液晶配向膜之液晶元件,進行以下記載之殘影評價及摩擦耐性試驗。[Evaluation of Liquid Crystal Alignment Agent] The liquid crystal alignment films formed using the liquid crystal alignment agents of Comparative Example 1 and Examples 1-2 and the liquid crystal elements having the liquid crystal alignment films were subjected to the afterimage evaluation and friction resistance test described below.
<液晶單元之製作> 製作具備FFS型液晶顯示元件之構成的液晶單元。 首先,準備附設電極之基板。基板係使用30mm×35mm之長方形、厚度為0.7mm之玻璃基板。於基板上形成作為第一層之構成相對電極且具備平坦狀的圖案的ITO電極,於第1層之相對電極之上形成藉由CVD法所成膜之SiN(氮化矽)膜作為第2層。第2層之SiN膜使用了發揮作為層間絕緣膜之功能,且膜厚為500nm者。於第2層之SiN膜之上,配置將ITO膜予以圖案化而形成了梳狀之像素電極作為第3層,形成有第1像素及第2像素之2個像素。各像素之大小為長10mm且寬約5mm。此時,第1層之相對電極與第3層之像素電極係藉由第2層之SiN膜的作用而於電性上絕緣。<Production of Liquid Crystal Cell> Production of a liquid crystal cell having the structure of an FFS type liquid crystal display element. First, prepare a substrate with electrodes. The substrate is a glass substrate with a rectangular shape of 30mm×35mm and a thickness of 0.7mm. An ITO electrode with a flat pattern constituting a counter electrode is formed on the substrate as the first layer, and a SiN (silicon nitride) film formed by CVD is formed on the counter electrode of the first layer as the second layer. The second layer of SiN film functions as an interlayer insulating film and has a film thickness of 500nm. On the second layer of SiN film, a pixel electrode formed by patterning the ITO film to form a comb shape is arranged as the third layer, forming two pixels, the first pixel and the second pixel. The size of each pixel is 10 mm long and about 5 mm wide. At this time, the counter electrode of the first layer and the pixel electrode of the third layer are electrically insulated by the action of the SiN film of the second layer.
第3層之像素電極係,中央部分具有以內角160°彎曲之寬度3μm之電極元件以隔開6μm之間隔且成為平行之方式排列多個而成的梳型形狀,1個像素係以連接多個電極元件之彎曲部的線作為分界具有第1區域與第2區域。The pixel electrode of the third layer has a comb-like shape in which a plurality of electrode elements with a width of 3 μm and bent at an inner angle of 160° are arranged in parallel at intervals of 6 μm in the center. One pixel has a first region and a second region with a line connecting the bent portions of the plurality of electrode elements as a boundary.
然後,將比較例1及實施例1~2獲得之液晶配向劑(AL-1)~(AL-3)以孔徑1.0μm之過濾器過濾後,於已準備好之上述附設電極之基板及於背面成膜有ITO膜之具有高度4μm之柱狀間隔件的玻璃基板上,藉由旋塗進行塗布。於80℃之熱板上使其乾燥2分鐘後,使用IR式烘箱進行230℃、30分鐘煅燒,形成厚度100nm之塗膜。於該塗膜面以偏光紫外線為300mJ/cm2 之方式來照射實施配向處理。再次使用IR式烘箱進行230℃、30分鐘煅燒,獲得附設液晶配向膜之基板。將上述2片基板作為一組,留下液晶注入口於周圍印刷密封劑(三井化學公司製 XN-1500T),將另1片之基板以液晶配向膜面相面對且配向方向成為0°之方式貼合後,使密封劑硬化來製作空單元。藉由減壓注入法對於該空單元注入液晶MLC-3019(Merck公司製),密封注入口,獲得FFS驅動液晶單元。 對於如上述方式獲得之FFS驅動液晶單元,於110℃加熱1小時,放置一晩後,進行下述殘影評價。Then, the liquid crystal alignment agents (AL-1) to (AL-3) obtained in Comparative Example 1 and Examples 1 to 2 were filtered with a filter having an aperture of 1.0 μm, and then applied by spin coating on the prepared substrate with electrodes and a glass substrate with a columnar spacer having a height of 4 μm and an ITO film formed on the back. After drying on a hot plate at 80°C for 2 minutes, an IR oven was used to calcine at 230°C for 30 minutes to form a coating with a thickness of 100 nm. The coating surface was irradiated with polarized ultraviolet light at 300 mJ/ cm2 for alignment treatment. The IR oven was used again to calcine at 230°C for 30 minutes to obtain a substrate with a liquid crystal alignment film. The above two substrates were used as a set, and a sealant (XN-1500T manufactured by Mitsui Chemicals Co., Ltd.) was printed around the liquid crystal injection port. Another substrate was bonded with the liquid crystal alignment films facing each other and the alignment direction was 0°, and the sealant was cured to make an empty cell. Liquid crystal MLC-3019 (manufactured by Merck) was injected into the empty cell by the reduced pressure injection method, and the injection port was sealed to obtain an FFS-driven liquid crystal cell. The FFS-driven liquid crystal cell obtained in the above manner was heated at 110°C for 1 hour, left overnight, and then the following afterimage evaluation was performed.
<長期交流驅動所為之殘影評價> 對於上述FFS驅動液晶單元,於60℃之恆溫環境下,以頻率30Hz施加120小時之±5V的交流電壓(此外,以下亦將「FFS驅動液晶單元」稱為「液晶單元」)。之後,使液晶單元之像素電極與相對電極之間成為短路之狀態,就這樣於室溫放置一天。 放置後,將液晶單元設置於以偏光軸呈垂直的方式配置的2片偏光板之間,於未施加電壓之狀態點亮背光,調整液晶單元之配置角度使穿透光之亮度變得最小。然後,算出旋轉液晶單元時從使第1像素之第2區域為最暗之角度旋轉至第1區域為最暗之角度為止時的旋轉角度作為角度Δ。第2像素亦同樣地,比較第2區域與第1區域,算出同樣的角度Δ。而,算出第1像素與第2像素之角度Δ的平均值作為液晶單元的角度Δ。 上述獲得之液晶單元的角度Δ為0.10°以上則評價為「×」,未達0.10°則評價為「〇」。<Evaluation of afterimages caused by long-term AC drive> For the above-mentioned FFS-driven liquid crystal unit, an AC voltage of ±5V was applied at a frequency of 30Hz for 120 hours in a constant temperature environment of 60℃ (hereinafter, "FFS-driven liquid crystal unit" is also referred to as "liquid crystal unit"). After that, the pixel electrode and the opposite electrode of the liquid crystal unit were short-circuited and left at room temperature for one day. After leaving, the liquid crystal unit was set between two polarizing plates arranged in a vertical manner with the polarization axis, and the backlight was turned on without applying voltage. The configuration angle of the liquid crystal unit was adjusted to minimize the brightness of the penetrating light. Then, the angle Δ is calculated as the rotation angle from the angle at which the second area of the first pixel is the darkest to the angle at which the first area is the darkest when the liquid crystal unit is rotated. Similarly, the second area is compared with the first area and the same angle Δ is calculated for the second pixel. The average value of the angle Δ of the first pixel and the second pixel is calculated as the angle Δ of the liquid crystal unit. If the angle Δ of the liquid crystal unit obtained above is 0.10° or more, it is evaluated as "×", and if it is less than 0.10°, it is evaluated as "0".
<摩擦耐性試驗> 然後,為了確認使用實施例1~2及比較例1獲得之液晶配向劑所形成之液晶配向膜的強度,而進行摩擦耐性試驗。 將比較例1及實施例1~2所獲得之液晶配向劑(AL-1)~(AL-3)藉由旋塗塗布於附設有ITO電極之玻璃基板之ITO面的整個面。於80℃之熱板上乾燥2分鐘後,使用IR式烘箱進行230℃、30分鐘煅燒,形成了厚度100nm之塗膜。於該塗膜面以偏光紫外線為300mJ/cm2 之方式進行照射實施配向處理。再次使用IR式烘箱進行230℃、30分鐘煅燒,獲得附設液晶配向膜之基板。 對於如上述方式獲得之附設液晶配向膜之基板,以嫘縈布摩擦(滾筒直徑:120mm、滾筒轉速:1000rpm、移動速度:20mm/sec、推壓長:0.6mm)後,進行顯微鏡觀察,評價液晶配向膜之摩擦耐性。 將於膜面未觀察到摩擦所致之皺褶者評價為「〇」,有觀察到皺褶者評價為「×」。<Friction resistance test> Then, in order to confirm the strength of the liquid crystal alignment film formed using the liquid crystal alignment agents obtained in Examples 1 to 2 and Comparative Example 1, a friction resistance test was performed. The liquid crystal alignment agents (AL-1) to (AL-3) obtained in Comparative Example 1 and Examples 1 to 2 were applied by spin coating to the entire ITO surface of a glass substrate with an ITO electrode. After drying on a hot plate at 80°C for 2 minutes, an IR oven was used to calcine at 230°C for 30 minutes to form a coating with a thickness of 100 nm. The coating surface was irradiated with polarized ultraviolet light at 300 mJ/ cm2 to perform an alignment treatment. The substrate with the liquid crystal alignment film was calcined again in an IR oven at 230°C for 30 minutes. The substrate with the liquid crystal alignment film obtained in the above manner was rubbed with a rayon cloth (roller diameter: 120 mm, roller speed: 1000 rpm, moving speed: 20 mm/sec, pushing length: 0.6 mm) and then observed under a microscope to evaluate the friction resistance of the liquid crystal alignment film. The film surface was evaluated as "0" if wrinkles were not observed due to friction, and "×" if wrinkles were observed.
比較例1及實施例1~2中,對於FFS驅動液晶單元之殘影評價的評價結果、及液晶配向膜之摩擦耐性試驗之評價結果如下述表1所示。In Comparative Example 1 and Examples 1-2, the evaluation results of the afterimage evaluation of the FFS-driven liquid crystal cell and the evaluation results of the friction resistance test of the liquid crystal alignment film are shown in Table 1 below.
[表1]
為了確認液晶配向劑是否為在低溫保管時不會析出固體成分的液晶配向劑,使用比較例2及實施例3~4的交聯劑溶液(Sol-1)~(Sol-3),進行下述低溫保存安定性試驗。In order to confirm whether the liquid crystal alignment agent is a liquid crystal alignment agent that does not precipitate solid components when stored at low temperatures, the following low-temperature storage stability test was performed using the crosslinking agent solutions (Sol-1) to (Sol-3) of Comparative Example 2 and Examples 3 to 4.
<低溫保存安定性試驗> 針對比較例2及實施例3~4獲得之交聯劑溶液(Sol-1)~(Sol-3),於-20℃放置2天,進行評價低溫保存安定性之試驗。 觀察經過2天後之溶液之析出狀態,沒觀察到析出的情況,則判斷實用上低溫保存安定性為良好,評價為「〇」。另一方面,有觀察到析出的情況,則判斷為低溫保存安定性差,評價為「×」。結果表示於下述表2。<Low-temperature storage stability test> The crosslinking agent solutions (Sol-1) to (Sol-3) obtained in Comparative Example 2 and Examples 3 to 4 were placed at -20°C for 2 days to evaluate the low-temperature storage stability. The precipitation state of the solution after 2 days was observed. If no precipitation was observed, the low-temperature storage stability was judged to be good for practical use and the evaluation was "0". On the other hand, if precipitation was observed, the low-temperature storage stability was judged to be poor and the evaluation was "×". The results are shown in Table 2 below.
[表2]
本發明之液晶配向劑獲得之液晶配向膜可適合使用於以IPS驅動方式或FFS驅動方式之液晶顯示元件為代表之各種液晶顯示元件。而,此等顯示元件不限定於以顯示為目的之液晶顯示器,更於控制光之穿透與遮斷之調光窗、光閘等中亦有用。The liquid crystal alignment film obtained by the liquid crystal alignment agent of the present invention can be used in various liquid crystal display elements represented by IPS drive mode or FFS drive mode liquid crystal display elements. However, these display elements are not limited to liquid crystal displays for display purposes, but are also useful in dimming windows and light gates that control the penetration and blocking of light.
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