TWI892829B - Heat-resistant protective mask - Google Patents
Heat-resistant protective maskInfo
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- TWI892829B TWI892829B TW113133703A TW113133703A TWI892829B TW I892829 B TWI892829 B TW I892829B TW 113133703 A TW113133703 A TW 113133703A TW 113133703 A TW113133703 A TW 113133703A TW I892829 B TWI892829 B TW I892829B
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Abstract
本發明關於一種耐溫防護面罩,依序包含一聚碳酸酯成型件、一二氧化矽硬塗層、一銅鋅合金層及一介電層,該介電層包含氮化鈦、氮化鋯、氧化鋯、或其組合;其中銅鋅合金層之厚度為0.2 μm至3.0 μm,介電層之厚度為10 nm至999 nm,且銅鋅合金層和介電層之厚度比為1:1至100:1。本發明之耐溫防護面罩具有優良的耐熱性、可見光透視率、紅外光穿透率,且可降低成本,且在溫度60℃、相對溼度90RH%的條件下處理200小時後,紅外光穿透率及可見光透視率的變化率均小於等於100%,相對穩定,適合長期使用。The present invention relates to a heat-resistant protective mask comprising, in sequence, a polycarbonate molded part, a silicon dioxide hard coat layer, a copper-zinc alloy layer, and a dielectric layer. The dielectric layer comprises titanium nitride, zirconium nitride, zirconium oxide, or a combination thereof. The copper-zinc alloy layer has a thickness of 0.2 μm to 3.0 μm, the dielectric layer has a thickness of 10 nm to 999 nm, and the thickness ratio of the copper-zinc alloy layer to the dielectric layer is 1:1 to 100:1. The heat-resistant protective mask of the present invention has excellent heat resistance, visible light transmittance, and infrared light transmittance, and can reduce costs. After being treated for 200 hours at a temperature of 60°C and a relative humidity of 90%RH, the change rate of infrared light transmittance and visible light transmittance is less than or equal to 100%, which is relatively stable and suitable for long-term use.
Description
本發明係關於一種耐溫防護面罩,尤指一種適用於特殊作業環境的耐溫防護面罩。The present invention relates to a heat-resistant protective mask, particularly a heat-resistant protective mask suitable for special working environments.
在特殊作業環境中,例如焊接、研磨、磨削、營造等領域,可能存在煙塵、高熱、高紅外光等危害因子,因此,操作員在作業過程中需要配戴防護面罩保護臉部和眼睛,以避免受到前述危害因子的毒害。In special working environments, such as welding, grinding, milling, and construction, there may be hazardous factors such as smoke, high heat, and high infrared light. Therefore, operators need to wear protective masks to protect their faces and eyes during the operation to avoid being poisoned by the aforementioned hazardous factors.
為確保作業員在前述特殊作業環境中的能見度,防護面罩應具備一定的光透視率,確保其能見度,而在高溫作業環境中仍可發揮所需之操作能力。此外,受限於高溫操作環境,若防護面罩未能具備足夠的耐熱性,則其表面容易受熱而發生氧化、熔融起泡等問題,破壞所需之防護效果;又受限於操作環境下產生之高紅外光,其也可能造成眼睛灼痛,甚至視網膜灼傷,長期接觸可能會使水晶體彈性降低而導致視力減退。To ensure workers' visibility in these special operating environments, protective masks must have a certain light transmittance to ensure visibility while maintaining the required operating capabilities in high-temperature environments. Furthermore, due to the limitations of high-temperature operating environments, if the protective mask lacks sufficient heat resistance, its surface will be easily heated, causing oxidation, melting, and blistering, which will undermine the required protective effect. Furthermore, due to the high infrared light generated in these operating environments, it may also cause eye burns and even retinal burns. Long-term exposure may reduce the elasticity of the lens and lead to vision loss.
目前市售的防護面罩通常是在塑料本體上鍍上一層純金鍍層,但由於其造價昂貴,無法普及,故目前仍亟需開發一種成本低廉,又可兼顧防護需求的材料,以改善傳統防護面罩的品質。Currently available face masks are typically made of a plastic base coated with a pure gold layer. However, due to its high cost, it is not widely available. Therefore, there is an urgent need to develop a low-cost material that can meet the protection requirements and improve the quality of traditional face masks.
有鑑於前述現有技術的不足之處,本發明的其中一目的係提供一種耐溫防護面罩,其能兼顧低成本、良好耐熱性、良好紅外光遮蔽性以及良好能見度等優勢。In view of the above-mentioned deficiencies of the prior art, one of the objectives of the present invention is to provide a heat-resistant protective mask that can take into account the advantages of low cost, good heat resistance, good infrared light shielding and good visibility.
本發明的另一目的在於提升耐溫防護面罩的穩定性,其能在長期高溫作業環境中仍維持良好的紅外光遮蔽性以及良好的能見度。Another object of the present invention is to improve the stability of the heat-resistant protective mask so that it can maintain good infrared light shielding and good visibility in long-term high-temperature working environments.
為達上述目的,本發明係提供一種耐溫防護面罩,其包含: 一聚碳酸酯成型件; 一二氧化矽硬塗層,位於該聚碳酸酯成型件之一表面上; 一銅鋅合金層,位於該二氧化矽硬塗層之上,該銅鋅合金層中銅含量為大於0%至小於100%,鋅含量為小於100%至大於0%;及 一介電層,位於該銅鋅合金層之上,其包含氮化鈦(TiN)、氮化鋯(ZrN)、氧化鋯(ZrO 2)、或其組合; 其中該銅鋅合金層之厚度為0.2微米 (micrometer,μm)至3.0 μm,該介電層之厚度為10奈米(nanometer,nm)至999 nm,且該銅鋅合金層和該介電層之厚度比為1:1至100:1。 To achieve the above object, the present invention provides a heat-resistant protective mask comprising: a polycarbonate molded part; a silicon dioxide hard coating layer located on one surface of the polycarbonate molded part; a copper-zinc alloy layer located on the silicon dioxide hard coating layer, wherein the copper content of the copper-zinc alloy layer is greater than 0% to less than 100%, and the zinc content is less than 100% to greater than 0%; and a dielectric layer located on the copper-zinc alloy layer, comprising titanium nitride (TiN), zirconium nitride (ZrN), zirconium oxide (ZrO 2 ), or a combination thereof; wherein the thickness of the copper-zinc alloy layer is 0.2 micrometers (μm) to 3.0 μm. μm, the thickness of the dielectric layer is 10 nanometers (nm) to 999 nm, and the thickness ratio of the copper-zinc alloy layer to the dielectric layer is 1:1 to 100:1.
在本發明之具體實施例中,該聚碳酸酯成型件為一鏡片成型件或一面罩成型件。在本發明之具體實施例中,可經射出成型(injection)方法製得該鏡片成型件或該面罩成型件;或者先經押出成型(extrusion)、吹氣成型(blow molding)、鑄造成型(casting)、熱成型(thermoforming)方法得出一板材,再將前述板材加工而製得該鏡片成型件或該面罩成型件。在本發明中,該聚碳酸酯成型件係作為底材。In a specific embodiment of the present invention, the polycarbonate molded part is a lens molded part or a face mask molded part. In this specific embodiment of the present invention, the lens molded part or the face mask molded part can be produced by injection molding, or by first forming a sheet material through extrusion molding, blow molding, casting, or thermoforming, and then processing the sheet material to produce the lens molded part or the face mask molded part. In the present invention, the polycarbonate molded part serves as the substrate.
在本發明之具體實施例中,該聚碳酸酯成型件之材料可為一般聚碳酸酯、或者商業上可取得的低相位差聚碳酸酯。In a specific embodiment of the present invention, the material of the polycarbonate molded part can be general polycarbonate or commercially available low-retardation polycarbonate.
在本發明之具體實施例中,該聚碳酸酯成型件之材料的重量平均分子量(weight average molecular weight,Mw)為20000至150000、或為30000至140000、或為40000至130000、或為50000至120000、或為60000至110000、或為70000至100000、或為80000至90000。In a specific embodiment of the present invention, the weight average molecular weight (Mw) of the material of the polycarbonate molded article is 20,000 to 150,000, or 30,000 to 140,000, or 40,000 to 130,000, or 50,000 to 120,000, or 60,000 to 110,000, or 70,000 to 100,000, or 80,000 to 90,000.
在本發明之具體實施例中,該聚碳酸酯成型件之材料在190℃,2.16公斤(kilogram,kg)的條件下測試所得的熔融指數(melt flow index,MI)為1 g/10min至30 g/10min、或為5 g/10min至25 g/10min、或為10 g/10min至20 g/10min、或為15 g/10min至20 g/10min。In a specific embodiment of the present invention, the polycarbonate molded article has a melt flow index (MI) of 1 g/10min to 30 g/10min, or 5 g/10min to 25 g/10min, or 10 g/10min to 20 g/10min, or 15 g/10min to 20 g/10min, as measured at 190°C and 2.16 kilograms (kg).
在本發明之具體實施例中,該聚碳酸酯成型件之材料的玻璃轉化溫度(glass transition temperature,Tg)為100℃至180℃、或為110℃至170℃、或為120℃至160℃、或為130℃至150℃、或為130℃至140℃。In a specific embodiment of the present invention, the glass transition temperature (Tg) of the material of the polycarbonate molded part is 100°C to 180°C, or 110°C to 170°C, or 120°C to 160°C, or 130°C to 150°C, or 130°C to 140°C.
在本發明之具體實施例中,該聚碳酸酯成型件之厚度為0.5公厘(millimeter,mm)至5.0 mm、或為1.0 mm至4.0 mm、或為1.5 mm至3.5 mm、或為2.0 mm至3.0 mm、或為2.0 mm至2.5 mm。In a specific embodiment of the present invention, the thickness of the polycarbonate molded part is 0.5 millimeters (mm) to 5.0 mm, or 1.0 mm to 4.0 mm, or 1.5 mm to 3.5 mm, or 2.0 mm to 3.0 mm, or 2.0 mm to 2.5 mm.
在本發明之具體實施例中,該二氧化矽硬塗層之材料包含二氧化矽微粒子、一硬化型聚合物及一低聚物。在本發明中,該二氧化矽硬塗層可增強該耐溫防護面罩之表面硬度。In a specific embodiment of the present invention, the material of the silica hard coating layer includes silica particles, a hardening polymer and an oligomer. In the present invention, the silica hard coating layer can enhance the surface hardness of the heat-resistant protective mask.
在本發明之具體實施例中,係將該二氧化矽硬塗層之材料以噴塗或淋塗方式塗覆於該聚碳酸酯成型件之一表面上。In a specific embodiment of the present invention, the silica hard coating material is applied to one surface of the polycarbonate molded part by spraying or pouring.
在本發明之具體實施例中,該二氧化矽硬塗層中的硬化型聚合物可為常溫硬化型聚合物、熱硬化型聚合物及/或紫外光(ultraviolet,UV)硬化型聚合物。在本發明之具體實施例中,該二氧化矽硬塗層中的硬化型聚合物為常溫硬化型聚合物,在將該二氧化矽硬塗層之材料塗覆於該聚碳酸酯成型件之一表面上之後,於常溫下硬化得出該二氧化矽硬塗層。在本發明之具體實施例中,該二氧化矽硬塗層中的硬化型聚合物為熱硬化型聚合物,在將該二氧化矽硬塗層之材料塗覆於該聚碳酸酯成型件之一表面上之後,加熱硬化得出該二氧化矽硬塗層。在本發明之具體實施例中,該二氧化矽硬塗層中的硬化型聚合物為UV硬化型聚合物,在將該二氧化矽硬塗層之材料塗覆於該聚碳酸酯成型件之一表面上之後,透過UV光硬化得出該二氧化矽硬塗層。In a specific embodiment of the present invention, the hardening polymer in the silica hard coating layer can be a room-temperature hardening polymer, a heat-hardening polymer, and/or an ultraviolet (UV) hardening polymer. In a specific embodiment of the present invention, the hardening polymer in the silica hard coating layer is a room-temperature hardening polymer. After the silica hard coating layer material is applied to a surface of the polycarbonate molded part, the silica hard coating layer is hardened at room temperature to form the silica hard coating layer. In a specific embodiment of the present invention, the hardening polymer in the silica hard coating layer is a heat-hardening polymer. After the silica hard coating layer material is applied to a surface of the polycarbonate molded part, the silica hard coating layer is hardened by heating. In a specific embodiment of the present invention, the curable polymer in the silica hard coating layer is a UV curable polymer. After the silica hard coating material is coated on one surface of the polycarbonate molded part, the silica hard coating layer is cured by UV light to obtain the silica hard coating layer.
在本發明之具體實施例中,該二氧化矽硬塗層之材料的固成分為1%至40%、或為5%至35%、或為10%至30%、或為15%至25%、或為20%至25%。In a specific embodiment of the present invention, the solid content of the material of the silica hard coat layer is 1% to 40%, or 5% to 35%, or 10% to 30%, or 15% to 25%, or 20% to 25%.
在本發明之具體實施例中,該二氧化矽硬塗層之材料的塗覆厚度(濕膜厚度)為1 μm至99 μm、或為10 μm至90 μm、或為20 μm至80 μm、或為30 μm至70 μm、或為40 μm至60 μm、或為50 μm至60 μm。在本發明之具體實施例中,該二氧化矽硬塗層之厚度(硬化後)為1 μm至30 μm、或為5 μm至25 μm、或為10 μm至20 μm、或為15 μm至20 μm。In specific embodiments of the present invention, the coating thickness (wet film thickness) of the silica hardcoat material is 1 μm to 99 μm, or 10 μm to 90 μm, or 20 μm to 80 μm, or 30 μm to 70 μm, or 40 μm to 60 μm, or 50 μm to 60 μm. In specific embodiments of the present invention, the thickness of the silica hardcoat (after curing) is 1 μm to 30 μm, or 5 μm to 25 μm, or 10 μm to 20 μm, or 15 μm to 20 μm.
在本發明之具體實施例中,該銅鋅合金層係鍍在該二氧化矽硬塗層上。在本發明之具體實施例中,該銅鋅合金層材料係藉由真空濺鍍方法(sputtering)鍍在該二氧化矽硬塗層上。在本發明中,該銅鋅合金層具有導熱及遮蔽特性。In a specific embodiment of the present invention, the copper-zinc alloy layer is deposited on the silicon dioxide hard coat layer. In a specific embodiment of the present invention, the copper-zinc alloy layer is deposited on the silicon dioxide hard coat layer by vacuum sputtering. In the present invention, the copper-zinc alloy layer has thermal conductivity and shielding properties.
在本發明之具體實施例中,該銅鋅合金(Cu/Zn合金)的銅含量為大於等於5%至小於等於95%,鋅含量為小於等於95%至大於等於5%;或者,銅含量為大於等於10%至小於等於90%,鋅含量為小於等於90%至大於等於10%;或者,銅含量為大於等於15%至小於等於85%,鋅含量為小於等於85%至大於等於15%;或者,銅含量為大於等於20%至小於等於80%,鋅含量為小於等於80%至大於等於20%;或者,銅含量為大於等於25%至小於等於75%,鋅含量為小於等於75%至大於等於25%;或者,銅含量為大於等於30%至小於等於70%,鋅含量為小於等於70%至大於等30%;或者,銅含量為大於等於35%至小於等於65%,鋅含量為小於等於65%至大於等於35%;或者,銅含量為大於等於40%至小於等於60%,鋅含量為小於等於60%至大於等於40%;或者,銅含量為大於等於45%至小於等於55%,鋅含量為小於等於55%至大於等於45%;或者,銅含量為大於等於45%至小於等於50%,鋅含量為小於等於50%至大於等於45%。In a specific embodiment of the present invention, the copper content of the copper-zinc alloy (Cu/Zn alloy) is greater than or equal to 5% to less than or equal to 95%, and the zinc content is less than or equal to 95% to greater than or equal to 5%; or, the copper content is greater than or equal to 10% to less than or equal to 90%, and the zinc content is less than or equal to 90% to greater than or equal to 10%; or, the copper content is greater than or equal to 15% to less than or equal to 85%, and the zinc content is less than or equal to 85% to greater than or equal to 15%; or, the copper content is greater than or equal to 20% to less than or equal to 80%, and the zinc content is less than or equal to 80% to greater than or equal to 20%; or, the copper content is greater than or equal to 25% to less than or equal to 75%, and the zinc content is less than or equal to 10% 75% to 25% or more; or, the copper content is 30% or more to 70% or less, and the zinc content is 70% or less to 30% or more; or, the copper content is 35% or more to 65% or less, and the zinc content is 65% or less to 35% or more; or, the copper content is 40% or more to 60% or less, and the zinc content is 60% or less to 40% or more; or, the copper content is 45% or more to 55% or less, and the zinc content is 55% or less to 45% or more; or, the copper content is 45% or more to 50% or less, and the zinc content is 50% or less to 45% or more.
在本發明之具體實施例中,該銅鋅合金層之厚度可為0.5 μm至2.5 μm、或為1.0 μm至2.0 μm、或為1.5 μm至2.0 μm。In a specific embodiment of the present invention, the thickness of the copper-zinc alloy layer may be 0.5 μm to 2.5 μm, or 1.0 μm to 2.0 μm, or 1.5 μm to 2.0 μm.
在本發明之具體實施例中,該介電層之材料為氮化鈦、氮化鋯、或其組合。在本發明中,該介電層具有導熱及遮蔽紅外光的特性,且可保護銅鋅合金層不氧化。In a specific embodiment of the present invention, the dielectric layer is made of titanium nitride, zirconium nitride, or a combination thereof. In the present invention, the dielectric layer has the properties of thermal conductivity and infrared light shielding, and can protect the copper-zinc alloy layer from oxidation.
在本發明之具體實施例中,該介電層可藉由選自真空濺鍍的方法鍍在該銅鋅合金層上,但並非僅限於此。In a specific embodiment of the present invention, the dielectric layer may be deposited on the copper-zinc alloy layer by a method selected from vacuum sputtering, but is not limited thereto.
在本發明之具體實施例中,該介電層之厚度可為50 nm至950 nm、或為100 nm至900 nm、或為150 nm至850 nm、或為200 nm至800 nm、或為250 nm至750 nm、或為300 nm至700 nm、或為350 nm至650 nm、或為400 nm至600 nm、或為450 nm至550 nm、或為500 nm至550 nm。In specific embodiments of the present invention, the thickness of the dielectric layer may be 50 nm to 950 nm, or 100 nm to 900 nm, or 150 nm to 850 nm, or 200 nm to 800 nm, or 250 nm to 750 nm, or 300 nm to 700 nm, or 350 nm to 650 nm, or 400 nm to 600 nm, or 450 nm to 550 nm, or 500 nm to 550 nm.
在本發明之具體實施例中,該銅鋅合金層和該介電層之厚度比可為5:1至95:1、或為10:1至90:1、或為15:1至85:1、或為20:1至80:1、或為25:1至75:1、或為30:1至70:1、或為35:1至65:1、或為40:1至60:1、或為45:1至55:1、或為50:1至55:1。藉由控制銅鋅合金層和介電層之厚度及其厚度比,有利於調整耐溫防護面罩的能見度及導熱性。In specific embodiments of the present invention, the thickness ratio of the copper-zinc alloy layer to the dielectric layer can be 5:1 to 95:1, or 10:1 to 90:1, or 15:1 to 85:1, or 20:1 to 80:1, or 25:1 to 75:1, or 30:1 to 70:1, or 35:1 to 65:1, or 40:1 to 60:1, or 45:1 to 55:1, or 50:1 to 55:1. By controlling the thickness of the copper-zinc alloy layer and the dielectric layer, and their thickness ratio, the visibility and thermal conductivity of the heat-resistant face shield can be adjusted.
在本發明之具體實施例中,其進一步包含一底漆層,該底漆層可形成在聚碳酸酯成型件的表面和該二氧化矽硬塗層之間,以利提升二氧化矽硬塗層附著於聚碳酸酯成型件的附著性。In a specific embodiment of the present invention, it further comprises a primer layer, which can be formed between the surface of the polycarbonate molded part and the silica hard coating layer to improve the adhesion of the silica hard coating layer to the polycarbonate molded part.
在本發明之具體實施例中,該底漆層之材料可為聚氨酯樹脂(polyurethane resin)或丙烯酸樹脂(acrylic resin)。在本發明之具體實施例中,該底漆層之材料可為溶劑性或水性。在本發明之具體實施例中,該底漆層之材料購自長興材料,其主要成分為SO-GEL無機溶膠及丙烯酸樹脂。In a specific embodiment of the present invention, the primer layer can be made of polyurethane resin or acrylic resin. In a specific embodiment of the present invention, the primer layer can be solvent-based or water-based. In a specific embodiment of the present invention, the primer layer was purchased from Changxing Materials and its main components are SO-GEL inorganic sol and acrylic resin.
在本發明之具體實施例中,該底漆層之材料的玻璃轉化溫度(Tg)為70℃至120℃、或為80℃至110℃、或為90℃至100℃。In a specific embodiment of the present invention, the glass transition temperature (Tg) of the material of the primer layer is 70°C to 120°C, or 80°C to 110°C, or 90°C to 100°C.
在本發明之具體實施例中,該底漆層之材料的固成分為0%至100%、或為10%至90%、或為20%至80%、或為30%至70%、或為40%至60%、或為50%至60%。In a specific embodiment of the present invention, the solid content of the material of the primer layer is 0% to 100%, or 10% to 90%, or 20% to 80%, or 30% to 70%, or 40% to 60%, or 50% to 60%.
在本發明之具體實施例中,該耐溫防護面罩的耐熱性良好,其熔融溫度在150℃以上、或在160℃以上、或在170℃以上、或在180℃以上、或在190℃以上、或在200℃以上、或在210℃以上、或在220℃以上、或在230℃以上。In a specific embodiment of the present invention, the heat-resistant protective mask has good heat resistance, and its melting temperature is above 150°C, or above 160°C, or above 170°C, or above 180°C, or above 190°C, or above 200°C, or above 210°C, or above 220°C, or above 230°C.
在本發明中,對於紅外光穿透率及可見光透視率等參數進行耐受測試,其包括在溫度60℃、相對溼度90RH%的條件下處理200小時,測定前述測試前、後紅外光穿透率及可見光透視率,並計算其穩定性。In this invention, parameters such as infrared light transmittance and visible light transmittance are subjected to tolerance testing, which includes treating the device at a temperature of 60°C and a relative humidity of 90% for 200 hours. The infrared light transmittance and visible light transmittance before and after the test are measured, and their stability is calculated.
在本發明之具體實施例中,該耐溫防護面罩之紅外光穿透率為0.6%至20%、或為0.6%至18%、或為0.6%至15%、或為0.6%至10%、或為0.6%至5%、或為0.6%至2.5% (符合EN 169及/或EN 171安規)。在本發明中,紅外光係指波長為760 nm至1 mm的光、波長為780 nm至2000 nm的光、或波長為780 nm至1400 nm的光。本發明之耐溫防護面罩的紅外光穿透率耐溫防護面罩紅外光穿透率過高時,代表其紅外光遮蔽效果不佳,無法有效保護操作員的臉部或眼部受到高紅外光的危害。In specific embodiments of the present invention, the infrared light transmittance of the heat-resistant protective mask is 0.6% to 20%, or 0.6% to 18%, or 0.6% to 15%, or 0.6% to 10%, or 0.6% to 5%, or 0.6% to 2.5% (complying with EN 169 and/or EN 171 safety standards). In the present invention, infrared light refers to light with a wavelength of 760 nm to 1 mm, light with a wavelength of 780 nm to 2000 nm, or light with a wavelength of 780 nm to 1400 nm. If the infrared light transmittance of the heat-resistant protective mask of the present invention is too high, it indicates poor infrared light shielding effectiveness and cannot effectively protect the operator's face or eyes from the harmful effects of high infrared light.
在本發明之具體實施例中,該耐溫防護面罩在溫度60℃、相對溼度90RH%的條件下處理200小時後,紅外光穿透率的變化率低於100%、低於750%、低於50%、低於45%、或低於40%、或低於30%、或低於20%、或低於15%、或低於10%。In a specific embodiment of the present invention, after the heat-resistant protective mask is treated at a temperature of 60°C and a relative humidity of 90% for 200 hours, the change rate of infrared light transmittance is less than 100%, less than 750%, less than 50%, less than 45%, less than 40%, less than 30%, less than 20%, less than 15%, or less than 10%.
在本發明之具體實施例中,該耐溫防護面罩之可見光透視率為2.5%至50%、或為2.5%至40%、或為2.5%至30%、或為2.5%至20%、或為2.5%至10%、或為2.5%至7%、或為2.5%至6%、或為2.5%至5% (符合EN 169及/或EN 171安規)。本發明之耐溫防護面罩的可見光透視率過低時,無法作為面罩或護目鏡使用;但本發明之耐溫防護面罩的可見光透視率過高時,可能無法達到保護效果。In specific embodiments of the present invention, the visible light transmittance of the heat-resistant face shield is 2.5% to 50%, or 2.5% to 40%, or 2.5% to 30%, or 2.5% to 20%, or 2.5% to 10%, or 2.5% to 7%, or 2.5% to 6%, or 2.5% to 5% (complying with EN 169 and/or EN 171 safety standards). If the visible light transmittance of the heat-resistant face shield of the present invention is too low, it cannot be used as a face shield or goggles; however, if the visible light transmittance of the heat-resistant face shield of the present invention is too high, the protective effect may not be achieved.
在本發明之具體實施例中,該耐溫防護面罩在溫度60℃、相對溼度90RH%的條件下處理200小時後,可見光透視率的變化率低於100%、或低於70%、或低於40%、或低於30%、或低於20%、或低於10%。In a specific embodiment of the present invention, after the heat-resistant protective mask is treated at a temperature of 60°C and a relative humidity of 90% for 200 hours, the change rate of visible light transmittance is less than 100%, or less than 70%, or less than 40%, or less than 30%, or less than 20%, or less than 10%.
在本發明之具體實施例中,前述耐受測試可進一步包含以500瓦特(Watt,W)之UV燈照射200小時處理的步驟。In a specific embodiment of the present invention, the aforementioned resistance test may further include a step of irradiating with a 500-watt (W) UV light for 200 hours.
在本發明之具體實施例中,該聚碳酸酯成型件為鏡片成型件或面罩成型件。In a specific embodiment of the present invention, the polycarbonate molded part is a lens molded part or a mask molded part.
本發明之耐溫防護面罩具有銅鋅合金層及介電層,其中銅鋅合金層可大大降低製造成本,介電層則可保護銅鋅合金層免於氧化;且該耐溫防護面罩整體具有良好的耐熱性(熔融溫度在150℃以上)、紅外光穿透率(0.6%至20%)及可見光透視率(2.5%至50%),適合作為防護面罩。此外,該耐溫防護面罩可耐受的作業溫度為40℃至250℃,且在溫度60℃、相對溼度90RH%的條件下處理200小時後,紅外光穿透率及可見光透視率變化率低,皆低於100%,較為穩定,在長期高溫作業環境中仍維持良好的紅外光遮蔽性以及良好的能見度。The heat-resistant protective mask of the present invention comprises a copper-zinc alloy layer and a dielectric layer. The copper-zinc alloy layer significantly reduces manufacturing costs, while the dielectric layer protects the copper-zinc alloy layer from oxidation. Furthermore, the heat-resistant protective mask as a whole exhibits excellent heat resistance (melting temperature above 150°C), infrared light transmittance (0.6% to 20%), and visible light transmittance (2.5% to 50%), making it suitable as a protective mask. Furthermore, the heat-resistant face shield can withstand operating temperatures ranging from 40°C to 250°C. After 200 hours of exposure to temperatures of 60°C and a relative humidity of 90% RH, its infrared and visible light transmittances exhibited low variability, both below 100%, demonstrating relative stability. This ensures excellent infrared shielding and visibility even in prolonged high-temperature operating environments.
透過下列詳細的實施方式及後附圖式的說明後,本發明的目的、優點及技術特徵當至為顯明。The objectives, advantages and technical features of the present invention will become apparent through the following detailed description of the embodiments and the accompanying drawings.
如圖1所示,本發明之耐溫防護面罩1包含:一聚碳酸酯成型件11、一二氧化矽硬塗層12、一銅鋅合金層13及一介電層14。As shown in FIG1 , the heat-resistant protective mask 1 of the present invention comprises: a polycarbonate molded part 11 , a silicon dioxide hard coating layer 12 , a copper-zinc alloy layer 13 , and a dielectric layer 14 .
本發明之耐溫防護面罩的製備Preparation of the heat-resistant protective mask of the present invention
首先提供一聚碳酸酯成型件,為一可覆蓋人臉的透明面罩。之後將一二氧化矽硬塗層之材料(包含二氧化矽微粒子、一硬化型聚合物及一低聚物),塗覆於該聚碳酸酯成型件之一表面上,硬化後得出一厚度為4±1 μm的二氧化矽硬塗層。First, a polycarbonate molded part is provided, forming a transparent face shield that can cover a person's face. A silica hardcoat material (comprising silica microparticles, a curing polymer, and an oligomer) is then applied to one surface of the polycarbonate molded part. After curing, a silica hardcoat layer with a thickness of 4±1 μm is formed.
依照表1、2所示的銅鋅合金層材料,使用真空濺鍍方法在該二氧化矽硬塗層上濺鍍一銅鋅合金層,其中實施例1-6 (E1-E6)和比較例1-5 (C1-C5)係濺鍍銅鋅合金,其中銅和鋅的原子百分比(atomic percent,at%)及銅鋅合金層厚度如表1、2所示;比較例6、7係濺鍍習知技術的金(純金);比較例5則不包含銅鋅合金層。A copper-zinc alloy layer was sputter-plated on the silicon dioxide hard coat layer using a vacuum sputter plating method according to the copper-zinc alloy layer materials shown in Tables 1 and 2. Examples 1-6 (E1-E6) and Comparative Examples 1-5 (C1-C5) were sputter-plated with copper-zinc alloys, with the atomic percent (at%) of copper and zinc and the thickness of the copper-zinc alloy layer shown in Tables 1 and 2. Comparative Examples 6 and 7 were sputter-plated with conventional gold (pure gold). Comparative Example 5 did not include a copper-zinc alloy layer.
之後依照表1、2所示的介電層材料,使用真空濺鍍方法在實施例1-6 (E1-E6)的銅鋅合金層上濺鍍一介電層,比較例1-7 (C1-C7)則未濺鍍介電層。至此,得出各實施例及比較例的耐溫防護面罩。A dielectric layer was then sputter-coated on the copper-zinc alloy layer of Examples 1-6 (E1-E6) using the dielectric layer materials shown in Tables 1 and 2. Comparative Examples 1-7 (C1-C7) were not sputter-coated with a dielectric layer. Thus, heat-resistant protective masks for each of the Examples and Comparative Examples were produced.
耐受測試Endurance test
對前述各實施例及比較例的耐溫防護面罩進行耐受測試,以評估各實施例及比較例的防護面罩在長期高溫環境影響之前、和長期高溫環境影響之後的可見光透視率和紅外光穿透率的變化。前述耐受測試係根據ISO4892-2標準方法,但採用更加嚴格的參數來進行:先以UV燈(燈管廠牌:USHIO,型號:UXL-450SP,其為氙氣燈管,500W)照射200小時,照度13000流明(lumen,lm);之後於培養箱(設備品牌:巨孚,型號:GTH-408-SSP-SD)中於60℃的高溫及相對溼度為90RH%的高濕條件下處理200小時。使用各實施例及比較例於耐受測試前的樣本進行耐熱性測試,並使用各實施例及比較例於耐受測試前、後的樣本分別進行紅外光穿透率及可見光透視率的測試,並計算紅外光穿透率及可見光透視率的變化率。The heat-resistant protective masks of the aforementioned embodiments and comparative examples were subjected to tolerance tests to evaluate changes in visible light transmittance and infrared light transmittance of the protective masks before and after exposure to a long-term high-temperature environment. The aforementioned endurance test was conducted according to the ISO4892-2 standard method, but with more stringent parameters: first, exposure to a UV lamp (lamp brand: USHIO, model: UXL-450SP, a 500W xenon lamp) for 200 hours at an illumination of 13,000 lumens (lm); then, treatment for 200 hours in an incubator (equipment brand: Jufu, model: GTH-408-SSP-SD) at a high temperature of 60°C and a relative humidity of 90% RH. Heat resistance tests were performed on samples of each embodiment and comparative example before the endurance test. Infrared light transmittance and visible light transmittance tests were performed on samples of each embodiment and comparative example before and after the endurance test, respectively. The changes in infrared light transmittance and visible light transmittance were calculated.
耐熱性測試Heat resistance test
將各實施例及比較例於耐受測試前的樣本放入烘箱,逐漸將溫度提高到230℃,並進行目測觀察,記錄各樣本開始發泡熔融的溫度。若在230℃尚未熔融,則記錄為高於230℃ (即>230℃)。結果如表1、2所示。Before endurance testing, samples from each Example and Comparative Example were placed in an oven and the temperature was gradually increased to 230°C. Visual observation was performed, and the temperature at which each sample began to foam and melt was recorded. If the sample had not melted at 230°C, it was recorded as above 230°C (i.e., >230°C). The results are shown in Tables 1 and 2.
可見光透視率測試Visible light transmittance test
使用光譜儀(廠牌:HITACHI,機型:UH-4150,內裝軟體Sunglasses Certification)來測試各實施例及比較例於耐受測試前、後的可見光透視率(%),並以下式計算可見光透視率的變化率。結果如表1、2所示。
紅外光穿透率測試Infrared light transmittance test
使用光譜儀(廠牌:HITACHI,機型:UH-4150,內裝軟體Sunglasses Certification)來測試各實施例及比較例於耐受測試前、後的紅外光穿透率(%),並以下式計算紅外光穿透率的變化率。結果如表1、2所示。
表1,實施例1-6 (E1至E6)的材料及其耐熱性、可見光透視率與紅外光穿透率的數據
表2,比較例1-7 (C1至C7)的材料及其耐熱性、可見光透視率與紅外光穿透率的數據
由表1、2可知,在比較例1-4 (C1-C4)中,雖然使用銅鋅合金作為銅鋅合金層,但由於缺乏介電層的保護,耐受測試後的紅外光穿透率和可見光透視率相對較高,如比較例2 (C2),也就是說,可見光和紅外光能夠穿透該耐溫防護面罩的比例較高;此外,即使耐受測試後的紅外光穿透率和可見光透視率仍在安全範圍內,有些比較例在耐受測試前、後的紅外光穿透率和可見光透視率的變化率也相對高出很多,如比較例1、3、4 (C1、C3、C4),顯示這些耐溫防護面罩的穩定性較差,長時間高溫環境下使用後會失去紅外光遮蔽效果。另外,缺乏銅鋅合金層和介電層之比較例5 (C5)在140°C就會起泡熔融,耐熱性明顯較低;而當使用習知材料金作為銅鋅合金層的材料時,即使缺乏介電層,也能達到不錯的效果,但成本卻會明顯提高許多。As can be seen from Tables 1 and 2, in Comparative Examples 1-4 (C1-C4), although copper-zinc alloy is used as the copper-zinc alloy layer, due to the lack of protection of the dielectric layer, the infrared light transmittance and visible light transmittance after the tolerance test are relatively high, such as Comparative Example 2 (C2). In other words, the proportion of visible light and infrared light that can penetrate the heat-resistant protective mask is relatively high; In addition, even if the infrared light transmittance and visible light transmittance after the tolerance test are still within the safe range, the change rate of the infrared light transmittance and visible light transmittance before and after the tolerance test of some comparative examples is also relatively high, such as Comparative Examples 1, 3, and 4. The results of the following experiments (C1, C3, and C4) indicate that these heat-resistant face shields exhibit poor stability and lose their infrared light shielding effectiveness after prolonged use in high-temperature environments. Furthermore, Example 5 (C5), which lacks both a copper-zinc alloy layer and a dielectric layer, exhibits significant heat resistance, blistering and melting at 140°C. Using gold, a conventional material, for the copper-zinc alloy layer achieves comparable performance even without a dielectric layer, but at a significantly higher cost.
另外針對前述實施例1、2 (E1、E2)及比較例1 (C1)的耐溫防護面罩來觀察銅鋅合金層的氧化情形。In addition, the oxidation of the copper-zinc alloy layer was observed for the heat-resistant protective masks of Examples 1 and 2 (E1, E2) and Comparative Example 1 (C1).
實施例1、2 (E1、E2)及比較例1 (C1)的紅外光穿透光譜圖分別如圖2A-2C所示。另外,對耐受測試後之比較例1 (C1)及實施例1、2 (E1、E2)的耐溫防護面罩進行拍照,如圖3A-3C所示。上述測試和觀察結果顯示,沒有介電層的比較例1 (C1)中純銅的銅鋅合金層明顯氧化,但具有介電層的實施例1、2 (E1、E2)則沒有這類情形,能符合3M規格需求。Infrared light transmission spectra of Examples 1 and 2 (E1 and E2) and Comparative Example 1 (C1) are shown in Figures 2A-2C, respectively. Furthermore, photographs of the heat-resistant face shields of Comparative Example 1 (C1) and Examples 1 and 2 (E1 and E2) after endurance testing are shown in Figures 3A-3C. The above testing and observation results show that the pure copper copper-zinc alloy layer in Comparative Example 1 (C1), which lacks a dielectric layer, exhibits significant oxidation. However, this is not the case with Examples 1 and 2 (E1 and E2), which have dielectric layers, and therefore meet 3M specifications.
由上可知,本發明之耐溫防護面罩以銅鋅合金的銅鋅合金層和介電層取代習知的純金鍍膜,可降低製造成本;且該耐溫防護面罩整體具有良好的耐熱性、可見光透視率及紅外光穿透率,適合作為人體護具。此外,該耐溫防護面罩中的介電層除可協助導熱及遮蔽紅外光,也保護銅鋅合金層免於氧化;該耐溫防護面罩可於40℃至250℃的作業溫度使用,且在溫度60℃、相對溼度90RH%的條件下處理200小時前、後之紅外光穿透率和可見光透視率的變化率低,較為穩定,因此本發明之耐溫防護面罩適合長期使用。As can be seen from the above, the heat-resistant protective mask of the present invention replaces the conventional pure gold plating with a copper-zinc alloy layer and a dielectric layer, which can reduce manufacturing costs. Moreover, the heat-resistant protective mask as a whole has good heat resistance, visible light transmittance, and infrared light transmittance, making it suitable as a human protective gear. Furthermore, the dielectric layer in the heat-resistant protective mask not only assists in heat conduction and shields infrared light, but also protects the copper-zinc alloy layer from oxidation. The heat-resistant protective mask can be used at operating temperatures between 40°C and 250°C, and the variability in infrared and visible light transmittance before and after treatment for 200 hours at a temperature of 60°C and a relative humidity of 90% RH is low and relatively stable. Therefore, the heat-resistant protective mask of the present invention is suitable for long-term use.
1: 耐溫防護面罩 11: 聚碳酸酯成型件 12: 二氧化矽硬塗層 13: 銅鋅合金層 14: 介電層 1: Heat-resistant protective visor 11: Polycarbonate molding 12: Silicon dioxide hard coat 13: Copper-zinc alloy layer 14: Dielectric layer
圖1為本發明之耐溫防護面罩的側視示意圖。 圖2A為實施例1 (E1)之耐溫防護面罩在耐受測試後之紅外光穿透光譜圖。 圖2B為實施例2 (E2)之耐溫防護面罩在耐受測試後之紅外光穿透光譜圖。 圖2C為比較例1 (C1)之耐溫防護面罩在耐受測試後之紅外光穿透光譜圖。 圖3A為比較例1 (C1)之耐溫防護面罩在耐受測試後之照片。 圖3B為實施例1 (E1)之耐溫防護面罩在耐受測試後之照片。 圖3C為實施例2 (E2)之耐溫防護面罩在耐受測試後之照片。 Figure 1 is a schematic side view of the heat-resistant protective mask of the present invention. Figure 2A is a graph showing the infrared light transmission spectrum of the heat-resistant protective mask of Example 1 (E1) after a heat-resistant test. Figure 2B is a graph showing the infrared light transmission spectrum of the heat-resistant protective mask of Example 2 (E2) after a heat-resistant test. Figure 2C is a graph showing the infrared light transmission spectrum of the heat-resistant protective mask of Comparative Example 1 (C1) after a heat-resistant test. Figure 3A is a photograph of the heat-resistant protective mask of Comparative Example 1 (C1) after a heat-resistant test. Figure 3B is a photograph of the heat-resistant protective mask of Example 1 (E1) after a heat-resistant test. Figure 3C is a photograph of the heat-resistant protective mask of Example 2 (E2) after a heat-resistant test.
1:耐溫防護面罩 1: Heat-resistant protective mask
11:聚碳酸酯成型件 11: Polycarbonate moldings
12:二氧化矽硬塗層 12: Silicon dioxide hard coating
13:銅鋅合金層 13: Copper-zinc alloy layer
14:介電層 14: Dielectric layer
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101778648A (en) * | 2007-08-16 | 2010-07-14 | 金伯利-克拉克环球有限公司 | Disposable breathing mask with exhalation port |
| CN101809464A (en) * | 2007-07-26 | 2010-08-18 | 3M创新有限公司 | Respirator, welding helmet or face shield having low surface energy hard-coated lens |
| US20210106853A1 (en) * | 2013-04-25 | 2021-04-15 | Airboss Engineered Products Inc. | Respirator mask for cbrn or other protection |
| US20220305302A1 (en) * | 2021-03-23 | 2022-09-29 | Hall Labs Llc | Face Mask Providing Filtered Intake and Exhaust Air |
| TW202313145A (en) * | 2021-09-28 | 2023-04-01 | 謝基生 | Transparent anti-epidemic mask with heat-killing virus function |
-
2024
- 2024-09-05 TW TW113133703A patent/TWI892829B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101809464A (en) * | 2007-07-26 | 2010-08-18 | 3M创新有限公司 | Respirator, welding helmet or face shield having low surface energy hard-coated lens |
| CN101778648A (en) * | 2007-08-16 | 2010-07-14 | 金伯利-克拉克环球有限公司 | Disposable breathing mask with exhalation port |
| US20210106853A1 (en) * | 2013-04-25 | 2021-04-15 | Airboss Engineered Products Inc. | Respirator mask for cbrn or other protection |
| US20220305302A1 (en) * | 2021-03-23 | 2022-09-29 | Hall Labs Llc | Face Mask Providing Filtered Intake and Exhaust Air |
| TW202313145A (en) * | 2021-09-28 | 2023-04-01 | 謝基生 | Transparent anti-epidemic mask with heat-killing virus function |
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