TWI894553B - Thermoplastic polyurethane elastic fiber - Google Patents
Thermoplastic polyurethane elastic fiberInfo
- Publication number
- TWI894553B TWI894553B TW112114689A TW112114689A TWI894553B TW I894553 B TWI894553 B TW I894553B TW 112114689 A TW112114689 A TW 112114689A TW 112114689 A TW112114689 A TW 112114689A TW I894553 B TWI894553 B TW I894553B
- Authority
- TW
- Taiwan
- Prior art keywords
- thermoplastic polyurethane
- polyurethane elastic
- elastic fiber
- fiber
- metal
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/70—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Artificial Filaments (AREA)
Abstract
本發明提供一種具有優異之耐NO x氣體黃變性、及耐熱性之熱塑性聚胺酯彈性纖維。本發明係關於一種熱塑性聚胺酯彈性纖維,其特徵在於以0.05 wt%以上5.00 wt%以下包含選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,且該金屬化合物包含鹼金屬或鹼土金屬。 The present invention provides a thermoplastic polyurethane elastic fiber with excellent NOx gas yellowing resistance and heat resistance. The present invention relates to a thermoplastic polyurethane elastic fiber characterized by containing at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% to 5.00 wt%, wherein the metal compound comprises an alkali metal or an alkaline earth metal.
Description
本發明係關於一種熱塑性聚胺酯彈性纖維。The present invention relates to a thermoplastic polyurethane elastic fiber.
聚胺酯彈性纖維通常用於衣料或衛生材料。對用於衣料或衛生材料之聚胺酯彈性纖維要求耐黃變性、及耐熱性。 於以下之專利文獻1中,揭示有含有受阻胺系化合物,進行乾式紡絲而獲得之聚胺酯彈性纖維能改善耐NO x氣體黃變性。 於以下之專利文獻2中,揭示有藉由併用酚系抗氧化劑與受阻胺系光穩定劑、聚酯系化合物、及苯并三唑系光穩定劑,能改善聚胺酯樹脂之耐NO x氣體黃變性。 於以下之專利文獻3中,揭示有藉由將如下熱塑性聚胺酯樹脂進行熔融紡絲,能改善聚胺酯彈性纖維之耐熱性,上述熱塑性聚胺酯樹脂係由使多元醇與二異氰酸酯反應而獲得之兩末端異氰酸基預聚物、以及使多元醇、二異氰酸酯、及低分子量二醇反應而獲得之兩末端羥基預聚物反應而獲得。 於以下之專利文獻4中,揭示有藉由併用包含聚二甲基矽氧烷之油劑與酚系抗氧化劑,能改善聚胺酯彈性纖維之耐熱性。 [先前技術文獻] [專利文獻] Polyurethane elastic fibers are commonly used in clothing and sanitary materials. Yellowing resistance and heat resistance are required for polyurethane elastic fibers used in clothing and sanitary materials. Patent Document 1 below discloses that dry-spinning polyurethane elastic fibers containing hindered amine compounds can improve NOx gas yellowing resistance. Patent Document 2 below discloses that the NOx gas yellowing resistance of polyurethane resins can be improved by combining a phenolic antioxidant with a hindered amine light stabilizer, a polyester compound, and a benzotriazole light stabilizer. Patent Document 3 below discloses that the heat resistance of polyurethane elastic fibers can be improved by melt-spinning a thermoplastic polyurethane resin obtained by reacting a polyol with a diisocyanate, and a polyol, a diisocyanate, and a low-molecular-weight diol, with a prepolymer having hydroxyl groups at both ends. Patent Document 4 below discloses that the heat resistance of polyurethane elastic fibers can be improved by using an oil containing polydimethylsiloxane and a phenolic antioxidant in combination. [Prior Art Document] [Patent Document]
[專利文獻1]日本專利特開2006-342448號公報 [專利文獻2]日本專利特開2009-19062號公報 [專利文獻3]日本專利特開2006-307409號公報 [專利文獻4]日本專利特開2003-20521號公報 [Patent Document 1] Japanese Patent Publication No. 2006-342448 [Patent Document 2] Japanese Patent Publication No. 2009-19062 [Patent Document 3] Japanese Patent Publication No. 2006-307409 [Patent Document 4] Japanese Patent Publication No. 2003-20521
[發明所欲解決之問題][Identify the problem you want to solve]
然而,於引用文獻1~4中,並未揭示具有耐NO x氣體黃變性與耐熱性之熱塑性聚胺酯彈性纖維。 However, references 1 to 4 do not disclose thermoplastic polyurethane elastic fibers having both NOx gas yellowing resistance and heat resistance.
鑒於上述先前技術之問題,本發明所欲解決之問題在於提供一種具有優異之耐NO x氣體黃變性、及耐熱性之熱塑性聚胺酯彈性纖維。 [解決問題之技術手段] In view of the above-mentioned problems of the prior art, the problem to be solved by the present invention is to provide a thermoplastic polyurethane elastic fiber with excellent resistance to yellowing caused by NOx gas and heat resistance. [Technical Means for Solving the Problem]
本案發明人等為了解決上述課題,進行了努力研究並反覆實驗,結果意外發現一種熱塑性聚胺酯彈性纖維可解決上述課題,上述熱塑性聚胺酯彈性纖維之特徵在於以0.05 wt%以上5.00 wt%以下包含選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,且該金屬化合物包含鹼金屬或鹼土金屬,從而完成了本發明。To address the aforementioned issues, the inventors conducted diligent research and repeated experiments, resulting in the unexpected discovery of a thermoplastic polyurethane elastic fiber that can address the aforementioned issues. The thermoplastic polyurethane elastic fiber is characterized by containing from 0.05 wt% to 5.00 wt% of at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides, wherein the metal compound comprises an alkali metal or alkaline earth metal. This led to the completion of the present invention.
即,本發明如下。 [1]一種熱塑性聚胺酯彈性纖維,其特徵在於以0.05 wt%以上5.00 wt%以下包含選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,且該金屬化合物包含鹼金屬或鹼土金屬。 [2]如上述[1]所記載之熱塑性聚胺酯彈性纖維,其中上述金屬化合物包含鹼土金屬。 [3]如上述[2]所記載之熱塑性聚胺酯彈性纖維,其中上述鹼土金屬為鎂。 [4]如上述[1]至[3]中任一項所記載之熱塑性聚胺酯彈性纖維,其中上述金屬化合物為氫氧化鎂。 [5]如上述[1]至[4]中任一項所記載之熱塑性聚胺酯彈性纖維,其中構成上述熱塑性聚胺酯彈性纖維之聚胺酯為由聚合物多元醇、二異氰酸酯、及包含活性氫化合物之鏈延長劑聚合而成之聚胺酯。 [6]如上述[5]所記載之熱塑性聚胺酯彈性纖維,其中上述鏈延長劑為分子量為60以上120以下之二醇。 [7]如上述[5]或[6]所記載之熱塑性聚胺酯彈性纖維,其中上述二異氰酸酯為4,4'-二苯基甲烷二異氰酸酯(MDI)。 [8]如上述[5]至[7]中任一項所記載之熱塑性聚胺酯彈性纖維,其中包含上述鏈延長劑與上述二異氰酸酯之硬鏈段之比率(Mh分率)為20%以上40%以下。 [9]如上述[5]至[8]中任一項所記載之熱塑性聚胺酯彈性纖維,其中上述鏈延長劑與上述聚合物多元醇之合計莫耳數相對於上述二異氰酸酯之莫耳數為1.001倍以上1.100倍以下。 [10]如上述[1]至[9]中任一項所記載之熱塑性聚胺酯彈性纖維,其總纖度為160 dtex以上2000 dtex以下。 [11]如上述[1]至[10]中任一項所記載之熱塑性聚胺酯彈性纖維,其為複絲。 [12]如上述[1]至[11]中任一項所記載之熱塑性聚胺酯彈性纖維,其中於絲長方向上之纖度不均變異係數為3.0%以上10.0%以下。 [13]如上述[1]至[12]中任一項所記載之熱塑性聚胺酯彈性纖維,其中於絲長方向上之最大纖度與最小纖度之差為10 dtex以上150 dtex以下。 [14]如上述[1]至[13]中任一項所記載之熱塑性聚胺酯彈性纖維,其中上述熱塑性聚胺酯彈性纖維之利用流動測試儀所測得之流出起始溫度為150℃以上220℃以下。 [發明之效果] That is, the present invention is as follows. [1] A thermoplastic polyurethane elastic fiber characterized by containing at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% to 5.00 wt%, and the metal compound contains an alkali metal or an alkali earth metal. [2] The thermoplastic polyurethane elastic fiber as described in [1] above, wherein the metal compound contains an alkali earth metal. [3] The thermoplastic polyurethane elastic fiber as described in [2] above, wherein the alkali earth metal is magnesium. [4] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [3] above, wherein the metal compound is magnesium hydroxide. [5] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [4] above, wherein the polyurethane constituting the thermoplastic polyurethane elastic fiber is a polyurethane obtained by polymerization of a polymer polyol, a diisocyanate, and a chain extender containing an active hydrogen compound. [6] The thermoplastic polyurethane elastic fiber as described in [5] above, wherein the chain extender is a diol having a molecular weight of 60 or more and 120 or less. [7] The thermoplastic polyurethane elastic fiber as described in [5] or [6] above, wherein the diisocyanate is 4,4'-diphenylmethane diisocyanate (MDI). [8] The thermoplastic polyurethane elastic fiber as described in any one of the above [5] to [7], wherein the ratio of the hard chain segment of the chain extender to the diisocyanate (Mh fraction) is 20% or more and 40% or less. [9] The thermoplastic polyurethane elastic fiber as described in any one of the above [5] to [8], wherein the total molar number of the chain extender and the polymer polyol relative to the molar number of the diisocyanate is 1.001 times or more and 1.100 times or less. [10] The thermoplastic polyurethane elastic fiber as described in any one of the above [1] to [9], wherein the total fiber fineness is 160 dtex or more and 2000 dtex or less. [11] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [10] above, which is a multifilament. [12] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [11] above, wherein the fiber unevenness coefficient in the filament length direction is 3.0% or more and 10.0% or less. [13] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [12] above, wherein the difference between the maximum fiber length and the minimum fiber length in the filament length direction is 10 dtex or more and 150 dtex or less. [14] The thermoplastic polyurethane elastic fiber as described in any one of [1] to [13] above, wherein the outflow starting temperature of the thermoplastic polyurethane elastic fiber measured by a flow tester is 150°C or higher and 220°C or lower. [Effects of the Invention]
作為本發明之一態樣之熱塑性聚胺酯彈性纖維係藉由具有上述構成,而具有優異之耐NO x氣體黃變性與耐熱性之熱塑性聚胺酯彈性纖維。 The thermoplastic polyurethane elastic fiber of one embodiment of the present invention has the above-mentioned structure and thus has excellent NOx gas yellowing resistance and heat resistance.
以下,對本發明之實施方式(以下稱為「本實施方式」)詳細地進行說明。本發明並不限於以下之本實施方式,可於其主旨之範圍內變化而實施。The following describes an embodiment of the present invention (hereinafter referred to as "this embodiment") in detail. The present invention is not limited to the following embodiment and can be implemented with modifications within the scope of its gist.
[金屬化合物] 關於本實施方式之熱塑性聚胺酯彈性纖維,其特徵在於以0.05 wt%以上5.00 wt%以下包含選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,較佳為0.10 wt%以上1.00 wt%以下,更佳為0.30 wt%以上0.50 wt%以下。藉由以0.05 wt%以上5.00 wt%以下含有選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,耐NO x氣體黃變性與耐熱性變得優異。藉由以0.05 wt%以上5.00 wt%以下含有選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,能提昇耐NO x氣體黃變性與耐熱性之原因尚未明確,但發明人等推定如下。藉由以0.05 wt%以上含有選自由金屬氫氧化物、金屬碳酸鹽、及金屬氧化物所組成之群中之至少一種金屬化合物,會有效地發揮耐NO x氣體黃變性,又,藉由以5.00 wt%以下含有上述至少一種金屬化合物,聚胺酯彈性纖維中之聚合物比率不會下降過多,可維持耐熱性。 [Metal Compound] The thermoplastic polyurethane elastic fiber of this embodiment is characterized by containing at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% to 5.00 wt%, preferably 0.10 wt% to 1.00 wt%, and more preferably 0.30 wt% to 0.50 wt%. By containing at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% to 5.00 wt%, the fiber exhibits excellent resistance to yellowing due to NOx gas and heat resistance. The reason why the inclusion of at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% to 5.00 wt% improves both NOx gas yellowing resistance and heat resistance is unclear, but the inventors speculate as follows. The inclusion of at least one metal compound selected from the group consisting of metal hydroxides, metal carbonates, and metal oxides in an amount of 0.05 wt% or more effectively enhances NOx gas yellowing resistance. Furthermore, the inclusion of at least one metal compound in an amount of 5.00 wt% or less prevents excessive reduction in the polymer ratio in the polyurethane elastic fiber, maintaining heat resistance.
上述金屬化合物較佳為金屬元素包含鹼金屬或鹼土金屬。又,更佳為包含鹼土金屬。又,作為鹼土金屬,較佳為鈣或鎂,更佳為鎂。若金屬元素為鹼金屬或鹼土金屬,則進一步提高耐NO x氣體黃變性之提昇效果。藉由將金屬化合物之金屬元素設為鹼土金屬,能提昇耐NO x氣體黃變性之原因尚未明確,但發明人等推定如下。推定由於鹼土金屬具有較大之電荷,故易於吸附NO x氣體,抑制NO x氣體對熱塑性聚胺酯彈性纖維之攻擊,故熱塑性聚胺酯彈性纖維之耐NO x氣體黃變性提昇。 The metal compound preferably contains an alkali metal or an alkali earth metal as the metal element. Furthermore, it is more preferred that it contains an alkali earth metal. Furthermore, as the alkali earth metal, calcium or magnesium is preferred, and magnesium is more preferred. If the metal element is an alkali metal or an alkali earth metal, the effect of improving the resistance to NOx gas yellowing is further enhanced. The reason why the resistance to NOx gas yellowing can be improved by setting the metal element of the metal compound to an alkali earth metal is not yet clear, but the inventors presume as follows. It is presumed that since alkali earth metals have a larger charge, they are more likely to adsorb NOx gas, thereby suppressing the attack of NOx gas on the thermoplastic polyurethane elastic fiber, and thus the resistance to NOx gas yellowing of the thermoplastic polyurethane elastic fiber is improved.
若上述金屬化合物為氫氧化鎂,則進一步提高耐NO x氣體黃變性之提昇效果,故特佳。藉由將金屬化合物設為氫氧化鎂,能提昇耐NO x氣體黃變性之原因尚未明確,但發明人等推定如下。推定由於氫氧化鎂為鹼強度較大之固體鹼,易於與酸性之NO x氣體反應,故耐NO x氣體黃變性提昇。 If the metal compound is magnesium hydroxide, the effect of improving resistance to NOx gas yellowing is particularly advantageous. The reason why using magnesium hydroxide as the metal compound improves resistance to NOx gas yellowing is not yet clear, but the inventors speculate as follows. It is speculated that magnesium hydroxide, a solid base with a relatively strong alkaline strength, readily reacts with acidic NOx gas, resulting in improved resistance to NOx gas yellowing.
[熱塑性聚胺酯] 於本實施方式中,作為構成熱塑性聚胺酯彈性纖維之熱塑性聚胺酯,只要是具有由例如二異氰酸酯、聚合物多元醇、二醇、及二胺等聚合而成之結構,且具有熱塑性者,則無特別限定。又,其聚合方法亦無特別限定。作為熱塑性聚胺酯,例如可為由二異氰酸酯、聚合物多元醇、及作為包含活性氫化合物之鏈延長劑之低分子量二胺等聚合而成之聚胺酯,又,亦可為由二異氰酸酯、聚合物多元醇、及作為包含活性氫化合物之鏈延長劑之低分子量二醇等聚合而成之聚胺酯(以下亦稱為「聚胺酯胺酯」)。於不妨礙本發明之期望之效果的範圍內,亦可使用3官能性以上之二醇或異氰酸酯。再者,於本說明書中,「熱塑性」係指具有如下可逆性質,即,可藉由於分解溫度以下加熱而熔融,於熔融狀態期間顯示塑性流動,藉由冷卻而固化。通常聚胺酯樹脂於230℃以上開始分解。 [Thermoplastic Polyurethane] In this embodiment, the thermoplastic polyurethane constituting the thermoplastic polyurethane elastic fiber is not particularly limited as long as it has a structure formed by polymerizing, for example, a diisocyanate, a polymer polyol, a diol, and a diamine, and exhibits thermoplastic properties. Furthermore, the polymerization method is not particularly limited. Examples of thermoplastic polyurethanes include those formed by polymerizing a diisocyanate, a polymer polyol, and a low-molecular-weight diamine as a chain extender containing an active hydrogen compound. Furthermore, examples of thermoplastic polyurethanes include those formed by polymerizing a diisocyanate, a polymer polyol, and a low-molecular-weight diol as a chain extender containing an active hydrogen compound (hereinafter also referred to as "polyurethane urethane"). Trifunctional or higher-functional diols or isocyanates may also be used as long as they do not hinder the desired effects of the present invention. Furthermore, in this specification, "thermoplastic" refers to a material having the reversible property of being able to melt upon heating below its decomposition temperature, exhibiting plastic flow while molten, and solidifying upon cooling. Polyurethane resins typically begin to decompose at temperatures above 230°C.
[聚合物多元醇] 作為聚合物多元醇,可例舉:聚醚系二醇、聚酯系二醇、聚碳酸酯系二醇等聚合物二醇,但並不限定於以上。就耐水解性之觀點而言,作為聚合物多元醇,較佳為聚醚系多元醇。 [Polymer Polyol] Examples of polymer polyols include, but are not limited to, polyether diols, polyester diols, and polycarbonate diols. From the perspective of hydrolysis resistance, polyether polyols are preferred.
作為聚醚系多元醇,例如可例舉:聚乙二醇、聚丙二醇、聚四亞甲基醚二醇、作為四氫呋喃(THF)與新戊二醇之共聚物之共聚二醇、作為THF與3-甲基四氫呋喃之共聚物之共聚物二醇。該等聚醚系多元醇可單獨使用一種,亦可併用兩種以上。又,就可易於獲得伸長率、伸縮回復性、耐熱性優異之彈性纖維之觀點而言,聚合物二醇之數量平均分子量較佳為1000以上8000以下。就光脆化性之觀點而言,作為聚醚系多元醇,較佳為聚四亞甲基醚二醇、作為THF與新戊二醇之共聚物之共聚二醇、及將該等摻合而成之多元醇。Examples of polyether polyols include polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, copolymers of tetrahydrofuran (THF) and neopentyl glycol, and copolymer glycols of THF and 3-methyltetrahydrofuran. These polyether polyols may be used alone or in combination. Furthermore, from the perspective of easily obtaining elastic fibers with excellent elongation, stretch recovery, and heat resistance, the number average molecular weight of the polymer glycol is preferably from 1000 to 8000. From the perspective of light embrittlement, polytetramethylene ether glycol, copolymers of THF and neopentyl glycol, and polyols blended with these are preferred as polyether polyols.
[二異氰酸酯] 作為二異氰酸酯,例如可例舉:芳香族二異氰酸酯、脂環族二異氰酸酯、及脂肪族二異氰酸酯等。作為芳香族二異氰酸酯,例如可例舉:二苯基甲烷二異氰酸酯(以下亦稱為「MDI」)、甲苯二異氰酸酯、1,4-苯二異氰酸酯、苯二甲基二異氰酸酯、2,6-萘二異氰酸酯等,但並不限於以上。作為脂環族二異氰酸酯、及脂肪族二異氰酸酯,例如可例舉:亞甲基雙(環己基異氰酸酯)(以下亦稱為「H12MDI」)、異佛爾酮二異氰酸酯、甲基環己烷2,4-二異氰酸酯、甲基環己烷2,6-二異氰酸酯、環己烷1,4-二異氰酸酯、六氫苯二甲基二異氰酸酯、六氫甲苯二異氰酸酯、八氫1,5-萘二異氰酸酯等。該等二異氰酸酯可單獨使用,亦可併用兩種以上。尤其就彈性纖維之伸縮回復性之觀點而言,二異氰酸酯較佳為芳香族二異氰酸酯,進而較佳為MDI。又,藉由設為MDI,於聚合物骨架中導入環狀結構,藉此剛性變高,耐熱性提昇。 [Diisocyanates] Examples of diisocyanates include aromatic diisocyanates, alicyclic diisocyanates, and aliphatic diisocyanates. Examples of aromatic diisocyanates include, but are not limited to, diphenylmethane diisocyanate (hereinafter also referred to as "MDI"), toluene diisocyanate, 1,4-phenylenediisocyanate, xylylenediisocyanate, and 2,6-naphthalene diisocyanate. Examples of cycloaliphatic and aliphatic diisocyanates include methylenebis(cyclohexyl isocyanate) (hereinafter also referred to as "H12MDI"), isophorone diisocyanate, methylcyclohexane 2,4-diisocyanate, methylcyclohexane 2,6-diisocyanate, cyclohexane 1,4-diisocyanate, hexahydroxylenediisocyanate, hexahydrotoluene diisocyanate, and octahydro-1,5-naphthalene diisocyanate. These diisocyanates may be used alone or in combination. In particular, from the perspective of elastic fiber stretch recovery, aromatic diisocyanates are preferred, and MDI is particularly preferred. Furthermore, by using MDI, a ring structure is introduced into the polymer skeleton, thereby increasing rigidity and improving heat resistance.
[鏈延長劑] 作為包含活性氫化合物之鏈延長劑,較佳為選自由低分子量二胺、及低分子量二醇所組成之群中之至少一種。再者,作為鏈延長劑,可如乙醇胺般於分子中具有羥基與胺基兩者。就獲得適於熔融紡絲之熱塑性聚胺酯之觀點而言,作為活性氫化合物,較佳為低分子量二醇。 [Chain Extender] The chain extender comprising an active hydrogen compound is preferably at least one selected from the group consisting of low molecular weight diamines and low molecular weight diols. Furthermore, the chain extender may contain both hydroxyl and amino groups in the molecule, such as ethanolamine. From the perspective of obtaining a thermoplastic polyurethane suitable for melt spinning, a low molecular weight diol is preferred as the active hydrogen compound.
關於作為包含活性氫化合物之鏈延長劑之低分子量二胺,例如可例舉:肼、乙二胺、1,2-丙二胺、1,3-丙二胺、2-甲基-1,5-戊二胺、1,2-丁二胺、1,3-丁二胺、1-胺基-3,3,5-三甲基-5-胺基甲基環己烷、2,2-二甲基-1,3-二胺基丙烷、1,3-二胺基-2,2-二甲基丁烷、2,4-二胺基-1-甲基環己烷、1,3-戊二胺、1,3-環己烷二胺、雙(4-胺基苯基)氧化膦、六亞甲基二胺、1,3-環己基二胺、六氫間苯二胺、2-甲基戊二胺、雙(4-胺基苯基)氧化膦等。Examples of low-molecular-weight diamines used as chain extenders for active hydrogen compounds include hydrazine, ethylenediamine, 1,2-propylenediamine, 1,3-propylenediamine, 2-methyl-1,5-pentanediamine, 1,2-butylenediamine, 1,3-butylenediamine, 1-amino-3,3,5-trimethyl-5-aminomethylcyclohexane, 2,2-dimethyl-1,3-diaminopropane, 1,3-diamino-2,2-dimethylbutane, 2,4-diamino-1-methylcyclohexane, 1,3-pentanediamine, 1,3-cyclohexanediamine, bis(4-aminophenyl)phosphine oxide, hexamethylenediamine, 1,3-cyclohexyldiamine, hexahydro-m-phenylenediamine, 2-methylpentanediamine, and bis(4-aminophenyl)phosphine oxide.
關於作為包含活性氫化合物之鏈延長劑之低分子量二醇,例如可例舉:乙二醇、1,3-丙二醇、1,4-丁二醇、雙羥基乙氧基苯、雙羥基對苯二甲酸乙二酯、1-甲基-1,2-乙二醇、1,6-己二醇、1,8-辛二醇等。該等低分子量二醇可單獨使用一種,亦可併用兩種以上。Examples of low-molecular-weight diols used as chain extenders for active hydrogen compounds include ethylene glycol, 1,3-propylene glycol, 1,4-butanediol, dihydroxyethoxybenzene, dihydroxyethylene terephthalate, 1-methyl-1,2-ethanediol, 1,6-hexanediol, and 1,8-octanediol. These low-molecular-weight diols may be used alone or in combination.
關於上述鏈延長劑,就彈性纖維之伸縮回復性之觀點、及提昇耐熱性與耐NO x氣體黃變性之觀點而言,較佳為分子量為60以上120以下之二醇。作為分子量為60以上120以下之二醇之活性氫化合物較佳為乙二醇、1,3-丙二醇、1,4-丁二醇、1,6-己二醇、1,8-辛二醇,更佳為1,3-丙二醇、1,4-丁二醇、1,6-己二醇,最佳為1,4-丁二醇。 Regarding the chain extender, from the perspective of improving the stretch recovery of the elastic fiber and improving heat resistance and NOx gas yellowing resistance, diols with a molecular weight of 60 to 120 are preferred. Preferred active hydrogen compounds of the diols with a molecular weight of 60 to 120 are ethylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,6-hexanediol, and 1,8-octanediol. More preferred are 1,3-propylene glycol, 1,4-butanediol, and 1,6-hexanediol, with 1,4-butanediol being the most preferred.
[熱塑性聚胺酯之合成方法] 熱塑性聚胺酯可使用公知之聚胺酯化反應之技術獲得,亦可藉由單槽法、預聚物法中之任一製程來製造。於預聚物法之情形時,藉由將聚合物多元醇與二異氰酸酯以莫耳比較佳為1.0:1.8~3.0、更佳為1.0:2.0~2.5添加至具有氮氣沖洗、熱水套管、及攪拌機之反應槽中進行反應,而獲得兩末端異氰酸基預聚物。繼而,對該兩末端異氰酸基預聚物添加鏈延長劑,進行鏈延長反應。其後,進行固相聚合,可獲得規定分子量之聚胺酯。亦可於將預聚物與鏈延長劑均勻地混合後,使用圓筒狀管道管形態或雙軸擠出機連續或半連續地獲得聚合物後,進行固相聚合。 [Thermoplastic Polyurethane Synthesis Method] Thermoplastic polyurethane can be obtained using known polyurethane esterification techniques, or it can be produced via either the single-tank process or the prepolymer process. In the prepolymer process, a polymer polyol and a diisocyanate are added to a reaction vessel equipped with nitrogen flushing, a hot water jacket, and a stirrer, and reacted at a molar ratio of preferably 1.0:1.8-3.0, more preferably 1.0:2.0-2.5, to obtain a prepolymer containing isocyanate groups at both ends. A chain extender is then added to the prepolymer containing isocyanate groups at both ends to effect chain extension. This reaction is followed by solid-phase polymerization to obtain a polyurethane of a desired molecular weight. Alternatively, after uniformly mixing the prepolymer and chain extender, the polymer can be obtained continuously or semi-continuously using a cylindrical tube or a twin-screw extruder, followed by solid-phase polymerization.
若鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數為1.001倍以上1.100倍以下,則可兼顧耐熱性與耐NO x氣體黃變性,故較佳。藉由鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數為1.001倍以上1.100倍以下,能提昇耐NO x氣體黃變性及耐熱性之原因尚未明確,但發明人等推定如下。若鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數為1.001倍以上,則可減少NO x氣體易於吸附之分子內之源自二異氰酸酯之結構之量,故耐NO x氣體黃變性提昇。另一方面,若鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數為1.100倍以下,則不易發生熱塑性聚胺酯之羥基與金屬鹽之配位基交換,易於發揮金屬鹽之耐NO x氣體黃變效果,故耐NO x氣體黃變性提昇。又,若鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數為1.001倍以上,則熱塑性聚胺酯之分子量易於增大,藉此耐熱性亦提昇。 If the combined molar number of the chain extender and the polymer polyol relative to the molar number of the diisocyanate is 1.001 to 1.100 times, both heat resistance and resistance to NOx gas yellowing are achieved, which is preferable. The reason why the combined molar number of the chain extender and the polymer polyol relative to the molar number of the diisocyanate is 1.001 to 1.100 times the molar number of the diisocyanate improves both resistance to NOx gas yellowing and heat resistance is not yet clear, but the inventors speculate as follows: If the combined molar number of the chain extender and the polymer polyol relative to the molar number of the diisocyanate is 1.001 to 1.100 times the molar number of the diisocyanate, the amount of diisocyanate-derived structures within the molecules, which are susceptible to NOx gas adsorption, is reduced, thereby improving resistance to NOx gas yellowing. On the other hand, if the combined molar ratio of the chain extender and polymer polyol relative to the molar ratio of the diisocyanate is less than 1.100, ligand exchange between the hydroxyl groups of the thermoplastic polyurethane and the metal salt is less likely to occur, allowing the metal salt's NOx - resistant yellowing effect to be more effectively exerted, thereby improving NOx - resistant yellowing properties. Furthermore, if the combined molar ratio of the chain extender and polymer polyol relative to the molar ratio of the diisocyanate is greater than 1.001, the molecular weight of the thermoplastic polyurethane is more readily increased, thereby improving heat resistance.
[熱塑性聚胺酯彈性纖維之製造方法] 關於紡絲之方式,只要能獲得期望之物性,則無特別限制,例如除將熱塑性聚胺酯之碎片投入擠出機中,進行加熱並熔融紡絲之方法以外,還可例舉:使碎片熔融後,將聚異氰酸酯化合物混合而紡絲之方法;對兩末端異氰酸基預聚物添加兩末端異氰酸基預聚物與活性氫化合物之反應物,不經由碎片化而連續地紡絲之方法。 [Method for Producing Thermoplastic Polyurethane Elastic Fiber] The spinning method is not particularly limited as long as the desired physical properties are achieved. For example, in addition to feeding thermoplastic polyurethane chips into an extruder, heating, and melt-spinning, other methods include: melting the chips and then mixing them with a polyisocyanate compound for spinning; and adding a reaction product of a double-terminal isocyanate prepolymer and an active hydrogen compound to a double-terminal isocyanate prepolymer for continuous spinning without fragmentation.
投入擠出機中之聚胺酯藉由計量泵進行計量,並導入至紡絲頭。視需要藉由於紡絲頭內使用金屬絲網或玻璃珠等進行過濾,去除異物後,自頭噴出,於冷風腔室內進行氣冷,賦予處理劑後,經由導絲輥而捲取。The polyurethane is metered into the extruder by a metering pump and fed into the spinning head. Filtered as needed through a metal mesh or glass beads to remove foreign matter, the yarn is then ejected from the head, cooled in a cold air chamber, treated with a treatment agent, and then taken up by a guide roller.
於紡絲步驟中,調整模頭之溫度、冷風風速、冷風溫度、集束位置、紡絲速度,對纖維之溫度分佈與紡絲張力緻密地進行控制。模頭之溫度較佳為180℃~220℃,更佳為200℃~210℃。冷風採用自紡絲嘴正下方垂直於絲之移行方向進行吹送之方法等通常之熔融紡絲之冷卻方法,冷風風速較佳為0.2 m/s~2.0 m/s,更佳為0.5 m/s~1.2 m/s,冷風溫度較佳為5℃~20℃,更佳為7℃~15℃。作為使複絲集束之方法,可例舉如下方法:於頭至導絲輥之間設置假撚機,根據撚度之強弱使撚自下部傳播,使長絲相互集束,控制其集束點之高度。假撚之方法可選擇通常之方法,可使用利用空氣噴嘴之空氣假撚、或與旋轉之環接觸之環假撚機等。During the spinning process, the die head temperature, cold air velocity, cold air temperature, bundle position, and spinning speed are adjusted to closely control the fiber temperature distribution and spinning tension. The die head temperature is preferably between 180°C and 220°C, more preferably between 200°C and 210°C. The cold air is blown perpendicularly to the direction of yarn travel from directly below the spinning nozzle, using conventional melt-spinning cooling methods. The cold air velocity is preferably between 0.2 m/s and 2.0 m/s, more preferably between 0.5 m/s and 1.2 m/s, and the cold air temperature is preferably between 5°C and 20°C, more preferably between 7°C and 15°C. As a method of bundling multifilaments, the following method can be exemplified: a false twisting machine is installed between the head and the godet roller, and the twist is propagated from the bottom according to the strength of the twist, so that the filaments are bundled with each other, and the height of the bundling point is controlled. The method of false twisting can be selected from the usual methods, such as air false twisting using an air nozzle, or a ring false twisting machine that is in contact with a rotating ring.
於本實施方式之熱塑性聚胺酯彈性纖維中,以0.05 wt%以上5.00 wt%以下含有包含金屬氫氧化物、金屬碳酸鹽、及金屬氧化物之至少一種金屬化合物之方法並無特別限定,例如可例舉:於聚合物多元醇與二異氰酸酯中之預聚物反應前之原料添加時添加之方法、或於預聚物與活性氫化合物之鏈延長反應之步驟之中途添加之方法、於紡絲中添加包含金屬化合物之母料之方法等。The method for incorporating at least one metal compound selected from metal hydroxides, metal carbonates, and metal oxides into the thermoplastic polyurethane elastic fiber of the present embodiment at a concentration of 0.05 wt % to 5.00 wt % is not particularly limited. Examples include adding the metal compound to the prepolymer prior to the reaction of the polymer polyol with the diisocyanate, adding the metal compound to the prepolymer during the chain extension reaction between the prepolymer and the active hydrogen compound, and adding a masterbatch containing the metal compound to the spinning process.
本實施方式之熱塑性聚胺酯彈性纖維只要是無損本發明之期望之效果之程度,亦可含有除聚胺酯以外之聚合物、或添加劑、例如抗氧化劑、耐光劑、紫外線吸收劑、氣體變色抑制劑、染料、活性劑、消光劑、顏料、潤滑劑等。The thermoplastic polyurethane elastic fiber of this embodiment may contain polymers other than polyurethane, or additives such as antioxidants, light stabilizers, ultraviolet absorbers, gas discoloration inhibitors, dyes, surfactants, matting agents, pigments, lubricants, etc., as long as the desired effects of the present invention are not impaired.
就舒解性、步驟性等之觀點而言,本實施方式之熱塑性聚胺酯彈性纖維亦可含有油劑等處理劑。作為處理劑,例如可例舉:二甲基矽酮等矽酮系油、礦物油系油、及該等之組合,但並不限於以上。處理劑之塗佈方法並無特別限定,例如可例舉藉由加油輥等進行塗佈之方法。From the perspectives of release and ease of application, the thermoplastic polyurethane elastic fiber of this embodiment may also contain a treatment agent such as an oil. Examples of treatment agents include, but are not limited to, silicone oils such as dimethyl silicone, mineral oils, and combinations thereof. The treatment agent application method is not particularly limited; for example, application using an oil roller is possible.
本實施方式之熱塑性聚胺酯彈性纖維中,包含鏈延長劑與二異氰酸酯之硬鏈段之比率(以下表述為Mh分率)較佳為20%以上40%以下,更佳為20%以上35%以下,進而較佳為22%以上30%以下。若Mh分率為20%以上40%以下,則可一併提昇耐熱性與耐NO x氣體黃變性。藉由使Mh分率為20%以上40%以下,能提昇耐NO x氣體黃變性與耐熱性之原因尚未明確,但發明人等推定如下。若Mh分率為20%以上,則胺基甲酸酯鍵彼此之氫鍵增加,耐熱性提昇,又,硬鏈段周邊之金屬鹽之存在率增大,耐NO x氣體黃變性提昇。另一方面,若Mh分率為40%以下,則於二異氰酸酯包含芳環之情形時,因NO x氣體吸附而黃變之芳環之量減少,藉此提昇耐NO x氣體黃變性。再者,Mh分率之詳細計算方法將於下文敍述。 In the thermoplastic polyurethane elastic fiber of this embodiment, the ratio of the hard chain segment containing the chain extender and the diisocyanate (hereinafter referred to as the Mh fraction) is preferably 20% to 40%, more preferably 20% to 35%, and even more preferably 22% to 30%. When the Mh fraction is 20% to 40%, both heat resistance and resistance to NOx gas yellowing are improved. The reason why a Mh fraction of 20% to 40% improves both NOx gas yellowing resistance and heat resistance is not yet clear, but the inventors speculate as follows. If the Mh fraction is 20% or higher, the number of hydrogen bonds between urethane bonds increases, improving heat resistance. Furthermore, the presence of metal salts around the hard chain segments increases, improving resistance to NOx gas yellowing. On the other hand, if the Mh fraction is 40% or lower, when the diisocyanate contains aromatic rings, the amount of aromatic rings that yellow due to NOx gas adsorption is reduced, thereby improving resistance to NOx gas yellowing. The detailed calculation method for the Mh fraction is described below.
本實施方式之聚胺酯彈性纖維之總纖度較佳為160 dtex以上2000 dtex以下,更佳為300 dtex以上1500 dtex以下,進而較佳為600 dtex以上1000 dtex以下。The total fiber density of the polyurethane elastic fiber of this embodiment is preferably 160 dtex to 2000 dtex, more preferably 300 dtex to 1500 dtex, and even more preferably 600 dtex to 1000 dtex.
本實施方式之聚胺酯彈性纖維可為單絲及複絲中之任一種,較佳為複絲。於聚胺酯彈性纖維為複絲之情形時,單絲數較佳為14根以上140根以下。The polyurethane elastic fiber of this embodiment can be either monofilament or multifilament, preferably multifilament. When the polyurethane elastic fiber is multifilament, the number of monofilaments is preferably 14 or more and 140 or less.
本實施方式之熱塑性聚胺酯彈性纖維之於絲長方向上之纖度不均變異係數較佳為3.0%以上10.0%以下,更佳為3.0%以上9.5%以下,進而較佳為3.5%以上9.0%以下。若纖度不均變異係數為3%以上10%以下,則可一併提昇耐NO x氣體黃變性與耐熱性。藉由纖度不均變異係數為3.0%以上10.0%以下,耐NO x氣體黃變性與耐熱性提昇之原因尚未明確,但發明人等推定如下。若纖度不均變異係數為3.0%以上,則光易於在纖維表面上漫反射,使纖維看上去不透明,藉此不易視認纖維內部之黃變,黃變看起來較淡。若纖度不均變異係數為10.0%以下,則可抑制由細纖度部位之受熱導致之斷頭,耐熱性提昇。關於控制纖度不均變異係數之方法,只要是可獲得期望之物性,則無特別限制,例如可例舉:擴大於熔融紡絲中使用之紡絲嘴之口徑,產生拉伸共振之方法;增加噴出量,產生鯊皮或熔體破裂之方法;改變紡絲步驟中之冷卻強度,引起絲搖晃之方法。 The thermoplastic polyurethane elastic fiber of this embodiment preferably has a fiber-length-direction nonuniform variation coefficient of 3.0% to 10.0%, more preferably 3.0% to 9.5%, and even more preferably 3.5% to 9.0%. A fiber-length nonuniform variation coefficient of 3% to 10% improves both NOx gas yellowing resistance and heat resistance. While the reason for the improved NOx gas yellowing resistance and heat resistance achieved by a fiber-length nonuniform variation coefficient of 3.0% to 10.0% is not yet clear, the inventors speculate as follows. If the fiber variation coefficient is 3.0% or higher, light is easily diffused on the fiber surface, making the fiber appear opaque. This makes yellowing inside the fiber less visible and the yellowing appears less noticeable. If the fiber variation coefficient is 10.0% or lower, breakage caused by heat in fine fiber areas is suppressed, improving heat resistance. There are no particular limitations on methods for controlling the coefficient of variation in fiber density, as long as the desired properties can be achieved. Examples include: increasing the diameter of the spinning nozzle used in melt spinning to produce tensile resonance; increasing the jet flow to produce sharkskin or melt fracture; and varying the cooling intensity during the spinning step to induce yarn wobble.
本實施方式之熱塑性聚胺酯彈性纖維於絲長方向上之最大纖度與最小纖度之差較佳為10 dtex以上150 dtex以下,更佳為15 dtex以上100 dtex以下,進而較佳為20 dtex80 dtex以下。若最大纖度與最小纖度之差為10 dtex以上150 dtex以下,則可一併提昇耐NO x氣體黃變性與耐熱性。藉由最大纖度與最小纖度之差為10 dtex以上150 dtex以下,耐NO x氣體黃變性與耐熱性提昇之原因尚未明確,但發明人等推定如下。若最大纖度與最小纖度之差為10 dtex以上,則光易於在纖維表面上漫反射,使纖維看上去不透明,藉此不易視認纖維內部之黃變,黃變看起來較淡。若最大纖度與最小纖度之差為150 dtex以下,則可抑制由較細之纖度部位之受熱導致之斷頭,耐熱性提昇。關於控制纖度差之方法,只要可獲得期望之物性,則無特別限制,例如可例舉:擴大於熔融紡絲中使用之紡絲嘴之口徑,產生拉伸共振之方法;增加噴出量,產生鯊皮或熔體破裂之方法;改變紡絲步驟中之冷卻強度,引起絲搖晃之方法。 The difference between the maximum and minimum fiber lengths of the thermoplastic polyurethane elastic fiber of this embodiment is preferably 10 dtex to 150 dtex, more preferably 15 dtex to 100 dtex, and even more preferably 20 dtex to 80 dtex. A maximum fiber length difference of 10 dtex to 150 dtex improves both NOx gas yellowing resistance and heat resistance. While the reason for the improvement in NOx gas yellowing resistance and heat resistance by limiting the maximum fiber length difference to 10 dtex to 150 dtex is unclear, the inventors speculate as follows. If the difference between the maximum and minimum fiber sizes is 10 dtex or greater, light is diffusely reflected from the fiber surface, making the fiber appear opaque. This makes yellowing within the fiber less noticeable and the yellowing appears less noticeable. If the difference between the maximum and minimum fiber sizes is 150 dtex or less, breakage caused by heat exposure in finer fiber areas is suppressed, improving heat resistance. There are no particular limitations on methods for controlling fiber density differences, as long as the desired properties are achieved. Examples include: increasing the diameter of the spinning nozzle used in melt spinning to produce tensile resonance; increasing the jet flow to produce sharkskin or melt fracture; and varying the cooling intensity during the spinning step to induce yarn wobble.
就提昇耐熱性及耐NO x氣體黃變性之觀點而言,本實施方式之熱塑性聚胺酯彈性纖維較佳為利用流動測試儀所測得之流出起始溫度為150℃以上220℃以下,更佳為150℃以上200℃以下。藉由使流出起始溫度為150℃以上220℃以下,能提昇耐熱性及耐NO x氣體黃變性之原因尚未明確,但發明人等推定如下。由於藉由使流出起始溫度為150℃以上,由受熱導致之熱塑性聚胺酯之結構變化變少,故可提昇耐熱性,另一方面,藉由使流出起始溫度為220℃以下,熔融時之黏度降低,潤濕性提昇,藉此金屬鹽均勻地分散,故耐NO x氣體黃變性提昇。 [實施例] From the perspective of improving heat resistance and resistance to yellowing due to NOx gas, the thermoplastic polyurethane elastic fiber of this embodiment preferably has a flow start temperature of 150°C to 220°C, more preferably 150°C to 200°C, as measured using a flow tester. The reason why a flow start temperature of 150°C to 220°C improves heat resistance and resistance to yellowing due to NOx gas is not yet clear, but the inventors speculate as follows. By setting the outflow start temperature above 150°C, the structural changes of the thermoplastic polyurethane due to heat are reduced, thereby improving heat resistance. On the other hand, by setting the outflow start temperature below 220°C, the viscosity during melting is reduced, and the wettability is improved. As a result, the metal salt is evenly dispersed, thereby improving the resistance to yellowing caused by NOx gas. [Example]
藉由以下實施例、比較例對本發明具體地進行說明,但本發明之範圍並不受實施例限定。 首先,對實施例、比較例中使用之物性等之評價方法進行說明。 The present invention is described in detail with reference to the following examples and comparative examples. However, the scope of the present invention is not limited by these examples. First, the evaluation methods for physical properties, etc., used in the examples and comparative examples will be described.
<熱塑性聚胺酯之構成成分之定量> 構成熱塑性聚胺酯彈性纖維所含之熱塑性聚胺酯之包含活性氫化合物之鏈延長劑、及二異氰酸酯之結構係使用NMR特定。具體而言,於下述條件下測定NMR,進行二異氰酸酯與鏈延長劑之結構之特定。二異氰酸酯及鏈延長劑之結構可根據藉由NMR測定獲得之峰位置來判斷。 測定裝置:Bruker Biospin Avance600 測定核: 1H 共振頻率:600 MHz 累計次數:256次 測定溫度:室溫 溶劑:氘代二甲基甲醯胺 測定濃度:1.5重量% 化學位移基準:二甲基甲醯胺(8.0233 ppm) <Quantification of Thermoplastic Polyurethane Components> The structures of the chain extender containing an active hydrogen compound and the diisocyanate contained in the thermoplastic polyurethane elastic fiber were determined using NMR. Specifically, NMR measurements were performed under the following conditions to determine the structures of the diisocyanate and chain extender. The structures of the diisocyanate and chain extender can be determined based on the peak positions obtained by NMR measurements. Measurement equipment: Bruker Biospin Avance600 Detected nucleus: 1 H Resonance frequency: 600 MHz Accumulated times: 256 Measurement temperature: Room temperature Solvent: Deuterated dimethylformamide Measurement concentration: 1.5 wt% Chemical shift reference: Dimethylformamide (8.0233 ppm)
<鏈延長劑與聚合物多元醇之合計莫耳數相對於二異氰酸酯之莫耳數之比率(以下表述為OH/NCO)計算方法> 熱塑性聚胺酯彈性纖維之OH/NCO係藉由利用NMR測定獲得之相應峰之積分值根據下述式(1): OH/NCO={(Hh+Hs)/4}/(Hi/x)…式(1) 而計算出。 式中, Hh:源自與胺基甲酸酯鍵相鄰之活性氫化合物之亞甲基之積分值 Hs:源自與胺基甲酸酯鍵相鄰之聚合物多元醇之亞甲基之積分值 Hi:源自二異氰酸酯中之氫化合物之積分值 x:二異氰酸酯之總氫數。 <Calculation method of the ratio of the total molar number of chain extender and polymer polyol to the molar number of diisocyanate (hereinafter referred to as OH/NCO)> The OH/NCO ratio of thermoplastic polyurethane elastic fiber is calculated by the integral value of the corresponding peak obtained by NMR measurement according to the following formula (1): OH/NCO={(Hh+Hs)/4}/(Hi/x)…Formula (1) Wherein, Hh: integral value of methylene groups derived from active hydrogen compounds adjacent to the urethane bond Hs: integral value of methylene groups derived from polymer polyol adjacent to the urethane bond Hi: integral value of hydrogen compounds in diisocyanate x: total number of hydrogen atoms in diisocyanate.
<硬鏈段之比率(Mh分率)之定量方法> 熱塑性聚胺酯彈性纖維之Mh分率係藉由求解下述式(2)~(5)之聯立方程式而計算: Ms={Mdo+Mdi(N1-N0)}/(N1-N0-1)-2Mdi…式(2) Mh={Mda(N1-1)+Mdi×N0}/(N1-N0-1)+2Mdi…式(3) N0=0.03806N1 4-0.3997N1 3+1.617N1 2-2.144N1 1+0.8795…式(4) Mh分率(%)={Mh/(Ms+Mh)}×100…式(5)。 式中, Ms:軟鏈段部分之數量平均分子量 Mdo:聚合物多元醇之數量平均分子量 Mdi:異氰酸酯之分子量 N1:異氰酸酯相對於聚合物多元醇之莫耳比 N0:未反應之異氰酸酯相對於聚合物多元醇之莫耳比 Mh:硬鏈段部分之數量平均分子量 Mda:鏈延長劑之分子量(於混合兩種以上而使用之情形時為其數量平均分子量) Mdi:異氰酸酯之分子量。 <Quantitative method of the ratio of hard chain segments (Mh fraction)> The Mh fraction of thermoplastic polyurethane elastic fiber is calculated by solving the following simultaneous equations of formulas (2) to (5): Ms={Mdo+Mdi(N1-N0)}/(N1-N0-1)-2Mdi…Formula (2) Mh={Mda(N1-1)+Mdi×N0}/(N1-N0-1)+2Mdi…Formula (3) N0=0.03806N1 4 -0.3997N1 3 +1.617N1 2 -2.144N1 1 +0.8795…Formula (4) Mh fraction (%)={Mh/(Ms+Mh)}×100…Formula (5). Wherein, Ms: number-average molecular weight of the soft segment; Mdo: number-average molecular weight of the polymer polyol; Mdi: molecular weight of the isocyanate; N1: molar ratio of isocyanate to polymer polyol; N0: molar ratio of unreacted isocyanate to polymer polyol; Mh: number-average molecular weight of the hard segment; Mda: molecular weight of the chain extender (the number-average molecular weight when two or more are mixed); and Mdi: molecular weight of the isocyanate.
<金屬化合物之鑑定及定量方法> 將熱塑性聚胺酯彈性纖維捲繞於玻璃板上,利用XRD(RIGAKU Ultima-IV)進行分析,藉由分析之光譜與資料庫上之資料之對照而可鑑定含有之金屬化合物之化學組成。利用XRD之金屬化合物之鑑定結束後,製作以熱塑性聚胺酯彈性纖維為中心無間隙地捲繞於有孔之PP膜上而成之樣品,利用XRF(RIGAKU ZSX-100e)進行分析,可根據構成金屬化合物之元素之檢測強度對金屬化合物之含量進行定量。於定量時,亦可視需要使用校準曲線,其使用與所含有之金屬化合物相同之金屬化合物。 <Method for Identification and Quantification of Metal Compounds> Thermoplastic polyurethane elastomer fibers are wrapped around a glass plate and analyzed using XRD (RIGAKU Ultima-IV). The chemical composition of the metal compounds present is determined by comparing the analyzed spectrum with data in the database. After XRD identification of the metal compounds, a sample is prepared by seamlessly wrapping the thermoplastic polyurethane elastomer fiber around a porous PP film. This sample is then analyzed using XRF (RIGAKU ZSX-100e). The metal compound content is quantified based on the detection intensity of the elements that make up the metal compound. A calibration curve using the same metal compound as the metal compound can be used for quantification.
<熱塑性聚胺酯彈性纖維之流出起始溫度測定> 熱塑性聚胺酯彈性纖維之流出起始溫度係使用流動測試儀CFT-500D型(島津製作所(股)製造)測定。熱塑性聚胺酯彈性纖維不進行去除油劑等處理劑等預處理,於一次測定中取樣1.5 g,測定流出起始溫度。模頭(噴嘴)使用直徑0.5 mm、厚度1.0 mm者,施加49 N之擠出負載,於初期設定溫度120℃下,在預熱時間240秒後,求出以3℃/分鐘之速度等速升溫至250℃時之衝程長(mm)與溫度之曲線。隨著溫度上升,增色劑內之聚合物被加熱,自模頭開始流出聚合物。將此時之溫度設為流出起始溫度。 <Measurement of the Flow Initiation Temperature of Thermoplastic Polyurethane Elastomer Fiber> The flow initiation temperature of thermoplastic polyurethane elastomer fiber was measured using a flow tester, model CFT-500D (manufactured by Shimadzu Corporation). The thermoplastic polyurethane elastomer fiber was not pretreated with degreasing agents or other treatment agents. A 1.5 g sample was taken per measurement to determine the flow initiation temperature. A die (nozzle) with a diameter of 0.5 mm and a thickness of 1.0 mm was used. An extrusion load of 49 N was applied. At an initial set temperature of 120°C, after a preheating period of 240 seconds, the stroke length (mm) versus temperature curve was calculated when the temperature was raised at a constant rate of 3°C/minute to 250°C. As the temperature rises, the polymer in the color enhancer is heated and begins to flow out of the die. The temperature at this point is considered the flow start temperature.
<纖度不均變異係數之測定方法> 纖度不均變異係數之測定係以熱塑性聚胺酯彈性纖維成為2倍延伸之狀態之方式調整2個導絲輥之轉速,於導絲輥間設置以下裝置而實施。藉由雷射,自相互垂直之兩個方向測定彈性纖維之外徑,將根據畢氏定律算出之對角線長之平均偏差與平均值之比設為纖度不均變異係數。測定資料係使用以160點/秒所測定之50000點之資料之平均值。 測定裝置:LS9006D(基恩士公司製造) 測定類別:外徑 最小顯示單位:0.0001 mm 測定點數:50000 累積週期:×100 <Fiber Gage Variation Coefficient Measurement Method> The fiber gage variation coefficient is measured by adjusting the rotational speed of two guide rolls to hold a thermoplastic polyurethane elastic fiber at a two-fold elongation. The following device is installed between the guide rolls. The elastic fiber's outer diameter is measured in two perpendicular directions using a laser. The fiber gage variation coefficient is calculated as the ratio of the average deviation of the diagonal lengths to the average value, calculated using the Pisces law. The measurement data is the average of 50,000 points measured at 160 points/second. Measuring device: LS9006D (Keyence Corporation) Measurement type: Outside diameter Minimum display unit: 0.0001 mm Number of measuring points: 50,000 Accumulation cycle: ×100
<纖度之測定方法> 纖度之測定係將熱塑性聚胺酯彈性纖維垂直地割斷,使用以下之裝置、條件觀察絲截面,藉由自動面積測定而計算出絲之總截面積,使用下述式(6)計算出每單位長度之纖度, d=D×1.1(g/cm 3)×10 6…式(6) {式中,d為纖度(dtex),D為絲之總截面積(cm 2)}。 測定裝置:VHX-7000(基恩士公司製造) 使用透鏡:VH-Z100R 倍率:500倍 測量:自動面積測定 提取方法:明度 <聚胺酯彈性纖維之最大纖度與最小纖度之差之測定方法> 最大纖度與最小纖度之差之測定係將熱塑性聚胺酯彈性纖維垂直地割斷,使用以下之裝置、條件觀察絲截面,藉由自動面積測定而計算出絲之總截面積,於絲長方向上以5 mm為間隔藉由上述式(6)計算出10點之每單位長度之纖度,由此時之最大纖度與最小纖度之差算出。 測定裝置:VHX-7000(基恩士公司製造) 使用透鏡:VH-Z100R 倍率:500倍 測量:自動面積測定 提取方法:明度 <Fiber Determination Method> The fiber was determined by cutting the thermoplastic polyurethane elastic fiber vertically, observing the cross section of the yarn using the following apparatus and conditions, and calculating the total cross-sectional area of the yarn by automatic area measurement. The fiber density per unit length was calculated using the following formula (6): d = D × 1.1 (g/cm 3 ) × 10 6 ... Formula (6) {wherein, d is the fiber density (dtex), and D is the total cross-sectional area of the yarn (cm 2 )}. Measuring device: VHX-7000 (manufactured by KEYENCE Corporation) Used lens: VH-Z100R Magnification: 500 times Measurement: Automatic area measurement Extraction method: Brightness <Method for determining the difference between the maximum and minimum fiber lengths of polyurethane elastic fibers> The difference between the maximum and minimum fiber lengths is determined by cutting the thermoplastic polyurethane elastic fiber vertically and observing the yarn cross section using the following device and conditions. The total cross-sectional area of the yarn is calculated by automatic area measurement. The fiber length is calculated at 10 points with an interval of 5 mm in the yarn length direction using the above formula (6). The difference between the maximum and minimum fiber lengths at this time is used to calculate the fiber length. Measuring device: VHX-7000 (manufactured by KEYENCE Corporation) Lens: VH-Z100R Magnification: 500x Measurement: Automatic area measurement Extraction method: Brightness
<耐熱性之評價方法> 使熱塑性聚胺酯彈性纖維保持於延伸至2倍之狀態,將壓抵於110℃之熱源時直至斷頭為止之時間(熱切割秒數)作為耐熱性之指標進行評價。 Heat Resistance Evaluation Method: Thermoplastic polyurethane elastic fiber was held stretched to 200% and pressed against a 110°C heat source. The time (heat-cut seconds) required for the fiber to break was used as an indicator of heat resistance.
<耐NO x氣體黃變性之評價方法> 1.ΔYI值 使用熱塑性聚胺酯彈性纖維,依據對JIS-L-0855氧化氮氣之染色堅牢度試驗方法、弱試驗方法進行黃變性之評價。判定係將利用麥克貝思測色機(麥克貝思公司製造)獲得之黃度YI值與未處理樣品YI0進行比較,以藉由下述式(7)而求出之ΔYI值進行評價, ΔYI=YI-YI0…式(7)。 ΔYI值越小,則越不易黃變,越大則越易於黃變。 <Evaluation Method for Yellowing Resistance to NOx Gas> 1. ΔYI Value Yellowing resistance was evaluated using thermoplastic polyurethane elastic fibers according to the JIS-L-0855 test method for color fastness to nitrogen oxides and the weak test method. The yellowness YI value obtained using a MacBest colorimeter (manufactured by MacBest) was compared with the untreated sample's YI0, and the ΔYI value calculated using the following formula (7) was used for evaluation: ΔYI = YI - YI0... Formula (7). The smaller the ΔYI value, the less likely it is to yellow, while the larger the ΔYI value, the more likely it is to yellow.
2.黃變視認性 將上述1之方法中黃變之熱塑性聚胺酯彈性纖維與色碼進行比較,以10個等級賦予評價分數。具體而言,讓20多歲10人、30多歲~60多歲各2人之共計18人分別選擇與黃變之熱塑性聚胺酯彈性纖維之色最接近之色碼,將其平均分作為黃變視認性之評價分數。使用之色碼與評分如下,評分越大,則表示越不易黃變。 #FFD500:1分 #FFD91A:2分 #FFDD33:3分 #FFE14D:4分 #FFE666:5分 #FFEA80:6分 #FFEE99:7分 #FFF2B3:8分 #FFF7CC:9分 #FFFBE6:10分 2. Yellowing Visibility The yellowed thermoplastic polyurethane elastomer fiber from method 1 above was compared to a color code and assigned a 10-point rating. Specifically, 18 participants (10 in their 20s and 2 in their 30s to 60s, respectively) were asked to select the color code that most closely resembled the yellowed thermoplastic polyurethane elastomer fiber. The average score was used as the yellowing visibility rating. The color code and rating used are as follows: higher scores indicate less yellowing. #FFD500: 1 point #FFD91A: 2 points #FFDD33: 3 points #FFE14D: 4 points #FFE666: 5 points #FFEA80: 6 points #FFEE99: 7 points #FFF2B3: 8 points #FFF7CC: 9 points #FFFBE6: 10 points
ΔYI值與黃變視認性之評價均為耐NO x氣體黃變性之評價。由於ΔYI值不受到人之視認性之影響,相反黃變視認性受到人之視認性之影響,故藉由比較相同ΔYI值之樣品之黃變視認性,可評價基於人之視認性之耐NO x氣體黃變性。 Both the ΔYI value and the yellowing perceptibility evaluation measure resistance to NOx gas yellowing. Since the ΔYI value is not affected by human visual perception, whereas the yellowing perceptibility is, comparing the yellowing perceptibility of samples with the same ΔYI value allows for evaluation of NOx gas yellowing resistance based on human visual perception.
[實施例1] <熱塑性聚胺酯樹脂之合成> 將數量平均分子量為1800之聚四亞甲基醚二醇2400 g及4,4'-二苯基甲烷二異氰酸酯750.78 g於乾燥氮氣氛圍下,於60℃下攪拌3小時使其反應,獲得以末端異氰酸基封端之聚胺酯預聚物。於該聚胺酯預聚物中添加1,4-丁二醇151.20 g,攪拌15分鐘,而獲得黏度2000泊(30℃)之聚胺酯。 其後,送至鐵氟龍(註冊商標)托盤,於將該聚胺酯放入於托盤之狀態下,於110℃之熱風烘箱中進行16小時退火而獲得熱塑性聚胺酯樹脂。 [Example 1] <Synthesis of Thermoplastic Polyurethane Resin> 2400 g of polytetramethylene ether glycol (number average molecular weight: 1800) and 750.78 g of 4,4'-diphenylmethane diisocyanate were stirred at 60°C for 3 hours under a dry nitrogen atmosphere to produce a polyurethane prepolymer terminated with isocyanate groups. 151.20 g of 1,4-butanediol was added to the polyurethane prepolymer and stirred for 15 minutes to produce a polyurethane with a viscosity of 2000 poise (at 30°C). The polyurethane is then placed on a Teflon (registered trademark) tray and annealed in a hot air oven at 110°C for 16 hours to obtain a thermoplastic polyurethane resin.
<母料之製作> 利用Horai公司製造之粉碎機UG-280型將以此種方式獲得之熱塑性聚胺酯樹脂粉碎成3 mm左右之粉末。利用除濕乾燥機於110℃之溫度條件下使粉碎之碎片乾燥至含水率為100 ppm後,將聚胺酯樹脂粉末與氫氧化鎂以規定比率投入於漏斗中,於擠出機內熔融而製成線料,通過溫度20℃之水浴進行冷卻,利用Isuzu Kakoki製造之塑膠用加工機械SCF-100型進行造粒而獲得有效成分為10 wt%之氫氧化鎂之母料。 <Masterbatch Preparation> The thermoplastic polyurethane resin obtained in this manner was pulverized into a powder approximately 3 mm in diameter using a Horai UG-280 pulverizer. The pulverized fragments were dried in a dehumidifier at 110°C to a moisture content of 100 ppm. The polyurethane resin powder and magnesium hydroxide were then added to a hopper at a specified ratio and melted in an extruder to form strands. The strands were then cooled in a 20°C water bath and pelletized using an Isuzu Kakoki SCF-100 plastics processing machine to produce a masterbatch containing 10 wt% magnesium hydroxide as an active ingredient.
<熱塑性聚胺酯彈性纖維之製作> 藉由將以重量比95:5之比率使熱塑性聚胺酯樹脂粉末與氫氧化鎂之母料混合而成之含氫氧化鎂之聚胺酯樹脂粉末設置於頭之齒輪泵進行計量、加壓,利用濾紙過濾後,於模頭之溫度210℃下,自直徑0.23 mm、60孔之噴嘴以成為620 dtex之噴出量噴出。其後,自冷風溫度15~17℃、冷風風速調節至0.8~1.0 m/s之冷風腔室吹出冷風,垂直於纖維進行吹送,藉此進行熔融紡絲。其後,使用環式假撚機,使撚傳播至複絲,一面賦予以聚二甲基矽氧烷與礦物油為主成分之處理劑,一面捲取成紙製之紙管,獲得620 dtex/60 F之熱塑性聚胺酯彈性纖維之捲絲體。該熱塑性聚胺酯彈性纖維所含之氫氧化鎂為0.50 wt%,Mh分率為24%,纖度不均變異係數為4.0%,OH/NCO為1.010,又,熱切割秒數為600秒以上,熱塑性聚胺酯彈性纖維之ΔYI值為8,最大纖度與最小纖度之差為30 dtex,流出起始溫度為160℃,黃變視認性評價為10分。將結果亦示於以下之表1。 Production of Thermoplastic Polyurethane Elastic Fibers A magnesium hydroxide-containing polyurethane resin powder, prepared by mixing thermoplastic polyurethane resin powder and a magnesium hydroxide masterbatch at a weight ratio of 95:5, is metered and pressurized by a gear pump mounted on the die head. After filtering through filter paper, the powder is ejected from a 0.23 mm diameter, 60-hole nozzle at a die temperature of 210°C to a density of 620 dtex. Cold air is then blown perpendicularly to the fibers from a cold air chamber at a temperature of 15-17°C and a velocity of 0.8-1.0 m/s, thereby melt-spinning the fibers. After that, a ring-type false twisting machine is used to spread the twist to the multifilament. On one side, a treatment agent containing polydimethylsiloxane and mineral oil as the main components is applied, and on the other side, it is rolled into a paper tube to obtain a coiled body of 620 dtex/60 F thermoplastic polyurethane elastic fiber. The thermoplastic polyurethane elastic fiber contained 0.50 wt% magnesium hydroxide, had an Mh fraction of 24%, a fiber inhomogeneity coefficient of 4.0%, an OH/NCO ratio of 1.010, a thermal cutting time of 600 seconds or more, a ΔYI value of 8, a difference between the maximum and minimum fiber sizes of 30 dtex, an outflow starting temperature of 160°C, and a yellowing visual evaluation score of 10. The results are also shown in Table 1 below.
[實施例2~6] 調整聚胺酯樹脂與母料之比率,增減聚胺酯彈性纖維所含之氫氧化鎂之量,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表1。 [Examples 2-6] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the ratio of polyurethane resin to masterbatch was adjusted and the amount of magnesium hydroxide contained in the polyurethane elastic fiber was increased or decreased. The results are shown in Table 1 below.
[實施例7~12] 將金屬化合物變更為碳酸鎂(實施例7)、氧化鎂(實施例8)、氫氧化鈣(實施例9)、碳酸鈣(實施例10)、碳酸鈉(實施例11)、碳酸鉀(實施例12),除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表1。 [Examples 7-12] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the metal compound was replaced with magnesium carbonate (Example 7), magnesium oxide (Example 8), calcium hydroxide (Example 9), calcium carbonate (Example 10), sodium carbonate (Example 11), and potassium carbonate (Example 12). The results are shown in Table 1 below.
[實施例13~17] 將包含活性氫化合物之鏈延長劑變更為乙二醇(實施例13)、1,3-丙二醇(實施例14)、1,6-己二醇(實施例15)、1,8-辛二醇(實施例16)、1,10-癸二醇(實施例17),除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表1。 [Examples 13-17] Thermoplastic polyurethane elastic fibers were obtained by the same method as Example 1, except that the chain extender containing an active hydrogen compound was replaced with ethylene glycol (Example 13), 1,3-propylene glycol (Example 14), 1,6-hexanediol (Example 15), 1,8-octanediol (Example 16), and 1,10-decanediol (Example 17). The results are shown in Table 1 below.
[實施例18、19] 變更為亞甲基雙(環己基異氰酸酯)(H12MDI)(實施例18)、1,6-六亞甲基二異氰酸酯(HDI)(實施例19),除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表1。 [Examples 18 and 19] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that methylene bis(cyclohexyl isocyanate) (H12MDI) (Example 18) and 1,6-hexamethylene diisocyanate (HDI) (Example 19) were used instead. The results are shown in Table 1 below.
[實施例20~26] 調整聚合物多元醇與二異氰酸酯之莫耳比,增減熱塑性聚胺酯彈性纖維之Mh分率,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表1。 [Examples 20-26] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the molar ratio of the polymer polyol to the diisocyanate was adjusted to increase or decrease the Mh fraction of the thermoplastic polyurethane elastic fibers. The results are shown in Table 1 below.
[表1]
[實施例27~33] 調整聚合物多元醇、二異氰酸酯、二醇之莫耳比,改變熱塑性聚胺酯彈性纖維之OH/NCO,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表2。 [Examples 27-33] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the molar ratio of the polymer polyol, diisocyanate, and diol was adjusted to alter the OH/NCO ratio of the thermoplastic polyurethane elastic fibers. The results are shown in Table 2 below.
[實施例34~41] 調整紡絲時之紡絲溫度、紡絲嘴直徑、噴出量、冷卻條件、捲取條件,改變熱塑性聚胺酯彈性纖維之纖度不均變異係數,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表2。 [Examples 34-41] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the spinning temperature, nozzle diameter, spray rate, cooling conditions, and take-up conditions were adjusted to alter the fiber density variation coefficient. The results are shown in Table 2 below.
[實施例42~49] 調整紡絲時之紡絲溫度、紡絲嘴直徑、噴出量、冷卻條件、捲取條件,改變熱塑性聚胺酯彈性纖維之纖度差(最大纖度-最小纖度),除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表2。 [Examples 42-49] Thermoplastic polyurethane elastic fibers were obtained by the same method as in Example 1, except that the spinning temperature, nozzle diameter, spray rate, cooling conditions, and take-up conditions were adjusted to vary the fiber density difference (maximum fiber density - minimum fiber density). The results are shown in Table 2 below.
[表2]
[實施例50~54] 藉由調整聚合物多元醇之分子量而調整熱塑性聚胺酯之分子量,改變熱塑性聚胺酯彈性纖維之流出起始溫度,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表3。 [Examples 50-54] Thermoplastic polyurethane elastic fibers were obtained by the same method as Example 1, except that the molecular weight of the thermoplastic polyurethane was adjusted by adjusting the molecular weight of the polymer polyol, thereby altering the outflow starting temperature of the thermoplastic polyurethane elastic fiber. The results are shown in Table 3 below.
[比較例1] 除不添加金屬化合物以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表3。 [Comparative Example 1] A thermoplastic polyurethane elastic fiber was obtained by the same method as in Example 1, except that no metal compound was added. The results are shown in Table 3 below.
[比較例2] 調整母料之添加量,將聚胺酯彈性纖維所含之氫氧化鎂之量變為10.0 wt%,除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表3。 [Comparative Example 2] Thermoplastic polyurethane elastic fiber was obtained by the same method as Example 1, except that the amount of masterbatch added was adjusted to change the amount of magnesium hydroxide contained in the polyurethane elastic fiber to 10.0 wt%. The results are shown in Table 3 below.
[比較例3~6] 將金屬化合物變更為硬脂酸鎂(比較例3)、硬脂酸鈣(比較例4)、氧化鋅(比較例5)、氫氧化鋁(比較例6),除此以外,藉由與實施例1相同之方法獲得熱塑性聚胺酯彈性纖維。將結果示於以下之表3。 [Comparative Examples 3-6] Thermoplastic polyurethane elastic fibers were obtained by the same method as Example 1, except that the metal compounds were replaced with magnesium stearate (Comparative Example 3), calcium stearate (Comparative Example 4), zinc oxide (Comparative Example 5), and aluminum hydroxide (Comparative Example 6). The results are shown in Table 3 below.
[表3]
本發明之熱塑性聚胺酯彈性纖維可適合用於內衣、長統襪、壓縮衣等衣料、及褶皺構件或尿布等衛生材料。The thermoplastic polyurethane elastic fiber of the present invention can be suitably used in underwear, socks, compression garments and other clothing materials, as well as pleated components or sanitary materials such as diapers.
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022-071050 | 2022-04-22 | ||
| JP2022071050 | 2022-04-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202346668A TW202346668A (en) | 2023-12-01 |
| TWI894553B true TWI894553B (en) | 2025-08-21 |
Family
ID=88419804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112114689A TWI894553B (en) | 2022-04-22 | 2023-04-20 | Thermoplastic polyurethane elastic fiber |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4512945A4 (en) |
| JP (1) | JP7819299B2 (en) |
| CN (1) | CN119053734A (en) |
| TW (1) | TWI894553B (en) |
| WO (1) | WO2023204157A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1396320A (en) * | 2001-03-14 | 2003-02-12 | 杜邦-东丽株式会社 | Polyurethane spandex and its manufacturing method, cottons and silks and swimwear |
| JP2005048316A (en) * | 2003-07-28 | 2005-02-24 | Nisshinbo Ind Inc | Method for producing polyurethane elastic fiber |
| JP2006028453A (en) * | 2004-07-21 | 2006-02-02 | Nisshinbo Ind Inc | Polyurethane elastic body and elastic fiber |
| JP2012132130A (en) * | 2010-12-24 | 2012-07-12 | Toray Opelontex Co Ltd | Polyurethane elastic yarn and method for producing the same |
| JP2014095162A (en) * | 2012-11-08 | 2014-05-22 | Asahi Kasei Fibers Corp | Polyurethane elastic fiber and fiber product thereof |
| CN111194364A (en) * | 2017-10-18 | 2020-05-22 | 旭化成株式会社 | Polyurethane elastic fiber, its winding body, and articles containing the same |
| TW202031947A (en) * | 2018-11-12 | 2020-09-01 | 英商萊卡英國有限公司 | Spandex fiber with reduced visibility |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3909468B2 (en) | 2001-03-14 | 2007-04-25 | オペロンテックス株式会社 | Method for producing polyurethane elastic fiber |
| JP2003020521A (en) | 2001-07-09 | 2003-01-24 | Asahi Kasei Corp | Polyurethane elastic fiber |
| JP2003113303A (en) * | 2001-10-04 | 2003-04-18 | Toyobo Co Ltd | Polyurethane composition and polyurethane elastic fiber |
| JP3930750B2 (en) * | 2002-03-12 | 2007-06-13 | 日清紡績株式会社 | Process for producing ion-radiating polyurethane elastic fiber and ion-radiating polyurethane elastic fiber |
| JP4883280B2 (en) | 2005-03-31 | 2012-02-22 | 日清紡ホールディングス株式会社 | Heat-sealable polyurethane elastic fiber, production method thereof, and woven / knitted fabric using the polyurethane elastic fiber |
| JP2006342448A (en) | 2005-06-08 | 2006-12-21 | Opelontex Co Ltd | Polyurethane-based elastic fiber and method for producing the same |
| JP2009019062A (en) | 2006-03-30 | 2009-01-29 | Daicel Chem Ind Ltd | Polyurethane composition |
| CN104987699A (en) * | 2015-07-13 | 2015-10-21 | 南通华盛高聚物科技股份有限公司 | Preparation method for polyurethane chip for high-temperature-resistant fibers |
| CN111433396B (en) * | 2017-11-21 | 2023-04-04 | 旭化成株式会社 | Polyurethane elastic fiber and yarn package thereof |
| CN108192070A (en) * | 2018-01-18 | 2018-06-22 | 河北邦泰氨纶科技有限公司 | A kind of melt-spun spandex slice with anti-microbial property |
-
2023
- 2023-04-14 JP JP2024516236A patent/JP7819299B2/en active Active
- 2023-04-14 WO PCT/JP2023/015215 patent/WO2023204157A1/en not_active Ceased
- 2023-04-14 CN CN202380035000.2A patent/CN119053734A/en active Pending
- 2023-04-14 EP EP23791805.7A patent/EP4512945A4/en active Pending
- 2023-04-20 TW TW112114689A patent/TWI894553B/en active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1396320A (en) * | 2001-03-14 | 2003-02-12 | 杜邦-东丽株式会社 | Polyurethane spandex and its manufacturing method, cottons and silks and swimwear |
| JP2005048316A (en) * | 2003-07-28 | 2005-02-24 | Nisshinbo Ind Inc | Method for producing polyurethane elastic fiber |
| JP2006028453A (en) * | 2004-07-21 | 2006-02-02 | Nisshinbo Ind Inc | Polyurethane elastic body and elastic fiber |
| JP2012132130A (en) * | 2010-12-24 | 2012-07-12 | Toray Opelontex Co Ltd | Polyurethane elastic yarn and method for producing the same |
| JP2014095162A (en) * | 2012-11-08 | 2014-05-22 | Asahi Kasei Fibers Corp | Polyurethane elastic fiber and fiber product thereof |
| CN111194364A (en) * | 2017-10-18 | 2020-05-22 | 旭化成株式会社 | Polyurethane elastic fiber, its winding body, and articles containing the same |
| TW202031947A (en) * | 2018-11-12 | 2020-09-01 | 英商萊卡英國有限公司 | Spandex fiber with reduced visibility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119053734A (en) | 2024-11-29 |
| EP4512945A1 (en) | 2025-02-26 |
| JP7819299B2 (en) | 2026-02-24 |
| WO2023204157A1 (en) | 2023-10-26 |
| JPWO2023204157A1 (en) | 2023-10-26 |
| TW202346668A (en) | 2023-12-01 |
| EP4512945A4 (en) | 2026-03-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7763351B2 (en) | Melt spun elastic tape and process | |
| CN102844479B (en) | Polyurethane elastic yarn and production method thereof | |
| TWI758322B (en) | Melt spun multifilaments based on thermoplastic polyurethane, their production and use | |
| US9567694B2 (en) | Elastic fabric comprising a polyurethane elastic fiber made from a polyether based polyol | |
| KR20130132937A (en) | Elastomer resins, fibers and fabrics thereof, and uses thereof | |
| TWI894553B (en) | Thermoplastic polyurethane elastic fiber | |
| JP7410307B2 (en) | Polyurethane elastic fibers, spools thereof, gather members, and sanitary materials | |
| JP7583939B2 (en) | Thermoplastic polyurethane elastic fiber and wound body thereof, gathers and sanitary materials containing said thermoplastic polyurethane elastic fiber, and method for producing said polyurethane elastic fiber | |
| JP7470229B1 (en) | Dope additives and fibers | |
| CN118382412A (en) | Pleats and sanitary materials containing the same | |
| JP2023097202A (en) | Thermoplastic polyurethane elastic fiber and wound body and sanitary material containing same | |
| JP2004131861A (en) | Method for producing polyurethane elastic fiber | |
| HK1179668B (en) | Polyurethane elastic yarn and production method thereof |