TWI904366B - Methods for manufacturing liquid crystal alignment agents, liquid crystal alignment films, liquid crystal elements, polyamides, polyamide esters and polyimides, diamines, tetracarboxylic dianhydrides, and polymers. - Google Patents
Methods for manufacturing liquid crystal alignment agents, liquid crystal alignment films, liquid crystal elements, polyamides, polyamide esters and polyimides, diamines, tetracarboxylic dianhydrides, and polymers.Info
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- TWI904366B TWI904366B TW111118937A TW111118937A TWI904366B TW I904366 B TWI904366 B TW I904366B TW 111118937 A TW111118937 A TW 111118937A TW 111118937 A TW111118937 A TW 111118937A TW I904366 B TWI904366 B TW I904366B
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Abstract
本發明提供一種液晶配向劑,其可獲得液晶配向性良好、電壓保持特性優異且由於受到外力而引起的顯示品質的下降得到抑制的液晶元件。使液晶配向劑中含有在主鏈具有式(1)所表示的部分結構(a)的聚合物[A]。式(1)中,R 1及R 2是利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(1)中的羰基鍵結的二價基。R 3及R 4為氫原子、鹵素原子或碳數1~3的烷基,或者表示R 3與R 4相互結合而構成的環結構。 This invention provides a liquid crystal alignment agent that can produce a liquid crystal element with good liquid crystal alignment, excellent voltage retention characteristics, and suppression of display quality degradation caused by external forces. The liquid crystal alignment agent contains a polymer [A] having a partial structure (a) represented by formula (1) in the main chain. In formula (1), R1 and R2 are divalent groups formed by bonding -C( R5 )( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7 - NR8- , -NR7 -CO- O-, -NR7 - CO- NR8- , aromatic hydrocarbon rings, aromatic heterocyclic rings or nitrogen-containing non-aromatic heterocyclic rings with the carbonyl group in formula (1). R3 and R4 are hydrogen atoms, halogen atoms, or alkyl groups having 1 to 3 carbon atoms, or represent a ring structure formed by the combination of R3 and R4 .
Description
本發明是有關於一種液晶配向劑、液晶配向膜、液晶元件、聚合物及其製造方法、以及化合物的製造方法。This invention relates to a liquid crystal alignment agent, a liquid crystal alignment film, a liquid crystal element, a polymer, a method for manufacturing the same, and a method for manufacturing a compound.
從前,作為液晶元件,開發出電極結構或所使用的液晶分子的物性等不同的多種驅動方式,例如已知有扭轉向列(Twisted Nematic,TN)型或超扭轉向列(Super Twisted Nematic,STN)型、垂直配向(Vertical Alignment,VA)型、多域垂直配向(Multi-domain Vertical Alignment,MVA)型、共面切換型(IPS(In-Plane Switching)型)、邊緣場切換(Fringe Field Switching,FFS)型、光學補償彎曲型(OCB(Optically Compensated Bend)型)等各種液晶元件。這些液晶元件具有用以使液晶分子配向的液晶配向膜。一般而言,液晶配向膜是藉由將使聚合物成分溶解或分散於有機溶媒中而成的液晶配向劑塗布於基板表面,優選為進行加熱而形成於基板上。Previously, various driving methods were developed for liquid crystal elements, including different electrode structures and the physical properties of the liquid crystal molecules used. These included known types such as twisted nematic (TN) and super twisted nematic (STN) types, vertical alignment (VA) types, multi-domain vertical alignment (MVA) types, in-plane switching (IPS) types, fringe field switching (FFS) types, and optically compensated bent (OCB) types. These liquid crystal elements all possess liquid crystal alignment films used to align the liquid crystal molecules. Generally, liquid crystal alignment films are formed by coating a liquid crystal alignment agent, which is made by dissolving or dispersing polymer components in an organic solvent, onto the surface of a substrate, preferably by heating the substrate.
近年來,大畫面且高精細的液晶電視成為主體,另外,智慧手機或平板個人電腦(personal computer,PC)等小型顯示終端的普及推進,對液晶元件的高品質化的要求進一步提高。為了應對此種高品質化的要求,提出了多種液晶配向劑(例如參照專利文獻1)。專利文獻1中公開了使液晶配向劑中一併含有聚醯亞胺或聚醯亞胺前體、以及作為提高液晶配向膜的硬度的低分子化合物的交聯性化合物。 [現有技術文獻] [專利文獻] In recent years, large-screen and high-resolution LCD TVs have become mainstream. Furthermore, the widespread adoption of small display terminals such as smartphones and personal computers (PCs) has further increased the demands for high-quality liquid crystal components. To meet these high-quality requirements, various liquid crystal alignment agents have been proposed (for example, see Patent 1). Patent 1 discloses a crosslinking compound that contains polyimide or a polyimide precursor, as well as a low-molecular-weight compound to improve the hardness of the liquid crystal alignment film. [Prior Art Documents] [Patent Documents]
[專利文獻1]國際公開第2020/171128號[Patent Document 1] International Publication No. 2020/171128
[發明所欲解決之課題][The problem the invention aims to solve]
伴隨著液晶元件的高精細化,對品質的要求變得更加嚴格。例如,對於液晶元件,不僅要求進一步改善液晶配向性及電壓保持率,而且要求對於輸送時的振動或敲擊(tapping)等的物理壓力顯示品質未受損。特別是在成為液晶元件的基材的玻璃面板中,薄膜化推進,施加至內部構件的物理壓力進一步增大。另一方面,如從前那樣,僅藉由添加交聯性化合物變得難以維持顯示品質。With the increasing precision of liquid crystal elements, the quality requirements have become more stringent. For example, for liquid crystal elements, not only is it necessary to further improve the liquid crystal alignment and voltage retention, but it is also required that the display quality not be compromised by physical pressure such as vibration or tapping during transportation. In particular, with the advancement of thin-film technology in the glass panel that serves as the substrate of the liquid crystal element, the physical pressure applied to the internal components has further increased. On the other hand, as before, it has become difficult to maintain display quality simply by adding crosslinking compounds.
本發明是鑒於所述課題而成,主要目的在於提供一種液晶配向劑,其可獲得液晶配向性良好、電壓保持特性優異且由於受到外力而引起的顯示品質的下降得到抑制的液晶元件。 [解決課題之手段] This invention addresses the aforementioned problems, with the primary objective of providing a liquid crystal alignment agent that yields a liquid crystal element with excellent liquid crystal alignment, superior voltage retention characteristics, and suppressed display quality degradation caused by external forces. [Means for Solving the Problems]
本發明者等人為了解決所述課題而進行了努力研究,發現藉由使用具有特定的碳-碳不飽和結構的聚合物,可解決所述課題,從而完成了本發明。具體而言,根據本發明而提供以下手段。The inventors have conducted intensive research to solve the aforementioned problem and discovered that it can be solved by using polymers with a specific carbon-carbon unsaturated structure, thus completing the present invention. Specifically, the following means are provided according to the present invention.
<1> 一種液晶配向劑,含有在主鏈具有下述式(1)所表示的部分結構(a)的聚合物[A], [化1] (式(1)中,R 1及R 2分別獨立地為利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(1)中的羰基鍵結的二價基;R 3及R 4分別獨立地為氫原子、鹵素原子或碳數1~3的烷基,或者表示R 3與R 4相互結合並與R 3所鍵結的碳及R 4所鍵結的碳一起構成的環結構;R 5及R 6分別獨立地為氫原子、鹵素原子、碳數1~8的烷基、碳數1~8的烯基或碳數1~8的烷氧基;R 7及R 8分別獨立地為氫原子或一價有機基;“*”表示鍵結鍵)。 <1> A liquid crystal alignment agent comprising a polymer [A] having a partial structure (a) represented by formula (1) on the main chain, [Chemical 1] (In formula (1), R1 and R2 are independently divalent groups formed by bonding -C( R5 )( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7- NR8- , -NR7 -CO-O-, -NR7 -CO- NR8- , aromatic hydrocarbon rings, aromatic heterocycles or nitrogen -containing non-aromatic heterocycles with the carbonyl group in formula (1); R3 and R4 are independently hydrogen atoms, halogen atoms or alkyl groups having 1 to 3 carbon atoms, or represent a ring structure formed by the combination of R3 and R4 together with the carbon atoms bonded to R3 and R4 ; R5 and R R6 is independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, an alkenyl group having 1 to 8 carbon atoms, or an alkoxy group having 1 to 8 carbon atoms; R7 and R8 are independently hydrogen atoms or monovalent organic groups; "*" indicates a bond.
<2> 一種液晶配向膜,是使用根據所述<1>所述的液晶配向劑所形成。 <3> 一種液晶元件,包括根據所述<2>所述的液晶配向膜。 <4> 一種聚醯胺酸、聚醯胺酸酯及聚醯亞胺,其中在主鏈具有所述式(1)所表示的部分結構。 <2> A liquid crystal alignment film formed using a liquid crystal alignment agent according to <1>. <3> A liquid crystal element comprising the liquid crystal alignment film according to <2>. <4> A polyamide, polyamide ester, and polyimide, wherein a portion of the structure represented by formula (1) is present in the main chain.
<5> 一種二胺的製造方法,其中在原料中使用下述式(5)所表示的化合物來製造下述式(2)所表示的二胺, [化2] (式(5)中,R 9為單鍵或二價有機基) [化3] (式(2)中,A 1及A 2分別獨立地為單鍵、二價脂環式基或二價芳香環基;R 1及R 2分別獨立地為利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(2)中的羰基鍵結的二價有機基;R 3及R 4分別獨立地為氫原子、鹵素原子或碳數1~3的烷基,或者表示R 3與R 4相互結合並與R 3所鍵結的碳及R 4所鍵結的碳一起構成的環結構;R 5及R 6分別獨立地為氫原子、鹵素原子、碳數1~8的烷基、碳數1~8的烯基或碳數1~8的烷氧基;R 7及R 8分別獨立地為氫原子或一價有機基;m1為1~3的整數;在m1為2或3的情況下,多個R 1~R 4相互相同或不同)。 <5> A method for producing a diamine, wherein a compound represented by formula (5) is used in a raw material to produce a diamine represented by formula (2), [Chemistry 2] (In equation (5), R9 is a single bond or a divalent organic group) [Chemistry 3] In formula (2), A1 and A2 are, independently, single-bonded, divalent alicyclic, or divalent aromatic cyclic groups; R1 and R2 are, independently, divalent organic groups bonded to the carbonyl group in formula ( 2 ) using -C(R5)( R6 )-, -O-, -S-, -CO- , -COO-, -NR7-, -NR7 -NR8-, -NR7 -CO-O-, -NR7 -CO- NR8- , aromatic hydrocarbon rings, aromatic heterocycles, or nitrogen-containing non-aromatic heterocycles; R3 and R4 are, independently, hydrogen atoms, halogen atoms, or alkyl groups having 1 to 3 carbon atoms, or represent the carbon atom and R3 bonded to R4 in combination with each other . The ring structure is formed by the four bonded carbon atoms; R5 and R6 are independently hydrogen atoms, halogen atoms, alkyl groups with 1 to 8 carbon atoms, alkenyl groups with 1 to 8 carbon atoms, or alkoxy groups with 1 to 8 carbon atoms, respectively; R7 and R8 are independently hydrogen atoms or monovalent organic groups, respectively; m1 is an integer from 1 to 3; when m1 is 2 or 3, multiple R1 to R4 are the same or different from each other.
<6> 一種四羧酸二酐的製造方法,其中在原料中使用所述式(5)所表示的化合物來製造下述式(3)及式(4)所表示的四羧酸二酐, [化4] (式(3)及式(4)中,A 3及A 4分別獨立地為三價芳香環基或脂肪族環基;R 1及R 2分別獨立地為利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(3)及式(4)中的羰基鍵結的二價有機基;R 3及R 4分別獨立地為氫原子、鹵素原子或碳數1~3的烷基,或者表示R 3與R 4相互結合並與R 3所鍵結的碳及R 4所鍵結的碳一起構成的環結構;R 5及R 6分別獨立地為氫原子、鹵素原子、碳數1~8的烷基、碳數1~8的烯基或碳數1~8的烷氧基;R 7及R 8分別獨立地為氫原子或一價有機基;m2為1~3的整數;n1及n2分別獨立地為1~3的整數;在m2為2或3的情況下,多個R 1~R 4相互相同或不同)。 <6> A method for producing a tetracarboxylic dianhydride, wherein the tetracarboxylic dianhydride represented by formula (5) is used in the raw materials to produce the tetracarboxylic dianhydride represented by formulas (3) and (4) below, [Chemical 4] In formulas (3) and (4), A3 and A4 are each independently trivalent aromatic cycloalkanes or aliphatic cycloalkanes; R1 and R2 are each independently divalent organic groups bonded to the carbonyl group in formulas (3) and ( 4 ) using -C(R5)( R6 )-, -O-, -S- , -CO-, -COO-, -NR7-, -NR7 - NR8- , -NR7 -CO-O-, -NR7 -CO- NR8- , aromatic hydrocarbon rings, aromatic heterocycles or nitrogen-containing non-aromatic heterocycles; R3 and R4 are each independently hydrogen atoms, halogen atoms or alkyl groups having 1 to 3 carbon atoms, or represent the carbon atom and R bonded to R3 by R3 and R4. The ring structure is formed by the four bonded carbon atoms; R5 and R6 are independently hydrogen atoms, halogen atoms, alkyl groups with 1 to 8 carbon atoms, alkenyl groups with 1 to 8 carbon atoms, or alkoxy groups with 1 to 8 carbon atoms, respectively; R7 and R8 are independently hydrogen atoms or monovalent organic groups, respectively; m2 is an integer from 1 to 3; n1 and n2 are independently integers from 1 to 3, respectively; when m2 is 2 or 3, multiple R1 to R4 are the same or different from each other).
<7> 一種聚合物的製造方法,藉由使用了包含選自由利用根據所述<5>所述的製造方法獲得的二胺及利用根據所述<6>所述的製造方法獲得的四羧酸二酐所組成的群組中的至少一種化合物的單量體的聚合,來製造根據所述<4>所述的聚醯胺酸、聚醯胺酸酯及聚醯亞胺。 [發明的效果] <7> A method for manufacturing a polymer, comprising polymerizing monomers of at least one compound selected from the group consisting of a diamine obtained by the method according to <5> and a tetracarboxylic dianhydride obtained by the method according to <6>, to produce polyamide, polyamide ester and polyimide according to <4>. [Effects of the Invention]
根據本發明的液晶配向劑,可獲得液晶配向性良好、電壓保持特性優異且在受到外力(例如基於振動或敲擊等的外力)的情況下顯示品質的下降也得到抑制的液晶元件。According to the liquid crystal alignment agent of the present invention, a liquid crystal element with good liquid crystal alignment, excellent voltage holding characteristics, and suppression of display quality degradation under external force (such as external force based on vibration or impact) can be obtained.
《液晶配向劑》 以下,對本發明的液晶配向劑中所含的各成分、及視需要任意調配的其他成分進行說明。 《Liquid Crystal Alignment Agent》 The following describes the components contained in the liquid crystal alignment agent of this invention, as well as other components that may be added as needed.
再者,本說明書中,所謂“烴基”是包含鏈狀烴基、脂環式烴基以及芳香族烴基的含義。所謂“鏈狀烴基”是指主鏈不含環狀結構,僅由鏈狀結構構成的直鏈狀烴基及分支狀烴基。其中,可為飽和也可為不飽和。所謂“脂環式烴基”是指僅包含脂環式烴的結構作為環結構,不含芳香環結構的烴基。其中,無需僅由脂環式烴的結構構成,也包括在其一部分中具有鏈狀結構的基。所謂“芳香族烴基”是指包含芳香環結構作為環結構的烴基。其中,無需僅由芳香環結構構成,也可在其一部分中包含鏈狀結構或脂環式烴的結構。Furthermore, in this specification, the term "alkane" encompasses chain-like hydrocarbons, alicyclic hydrocarbons, and aromatic hydrocarbons. "Chain-like hydrocarbons" refers to linear and branched hydrocarbons whose main chain does not contain a ring structure and consists solely of chain-like structures. These chains can be saturated or unsaturated. "Alicyclic hydrocarbons" refers to hydrocarbons that contain only alicyclic hydrocarbon structures as ring structures and do not contain aromatic ring structures. This does not necessarily mean that the hydrocarbon structure consists solely of alicyclic hydrocarbons; it also includes groups that have chain-like structures in a portion of their structure. The term "aromatic hydrocarbon" refers to a hydrocarbon that contains an aromatic ring structure as its ring structure. It does not have to consist solely of an aromatic ring structure; it may also contain chain structures or alicyclic hydrocarbon structures in a portion of it.
所謂“主鏈”是指聚合物的原子鏈中最長的“主幹”的部分。再者,容許所述“主幹”部分包含環結構。所謂“側鏈”是指從聚合物的“主幹”分支的部分。“芳香環”是包含芳香族烴環及芳香族雜環的含義。所謂“有機基”是指從包含碳的化合物(即有機化合物)中去除任意的氫原子而成的原子團。“四羧酸衍生物”是包含四羧酸二酐、四羧酸二酯及四羧酸二酯二鹵化物的含義。The term "main chain" refers to the longest "trunk" portion of the polymer's atomic chain. Furthermore, the "trunk" portion may contain ring structures. The term "side chain" refers to portions that branch off from the polymer's "trunk." "Aromatic ring" encompasses both aromatic hydrocarbon rings and aromatic heterocycles. "Organic group" refers to a radical formed by removing any hydrogen atom from a carbon-containing compound (i.e., an organic compound). "Tetracarboxylic acid derivative" encompasses tetracarboxylic dianhydrides, tetracarboxylic acid diesters, and tetracarboxylic acid diester dihalides.
本發明的液晶配向劑含有在主鏈具有下述式(1)所表示的部分結構(a)的聚合物[A]。 [化5] (式(1)中,R 1及R 2分別獨立地為利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(1)中的羰基鍵結的二價基。R 3及R 4分別獨立地為氫原子、鹵素原子或碳數1~3的烷基,或者表示R 3與R 4相互結合並與R 3所鍵結的碳及R 4所鍵結的碳一起構成的環結構。R 5及R 6分別獨立地為氫原子、鹵素原子、碳數1~8的烷基、碳數1~8的烯基或碳數1~8的烷氧基。R 7及R 8分別獨立地為氫原子或一價有機基。“*”表示鍵結鍵) The liquid crystal alignment agent of this invention contains a polymer [A] having a partial structure (a) represented by the following formula (1) on the main chain. [Chemical 5] In formula (1), R1 and R2 are independently divalent groups formed by bonding -C( R5 )( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7 - NR8- , -NR7 -CO-O-, -NR7 -CO- NR8- , aromatic hydrocarbon rings, aromatic heterocycles, or nitrogen -containing non-aromatic heterocycles to the carbonyl group in formula (1). R3 and R4 are independently hydrogen atoms, halogen atoms, or alkyl groups having 1 to 3 carbon atoms, or represent a ring structure formed by the combination of R3 and R4 together with the carbon atoms bonded to R3 and R4 . R5 and R R6 is independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, an alkenyl group having 1 to 8 carbon atoms, or an alkoxy group having 1 to 8 carbon atoms. R7 and R8 are independently a hydrogen atom or a monovalent organic group. (* indicates a bond)
<聚合物[A]> ·關於部分結構(a) 在所述式(1)中的R 1及R 2為利用-C(R 5)(R 6)-與所述式(1)中的羰基鍵結的二價基的情況下,R 5及R 6所表示的碳數1~8的烷基、碳數1~8的烯基及碳數1~8的烷氧基可為直鏈狀及分支狀中的任一者。其中,R 5及R 6也優選為氫原子或碳數1~3的烷基,更優選為氫原子(即,-C(R 5)(R 6)-為亞甲基的情況)。 <Polymer [A]> ·Regarding partial structure (a) In the case that R1 and R2 in the formula (1) are divalent groups bonded to the carbonyl group in the formula (1) by -C( R5 )( R6 )-, the alkyl group having 1 to 8 carbons, the alkenyl group having 1 to 8 carbons, and the alkoxy group having 1 to 8 carbons represented by R5 and R6 can be either linear or branched. Among them, R5 and R6 are also preferably hydrogen atoms or alkyl groups having 1 to 3 carbons, and more preferably hydrogen atoms (i.e., the case where -C( R5 )( R6 )- is methylene).
在所述式(1)中的R 1及R 2為利用-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-及-NR 7-CO-NR 8-與所述式(1)中的羰基鍵結的二價基的情況下,R 7及R 8所表示的一價有機基優選為碳數1~10的一價烴基、或者藉由熱或光而脫離的一價脫離性基(以下,也簡稱為“脫離性基”)。 In the case that R1 and R2 in the above formula (1) are divalent groups bonded to the carbonyl group in the above formula (1) by -NR7- , -NR7 - NR8- , -NR7 -CO-O- and -NR7 -CO- NR8- , R7 and R8 are monovalent organic groups represented by the carbonyl group in the above formula (1), the monovalent organic groups represented by R7 and R8 are preferably monovalent hydrocarbons with 1 to 10 carbon atoms, or monovalent deionizable groups that can be deionized by heat or light (hereinafter also referred to as "deionizable groups").
在R 7及R 8所表示的一價有機基為一價烴基的情況下,作為所述烴基的具體例,可列舉:碳數1~6的烷基、碳數4~10的環烷基、碳數6~10的芳基及碳數6~10的芳烷基等。這些中,優選為碳數1~3的烷基及苯基,更優選為碳數1~3的烷基。 When the monovalent organic group represented by R7 and R8 is a monovalent hydrocarbon, specific examples of the hydrocarbon include: alkyl groups having 1 to 6 carbon atoms, cycloalkyl groups having 4 to 10 carbon atoms, aryl groups having 6 to 10 carbon atoms, and aralkyl groups having 6 to 10 carbon atoms. Among these, alkyl groups having 1 to 3 carbon atoms and phenyl groups are preferred, and alkyl groups having 1 to 3 carbon atoms are more preferred.
在R 7及R 8所表示的一價有機基為一價脫離性基的情況下,所述脫離性基優選為藉由熱(優選為膜形成時的加熱)而脫離的熱脫離性基。作為熱脫離性基的具體例,可列舉:叔丁氧基羰基(Boc基)、苄基氧基羰基、1,1-二甲基-2-鹵代乙基氧基羰基、烯丙基氧基羰基、2-(三甲基矽烷基)乙氧基羰基等。這些中,就由熱引起的脫離性優異、且可減少脫離的結構在膜中的殘存量的方面而言,特別優選為Boc基。 When the monovalent organic groups represented by R7 and R8 are monovalent deionizable groups, the deionizable group is preferably a thermally deionizable group that deionizes by heat (preferably heating during film formation). Specific examples of thermally deionizable groups include: tert-butoxycarbonyl (Boc group), benzyloxycarbonyl, 1,1-dimethyl-2-halogenated ethyloxycarbonyl, allyloxycarbonyl, 2-(trimethylsilyl)ethoxycarbonyl, etc. Among these, the Boc group is particularly preferred in terms of excellent thermal deionization and the reduction of the amount of deionized structure remaining in the film.
其中,R 7及R 8優選為氫原子、碳數1~3的烷基或一價熱脫離性基,更優選為氫原子、碳數1~3的烷基或叔丁氧基羰基。 R7 and R8 are preferably hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, or monovalent thermally deionizable groups, and more preferably hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, or tert-butoxycarbonyl groups.
在R 1及R 2為利用芳香族烴環、芳香族雜環或含氮非芳香族雜環與所述式(1)中的羰基鍵結的基的情況下,作為芳香族烴環,可列舉:苯環、萘環及蒽環等。作為芳香族雜環,可列舉:含氮芳香族雜環、含氧芳香族雜環及含硫芳香族雜環等。作為這些的具體例,含氮芳香族雜環可列舉吡啶環、嘧啶環、噠嗪環及吡嗪環等;含氧芳香族雜環可列舉呋喃環等;含硫芳香族雜環可列舉噻吩環等。作為含氮非芳香族雜環,可列舉呱啶環及呱嗪環等。這些環可具有取代基。作為所述取代基,可列舉:碳數1~3的烷基、碳數1~3的烷氧基、鹵素原子、氫原子、氰基等。 When R1 and R2 are groups bonded to the carbonyl group in formula (1) using an aromatic hydrocarbon ring, an aromatic heterocyclic ring, or a nitrogen-containing non-aromatic heterocyclic ring, examples of aromatic hydrocarbon rings include benzene rings, naphthalene rings, and anthracene rings. Examples of aromatic heterocyclic rings include nitrogen-containing aromatic heterocyclic rings, oxygen-containing aromatic heterocyclic rings, and sulfur-containing aromatic heterocyclic rings. Specific examples of these include pyridine rings, pyrimidine rings, darazine rings, and pyrazine rings; examples of oxygen-containing aromatic heterocyclic rings include furan rings; and examples of sulfur-containing aromatic heterocyclic rings include thiophene rings. Examples of nitrogen-containing non-aromatic heterocyclic rings include guanidine rings and guanazine rings. These rings may have substituents. Examples of substituents include: alkyl groups having 1 to 3 carbon atoms, alkoxy groups having 1 to 3 carbon atoms, halogen atoms, hydrogen atoms, cyano groups, etc.
R 1及R 2只要為藉由-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、芳香族烴環、芳香族雜環或含氮非芳香族雜環與式(1)中的羰基鍵結的基即可,關於其他部分結構,並無特別限定。再者,在R 1及R 2利用-COO-與所述式(1)中的羰基鍵結的情況下,R 1及R 2可利用氧原子與所述式(1)中的羰基鍵結,也可利用碳原子進行鍵結。另外,在R 1及R 2利用-NR 7-CO-O-與所述式(1)中的羰基鍵結的情況下,R 1及R 2可利用氮原子與所述式(1)中的羰基鍵結,也可利用碳原子進行鍵結。 R1 and R2 can be any group that is bonded to the carbonyl group in formula ( 1 ) by -C(R5)( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7 - NR8- , -NR7 -CO-O-, -NR7 -CO- NR8- , aromatic hydrocarbon ring, aromatic heterocycle or nitrogen-containing non-aromatic heterocycle . There are no particular restrictions on the structure of other parts. Furthermore, when R1 and R2 are bonded to the carbonyl group in formula (1) by -COO-, R1 and R2 can be bonded to the carbonyl group in formula (1) by oxygen atoms or by carbon atoms. In addition, when R1 and R2 are bonded to the carbonyl group in the formula (1) using -NR7 -CO-O-, R1 and R2 can be bonded to the carbonyl group in the formula (1) using nitrogen atoms, or they can be bonded to carbon atoms.
作為R 1及R 2的具體例,可列舉:-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-、二價鏈狀烴基、二價芳香族烴環基、二價芳香族雜環基及二價含氮非芳香族雜環基。另外,R 1及R 2也可為在二價烴基所具有的亞甲基不相鄰的條件下經-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-、-NR 7-CO-NR 8-或雜環基取代而成的二價有機基。 Specific examples of R1 and R2 include: -C( R5 )( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7- NR8- , -NR7-CO- O-, -NR7-CO-NR8- , divalent chain hydrocarbons, divalent aromatic hydrocarbon cycloalcohols, divalent aromatic heterocyclic groups, and divalent nitrogen-containing non-aromatic heterocyclic groups. Additionally, R1 and R2 can also be divalent organic groups formed by substitution with -O-, -S-, -CO-, -COO-, -NR7-, -NR7- NR8- , -NR7 -CO-O-, -NR7 - CO- NR8- , or heterocyclic groups , provided that the methylene groups in the divalent hydrocarbons are not adjacent.
就可提高液晶元件的電壓保持率(Voltage Holding Ratio,VHR)的方面、可獲得在長期驅動的情況下電壓保持率的下降也少的可靠性高的液晶元件的方面、可獲得顯示出良好的液晶配向性的液晶元件的方面、以及抑制由振動或敲擊引起的顯示品質的下降的效果高的方面而言,R 1及R 2中的一者或兩者優選為碳數1以上的具有鏈狀烴結構的基或者二價含氮非芳香族雜環基。具體而言,R 1及R 2中的一者或兩者優選為碳數1以上的二價鏈狀烴基、或者在碳數2以上的鏈狀烴基所具有的任意的亞甲基不相鄰的條件下經-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-或-NR 7-CO-NR 8-取代而成的二價基(其中,利用-C(R 5)(R 6)-、-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-或-NR 7-CO-NR 8-與所述式(1)中的羰基鍵結)、或者二價含氮非芳香族雜環基。這些中,R 1及R 2中的一者或兩者特別優選為碳數1以上的二價鏈狀烴基、或者在碳數2以上的鏈狀烴基所具有的任意的亞甲基不相鄰的條件下經-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-或-NR 7-CO-NR 8-取代而成的二價基。再者,關於R 5、R 6、R 7及R 8的具體例及優選的例子,可援用所述說明。 In terms of improving the voltage holding ratio (VHR) of liquid crystal elements, obtaining liquid crystal elements with high reliability and minimal decrease in voltage holding ratio under long-term driving, obtaining liquid crystal elements that exhibit good liquid crystal alignment, and effectively suppressing the decline in display quality caused by vibration or impact, one or both of R1 and R2 are preferably groups with a chain hydrocarbon structure having one or more carbon atoms or divalent nitrogen-containing non-aromatic heterocyclic groups. Specifically, one or both of R1 and R2 are preferably divalent chain hydrocarbons with 1 or more carbon atoms, or divalent groups formed by substitution with -O-, -S-, -CO-, -COO-, -NR7-, -NR7- NR8- , -NR7-CO-O- or -NR7 -CO- NR8- under the condition that any methylene group in the chain hydrocarbons with 2 or more carbon atoms is not adjacent (wherein, the carbonyl group in the formula ( 1 ) is bonded by -C( R5 )( R6 )-, -O-, -S-, -CO-, -COO-, -NR7-, -NR7 - NR8- , -NR7 -CO- O- or -NR7 -CO- NR8- ), or divalent nitrogen-containing non-aromatic heterocyclic groups. Of these, one or both of R1 and R2 are particularly preferably divalent chain hydrocarbons having one or more carbon atoms, or divalent hydrocarbons formed by substitution with -O-, -S-, -CO-, -COO-, -NR7-, -NR7- NR8- , -NR7-CO-O-, or -NR7 -CO- NR8- under the condition that any methylene group in the chain hydrocarbons having two or more carbon atoms is not adjacent. Furthermore, specific examples and preferred examples of R5 , R6 , R7 , and R8 can be found in the description above.
在R 1、R 2為二價鏈狀烴基的情況下,所述鏈狀烴基可為飽和也可為不飽和,另外可為直鏈狀也可為分支狀。就可提高液晶元件的電壓保持率的方面、可獲得在長期驅動的情況下電壓保持率的下降也少的可靠性高的液晶元件的方面、可獲得顯示出良好的液晶配向性的液晶元件的方面、以及可抑制由振動或敲擊引起的顯示品質的下降的方面而言,R 1、R 2所表示的鏈狀烴基優選為烷二基,更優選為直鏈狀的烷二基。在R 1、R 2為二價鏈狀烴基的情況下,就獲得顯示出高的電壓保持率的液晶元件的觀點、以及獲得顯示出良好的液晶配向性的液晶元件的觀點而言,所述鏈狀烴基的碳數優選為2以上,更優選為3以上。另外,就實現膜強度的提高(進而耐摩擦性的提高)與液晶元件的電壓保持率的提高的並存的觀點而言,R 1、R 2為鏈狀烴基時的R 1、R 2的碳數優選為20以下,更優選為15以下,進而優選為10以下。 When R1 and R2 are divalent chain hydrocarbons, the chain hydrocarbons can be saturated or unsaturated, and can be linear or branched. In terms of improving the voltage retention rate of the liquid crystal element, obtaining a highly reliable liquid crystal element with minimal voltage retention rate decline under long-term driving, obtaining a liquid crystal element exhibiting good liquid crystal alignment, and suppressing the degradation of display quality caused by vibration or impact, the chain hydrocarbons represented by R1 and R2 are preferably alkyldiyl groups, and more preferably linear alkyldiyl groups. When R1 and R2 are divalent chain hydrocarbons, from the viewpoint of obtaining a liquid crystal element exhibiting high voltage retention and good liquid crystal alignment, the carbon number of the chain hydrocarbon is preferably 2 or more, and more preferably 3 or more. Furthermore, from the viewpoint of simultaneously achieving improved film strength (and consequently improved abrasion resistance) and improved voltage retention of the liquid crystal element, when R1 and R2 are chain hydrocarbons, the carbon number of R1 and R2 is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less.
當R 1、R 2為在碳數2以上的鏈狀烴基所具有的任意的亞甲基不相鄰的條件下經-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-或-NR 7-CO-NR 8-取代而成的二價基(以下,也稱為“二價基A”)的情況下,R 1及R 2中的一者或兩者優選為下述式(6)所表示的基。 -R 10-X 1-* 1···(6) (式(6)中,R 10為烷二基。X 1為-O-、-S-、-CO-、-COO-、-NR 7-、-NR 7-NR 8-、-NR 7-CO-O-或-NR 7-CO-NR 8-。“* 1”表示鍵結在式(1)中的羰基上的鍵結鍵。R 7及R 8與式(1)為相同含義) When R1 and R2 are divalent groups formed by substitution with -O-, -S-, -CO-, -COO-, -NR7-, -NR7-NR8-, -NR7 -CO-O- or -NR7 -CO- NR8- under the condition that any methylene group in the chain hydrocarbon with 2 or more carbons is not adjacent (hereinafter also referred to as "divalent group A"), one or both of R1 and R2 are preferably the group represented by the following formula ( 6 ). -R 10 -X 1 -* 1 ···(6) (In formula (6), R 10 is an alkyldiyl group. X 1 is -O-, -S-, -CO-, -COO-, -NR 7- , -NR 7 -NR 8- , -NR 7 -CO-O- or -NR 7 -CO-NR 8- . "* 1 " indicates a bond bonded to the carbonyl group in formula (1). R 7 and R 8 have the same meaning as in formula (1))
所述式(6)中,R 10所表示的烷二基優選為直鏈狀。所述烷二基的碳數優選為1~10,更優選為2~10,進而優選為2~5。 In formula (6), the alkyl diel represented by R 10 is preferably linear. The number of carbon atoms in the alkyl diel is preferably 1 to 10, more preferably 2 to 10, and even more preferably 2 to 5.
在R 1及R 2為二價含氮非芳香族雜環基的情況下,二價含氮非芳香族雜環基優選為經取代或未經取代的1,4-呱啶二基、或者經取代或未經取代的1,4-呱嗪二基。 When R1 and R2 are divalent nitrogen-containing non-aromatic heterocyclic groups, the divalent nitrogen-containing non-aromatic heterocyclic group is preferably a substituted or unsubstituted 1,4-piperidinediyl or a substituted or unsubstituted 1,4-piperazinediyl.
所述式(1)中,R 3及R 4優選為氫原子、氟原子或甲基,或者表示R 3與R 4相互結合並與R 3所鍵結的碳及R 4所鍵結的碳一起構成的環結構。作為R 3與R 4相互結合而構成的環結構,例如可列舉環員數5~10的環烯烴環。其中,所述環結構優選為環員數5~8的環烯烴環。這些中,就可進一步提高膜強度的改善效果的方面而言,R 3及R 4優選為氫原子、氟原子或甲基,特別優選為氫原子。 In formula (1), R3 and R4 are preferably hydrogen atoms, fluorine atoms, or methyl groups, or represent a ring structure formed by the combination of R3 and R4 together with the carbon atoms bonded to R3 and R4 . Examples of ring structures formed by the combination of R3 and R4 include cyclic alkene rings with 5 to 10 ring members. Preferably, the ring structure is a cyclic alkene ring with 5 to 8 ring members. Of these, R3 and R4 are preferably hydrogen atoms, fluorine atoms, or methyl groups, and particularly preferably hydrogen atoms, in terms of further improving the film strength.
所述式(1)中的-R 4C=CR 3-所表示的基可為順式型,也可為反式型。就可提高膜強度的改善效果的方面而言,所述式(1)中的-R 4C=CR 3-所表示的基優選為順式型。 The base represented by -R 4 C=CR 3 - in formula (1) can be either cis or trans. In terms of improving the strength of the film, the base represented by -R 4 C=CR 3 - in formula (1) is preferably cis.
其中,部分結構(a)優選為下述式(1-1)或下述式(1-2)所表示的結構。 [化6] (式(1-1)中,R 11及R 13是R 11為氫原子或一價有機基且R 13為單鍵或烷二基,或者表示R 11及R 13相互結合並與R 11所鍵結的氮原子一起構成的含氮非芳香族雜環結構。R 12及R 14是R 12為氫原子或一價有機基且R 14為單鍵或烷二基,或者表示R 12及R 14相互結合並與R 12所鍵結的氮原子一起構成的含氮非芳香族雜環結構。R 3及R 4分別獨立地為氫原子、鹵素原子、碳數1~3的烷基。“*”表示鍵結鍵。 式(1-2)中,R 15及R 16分別獨立地為單鍵或烷二基。R 3及R 4分別獨立地為氫原子、鹵素原子、碳數1~3的烷基。“*”表示鍵結鍵) Among them, part of structure (a) is preferably the structure represented by equation (1-1) or equation (1-2) below. [Chemistry 6] In formula (1-1), R11 and R13 represent a nitrogen-containing non-aromatic heterocyclic structure where R11 is a hydrogen atom or a monovalent organic group and R13 is a single bond or an alkyl diester, or R11 and R13 are combined with each other and together with the nitrogen atom bonded to R11 . R12 and R14 represent a nitrogen-containing non-aromatic heterocyclic structure where R12 is a hydrogen atom or a monovalent organic group and R14 is a single bond or an alkyl diester, or R12 and R14 are combined with each other and together with the nitrogen atom bonded to R12 . R3 and R4 are independently hydrogen atoms, halogen atoms, and alkyl groups having 1 to 3 carbon atoms, respectively. "*" indicates a bond. In formula (1-2), R15 and R R16 is a single bond or an alkyl group, each independently representing a hydrogen atom, a halogen atom, or an alkyl group having 1 to 3 carbon atoms, respectively. (* indicates a bond.)
所述式(1-1)及式(1-2)中,關於R 11、R 12所表示的一價有機基,可列舉與所述式(1)中的R 7及R 8的說明中例示的基相同的基。關於R 3及R 4,可列舉與所述式(1)中的R 3及R 4的說明中例示的基相同的基。 In equations (1-1) and (1-2), for the monovalent organic bases represented by R11 and R12 , examples can be listed that are the same bases as those exemplified in the description of R7 and R8 in equation (1). For R3 and R4 , examples can be listed that are the same bases as those exemplified in the description of R3 and R4 in equation (1).
在R 13、R 14為烷二基的情況下,優選為直鏈狀,更優選為碳數1~5的直鏈狀烷二基。R 11及R 13相互結合而構成的環結構、以及R 12及R 14相互結合而構成的環結構優選為經取代或未經取代的1,4-呱啶二基、或者經取代或未經取代的1,4-呱嗪二基。 When R13 and R14 are alkyldiyl groups, a straight-chain alkyldiyl group is preferred, and a straight-chain alkyldiyl group with 1 to 5 carbon atoms is more preferred. The ring structure formed by the combination of R11 and R13 , and the ring structure formed by the combination of R12 and R14 , are preferably substituted or unsubstituted 1,4-piperidinediyl groups, or substituted or unsubstituted 1,4-piperazindiyl groups.
聚合物[A]中,就獲得顯現出良好的液晶配向性且顯示出高VHR及高可靠性的液晶元件的觀點而言,相對於聚合物[A]所具有的單量體單元的總量,源自具有部分結構(a)的單量體的結構單元的含有比例優選為2莫耳%以上。就所述觀點而言,相對於聚合物[A]所具有的單量體單元的總量,源自具有部分結構(a)的單量體的結構單元的含有比例更優選為5莫耳%以上,進而優選為7莫耳%以上。另外,源自具有部分結構(a)的單量體的結構單元的含有比例可根據聚合物[A]的主鏈適宜設定,相對於聚合物[A]所具有的單量體單元的總量,例如為60莫耳%以下,優選為50莫耳%以下。再者,聚合物[A]中,源自具有部分結構(a)的單量體的結構單元可僅為一種,也可為兩種以上。In polymer [A], from the viewpoint of obtaining a liquid crystal element exhibiting good liquid crystal alignment and displaying high VHR and high reliability, the content ratio of structural units derived from the monomer having partial structure (a) is preferably 2 mol% or more relative to the total amount of monomer units in polymer [A]. From this viewpoint, the content ratio of structural units derived from the monomer having partial structure (a) is more preferably 5 mol% or more, and more preferably 7 mol% or more, relative to the total amount of monomer units in polymer [A]. Furthermore, the content ratio of structural units derived from the monomer having partial structure (a) can be appropriately set according to the main chain of polymer [A], and is, for example, 60 mol% or less, preferably 50 mol% or less relative to the total amount of monomer units in polymer [A]. Furthermore, in polymer [A], the structural unit derived from the monomer having a partial structure (a) may be only one type or more types.
聚合物[A]的主骨架並無特別限定。就可形成與液晶的親和性及機械強度高且可靠性高的液晶配向膜的方面而言,其中,聚合物[A]優選為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。The main framework of polymer [A] is not particularly limited. In terms of forming a liquid crystal alignment film with high affinity for liquid crystal and high mechanical strength and reliability, polymer [A] is preferably selected from at least one of the group consisting of polyamide, polyamide ester and polyimide.
製造聚合物[A]的方法只要可將部分結構(a)導入聚合物的主鏈中即可,並無特別限定。就容易將部分結構(a)導入聚合物的主鏈中的方面而言,聚合物[A]優選為藉由使用在主鏈具有部分結構(a)的單量體進行聚合的方法來製造。就可形成與液晶的親和性及機械強度高的液晶配向膜的方面而言,具有部分結構(a)的單量體優選為選自由具有部分結構(a)的二胺化合物(以下,也稱為“特定二胺”)及具有部分結構(a)的四羧酸二酐(以下,也稱為“特定酸酐”)所組成的群組中的至少一種。The method for manufacturing polymer [A] is not particularly limited as long as it can incorporate a portion of the structure (a) into the polymer backbone. Regarding the ease of incorporating the portion of the structure (a) into the polymer backbone, polymer [A] is preferably manufactured by polymerization using a monomer having the portion of the structure (a) in the backbone. Regarding the ability to form a liquid crystal alignment film with high affinity for liquid crystals and high mechanical strength, the monomer having the portion of the structure (a) is preferably selected from at least one of the group consisting of a diamine compound having the portion of the structure (a) (hereinafter also referred to as "specific diamine") and a tetracarboxylic acid dianhydride having the portion of the structure (a) (hereinafter also referred to as "specific anhydride").
(特定二胺) 特定二胺只要是具有部分結構(a)及兩個一級氨基的單量體即可,關於其他部分結構,並無特別限定。具體而言,特定二胺優選為下述式(2)所表示的化合物。 [化7] (式(2)中,A 1及A 2分別獨立地為單鍵、二價脂環式基或二價芳香環基。m1為1~3的整數。R 1、R 2、R 3及R 4與所述式(1)為相同含義。在m1為2或3的情況下,多個R 1~R 4相互相同或不同) (Specific Diamine) The specific diamine is any monolithic form having a portion of structure (a) and two primary amino groups; there are no particular limitations on other partial structures. Specifically, the specific diamine is preferably a compound represented by the following formula (2). [Chemistry 7] (In formula (2), A1 and A2 are, independently, single-bonded, divalent alicyclic, or divalent aromatic cyclic groups. m1 is an integer from 1 to 3. R1 , R2 , R3 , and R4 have the same meaning as in formula (1). When m1 is 2 or 3, multiple R1 to R4 may be the same or different from each other.)
所述式(2)中,A 1及A 2所表示的二價脂環式基優選為自經取代或未經取代的脂環式烴環的環部分中去除兩個氫原子而成的基。作為所述脂環式烴環,可列舉:環丁烷環、環戊烷環、環己烷環、環庚烷環等。作為導入脂環式烴環的環部分中的取代基,可列舉:碳數1~5的烷基、碳數1~5的烷氧基、鹵素原子等。 In formula (2), the divalent alicyclic groups represented by A1 and A2 are preferably groups formed by removing two hydrogen atoms from the ring portion of a substituted or unsubstituted alicyclic hydrocarbon ring. Examples of alicyclic hydrocarbon rings include cyclobutane rings, cyclopentane rings, cyclohexane rings, and cycloheptane rings. Examples of substituents introduced into the ring portion of the alicyclic hydrocarbon ring include alkyl groups with 1 to 5 carbon atoms, alkoxy groups with 1 to 5 carbon atoms, and halogen atoms.
A 1及A 2所表示的二價芳香環基為自經取代或未經取代的芳香環的環部分中去除兩個氫原子而成的基。所述芳香環為芳香族烴環或芳香族雜環,優選為芳香族烴環或含氮芳香族雜環。作為導入芳香環的環部分中的取代基,可列舉:碳數1~5的烷基、碳數1~5的烷氧基、鹵素原子等。 The divalent aromatic cyclic groups represented by A1 and A2 are groups formed by removing two hydrogen atoms from the ring moiety of a substituted or unsubstituted aromatic ring. The aromatic ring is an aromatic hydrocarbon ring or an aromatic heterocyclic ring, preferably an aromatic hydrocarbon ring or a nitrogen-containing aromatic heterocyclic ring. Examples of substituents introduced into the ring moiety of the aromatic ring include: alkyl groups having 1 to 5 carbon atoms, alkoxy groups having 1 to 5 carbon atoms, halogen atoms, etc.
作為A 1及A 2為二價芳香環基時的具體例,二價芳香族烴環基可列舉自苯環、聯苯環、萘環或蒽環的環部分中去除任意的氫原子而成的基;二價含氮芳香族雜環基可列舉自吡啶環、嘧啶環、噠嗪環或吡嗪環的環部分中去除兩個任意的氫原子而成的基。就實現液晶配向膜的高密度化的觀點而言,A 1、A 2所表示的二價芳香環基優選為經取代或未經取代的亞苯基、亞聯苯基或吡啶二基,更優選為經取代或未經取代的亞苯基。 As specific examples of A1 and A2 being divalent aromatic cyclic groups, divalent aromatic hydrocarbon cyclic groups can be categorized as groups formed by removing any hydrogen atom from the ring portion of a benzene ring, biphenyl ring, naphthalene ring, or anthracene ring; divalent nitrogen-containing aromatic heterocyclic groups can be categorized as groups formed by removing two arbitrary hydrogen atoms from the ring portion of a pyridine ring, pyrimidine ring, darazine ring, or pyrazine ring. From the viewpoint of achieving high density liquid crystal alignment films, the divalent aromatic cyclic groups represented by A1 and A2 are preferably substituted or unsubstituted phenylene, biphenylene, or pyridinium dimethyl groups, and more preferably substituted or unsubstituted phenylene groups.
就獲得在長期驅動的情況下電壓保持率(VHR)的下降也少的可靠性高的液晶元件的觀點、以及獲得顯示出良好的液晶配向性的液晶元件的觀點而言,其中,A 1及A 2優選為二價脂環式基或二價芳香環基,更優選為二價芳香環基。 就液晶配向性及合成的容易性的觀點而言,m1優選為1或2。另外,就提高由導入部分結構(a)帶來的改善效果的觀點而言,m1優選為2以上。就液晶配向性及合成的容易性、以及提高由導入部分結構(a)帶來的電壓保持率的改善效果的觀點而言,m特別優選為2。 From the perspective of obtaining a highly reliable liquid crystal element with minimal decrease in voltage retention rate (VHR) under long-term driving conditions, and from the perspective of obtaining a liquid crystal element exhibiting good liquid crystal alignment, A1 and A2 are preferably divalent alicyclic or divalent aromatic cyclic groups, and more preferably divalent aromatic cyclic groups. From the perspective of liquid crystal alignment and ease of synthesis, m1 is preferably 1 or 2. Furthermore, from the perspective of improving the improvement effect brought about by the introduction portion structure (a), m1 is preferably 2 or more. From the perspective of liquid crystal alignment and ease of synthesis, and the improvement effect of improving the voltage retention rate brought about by the introduction portion structure (a), m is particularly preferably 2.
作為特定二胺的優選的具體例,可列舉下述式(2-1)所表示的化合物及下述式(2-2)所表示的化合物。 [化8] (式(2-1)及式(2-2)中,Ar 1及Ar 2分別獨立地為二價芳香環基。m1為1~3的整數。R 3、R 4、R 11、R 12、R 13、R 14、R 15及R 16與所述式(1-1)及式(1-2)為相同含義) Preferred examples of specific diamines include compounds represented by formula (2-1) and formula (2-2) below. [Chemistry 8] (In equations (2-1) and (2-2), Ar1 and Ar2 are each independently a divalent aromatic cyclic group. m1 is an integer from 1 to 3. R3 , R4 , R11 , R12 , R13 , R14 , R15 and R16 have the same meaning as in equations (1-1) and (1-2).)
作為特定二胺的具體例,可列舉下述式(3-1)~式(3-30)分別所表示的化合物等。再者,在下述式(3-1)~式(3-30)分別所表示的化合物中,兩個羰基之間的碳-碳不飽和鍵並不確定結構異性,可為順式體也可為反式體。 [化9] [化10] [化11] [化12] [化13] [化14] Specific examples of diamines include compounds represented by formulas (3-1) to (3-30) below. Furthermore, in the compounds represented by formulas (3-1) to (3-30) below, the carbon-carbon unsaturated bond between the two carbonyl groups is not structurally heterogeneous and can be either cis or trans. [Chem. 9] [Chemistry 10] [Chemistry 11] [Chemistry 12] [Chemistry 13] [Chemistry 14]
(特定二胺的合成) 特定二胺的合成方法並無特別限定。特定二胺例如可藉由如下方法來製造:使馬來酸酐、和具有與所述式(2)中的“-R 1-A 1-NH 2”對應的部分結構的胺化合物反應的方法(方法1A);使富馬醯氯、和具有與所述式(2)中的“-R 1-A 1-NH 2”對應的部分結構的胺化合物反應的方法(方法2A)。另外,特定二胺也可在原料中使用下述式(5)所表示的化合物來製造(方法3A)。就工業上的觀點而言,理想的是藉由少的步驟數可獲得有用的二胺。關於此方面,根據方法3A,就可以少的步驟數在特定二胺中導入兩個以上的部分結構(a)的方面而言優選。 [化15] (式(5)中,R 9為單鍵或二價有機基) (Synthesis of a specific diamine) There are no particular limitations on the method for synthesizing a specific diamine. A specific diamine can be produced, for example, by reacting maleic anhydride with an amine compound having a partial structure corresponding to “ -R1 - A1 - NH2 ” in formula (2) (method 1A); or by reacting fumaric chloride with an amine compound having a partial structure corresponding to “ -R1 - A1 - NH2 ” in formula (2) (method 2A). Alternatively, a specific diamine can also be produced using a compound represented by formula (5) as a starting material (method 3A). From an industrial point of view, it is desirable to obtain a useful diamine with a small number of steps. In this regard, method 3A is preferred in that it allows for the introduction of two or more partial structures (a) into the specific diamine with a small number of steps. [Chemistry 15] (In equation (5), R9 is a single bond or a divalent organic group)
方法3A中,使所述式(5)所表示的化合物、和具有與所述式(2)中的“-R 1-A 1-NH 2”對應的部分結構的胺化合物視需要在溶媒中反應。所述溶媒優選為能夠溶解原料的有機溶媒。方法3A中,反應溫度例如為0℃~80℃,反應時間例如為30分鐘~12小時。 In method 3A, the compound represented by formula (5) and an amine compound having a partial structure corresponding to " -R1 - A1 - NH2 " in formula (2) are reacted in a solvent as needed. The solvent is preferably an organic solvent capable of dissolving the raw materials. In method 3A, the reaction temperature is, for example, 0°C to 80°C, and the reaction time is, for example, 30 minutes to 12 hours.
所述式(5)中,作為R 9所表示的二價有機基,可列舉碳數1~20的二價烴基、在所述烴基的碳-碳鍵間包含-O-、-S-等的二價基等。例如,藉由使所述式(5)所表示的化合物與下述式(7)所表示的化合物反應,可獲得下述式(8)所表示的化合物作為特定二胺。 [化16] (流程中,R 9為單鍵或二價有機基。A 1與所述式(2)為相同含義,R 1與所述式(1)為相同含義) In formula (5), the divalent organic group represented by R 9 can include divalent hydrocarbons with 1 to 20 carbon atoms, and divalent groups containing -O-, -S-, etc., between the carbon-carbon bonds of the hydrocarbon. For example, by reacting the compound represented by formula (5) with the compound represented by formula (7) below, the compound represented by formula (8) below can be obtained as a specific diamine. [Chemistry 16] (In the process, R9 is a single-bond or divalent organic group. A1 has the same meaning as the above formula (2), and R1 has the same meaning as the above formula (1).)
(特定酸酐) 特定酸酐只要是具有部分結構(a)及兩個酸酐基的單量體即可,關於其他部分結構,並無特別限定。具體而言,特定酸酐優選為選自由下述式(3)所表示的化合物及下述式(4)所表示的化合物所組成的群組中的至少一種。 [化17] (式(3)及式(4)中,A 3及A 4分別獨立地為三價芳香環基或脂肪族環基。m2為1~3的整數。n1及n2分別獨立地為1~3的整數。R 1、R 2、R 3及R 4與所述式(1)為相同含義。在m2為2或3的情況下,多個R 1~R 4相互相同或不同) (Specific anhydride) A specific anhydride is simply a monolith having part of structure (a) and two anhydride groups; there are no particular limitations on other parts of the structure. Specifically, the specific anhydride is preferably selected from at least one of the groups consisting of compounds represented by formula (3) below and compounds represented by formula (4) below. [Chemistry 17] (In equations (3) and (4), A3 and A4 are trivalent aromatic cycloalloys or aliphatic cycloalloys, respectively. m2 is an integer from 1 to 3. n1 and n2 are integers from 1 to 3, respectively. R1 , R2 , R3 and R4 have the same meaning as in equation (1). When m2 is 2 or 3, multiple R1 to R4 may be the same or different from each other.)
所述式(3)及式(4)中,作為A 3及A 4所表示的三價脂肪族環基,可列舉自環丁烷環、環戊烷環、環己烷環或環庚烷環等脂環式烴環的環部分中去除三個氫原子而成的基。所述脂環式烴環可具有取代基。作為所述取代基,可列舉:碳數1~5的烷基、碳數1~5的烷氧基、鹵素原子等。 In formulas (3) and (4), the trivalent aliphatic cyclogroups represented by A3 and A4 can be examples of groups formed by removing three hydrogen atoms from the ring portion of an alicyclic hydrocarbon such as a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, or a cycloheptane ring. The alicyclic hydrocarbon may have substituents. Examples of substituents include alkyl groups having 1 to 5 carbon atoms, alkoxy groups having 1 to 5 carbon atoms, and halogen atoms.
A 3及A 4所表示的三價芳香環基為自經取代或未經取代的芳香環的環部分中去除三個氫原子而成的基。所述芳香環為芳香族烴環或芳香族雜環,優選為芳香族烴環或含氮芳香族雜環。作為導入芳香環的環部分中的取代基,可列舉:碳數1~5的烷基、碳數1~5的烷氧基、鹵素原子等。就實現液晶配向膜的高密度化的觀點而言,A 3、A 4所表示的三價芳香環基優選為具有苯環、聯苯環或吡啶環的基,更優選為具有苯環的基。 The trivalent aromatic cyclic groups represented by A3 and A4 are groups formed by removing three hydrogen atoms from the ring moiety of a substituted or unsubstituted aromatic ring. The aromatic ring is an aromatic hydrocarbon ring or an aromatic heterocyclic ring, preferably an aromatic hydrocarbon ring or a nitrogen-containing aromatic heterocyclic ring. Examples of substituents introduced into the ring moiety of the aromatic ring include: alkyl groups having 1 to 5 carbon atoms, alkoxy groups having 1 to 5 carbon atoms, halogen atoms, etc. From the viewpoint of achieving high density liquid crystal alignment films, the trivalent aromatic cyclic groups represented by A3 and A4 are preferably groups having a benzene ring, a biphenyl ring, or a pyridine ring, and more preferably groups having a benzene ring.
就獲得在長期驅動的情況下電壓保持率(VHR)的下降也少的可靠性高的液晶元件的觀點、以及獲得顯示出良好的液晶配向性的液晶元件的觀點而言,其中,A 3及A 4優選為三價芳香環基,更優選為具有苯環的三價基。 就液晶配向性及合成的容易性的觀點而言,m2優選為1或2。另外,就提高由導入部分結構(a)帶來的改善效果的觀點而言,m2優選為2以上。 From the perspective of obtaining a highly reliable liquid crystal element with minimal decrease in voltage retention rate (VHR) under long-term driving conditions, and from the perspective of obtaining a liquid crystal element exhibiting good liquid crystal alignment, A3 and A4 are preferably trivalent aromatic cyclic groups, and more preferably trivalent groups having a benzene ring. From the perspective of liquid crystal alignment and ease of synthesis, m2 is preferably 1 or 2. Furthermore, from the perspective of improving the improvement effect brought about by the introduced portion structure (a), m2 is preferably 2 or more.
作為特定酸酐的優選的具體例,可列舉:下述式(3-1)所表示的化合物、下述式(3-2)所表示的化合物、下述式(4-1)所表示的化合物以及下述式(4-2)所表示的化合物。 [化18] (式(3-1)及式(3-2)中,Ar 3及Ar 4分別獨立地為三價芳香環基。m2為1~3的整數。R 3、R 4、R 11、R 12、R 13、R 14、R 15及R 16與所述式(1-1)及式(1-2)為相同含義) [化19] (式(4-1)及式(4-2)中,m2為1~3的整數。n1及n2分別獨立地為1~3的整數。R 3、R 4、R 11、R 12、R 13、R 14、R 15及R 16與所述式(1-1)及式(1-2)為相同含義) Preferred examples of specific acid anhydrides include: compounds represented by formula (3-1), compounds represented by formula (3-2), compounds represented by formula (4-1), and compounds represented by formula (4-2). [Chemistry 18] (In formulas (3-1) and (3-2), Ar3 and Ar4 are each independently trivalent aromatic cyclic groups. m2 is an integer from 1 to 3. R3 , R4 , R11 , R12 , R13 , R14 , R15 , and R16 have the same meaning as in formulas (1-1) and (1-2).) [Chemistry 19] (In equations (4-1) and (4-2), m2 is an integer from 1 to 3. n1 and n2 are each an integer from 1 to 3 independently. R3 , R4 , R11 , R12 , R13 , R14, R15 and R16 have the same meaning as in equations (1-1) and (1-2).)
在所述式(3-1)、式(3-2)、式(4-1)及式(4-2)中,就化合物的合成容易性的觀點而言,R 13、R 14、R 15及R 16優選為單鍵。 In formulas (3-1), (3-2), (4-1) and (4-2), from the viewpoint of ease of synthesis of the compound, R13 , R14 , R15 and R16 are preferably single bonds.
作為特定酸酐的具體例,可列舉下述式(4-1)~式(4-3)分別所表示的化合物等。再者,在下述式(4-1)~式(4-3)分別所表示的化合物中,兩個羰基之間的碳-碳不飽和鍵並不確定結構異性,可為順式體也可為反式體。 [化20] Specific examples of particular acid anhydrides include compounds represented by formulas (4-1) to (4-3) below. Furthermore, in the compounds represented by formulas (4-1) to (4-3) below, the carbon-carbon unsaturated bond between the two carbonyl groups is not structurally heterogeneous and can be either cis or trans. [Chem. 20]
(特定酸酐的合成) 特定酸酐的合成方法並無特別限定。特定酸酐例如可藉由如下方法來製造:使富馬醯氯、和具有與所述式(3)或式(4)中的“-R 1-酸酐基”對應的部分結構的胺化合物反應的方法(方法1B)。另外,特定酸酐也可在原料中使用下述式(5)所表示的化合物來製造(方法2B)。就工業上的觀點而言,理想的是藉由少的步驟數可獲得有用的四羧酸二酐。關於此方面,根據方法2B,就可以少的步驟數在特定酸酐中導入兩個以上的部分結構(a)的方面而言優選。 [化21] (式(5)中,R 9為單鍵或二價有機基) (Synthesis of Specific Anhydrides) There are no particular limitations on the method for synthesizing specific anhydrides. Specific anhydrides can be produced, for example, by reacting fumaric acid chloride with an amine compound having a partial structure corresponding to the “-R 1 -anhydride group” in formula (3) or (4) (method 1B). Alternatively, specific anhydrides can also be produced using compounds represented by formula (5) below as raw materials (method 2B). From an industrial point of view, it is ideal to obtain useful tetracarboxylic acid dianhydrides with a small number of steps. In this regard, method 2B is preferred in terms of introducing more than two partial structures (a) into the specific anhydride with a small number of steps. [Chem. 21] (In equation (5), R9 is a single bond or a divalent organic group)
方法2B中,使所述式(5)所表示的化合物、和具有與所述式(3)或式(4)中的“-R 1-酸酐基”對應的部分結構的胺化合物視需要在溶媒中反應。所述溶媒優選為能夠溶解原料的有機溶媒。方法2B中,反應溫度例如為0℃~80℃,反應時間例如為30分鐘~12小時。 In method 2B, the compound represented by formula (5) and an amine compound having a partial structure corresponding to the "-R 1 -anhydride group" in formula (3) or (4) are reacted in a solvent as needed. The solvent is preferably an organic solvent capable of dissolving the raw materials. In method 2B, the reaction temperature is, for example, 0°C to 80°C, and the reaction time is, for example, 30 minutes to 12 hours.
所述式(5)中,作為R 9所表示的二價有機基,可列舉碳數1~20的二價烴基、在所述烴基的碳-碳鍵間包含-O-、-S-等的二價基等。例如,藉由使所述式(5)所表示的化合物與下述式(9)所表示的化合物反應,可獲得下述式(10)所表示的化合物作為特定酸酐。 [化22] (流程中,R 9為單鍵或二價有機基。A 5為單鍵或烷二基。R 1與所述式(1)為相同含義。n1為1~3的整數) In formula (5), the divalent organic group represented by R 9 can include divalent hydrocarbons with 1 to 20 carbon atoms, and divalent groups containing -O-, -S-, etc., between the carbon-carbon bonds of the hydrocarbon. For example, by reacting the compound represented by formula (5) with the compound represented by formula (9) below, the compound represented by formula (10) below can be obtained as a specific acid anhydride. [Chemistry 22] (In the process, R9 is a single bond or a divalent organic group. A5 is a single bond or an alkyldiyl group. R1 has the same meaning as in the above formula (1). n1 is an integer from 1 to 3.)
<聚醯胺酸> 在聚合物[A]為聚醯胺酸的情況下,所述聚醯胺酸(以下,也稱為“聚醯胺酸[A]”)例如可列舉:〔1〕使包含特定酸二酐的四羧酸二酐與二胺化合物反應的方法;〔2〕使四羧酸二酐與包含特定二胺的二胺化合物反應的方法等。另外,也可將所述〔1〕的方法與〔2〕的方法組合。 <Polyamide> When polymer [A] is polyamide, the polyamide (hereinafter also referred to as "polyamide [A]") can be exemplified by: [1] a method for reacting a tetracarboxylic dianhydride containing a specific acid dianhydride with a diamine compound; [2] a method for reacting a tetracarboxylic dianhydride with a diamine compound containing a specific diamine, etc. Alternatively, the methods described in [1] and [2] can be combined.
(四羧酸二酐) 在合成聚醯胺酸[A]時,作為四羧酸二酐,可單獨使用一種,或者也可組合使用兩種以上。聚醯胺酸[A]的合成中使用的四羧酸二酐可僅為特定酸二酐,也可包含不具有部分結構(a)的四羧酸二酐(以下,也稱為“其他酸二酐”)。作為其他酸二酐,例如可列舉:鏈狀脂肪族四羧酸二酐、脂環式四羧酸二酐及芳香族四羧酸二酐等。 (Tetracarboxylic dianhydride) In the synthesis of polyacrylic acid [A], one type of tetracarboxylic dianhydride may be used alone, or two or more may be used in combination. The tetracarboxylic dianhydride used in the synthesis of polyacrylic acid [A] may be only a specific acid dianhydride, or it may include tetracarboxylic dianhydrides that do not possess part of the structure (a) (hereinafter also referred to as "other acid dianhydrides"). Examples of other acid dianhydrides include, for example, chain-like aliphatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and aromatic tetracarboxylic dianhydrides.
作為其他酸二酐的具體例,鏈狀脂肪族四羧酸二酐可列舉:1,2,3,4-丁烷四羧酸二酐、乙二胺四乙酸二酐等;脂環式四羧酸二酐可列舉:1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、環戊烷四羧酸二酐、環己烷四羧酸二酐、3,5,6-三羧基-2-羧基甲基降冰片烷-2:3,5:6-二酐等;芳香族四羧酸二酐可列舉:均苯四甲酸二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、乙二醇雙偏苯三酸酐酯、4,4'-羰基二鄰苯二甲酸酐、3,3',4,4'-聯苯四羧酸二酐等,除此以外可使用日本專利特開2010-97188號公報中所記載的四羧酸二酐。Specific examples of other acid dianhydrides include chain-like aliphatic tetracarboxylic dianhydrides such as 1,2,3,4-butanetetracarboxylic dianhydride and ethylenediaminetetraacetic acid dianhydride; and alicyclic tetracarboxylic dianhydrides such as 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxylated cyclopentylacetic acid dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, and 5-(2,5-dioxotetrahydrofuran-3-yl)-8-methyl-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione. Furan-1,3-dione, 2,4,6,8-tetracarboxylic bicyclic [3.3.0]octane-2:4,6:8-dianhydride, cyclopentanetetracarboxylic dianhydride, cyclohexanetetracarboxylic dianhydride, 3,5,6-tricarboxy-2-carboxymethylnorbornene-2:3,5:6-dianhydride, etc.; Aromatic tetracarboxylic dianhydrides may include: pyromellitic dianhydride, 4,4'-(hexafluoroisopropyl)diphthalic anhydride, ethylene glycol dimethacrylate, 4,4'-carbonyldiphthalic anhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, etc. In addition, tetracarboxylic dianhydrides described in Japanese Patent Application Publication No. 2010-97188 may be used.
就可獲得溶解性高且顯示出良好的液晶配向性及電特性的液晶配向膜的方面而言,聚醯胺酸[A]的合成中使用的其他酸二酐優選為包含選自由鏈狀脂肪族四羧酸二酐及脂環式四羧酸二酐所組成的群組中的至少一種,更優選為包含脂環式四羧酸二酐。相對於聚醯胺酸[A]的合成中使用的四羧酸二酐的總量,脂環式四羧酸二酐的使用比例優選為20莫耳%以上,更優選為40莫耳%以上,進而優選為50莫耳%以上。Regarding the acquisition of liquid crystal alignment films with high solubility and exhibiting good liquid crystal alignment and electrical properties, the other dianhydrides used in the synthesis of polyacrylic acid [A] are preferably at least one of the group consisting of chain-like aliphatic tetracarboxylic dianhydrides and alicyclic tetracarboxylic dianhydrides, more preferably alicyclic tetracarboxylic dianhydrides. The proportion of alicyclic tetracarboxylic dianhydrides used relative to the total amount of tetracarboxylic dianhydrides used in the synthesis of polyacrylic acid [A] is preferably 20 mol% or more, more preferably 40 mol% or more, and even more preferably 50 mol% or more.
在藉由所述〔1〕的方法來製造聚醯胺酸[A]的情況下,相對於聚醯胺酸[A]的合成中使用的四羧酸二酐的總量,特定酸二酐的使用比例優選為設為20莫耳%以上,更優選為設為30莫耳%以上,進而優選為設為40莫耳%以上。When polyamide [A] is manufactured by the method described in [1], the proportion of a specific acid dianhydride used is preferably 20 mol% or more, more preferably 30 mol% or more, and even more preferably 40 mol% or more, relative to the total amount of tetracarboxylic acid dianhydride used in the synthesis of polyamide [A].
(二胺化合物) 在合成聚醯胺酸[A]時,作為二胺化合物,可單獨使用一種,或者也可組合使用兩種以上。聚醯胺酸[A]的合成中使用的二胺化合物可僅為特定二胺,也可包含不具有部分結構(a)的二胺化合物(以下,也稱為“其他二胺”)。作為其他二胺,例如可列舉:鏈狀脂肪族二胺、脂環式二胺、芳香族二胺及二氨基有機矽氧烷等。 (Diamine Compounds) In the synthesis of polyamide [A], one diamine compound may be used alone, or two or more may be used in combination. The diamine compound used in the synthesis of polyamide [A] may be only a specific diamine, or may include diamine compounds that do not possess part of structure (a) (hereinafter also referred to as "other diamines"). Examples of other diamines include, for example, chain-like aliphatic diamines, alicyclic diamines, aromatic diamines, and diamino organosilicones.
作為其他二胺的具體例,鏈狀脂肪族二胺可列舉:間苯二甲胺(meta-xylylenediamine)、六亞甲基二胺等;脂環式二胺可列舉:1,4-二氨基環己烷、4,4'-亞甲基雙(環己基胺)等;芳香族二胺可列舉:對苯二胺、4,4'-二氨基二苯基甲烷、4,4'-二氨基二苯基乙烷、4-氨基苯基-4-氨基苯甲酸酯、4,4'-二氨基偶氮苯、3,5-二氨基苯甲酸、1,5-雙(4-氨基苯氧基)戊烷、1,2-雙(4-氨基苯氧基)乙烷、1,3-雙(4-氨基苯氧基)丙烷、1,6-雙(4-氨基苯氧基)己烷、6,6'-(五亞甲基二氧基)雙(3-氨基吡啶)、N,N'-二(5-氨基-2-吡啶基)-N,N'-二(叔丁氧基羰基)乙二胺、雙[2-(4-氨基苯基)乙基]己二酸、4,4'-二氨基二苯基醚、4,4'-二氨基二苯基胺、4,4'-二氨基二苯乙基脲、2,2-雙[4-(4-氨基苯氧基)苯基]丙烷、2,2-雙(4-氨基苯基)六氟丙烷、1,4-雙(4-氨基苯氧基)苯、4,4'-雙(4-氨基苯氧基)聯苯、2,2'-二甲基-4,4'-二氨基聯苯、4,4'-(亞苯基二亞異丙基)雙苯胺、2,6-二氨基嘧啶、2,4-二氨基嘧啶、3,6-二氨基哢唑、N-甲基-3,6-二氨基哢唑、3,6-二氨基吖啶、含有二苯基胺結構的單體、下述式(F-1) [化23] (式(F-1)中,R 21及R 22分別獨立地為烷二基。R 23為氫原子、碳數1~3的烷基或保護基。r1為1~3的整數。在r1為2或3的情況下,多個R 22相互相同或不同,多個R 23相互相同或不同) 所表示的化合物等主鏈型二胺; 十六烷氧基-2,4-二氨基苯、十八烷氧基-2,4-二氨基苯、十八烷氧基-2,5-二氨基苯、膽甾烷基氧基-3,5-二氨基苯、膽甾醇基氧基-3,5-二氨基苯、膽甾烷基氧基-2,4-二氨基苯、膽甾醇基氧基-2,4-二氨基苯、3,5-二氨基苯甲酸膽甾烷基酯、3,5-二氨基苯甲酸膽甾醇基酯、3,5-二氨基苯甲酸羊毛甾烷基酯、3,6-雙(4-氨基苯甲醯基氧基)膽甾烷、3,6-雙(4-氨基苯氧基)膽甾烷、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二氨基苯甲酸酯、1,1-雙(4-((氨基苯基)甲基)苯基)-4-丁基環己烷、3,5-二氨基苯甲酸=5ξ-膽甾烷-3-基、下述式(E-1) [化24] (式(E-1)中,X I及X II分別獨立地為單鍵、-O-、*-COO-或*-OCO-(其中,“*”表示與二氨基苯基側的鍵結鍵)。R I為碳數1~3的烷二基。R II為單鍵或碳數1~3的烷二基。R III為碳數1~20的烷基、烷氧基、氟烷基或氟烷氧基。a為0或1。b為0~3的整數。c為0~2的整數。d為0或1。其中,1≦a+b+c≦3) 所表示的化合物等側鏈型二胺等; 二氨基有機矽氧烷可列舉1,3-雙(3-氨基丙基)-四甲基二矽氧烷等。 Other examples of diamines include chain-like aliphatic diamines such as meta-xylylenediamine and hexamethylenediamine; alicyclic diamines such as 1,4-diaminocyclohexane and 4,4'-methylenebis(cyclohexylamine); and aromatic diamines such as p-phenylenediamine, 4,4'-diaminodiphenylmethane, and 4... -Aminophenyl-4-aminobenzoic acid ester, 4,4'-diaminoazobenzene, 3,5-diaminobenzoic acid, 1,5-bis(4-aminophenoxy)pentane, 1,2-bis(4-aminophenoxy)ethane, 1,3-bis(4-aminophenoxy)propane, 1,6-bis(4-aminophenoxy)hexane, 6,6'-(pentamethylenedioxy)bis(3-aminopyridine), N,N'-bis(5-aminophenyl) ...4,4'-diaminophenyl)propane, 3,5-diaminobenzoic acid, 4,4'-diaminophenyl)propane, 3,5-diaminobenzoic acid, 3,5-diaminophenyl)propane, 3,4'-diaminophenyl -amino-2-pyridyl)-N,N'-di(tert-butoxycarbonyl)ethylenediamine, bis[2-(4-aminophenyl)ethyl]adipic acid, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylamine, 4,4'-diaminodiphenylethyl urea, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenyl)hexafluoropropane (2,2'-dimethyl-4,4'-diaminobiphenyl, 4,4'-(phenylene diisopropylidene)bisphenylamine, 2,6-diaminopyrimidine, 2,4-diaminopyrimidine, 3,6-diaminopyrazole, N-methyl-3,6-diaminopyrazole, 3,6-diaminoacridine, monomers containing a diphenylamine structure, and the following formula (F-1) [Chem. 23] (In formula (F-1), R21 and R22 are each independently an alkyl group. R23 is a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a protecting group. r1 is an integer from 1 to 3. When r1 is 2 or 3, multiple R22s may be the same or different from each other, and multiple R23s may be the same or different from each other.) The compounds represented by this formula are main-chain diamines. Hexadecyloxy-2,4-diaminobenzene, octadecyloxy-2,4-diaminobenzene, octadecyloxy-2,5-diaminobenzene, cholestyryloxy-3,5-diaminobenzene, cholestyryloxy-3,5-diaminobenzene, cholestyryloxy-2,4-diaminobenzene, cholestyryl ester of 3,5-diaminobenzoate, cholestyryl ester of 3,5-diaminobenzoate, 3,5- Lanostane diaminobenzoate, 3,6-bis(4-aminobenzoyloxy)cholestan, 3,6-bis(4-aminophenoxy)cholestan, 4-(4'-trifluoromethoxybenzoyloxy)cyclohexyl-3,5-diaminobenzoate, 1,1-bis(4-((aminophenyl)methyl)phenyl)-4-butylcyclohexane, 3,5-diaminobenzoic acid =5ξ-cholestan-3-yl, and the following formula (E-1) [Chem. 24] (In formula (E-1), X I and X II are independently single bonds, -O-, *-COO-, or *-OCO- (where "*" indicates a bond with the diaminophenyl side). RI is an alkyldiyl group with 1 to 3 carbon atoms. R II is a single bond or an alkyldiyl group with 1 to 3 carbon atoms. R III is an alkyl, alkoxy, fluoroalkyl, or fluoroalkoxy group with 1 to 20 carbon atoms. a is 0 or 1. b is an integer from 0 to 3. c is an integer from 0 to 2. d is 0 or 1. Where 1≦a+b+c≦3) The compounds represented are iso-chain diamines, etc.; Diamino organosilicones include 1,3-bis(3-aminopropyl)-tetramethyldisiloxane, etc.
作為所述式(F-1)所表示的化合物,例如可列舉下述式(F-1-1)~式(F-1-3)分別所表示的化合物等。作為所述式(E-1)所表示的化合物,例如可列舉下述式(E-1-1)~式(E-1-4)分別所表示的化合物等。作為其他二胺,可單獨使用一種或者組合使用兩種以上。再者,式中,“Boc”表示叔丁氧基羰基(t-Butyloxy carbonyl)(以下相同)。 [化25] Examples of compounds represented by formula (F-1) include those represented by formulas (F-1-1) to (F-1-3). Examples of compounds represented by formula (E-1) include those represented by formulas (E-1-1) to (E-1-4). Other diamines may be used alone or in combination of two or more. Furthermore, in the formula, "Boc" represents tert-butyloxycarbonyl (hereinafter the same). [Chem. 25]
在藉由所述〔2〕的方法來製造聚醯胺酸[A]的情況下,相對於聚醯胺酸[A]的合成中使用的二胺化合物的總量,特定二胺的使用比例優選為設為20莫耳%以上,更優選為設為30莫耳%以上,進而優選為設為40莫耳%以上。When polyamide [A] is manufactured by the method described in [2], the proportion of a particular diamine used is preferably 20 mol% or more, more preferably 30 mol% or more, and even more preferably 40 mol% or more, relative to the total amount of diamine compounds used in the synthesis of polyamide [A].
(聚醯胺酸的合成) 聚醯胺酸[A]可藉由使四羧酸二酐及二胺化合物視需要與分子量調整劑一起反應而獲得。作為聚醯胺酸[A]的優選的製造方法的一方式,可列舉如下方法:使用包含選自由藉由所述方法3A獲得的特定二胺及藉由所述方法2B獲得的特定酸二酐所組成的群組中的至少一種的單量體,使四羧酸二酐與二胺化合物反應。 (Synthesis of Polyamide) Polyamide [A] can be obtained by reacting a tetracarboxylic dianhydride and a diamine compound with a molecular weight adjuster, if desired. One preferred method for manufacturing polyamide [A] is to react the tetracarboxylic dianhydride with the diamine compound using a monomer comprising at least one of a specific diamine obtained by method 3A and a specific acid dianhydride obtained by method 2B.
在聚醯胺酸[A]的合成反應中,四羧酸二酐與二胺化合物的使用比例優選為相對於二胺化合物的氨基1當量而四羧酸二酐的酸酐基成為0.2當量~2當量的比例。作為分子量調整劑,例如可列舉:馬來酸酐、鄰苯二甲酸酐、衣康酸酐等酸單酐,苯胺、環己基胺、正丁基胺等單胺化合物,異氰酸苯酯、異氰酸萘酯等單異氰酸酯化合物等。相對於所使用的四羧酸二酐以及二胺化合物的合計100質量份,分子量調整劑的使用比例優選為設為20質量份以下。In the synthesis reaction of polyacrylic acid [A], the preferred ratio of tetracarboxylic dianhydride to diamine compound is 0.2 to 2 equivalents of the anhydride group of tetracarboxylic dianhydride relative to the amino group of the diamine compound. Examples of molecular weight adjusters include: maleic anhydride, phthalic anhydride, itaconic anhydride, etc.; monoamine compounds such as aniline, cyclohexylamine, n-butylamine, etc.; and monoisocyanate compounds such as phenyl isocyanate, naphthyl isocyanate, etc. The preferred ratio of the molecular weight adjuster to 20 parts by mass or less, relative to 100 parts by mass of the total tetracarboxylic dianhydride and diamine compound used.
聚醯胺酸[A]的合成反應優選為在有機溶媒中進行。此時的反應溫度優選為-20℃~150℃,反應時間優選為0.1小時~24小時。作為用於反應的有機溶媒,例如可列舉:非質子性極性溶媒、酚系溶媒、醇系溶媒、酮系溶媒、酯系溶媒、醚系溶媒、鹵化烴、烴等。這些中,優選為使用選自由N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基脲、六甲基磷醯三胺、間甲酚、二甲酚及鹵化苯酚所組成的群組中的一種以上作為反應溶媒,或者使用這些溶媒的一種以上與其他有機溶媒(例如丁基溶纖劑、二乙二醇二乙醚等)的混合物。有機溶媒的使用量優選為設為相對於反應溶液的總量而四羧酸二酐與二胺化合物的合計量成為0.1質量%~50質量%的量。The synthesis of polyamide [A] is preferably carried out in an organic solvent. The preferred reaction temperature is -20°C to 150°C, and the preferred reaction time is 0.1 hours to 24 hours. Examples of organic solvents used in the reaction include: aprotic polar solvents, phenolic solvents, alcoholic solvents, ketone solvents, ester solvents, ether solvents, halogenated hydrocarbons, and hydrocarbons. Among these, it is preferred to use one or more selected from the group consisting of N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, γ-butyrolactone, tetramethylurea, hexamethylphosphoric acid triamine, m-cresol, xylenol, and halogenated phenol as the reaction solvent, or to use a mixture of one or more of these solvents with other organic solvents (e.g., butyl solvent, diethylene glycol diethyl ether, etc.). The amount of organic solvent used is preferably set at 0.1% to 50% by mass relative to the total amount of the reaction solution, where the total amount of tetracarboxylic dianhydride and the diamine compound is 0.1% to 50% by mass.
以所述方式可獲得使聚醯胺酸[A]溶解而成的聚合物溶液。所述聚合物溶液可直接供于液晶配向劑的製備,也可在將聚合物溶液中所含的聚醯胺酸[A]分離後供于液晶配向劑的製備。A polymer solution obtained by dissolving polyacrylic acid [A] can be obtained in the manner described above. The polymer solution can be used directly in the preparation of liquid crystal alignment agents, or it can be used in the preparation of liquid crystal alignment agents after separating the polyacrylic acid [A] contained in the polymer solution.
·聚醯胺酸酯 在聚合物[A]為聚醯胺酸酯的情況下,所述聚醯胺酸酯(以下,也稱為“聚醯胺酸酯[A]”)例如可藉由如下方法等而獲得:[I]使聚醯胺酸[A]與酯化劑反應的方法;[II]使四羧酸二酯與包含特定二胺的二胺化合物反應的方法;[III]使四羧酸二酯二鹵化物與包含特定二胺的二胺化合物反應的方法。聚醯胺酸酯[A]可僅具有醯胺酸酯結構,也可為使醯胺酸結構與醯胺酸酯結構並存的部分酯化物。使聚醯胺酸酯[A]溶解而成的反應溶液可直接供于液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺酸酯[A]分離後供于液晶配向劑的製備。 • Polyamide When polymer [A] is a polyamide, the polyamide (hereinafter also referred to as "polyamide [A]") can be obtained, for example, by the following methods: [I] reacting polyamide [A] with an esterifying agent; [II] reacting a tetracarboxylic acid diester with a diamine compound containing a specific diamine; [III] reacting a tetracarboxylic acid diester dihalide with a diamine compound containing a specific diamine. Polyamide [A] may have only an amide structure, or it may be a partial esterification in which both an amide structure and an amide structure coexist. The reaction solution obtained by dissolving polyamide [A] can be directly used in the preparation of liquid crystal alignment agents, or it can be used in the preparation of liquid crystal alignment agents after separating the polyamide [A] contained in the reaction solution.
·聚醯亞胺 在聚合物[A]為聚醯亞胺的情況下,所述聚醯亞胺(以下,也稱為“聚醯亞胺[A]”)例如可藉由對以所述方式合成的聚醯胺酸[A]進行脫水閉環並進行醯亞胺化而獲得。聚醯亞胺[A]可為將作為其前體的聚醯胺酸[A]所具有的醯胺酸結構全部脫水閉環而成的完全醯亞胺化物,也可為將醯胺酸結構的僅一部分脫水閉環而醯胺酸結構與醯亞胺環結構並存的部分醯亞胺化物。聚醯亞胺[A]優選為醯亞胺化率為20%~99%,更優選為30%~90%。再者,醯亞胺化率是以百分率來表示醯亞胺環結構的數量相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計而言所占的比例。此處,醯亞胺環的一部分可為異醯亞胺環。 • Polyimide When polymer [A] is a polyimide, the polyimide (hereinafter also referred to as "polyimide [A]") can be obtained, for example, by dehydrating and cyclizing polyamide [A] synthesized in the manner described above, followed by amide imidization. Polyimide [A] can be a fully amide imidized product formed by completely dehydrating and cyclizing the amide structure of polyamide [A], which is its precursor, or it can be a partially amide imidized product formed by dehydrating and cyclizing only a portion of the amide structure, resulting in the coexistence of the amide structure and the amide ring structure. Polyimide [A] preferably has a amide content of 20% to 99%, more preferably 30% to 90%. Furthermore, the amide content is expressed as a percentage, representing the proportion of the number of amide ring structures to the total number of amide acid structures and amide ring structures in the polyimide. Here, a portion of the amide ring may be an isoamide ring.
聚醯胺酸[A]的脫水閉環優選為藉由如下方法來進行:將聚醯胺酸[A]溶解於有機溶媒中,在所述溶液中添加脫水劑及脫水閉環催化劑,視需要進行加熱。所述方法中,作為脫水劑,例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。相對於聚醯胺酸[A]的醯胺酸結構的1莫耳,脫水劑的使用量優選為設為0.01莫耳~20莫耳。作為脫水閉環催化劑,例如可使用:吡啶、三甲吡啶、二甲吡啶、三乙基胺等三級胺。相對於所使用的脫水劑1莫耳,脫水閉環催化劑的使用量優選為設為0.01莫耳~10莫耳。作為脫水閉環反應中所使用的有機溶媒,可列舉作為用於合成聚醯胺酸[A]的有機溶媒而例示的有機溶媒。脫水閉環反應的反應溫度優選為0℃~180℃。反應時間優選為1.0小時~120小時。再者,含有聚醯亞胺[A]的反應溶液可直接供于液晶配向劑的製備,也可將聚醯亞胺[A]分離後供于液晶配向劑的製備。The dehydration and ring-closing of polyacrylic acid [A] is preferably carried out by the following method: dissolving polyacrylic acid [A] in an organic solvent, adding a dehydrating agent and a dehydration and ring-closing catalyst to the solution, and heating as needed. In this method, anhydrides such as acetic anhydride, propionic anhydride, and trifluoroacetic anhydride can be used as the dehydrating agent. The amount of dehydrating agent used is preferably set to 0.01 mol to 20 mol relative to 1 mol of the acetic acid structure of polyacrylic acid [A]. Tertiary amines such as pyridine, trimethylpyridine, dimethylpyridine, and triethylamine can be used as the dehydration and ring-closing catalyst. The amount of dehydration ring-closing catalyst used is preferably set to 0.01 mol to 10 mol relative to 1 mol of dehydrating agent. Examples of organic solvents used in the dehydration ring-closing reaction that are used to synthesize polyamide [A] can be listed. The reaction temperature of the dehydration ring-closing reaction is preferably 0°C to 180°C. The reaction time is preferably 1.0 h to 120 h. Furthermore, the reaction solution containing polyimide [A] can be directly used in the preparation of liquid crystal alignment agents, or the polyimide [A] can be separated before being used in the preparation of liquid crystal alignment agents.
在聚合物[A]為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種的情況下,在製成濃度10質量%的溶液時,聚合物[A]的溶液粘度優選為具有10 mPa·s~800 mPa·s的溶液粘度,更優選為具有15 mPa·s~500 mPa·s的溶液粘度。再者,溶液粘度(mPa·s)是對於使用聚合物[A]的良溶媒(例如,γ-丁內酯、N-甲基-2-吡咯烷酮等)所製備的濃度10質量%的聚合物溶液,使用E型旋轉粘度計在25℃下測定而得的值。When polymer [A] is selected from at least one of the groups consisting of polyamide, polyamide ester, and polyimide, the solution viscosity of polymer [A] is preferably 10 mPa·s to 800 mPa·s when preparing a solution with a concentration of 10% by mass, and more preferably 15 mPa·s to 500 mPa·s. Furthermore, the solution viscosity (mPa·s) is a value obtained by measuring a 10% by mass polymer solution prepared using a good solvent for polymer [A] (e.g., γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) at 25°C using an E-type rotational viscometer.
聚合物[A]的藉由凝膠滲透色譜法(gel permeation chromatography,GPC)測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。另外,由Mw與藉由GPC測定而得的聚苯乙烯換算的數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)優選為7以下,更優選為5以下。再者,在製備液晶配向劑時,作為聚合物[A],可單獨使用一種,也可組合使用兩種以上。The weight-average molecular weight (Mw) of polymer [A], as determined by gel permeation chromatography (GPC) based on polystyrene, is preferably 1,000 to 500,000, more preferably 2,000 to 300,000. Furthermore, the molecular weight distribution (Mw/Mn), expressed as the ratio of Mw to the number-average molecular weight (Mn) of polystyrene determined by GPC, is preferably 7 or less, more preferably 5 or less. Moreover, when preparing the liquid crystal alignment agent, polymer [A] can be used alone or in combination with two or more other polymers.
<其他成分> 液晶配向劑除了聚合物[A]以外,也可視需要含有與聚合物[A]不同的成分(以下,也稱為“其他成分”)。 <Other Components> In addition to polymer [A], the liquid crystal alignment agent may also contain components different from polymer [A] (hereinafter referred to as "other components") as needed.
·聚合物[Q] 本發明的液晶配向劑可還含有不具有部分結構(a)的聚合物(以下,也稱為“聚合物[Q]”)作為聚合物成分。 • Polymer [Q] The liquid crystal alignment agent of this invention may further contain a polymer (hereinafter also referred to as "polymer [Q]") that does not have part of structure (a) as a polymer component.
聚合物[Q]的主骨架並無特別限定。作為聚合物[Q],例如可列舉:聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷、聚酯、聚烯胺(polyenamine)、聚脲、聚醯胺、聚醯胺醯亞胺、聚苯並噁唑前體、聚苯並噁唑、纖維素衍生物、聚縮醛、(甲基)丙烯酸系聚合物、苯乙烯系聚合物、馬來醯亞胺系聚合物、苯乙烯-馬來醯亞胺系共聚物等。就獲得可靠性高的液晶元件的觀點而言,聚合物[Q]優選為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷及加成聚合物所組成的群組中的至少一種。作為加成聚合物,可列舉:(甲基)丙烯酸系聚合物、苯乙烯系聚合物、馬來醯亞胺系聚合物及苯乙烯-馬來醯亞胺系共聚物等。The main framework of polymer [Q] is not particularly limited. Examples of polymer [Q] include: polyamide, polyamide ester, polyimide, polyorganosiloxane, polyester, polyenamine, polyurea, polyamide, polyamide-imide, polybenzoxazole precursor, polybenzoxazole, cellulose derivative, polyacetal, (meth)acrylic polymers, styrene polymers, maleimide polymers, styrene-maleimide copolymers, etc. From the viewpoint of obtaining a highly reliable liquid crystal element, polymer [Q] is preferably selected from at least one of the group consisting of polyamide, polyamide ester, polyimide, polyorganosiloxane, and addition polymers. Examples of addition polymers include: (meth)acrylic polymers, styrene polymers, maleimide polymers, and styrene-maleimide copolymers.
當在本發明的液晶配向劑中一併含有聚合物[A]、以及聚合物[Q]的情況下,相對於聚合物[A]與聚合物[Q]的合計量,聚合物[Q]的含有比例優選為1質量%以上,更優選為2質量%以上。另外,相對於聚合物[A]與聚合物[Q]的合計量,聚合物[Q]的含有比例優選為95質量%以下,更優選為90質量%以下。作為聚合物[Q],可單獨使用一種或者組合使用兩種以上。When the liquid crystal alignment agent of the present invention contains both polymer [A] and polymer [Q], the content of polymer [Q] is preferably 1% by mass or more, and more preferably 2% by mass or more, relative to the total amount of polymer [A] and polymer [Q]. Furthermore, the content of polymer [Q] is preferably 95% by mass or less, and more preferably 90% by mass or less, relative to the total amount of polymer [A] and polymer [Q]. Polymer [Q] can be used alone or in combination with two or more polymers.
·溶劑 本發明的液晶配向劑作為使聚合物成分及視需要而使用的其他成分優選為在適當的溶媒中分散或溶解而成的液狀的組合物來製備。 • Solvent The liquid crystal alignment agent of this invention is prepared as a liquid composition in which the polymer component and other components, if necessary, are preferably dispersed or dissolved in a suitable solvent.
作為溶劑,可優選地使用有機溶媒。作為其具體例,可列舉:N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、1,2-二甲基-2-咪唑啉酮、1,3-二甲基-2-咪唑啉酮、苯酚、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、二丙酮醇、1-己醇、2-己醇、丙烷-1,2-二醇、3-甲氧基-1-丁醇、乙二醇單甲醚、乳酸甲酯、乳酸乙酯、乳酸丁酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯、丙酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊醚、碳酸亞乙酯、碳酸亞丙酯、丙二醇單甲醚(propylene glycol monomethyl ether,PGME)、二乙二醇二乙醚乙酸酯、丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate,PGMEA)、丙二醇二乙酸酯、環戊酮、環己酮等。作為溶劑,可單獨使用一種或混合使用兩種以上。Organic solvents are preferred. Specific examples include: N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolinone, 1,3-dimethyl-2-imidazolinone, phenol, γ-butyrolactone, γ-butyrolactam, N,N-dimethylformamide, N,N-dimethylacetamide, 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, 1-hexanol, 2-hexanol, propane-1,2-diol, 3-methoxy-1-butanol, ethylene glycol monomethyl ether, methyl lactate, ethyl lactate, butyl lactate, methyl acetate, ethyl acetate, butyl acetate, and acetoacetic acid. Methyl acetate, ethyl propionate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, ethylene glycol-n-butyl ether (butyl solvent), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethylene carbonate, propylene carbonate, propylene glycol monomethyl ether (propylene) Diethylene glycol monomethyl ether (PGME), diethylene glycol diethyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol diacetate, cyclopentanone, cyclohexanone, etc. As solvents, one or more can be used alone or in combination.
作為液晶配向劑中所含的其他成分,除了所述以外,例如可列舉:交聯劑、抗氧化劑、金屬螯合物化合物、硬化促進劑、表面活性劑、填充劑、分散劑、光增感劑等。其他成分的調配比例可在無損本發明的效果的範圍內,根據各化合物適宜選擇。Other components contained in the liquid crystal alignment agent, besides those mentioned above, may include, for example, crosslinking agents, antioxidants, metal chelate compounds, curing accelerators, surfactants, fillers, dispersants, and photosensitizers. The formulation ratios of other components can be selected appropriately according to each compound without compromising the effectiveness of the invention.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計質量占液晶配向劑的總質量的比例)是考慮粘性、揮發性等而適宜選擇,優選為1質量%~10質量%的範圍。若固體成分濃度為1質量%以上,則可充分確保塗膜的膜厚、可獲得顯示出更良好的液晶配向性的液晶配向膜,就此方面而言優選。另一方面,若固體成分濃度為10質量%以下,則存在如下傾向:可將塗膜設為適度的厚度,容易獲得顯示出良好的液晶配向性的液晶配向膜,另外,液晶配向劑的粘性變得適度,可使塗布性良好。The solid content concentration in the liquid crystal alignment agent (the proportion of the total mass of components other than the solvent in the liquid crystal alignment agent to the total mass of the liquid crystal alignment agent) should be appropriately selected considering factors such as viscosity and volatility, and is preferably in the range of 1% to 10% by mass. If the solid content concentration is 1% by mass or more, the film thickness of the coating can be sufficiently ensured, and a liquid crystal alignment film exhibiting better liquid crystal alignment can be obtained, which is preferable in this respect. On the other hand, if the solid content concentration is 10% by mass or less, there is a tendency that the coating can be set to an appropriate thickness, a liquid crystal alignment film exhibiting good liquid crystal alignment can be easily obtained, and the viscosity of the liquid crystal alignment agent becomes appropriate, resulting in good coatability.
根據上文所述的本發明,提供以下所示的液晶配向劑。 <1>一種液晶配向劑,含有在主鏈具有所述式(1)所表示的部分結構(a)的聚合物[A]。 <2>根據所述<1>所述的液晶配向劑,其中所述聚合物[A]包含源自具有所述部分結構(a)的二胺的結構單元。 <3>根據所述<2>所述的液晶配向劑,其中所述二胺為所述式(2)所表示的化合物。 <4>根據所述<1>~<3>中任一項所述的液晶配向劑,其中所述聚合物[A]包含源自具有所述部分結構(a)的四羧酸衍生物的結構單元。 <5>根據所述<4>所述的液晶配向劑,其中所述四羧酸衍生物為選自由所述式(3)所表示的化合物及所述式(4)所表示的化合物所組成的群組中的至少一種。 <6>根據所述<1>~<5>中任一項所述的液晶配向劑,其中所述聚合物[A]為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。 <7>根據所述<1>~<6>中任一項所述的液晶配向劑,其中所述聚合物[A]包含源自脂環式四羧酸二酐的結構單元。 <8>根據所述<1>~<7>中任一項所述的液晶配向劑,還含有不具有所述部分結構(a)的聚合物[Q]。 According to the present invention described above, a liquid crystal alignment agent as shown below is provided. <1> A liquid crystal alignment agent comprising a polymer [A] having a partial structure (a) represented by formula (1) on a main chain. <2> The liquid crystal alignment agent according to <1>, wherein the polymer [A] comprises a structural unit derived from a diamine having said partial structure (a). <3> The liquid crystal alignment agent according to <2>, wherein the diamine is a compound represented by formula (2). <4> The liquid crystal alignment agent according to any one of <1> to <3>, wherein the polymer [A] comprises a structural unit derived from a tetracarboxylic acid derivative having said partial structure (a). <5> The liquid crystal alignment agent according to <4>, wherein the tetracarboxylic acid derivative is at least one selected from the group consisting of compounds represented by formula (3) and compounds represented by formula (4). <6> The liquid crystal alignment agent according to any one of <1> to <5>, wherein the polymer [A] is at least one selected from the group consisting of polyamide, polyamide ester, and polyimide. <7> The liquid crystal alignment agent according to any one of <1> to <6>, wherein the polymer [A] comprises a structural unit derived from an alicyclic tetracarboxylic acid dianhydride. <8> The liquid crystal alignment agent according to any one of <1> to <7> further comprises a polymer [Q] that does not have the partial structure (a).
《液晶配向膜及液晶元件》 本發明的液晶配向膜可藉由以所述方式製備的液晶配向劑而製造。另外,本發明的液晶元件包括使用上文中所說明的液晶配向劑而形成的液晶配向膜。液晶元件中的液晶的驅動方式並無特別限定,例如可應用於TN型、STN型、VA型(包括VA-MVA型、VA-圖案垂直配向(Patterned Vertical Alignment,PVA)型等)、IPS型、FFS型、光學補償彎曲(Optically Compensated Bend,OCB)型、聚合物穩定配向(Polymer Sustained Alignment,PSA)型等多種模式。液晶元件例如可藉由包含以下步驟1~步驟3的方法而製造。步驟1中使用基板視所需的動作模式而不同。步驟2以及步驟3在各動作模式中共通。 《Liquid Crystal Alignment Film and Liquid Crystal Element》 The liquid crystal alignment film of this invention can be manufactured using a liquid crystal alignment agent prepared in the manner described above. Furthermore, the liquid crystal element of this invention includes a liquid crystal alignment film formed using the liquid crystal alignment agent described above. The driving method of the liquid crystal in the liquid crystal element is not particularly limited, and can be applied to various modes such as TN type, STN type, VA type (including VA-MVA type, VA-Patterned Vertical Alignment (PVA) type, IPS type, FFS type, Optically Compensated Bend (OCB) type, Polymer Sustained Alignment (PSA) type, etc. The liquid crystal element can be manufactured, for example, by a method including the following steps 1 to 3. The substrate used in step 1 varies depending on the desired operating mode. Steps 2 and 3 are common across all action modes.
<步驟1:塗膜的形成> 首先,藉由在基板上塗布液晶配向劑,優選為對塗布面進行加熱而在基板上形成塗膜。作為基板,例如可使用:浮法玻璃、鈉玻璃等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑膠的透明基板。作為設置於基板的其中一面的透明導電膜,可使用包含氧化錫(SnO 2)的奈塞(NESA)膜(美國PPG公司注冊商標)、包含氧化銦-氧化錫(In 2O 3-SnO 2)的氧化銦錫(Indium Tin Oxide,ITO)膜等。在製造TN型、STN型或VA型的液晶元件的情況下,使用兩枚設置有經圖案化的透明導電膜的基板。另一方面,在製造IPS型或FFS型的液晶元件的情況下,使用設置有經圖案化為梳齒型的電極的基板、與未設置電極的相向基板。 <Step 1: Coating Formation> First, a coating is formed on the substrate by coating a liquid crystal alignment agent onto the substrate, preferably by heating the coated surface. As the substrate, examples include: float glass, sodium glass, and other glass; transparent substrates containing plastics such as polyethylene terephthalate, polybutylene terephthalate, polyethersulfone, polycarbonate, and poly(alicyclic olefins). As a transparent conductive film disposed on one side of the substrate, NESA film (a registered trademark of PPG Industries, Inc.) containing tin oxide ( SnO₂ ) or indium tin oxide ( ITO ) film containing indium oxide-tin oxide ( In₂O₃ - SnO₂ ) can be used. In manufacturing TN, STN, or VA type liquid crystal elements, two substrates with patterned transparent conductive films are used. On the other hand, in manufacturing IPS or FFS type liquid crystal elements, a substrate with patterned comb-shaped electrodes and an opposing substrate without electrodes are used.
向基板塗布液晶配向劑的方法並無特別限定。液晶配向劑向基板的塗布例如可藉由旋塗方式、印刷方式(例如,膠版印刷方式、柔版印刷方式等)、噴墨方式、狹縫塗布方式、棒塗機方式、擠出模(extrusion die)方式、直接凹版塗布機(direct gravure coater)方式、腔室刮刀塗布機(chamber doctor coater)方式、膠版凹版塗布機(offset gravure coater)方式、含浸塗布機方式、MB塗布機方式等來進行。There are no particular limitations on the method of applying liquid crystal alignment agent to the substrate. The application of liquid crystal alignment agent to the substrate can be performed by, for example, spin coating, printing (e.g., offset printing, flexographic printing), inkjet printing, slotted coating, rod coating, extrusion die coating, direct gravure coating, chamber doctor coating, offset gravure coating, impregnation coating, MB coating, etc.
在塗布液晶配向劑後,出於防止所塗布的液晶配向劑的流掛等目的,優選為實施預加熱(預烘烤)。預烘烤溫度優選為30℃~200℃,預烘烤時間優選為0.25分鐘~10分鐘。然後,將溶劑完全去除,視需要以對聚合物中所存在的醯胺酸結構進行熱醯亞胺化為目的而實施煆燒(後烘烤)步驟。此時的煆燒溫度(後烘烤溫度)優選為80℃~280℃,更優選為80℃~250℃。後烘烤時間優選為5分鐘~200分鐘。所形成的膜的膜厚優選為0.001 μm~1 μm。After coating the liquid crystal alignment agent, preheating (pre-baking) is preferably performed to prevent sagging of the coated liquid crystal alignment agent. The pre-baking temperature is preferably 30°C to 200°C, and the pre-baking time is preferably 0.25 minutes to 10 minutes. Then, the solvent is completely removed, and a calcination (post-baking) step is performed as needed for the purpose of thermally imidizing the acetic acid structures present in the polymer. The calcination temperature (post-baking temperature) is preferably 80°C to 280°C, more preferably 80°C to 250°C. The post-baking time is preferably 5 minutes to 200 minutes. The film thickness of the formed film is preferably 0.001 μm to 1 μm.
<步驟2:配向處理> 在製造TN型、STN型、IPS型或FFS型液晶元件的情況下,實施對所述步驟1中形成的塗膜賦予液晶配向能力的處理(配向處理)。由此,液晶分子的配向能力被賦予至塗膜而形成液晶配向膜。作為配向處理,優選為使用對基板上所形成的塗膜的表面利用棉花或尼龍等進行擦拭的摩擦處理、或對塗膜進行光照射以對其賦予液晶配向能力的光配向處理。在製造垂直配向型的液晶元件的情況下,可將所述步驟1中形成的塗膜直接用作液晶配向膜,為了進一步提高液晶配向能力,也可對所述塗膜實施配向處理。 <Step 2: Alignment Treatment> In manufacturing TN, STN, IPS, or FFS type liquid crystal elements, an alignment treatment is performed to impart liquid crystal alignment capability to the coating formed in Step 1 (alignment treatment). This imparts the alignment capability of the liquid crystal molecules to the coating, forming a liquid crystal alignment film. Preferably, the alignment treatment involves rubbing the surface of the coating formed on the substrate with cotton or nylon, or photoalignment treatment by irradiating the coating with light to impart liquid crystal alignment capability. In manufacturing vertically aligned liquid crystal elements, the coating formed in Step 1 can be used directly as a liquid crystal alignment film; however, alignment treatment can also be performed on the coating to further improve the liquid crystal alignment capability.
用於光配向的光照射可藉由如下方法等來進行:對後烘烤步驟後的塗膜進行照射的方法;對預烘烤步驟後且後烘烤步驟前的塗膜進行照射的方法;在預烘烤步驟及後烘烤步驟的至少任一者中,在塗膜的加熱過程中對塗膜進行照射的方法。作為照射至塗膜的放射線,例如可使用:包含150 nm~800 nm的波長的光的紫外線及可見光線。優選為包含200 nm~400 nm的波長的光的紫外線。在放射線為偏光的情況下,可為直線偏光,也可為部分偏光。在所使用的放射線為直線偏光或部分偏光的情況下,照射可自垂直於基板面的方向進行,也可自斜方向進行,或者也可將這些方向加以組合而進行。非偏光的放射線時的照射方向設為斜方向。Irradiation for photoalignment can be performed by methods such as: irradiating a coating after a post-baking step; irradiating a coating after a pre-baking step and before a post-baking step; or irradiating the coating during heating in at least one of the pre-baking or post-baking steps. The radiation irradiating the coating can be, for example, ultraviolet light or visible light with wavelengths from 150 nm to 800 nm. Ultraviolet light with wavelengths from 200 nm to 400 nm is preferred. When the radiation is polarized, it can be linearly polarized or partially polarized. When the radiation used is linearly polarized or partially polarized, irradiation can be performed from a direction perpendicular to the substrate surface, from an oblique direction, or a combination of these directions. When irradiating unpolarized light, the irradiation direction is set to an oblique direction.
作為所使用的光源,例如可列舉:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、准分子鐳射等。放射線的照射量優選為200 J/m 2~30,000 J/m 2,更優選為500 J/m 2~10,000 J/m 2。在用於賦予配向能力的光照射後,也可進行對基板表面使用例如水、有機溶媒(例如,甲醇、異丙醇、1-甲氧基-2-丙醇乙酸酯、丁基溶纖劑、乳酸乙酯等)或這些的混合物進行清洗的處理、或對基板進行加熱的處理。 Examples of light sources used include: low-pressure mercury lamps, high-pressure mercury lamps, deuterium lamps, metal halide lamps, argon resonant lamps, xenon lamps, and excimer lasers. The radiation dose is preferably 200 J/ m² to 30,000 J/ m² , more preferably 500 J/ m² to 10,000 J/ m² . After irradiation to impart alignment capability, the substrate surface may be cleaned using, for example, water, an organic solvent (e.g., methanol, isopropanol, 1-methoxy-2-propanol acetate, butyl solvent, ethyl lactate, etc.), or a mixture thereof, or the substrate may be heated.
<步驟3:液晶單元(cell)的構築> 準備兩枚以所述方式形成有液晶配向膜的基板,藉由在相向配置的兩枚基板間配置液晶來製造液晶單元。在製造液晶單元時,例如可列舉如下方法等:以液晶配向膜相向的方式隔著間隙將兩枚基板相向配置,利用密封劑將兩枚基板的周邊部貼合,在由基板表面與密封劑所包圍的單元間隙內注入填充液晶並將注入孔密封的方法、利用液晶滴注(One Drop Fill,ODF)方式的方法。作為密封劑,例如可使用含有硬化劑及作為間隔物的氧化鋁球的環氧樹脂等。作為液晶,可列舉向列型液晶(nematic liquid crystal)、層列型液晶(smectic liquid crystal),其中優選為向列液晶。 <Step 3: Construction of Liquid Crystal Cells> Prepare two substrates with liquid crystal alignment films formed as described above. A liquid crystal cell is manufactured by placing liquid crystal between the two opposing substrates. Methods for manufacturing liquid crystal cells include: arranging two substrates facing each other with the liquid crystal alignment films facing each other and a gap between them; bonding the peripheries of the two substrates together using a sealant; injecting liquid crystal into the cell gap surrounded by the substrate surfaces and the sealant and sealing the injection hole; and using a liquid crystal drop filling (ODF) method. For example, an epoxy resin containing a hardener and alumina spheres as spacers can be used as a sealant. For the liquid crystal, nematic liquid crystals and smectic liquid crystals can be used, with nematic liquid crystals being preferred.
在PSA模式中,進行如下處理:與液晶一起將聚合性化合物(例如,多官能(甲基)丙烯酸酯化合物等)填充在單元間隙內,並且在構築液晶單元後,在對一對基板所具有的導電膜間施加電壓的狀態下,對液晶單元進行光照射。在製造PSA模式的液晶元件時,相對於液晶的合計100質量份,聚合性化合物的使用比例為0.01質量份~3質量份,優選為0.1質量份~1質量份。In the PSA mode, the following process is performed: a polymeric compound (e.g., a polyfunctional (meth)acrylate compound) is filled into the intercellular spaces along with the liquid crystal, and after the liquid crystal cells are constructed, the liquid crystal cells are irradiated with light while a voltage is applied between the conductive films of a pair of substrates. When manufacturing a PSA mode liquid crystal element, the proportion of the polymeric compound used is 0.01 to 3 parts by mass relative to 100 parts by mass of the total liquid crystal, preferably 0.1 to 1 part by mass.
在製造液晶顯示裝置的情況下,接著,在液晶單元的外側表面上貼合偏光板。作為偏光板,可列舉:利用乙酸纖維素保護膜將一面使聚乙烯醇延伸配向一面使其吸收碘而成的被稱為“H膜”的偏光膜夾持而成的偏光板、或包含H膜本身的偏光板。In the manufacture of a liquid crystal display device, a polarizing plate is then attached to the outer surface of the liquid crystal cell. Examples of polarizing plates include: a polarizing plate made by clamping a polarizing film called an "H-film" (one side of which is extended and aligned with polyvinyl alcohol and the other side absorbs iodine) with a cellulose acetate protective film, or a polarizing plate containing the H-film itself.
本發明的液晶元件可有效地應用於各種用途。具體而言,例如可用作鐘錶、可攜式遊戲機(portable game)、文字處理器(word processor)、筆記本式個人電腦(note type personal computer)、汽車導航系統(car navigation system)、攝像機(camcorder)、個人數位助理(Personal Digital Assistant,PDA)、數位照相機(digital camera)、行動電話、智慧手機、各種監視器、液晶電視、資訊顯示器等各種顯示裝置或調光裝置、相位差膜等。 [實施例] The liquid crystal element of this invention can be effectively applied to a variety of uses. Specifically, it can be used in various display devices such as clocks, portable game consoles, word processors, notebook computers, car navigation systems, camcorders, personal digital assistants (PDAs), digital cameras, mobile phones, smartphones, various surveillance cameras, LCD televisions, information displays, and dimming devices, as well as phase retardation films. [Examples]
以下,基於實施例而對實施方式進行更詳細的說明,但並不由以下的實施例而對本發明限定性地解釋。The following description of the embodiments is based on examples, but the invention is not to be construed as limited by the following embodiments.
在以下的例子中,聚合物溶液中的聚醯亞胺的醯亞胺化率是藉由以下方法而測定。以下的實施例中所使用的原料化合物及聚合物的需要量是藉由視需要反復進行下述合成例中所示的合成規模下的合成來確保。In the following examples, the amide content of the polyimide in the polymer solution is determined by the following method. The required amounts of the starting material compounds and polymers used in the following embodiments are ensured by repeatedly performing the synthesis at the scale shown in the following synthesis examples as needed.
[聚醯亞胺的醯亞胺化率] 將聚醯亞胺的溶液投入至純水中,將所得的沉澱在室溫下充分地減壓乾燥後,溶解於氘化二甲基亞碸中,以四甲基矽烷作為基準物質,在室溫下進行 1H-核磁共振(Nuclear Magnetic Resonance,NMR)測定。根據所得的 1H-NMR光譜藉由下述數式(1)而求出醯亞胺化率[%]。 醯亞胺化率[%]=(1-(A 1/(A 2×α)))×100 ···(1) (數式(1)中,A 1是在化學位移10 ppm附近出現的源自NH基的質子的峰值面積,A 2為源自其他質子的峰值面積,α為其他質子相對於聚合物的前體(聚醯胺酸)中的NH基的一個質子的個數比例) [Imidification rate of polyimide] The polyimide solution was added to pure water, and the resulting precipitate was thoroughly dried under reduced pressure at room temperature. It was then dissolved in dimethyl deuteride and measured by 1H nuclear magnetic resonance (NMR) at room temperature using tetramethylsilane as a reference material. The amideification rate [%] was calculated from the obtained 1H -NMR spectrum using the following formula (1). The amide content [%] = (1 - ( A1 / ( A2 × α))) × 100 ··· (1) (In formula (1), A1 is the peak area of protons originating from NH groups that appear near the chemical shift of 10 ppm, A2 is the peak area of protons originating from other protons, and α is the proportion of other protons relative to the number of protons of NH groups in the polymer precursor (polyamide))
化合物的簡稱為如以下所述。再者,以下有時將式(X)所表示的化合物簡單表示為“化合物(X)”。The abbreviation of the compound is as described below. Furthermore, the compound represented by formula (X) will sometimes be simply referred to as "compound (X)".
(四羧酸二酐) [化26] [化27] (Tetracarboxylic acid dianhydride) [Chem. 26] [Chemistry 27]
(二胺化合物) [化28] [化29] [化30] (Diamine compound) [Chem. 28] [Chemistry 29] [Chemistry 30]
[化31] [化32] [Chemistry 31] [Chemistry 32]
(其他化合物) [化33] [化34] (Other compounds) [Chem. 33] [Chemistry 34]
<單體的合成> 1.化合物(DA-1)、化合物(DA-8)及化合物(DA-9)的合成 化合物(DA-1)、化合物(DA-8)及化合物(DA-9)利用與日本專利第6013823號公報中記載的方法類似的方法進行合成。以下示出化合物(DA-1)的製造配方。 <Synthesis of Monomers> 1. Synthesis of Compounds (DA-1), (DA-8), and (DA-9) Compounds (DA-1), (DA-8), and (DA-9) were synthesized using a method similar to that described in Japanese Patent No. 6013823. The formulation for compound (DA-1) is shown below.
·化合物(DA-1)的合成 向反應容器中加入4-(2-甲基氨基-乙基)-苯基胺30 g(0.2 mol)及四氫呋喃200 ml。在冰浴冷卻下,向其中滴加將馬來酸酐20 g(0.2 mol)溶解於四氫呋喃30 ml中而得的溶液,在室溫下攪拌一晚。在反應結束後,對析出的固體進行濾取,利用四氫呋喃20 ml清洗3次,在60℃下乾燥3小時,獲得褐色固體。接著,向放入有所得的固體的反應容器中投入4-(2-甲基氨基-乙基)-苯基胺30 g(0.2 mol)、二甲基氨基吡啶0.5 g及二甲基甲醯胺100 ml。在冰浴冷卻下,向其中加入1-乙基-3-(3-二甲基氨基丙基)-碳二醯亞胺鹽酸鹽38 g(0.2 mol),在室溫下攪拌一晚。在反應結束後,加入水300 ml,利用乙酸乙酯300 ml萃取3次。在利用硫酸鈉乾燥後,將溶媒蒸餾去除,獲得褐色粘性固體28 g。向所得的固體中加入甲醇80 ml,對不溶的固體進行濾取,由此以褐色固體的形式獲得20 g的化合物(DA-1)。化合物(DA-1)的 1H-NMR測定結果如以下所述。 1H-NMR (300 MHz, DMSO-d 6) δppm:7.02 (4H, d), 6.53 (4H, d), 6.44 (2H, s), 3.22-3.57 (10H, m), 2.62 (4H, t). Synthesis of Compound (DA-1): 30 g (0.2 mol) of 4-(2-methylamino-ethyl)-phenylamine and 200 ml of tetrahydrofuran were added to a reaction vessel. Under ice bath cooling, a solution obtained by dissolving 20 g (0.2 mol) of maleic anhydride in 30 ml of tetrahydrofuran was added dropwise, and the mixture was stirred overnight at room temperature. After the reaction was complete, the precipitated solid was filtered, washed three times with 20 ml of tetrahydrofuran, and dried at 60°C for 3 hours to obtain a brown solid. Next, 30 g (0.2 mol) of 4-(2-methylamino-ethyl)-phenylamine, 0.5 g of dimethylaminopyridine, and 100 ml of dimethylformamide were added to the reaction vessel containing the obtained solid. Under ice bath cooling, 38 g (0.2 mol) of 1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide hydrochloride was added, and the mixture was stirred overnight at room temperature. After the reaction was complete, 300 ml of water was added, and the mixture was extracted three times with 300 ml of ethyl acetate. After drying with sodium sulfate, the solvent was removed by distillation, yielding 28 g of a brown, viscous solid. 80 ml of methanol was added to the obtained solid, and the insoluble solid was filtered off, thus yielding 20 g of compound (DA-1) as a brown solid. The 1H -NMR determination results of compound (DA-1) are as follows. 1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 7.02 (4H, d), 6.53 (4H, d), 6.44 (2H, s), 3.22-3.57 (10H, m), 2.62 (4H, t).
2.化合物(DA-2)~化合物(DA-7)的合成 化合物(DA-2)~化合物(DA-7)首先參考在參考文獻(《聚合物科學雜誌(JOUNAL OF PLYMER SCIENCE):聚合物化學版(POLYMER CHEMISTRY EDITION)1975, VOL.13, 1691-1698》)中記載的方法製造化合物(D-1)~化合物(D-4),藉由將所得的化合物(D-1)~化合物(D-4)作為中間體的合成方法製造。以下示出化合物(DA-2)的製造配方。再者,化合物(DA-2)~化合物(DA-7)為順式體。 2. Synthesis of Compounds (DA-2) to (DA-7) Compounds (DA-2) to (DA-7) were first synthesized by referring to the method described in the reference (Journal of Polymer Science: Polymer Chemistry Edition, 1975, Vol. 13, 1691-1698), using compounds (D-1) to (D-4) as intermediates. The formulation for compound (DA-2) is shown below. Furthermore, compounds (DA-2) to (DA-7) are cis compounds.
·化合物(DA-2)的合成 向反應容器中加入馬來酸酐19.6 g(0.2 mol)、乙酸100 ml。向其中滴加將肼一水合物5.0 g(0.1 mol)溶解於乙酸25 ml中而得的溶液。在滴加過程中,使用冰浴控制反應溫度,以使反應液不會達到25℃以上。在滴加結束後,靜置3小時,對沉澱物進行濾取,利用乙醇30 ml清洗3次。然後,在60℃下乾燥5小時,獲得淡黃色的固體21 g。將所得的固體移至反應容器中,加入110 ml的亞硫醯氯,在75℃下攪拌6小時。在反應後,冷卻至室溫,對沉澱物進行濾取。利用己烷對沉澱物進行清洗,在60℃下乾燥5小時,由此獲得10 g(0.05 mol)的化合物(D-1)。將所得的化合物(D-1)溶解於N-甲基-2-吡咯烷酮50 ml中,歷時30分鐘滴加2-(4-氨基苯基)乙基胺14 g(0.1 mol)。在滴加後,在室溫下攪拌1小時,將反應液加入至水500 ml中,由此獲得沉澱物。對所得的沉澱物進行濾取,在利用水進行清洗後,在60℃下乾燥5小時,由此獲得20 g的化合物(DA-2)。化合物(DA-2)的 1H-NMR測定結果如以下所述。 1H-NMR (300 MHz, DMSO-d 6) δppm:8.96 (2H, s), 6.89 (4H, m), 6.51 (4H, m), 6.19-6.31 (4H, m), 3.29 (4H, m), 2.60 (4H, m). Synthesis of Compound (DA-2): 19.6 g (0.2 mol) of maleic anhydride and 100 ml of acetic acid were added to a reaction vessel. A solution obtained by dissolving 5.0 g (0.1 mol) of hydrazine monohydrate in 25 ml of acetic acid was added dropwise. During the dropwise addition, an ice bath was used to control the reaction temperature so that the reaction solution did not reach above 25°C. After the dropwise addition was completed, the mixture was allowed to stand for 3 hours, and the precipitate was filtered and washed three times with 30 ml of ethanol. Then, it was dried at 60°C for 5 hours to obtain 21 g of a pale yellow solid. The obtained solid was transferred to a reaction vessel, and 110 ml of thionyl chloride was added. The mixture was stirred at 75°C for 6 hours. After the reaction, the mixture was cooled to room temperature, and the precipitate was filtered. The precipitate was washed with hexane and dried at 60°C for 5 hours to obtain 10 g (0.05 mol) of compound (D-1). Compound (D-1) was dissolved in 50 ml of N-methyl-2-pyrrolidone, and 14 g (0.1 mol) of 2-(4-aminophenyl)ethylamine was added dropwise over 30 minutes. After the addition, the mixture was stirred at room temperature for 1 hour, and the reaction solution was added to 500 ml of water to obtain a precipitate. The precipitate was filtered, washed with water, and dried at 60°C for 5 hours to obtain 20 g of compound (DA-2). The 1H -NMR determination of compound (DA-2) is as follows. 1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 8.96 (2H, s), 6.89 (4H, m), 6.51 (4H, m), 6.19-6.31 (4H, m), 3.29 (4H, m), 2.60 (4H, m).
3.化合物(DA-10)的合成 向反應容器中加入2-氨基-5-硝基吡啶13.9 g(0.1 mol)、吡啶7.9 g(0.1 mol)、四氫呋喃50 ml。向其中滴加將富馬醯氯7.6 g(0.05 mol)溶解於四氫呋喃25 ml中而得的溶液。在滴加結束後,在室溫下攪拌8小時。將所得的反應液注入至水中,對沉澱物進行濾取。利用水、乙醇對所得的固體進行清洗,在60℃下乾燥5小時,以褐色固體的形式獲得中間體14.5 g。將所得的中間體移至反應容器中,加入10 wt%鈀/碳(2 g)及N,N-二甲基甲醯胺(30 ml),在氫氣氛下在50℃下加熱8小時。在對反應溶液進行過濾並去除催化劑後,將濾液注入至冰水中,對生成的沉澱物進行過濾並加以回收。利用乙醇對所得的固體進行清洗,在60℃下乾燥5小時,由此獲得12.2 g的化合物(DA-10)。化合物(DA-10)的 1H-NMR測定結果如以下所述。 1H-NMR (300 MHz, DMSO-d 6)δppm:11.2 (2H, s), 7.13-7.44 (6H, m), 6.18 (2H, s). 3. Synthesis of Compound (DA-10): 13.9 g (0.1 mol) of 2-amino-5-nitropyridine, 7.9 g (0.1 mol) of pyridine, and 50 ml of tetrahydrofuran were added to a reaction vessel. A solution obtained by dissolving 7.6 g (0.05 mol) of fumarate chloride in 25 ml of tetrahydrofuran was added dropwise. After the addition was complete, the mixture was stirred at room temperature for 8 hours. The resulting reaction solution was injected into water, and the precipitate was filtered. The resulting solid was washed with water and ethanol, and dried at 60°C for 5 hours to obtain 14.5 g of an intermediate as a brown solid. The obtained intermediate was transferred to a reaction vessel, and 10 wt% palladium/carbon (2 g) and N,N-dimethylformamide (30 ml) were added. The mixture was heated at 50 °C for 8 hours under a hydrogen atmosphere. After filtering the reaction solution to remove the catalyst, the filtrate was injected into ice water, and the resulting precipitate was filtered and recovered. The resulting solid was washed with ethanol and dried at 60 °C for 5 hours to obtain 12.2 g of compound (DA-10). The 1H -NMR determination results of compound (DA-10) are as follows: 1H -NMR (300 MHz, DMSO- d⁶ ) δppm: 11.2 (2H, s), 7.13–7.44 (6H, m), 6.18 (2H, s).
4.化合物(DA-12)的合成 除了使用4-硝基苯胺來代替2-氨基-5-硝基吡啶作為原料以外,藉由與化合物(DA-10)的合成相同的方法合成化合物(DA-12)。 4. Synthesis of Compound (DA-12) Compound (DA-12) was synthesized using the same method as that used for compound (DA-10), except that 4-nitroaniline was used instead of 2-amino-5-nitropyridine as the starting material.
5.化合物(DA-11)的合成 向反應容器中加入2-氨基-5-硝基吡啶13.9 g(0.1 mol)、吡啶7.9 g(0.1 mol)、四氫呋喃50 ml。向其中滴加將富馬醯氯7.6 g(0.05 mol)溶解於四氫呋喃25 ml中而得的溶液。在滴加結束後,在室溫下攪拌8小時。將所得的反應液注入至水中,對沉澱物進行濾取。利用水、乙醇對所得的固體進行清洗,在60℃下乾燥5小時,以褐色固體的形式獲得中間體14.5 g。將所得的中間體移至反應容器中,加入二甲基甲醯胺25 ml。向其中加入二碳酸二-叔丁基酯18 g(0.08 mmol),在室溫下攪拌16小時。將反應溶液滴加至水中,對沈澱物進行濾取,在利用水進行清洗後,在60℃下乾燥3小時,獲得淡褐色的固體13.2 g。將所得的固體移至反應容器中,加入10 wt%鈀/碳(1.8 g)及N,N-二甲基甲醯胺(30 ml),在氫氣氛下在50℃下加熱8小時。在對反應溶液進行過濾並去除催化劑後,將濾液注入至冰水中,對生成的沉澱物進行過濾並加以回收。利用乙醇對所得的固體進行清洗,在60℃下乾燥5小時,由此獲得9.8 g的化合物(DA-11)。化合物(DA-11)的 1H-NMR測定結果如以下所述。 1H-NMR (300 MHz, DMSO-d 6)δppm:8.09 (2H, m), 7.28-7.44 (4H, m), 6.93 (2H, s), 1.39 (18H, s). 5. Synthesis of Compound (DA-11): 13.9 g (0.1 mol) of 2-amino-5-nitropyridine, 7.9 g (0.1 mol) of pyridine, and 50 ml of tetrahydrofuran were added to a reaction vessel. A solution obtained by dissolving 7.6 g (0.05 mol) of fumarate chloride in 25 ml of tetrahydrofuran was added dropwise. After the addition was complete, the mixture was stirred at room temperature for 8 hours. The resulting reaction solution was poured into water, and the precipitate was filtered. The resulting solid was washed with water and ethanol, and dried at 60°C for 5 hours to obtain 14.5 g of an intermediate as a brown solid. The obtained intermediate was transferred to a reaction vessel, and 25 ml of dimethylformamide was added. 18 g (0.08 mmol) of di-tert-butyl dicarbonate was added, and the mixture was stirred at room temperature for 16 hours. The reaction solution was added dropwise to water, the precipitate was filtered, washed with water, and dried at 60°C for 3 hours to obtain 13.2 g of a light brown solid. The obtained solid was transferred to a reaction vessel, and 10 wt% palladium/carbon (1.8 g) and N,N-dimethylformamide (30 ml) were added. The mixture was heated at 50°C for 8 hours under a hydrogen atmosphere. After filtering the reaction solution and removing the catalyst, the filtrate was injected into ice water, and the resulting precipitate was filtered and recovered. The obtained solid was washed with ethanol and dried at 60°C for 5 hours to obtain 9.8 g of compound (DA-11). The 1H -NMR determination results of compound (DA-11) are as follows: 1H -NMR (300 MHz, DMSO- d6 ) δppm: 8.09 (2H, m), 7.28-7.44 (4H, m), 6.93 (2H, s), 1.39 (18H, s).
6.化合物(DA-13)的合成 除了使用4-硝基苯胺來代替2-氨基-5-硝基吡啶作為原料以外,利用與(DA-11)的合成相同的方法合成化合物(DA-13)。 6. Synthesis of Compound (DA-13) Compound (DA-13) was synthesized using the same method as that used for (DA-11), except that 4-nitroaniline was used instead of 2-amino-5-nitropyridine as the starting material.
7.化合物(TA-1)的合成 向反應容器中加入3-氨基二氫呋喃-2,5-二酮11.5 g(0.1 mol)、吡啶7.9 g(0.1 mol)、四氫呋喃300 ml。利用冰浴使反應液為0℃,向其中滴加將富馬醯氯7.6 g(0.05 mol)溶解於四氫呋喃50 ml中而得的溶液。在滴加結束後,在室溫下攪拌4小時。在反應後,在減壓下去除溶媒。接著,加入乙酸50 g及乙酸酐50 g,在100℃下攪拌3小時。對所得的沉澱物進行濾取,利用乙酸、正己烷進行清洗後,在60℃下減壓乾燥5小時,由此獲得化合物(TA-1)。 7. Synthesis of Compound (TA-1) 11.5 g (0.1 mol) of 3-aminodihydrofuran-2,5-dione, 7.9 g (0.1 mol) of pyridine, and 300 ml of tetrahydrofuran were added to a reaction vessel. The reaction solution was brought to 0°C using an ice bath, and a solution obtained by dissolving 7.6 g (0.05 mol) of fumarate chloride in 50 ml of tetrahydrofuran was added dropwise. After the addition was complete, the mixture was stirred at room temperature for 4 hours. After the reaction, the solvent was removed under reduced pressure. Then, 50 g of acetic acid and 50 g of acetic anhydride were added, and the mixture was stirred at 100°C for 3 hours. The resulting precipitate was filtered, washed with acetic acid and n-hexane, and dried under reduced pressure at 60°C for 5 hours to obtain compound (TA-1).
8.化合物(TA-2)的合成 除了使用5-羥基異苯並呋喃-1,3-二酮來代替3-氨基二氫呋喃-2,5-二酮作為原料以外,利用與化合物(TA-1)的合成相同的方法合成化合物(TA-2)。 8. Synthesis of Compound (TA-2) Compound (TA-2) was synthesized using the same method as that used for compound (TA-1), except that 5-hydroxyisobenzofuran-1,3-dione was used instead of 3-aminodihydrofuran-2,5-dione as the starting material.
9.化合物(TA-3)的合成 向反應容器中加入馬來酸酐19.6 g(0.2 mol)、乙酸100 ml。向其中滴加將肼一水合物5.0 g(0.1 mol)溶解於乙酸25 ml中而得的溶液。在滴加過程中,使用冰浴控制反應溫度,以使反應液不會達到25℃以上。在滴加結束後,靜置3小時,對沉澱物進行濾取,利用乙醇30 ml清洗3次。然後,在60℃下乾燥5小時,獲得淡黃色的固體21 g。將所得的固體移至反應容器中,加入110 ml的亞硫醯氯,在75℃下攪拌6小時。在反應後,冷卻至室溫,對沉澱物進行濾取。利用己烷對沉澱物進行清洗,在60℃下乾燥5小時,由此獲得10 g(0.05 mol)的化合物(D-1)。將所得的化合物(D-1)溶解於N-甲基-2-吡咯烷酮50 ml中,歷時30分鐘滴加3-氨基二氫呋喃-2,5-二酮11.5 g(0.1 mol)。在滴加結束後,在室溫下攪拌4小時。在反應後,在減壓下去除溶媒。接著,加入乙酸50 g及乙酸酐50 g,在100℃下攪拌3小時。對所得的沉澱物進行濾取,利用乙酸、正己烷進行清洗後,在60℃下減壓乾燥5小時,由此獲得化合物(TA-3)。再者,化合物(TA-3)為順式體。 9. Synthesis of Compound (TA-3) 19.6 g (0.2 mol) of maleic anhydride and 100 ml of acetic acid were added to a reaction vessel. A solution obtained by dissolving 5.0 g (0.1 mol) of hydrazine monohydrate in 25 ml of acetic acid was added dropwise. During the dropwise addition, an ice bath was used to control the reaction temperature so that the reaction solution did not reach above 25°C. After the dropwise addition was completed, the mixture was allowed to stand for 3 hours, and the precipitate was filtered and washed three times with 30 ml of ethanol. Then, it was dried at 60°C for 5 hours to obtain 21 g of a pale yellow solid. The obtained solid was transferred to a reaction vessel, and 110 ml of thionyl chloride was added. The mixture was stirred at 75°C for 6 hours. After the reaction, the mixture was cooled to room temperature, and the precipitate was filtered. The precipitate was washed with hexane and dried at 60°C for 5 hours to obtain 10 g (0.05 mol) of compound (D-1). Compound (D-1) was dissolved in 50 ml of N-methyl-2-pyrrolidone, and 11.5 g (0.1 mol) of 3-aminodihydrofuran-2,5-dione was added dropwise over 30 minutes. After the addition was complete, the mixture was stirred at room temperature for 4 hours. Following the reaction, the solvent was removed under reduced pressure. Then, 50 g of acetic acid and 50 g of acetic anhydride were added, and the mixture was stirred at 100°C for 3 hours. The resulting precipitate was filtered, washed with acetic acid and n-hexane, and dried at 60°C under reduced pressure for 5 hours to obtain compound (TA-3). Furthermore, compound (TA-3) is the cis form.
<聚合物的合成> 1.聚醯胺酸的合成 [合成例1] 將作為四羧酸二酐的1,2,3,4-環丁烷四羧酸二酐(化合物(TB-1))100莫耳份、作為二胺化合物的化合物(DA-2)100莫耳份溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺酸(將其設為聚合物(PAA-1))的溶液。 <Polymer Synthesis> 1. Synthesis of Polyamide [Synthesis Example 1] 100 moles of 1,2,3,4-cyclobutanetetracarboxylic dianhydride (compound (TB-1)) as a tetracarboxylic dianhydride and 100 moles of compound (DA-2) as a diamine compound were dissolved in N-methyl-2-pyrrolidone (NMP). The reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamide (referred to as polymer (PAA-1)).
再者,聚合物(PAA-1)也可藉由不使用經分離的化合物(DA-2)而使用作為中間體的化合物(D-1)並進行聚合而獲得。以下示出聚合物(PAA-1)的不同的合成法。 〔PAA-1的別的合成法〕 將化合物(D-1)100莫耳份溶解於N-甲基-2-吡咯烷酮中,歷時30分鐘滴加2-(4-氨基苯基)乙基胺200莫耳份。在滴加後,在室溫下攪拌1小時。然後,添加作為四羧酸二酐的1,2,3,4-環丁烷四羧酸二酐100莫耳份,在室溫下進行6小時反應,獲得含有15質量%的聚合物(PAA-1)的溶液。 Furthermore, polymer (PAA-1) can also be obtained by polymerizing compound (D-1) as an intermediate without using the separated compound (DA-2). Different synthetic methods for polymer (PAA-1) are shown below. [Other Synthetic Methods of PAA-1] 100 moles of compound (D-1) were dissolved in N-methyl-2-pyrrolidone, and 200 moles of 2-(4-aminophenyl)ethylamine were added dropwise over 30 minutes. After the addition, the mixture was stirred at room temperature for 1 hour. Then, 100 moles of 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride as a tetracarboxylic acid dianhydride were added, and the reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polymer (PAA-1).
[合成例2~合成例24] 除了將所使用的四羧酸二酐及二胺化合物的種類及量如表1中記載那樣變更以外,進行與合成例1相同的操作,獲得聚醯胺酸(聚合物(PAA-2)~聚合物(PAA-20)及聚合物(paa-1)~聚合物(paa-4))。再者,表1中,四羧酸二酐(酸二酐1、酸二酐2)的數值表示各化合物相對於聚醯胺酸的合成中所使用的四羧酸二酐的總量100莫耳份的比例(莫耳比)。二胺化合物(二胺1~二胺3)的數值表示各化合物相對於聚醯胺酸的合成中所使用的二胺化合物的總量100莫耳份的比例(莫耳比)。 [Synthesis Examples 2 to 24] Except for changing the types and amounts of tetracarboxylic dianhydrides and diamine compounds used as described in Table 1, the same procedures as in Synthesis Example 1 were performed to obtain polyamides (polymers (PAA-2) to (PAA-20) and polymers (paa-1) to (paa-4)). Furthermore, in Table 1, the values for tetracarboxylic dianhydrides (dianhydride 1, dianhydride 2) represent the proportion (molar ratio) of each compound relative to 100 moles of the total amount of tetracarboxylic dianhydrides used in the synthesis of polyamides. The values for diamine compounds (diamine 1 to diamine 3) represent the proportion (molar ratio) of each compound relative to 100 moles of the total amount of diamine compounds used in the synthesis of polyamides.
[表1]
2.聚醯亞胺的合成 [合成例25] 將作為四羧酸二酐的化合物(TB-1)60莫耳份及化合物(TB-3)40莫耳份、作為二胺化合物的化合物(DA-2)20莫耳份、化合物(DB-2)60莫耳份及化合物(DB-3)20莫耳份溶解於NMP中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺酸的溶液。繼而,在所得的聚醯胺酸溶液中追加NMP,製成聚醯胺酸濃度10質量%的溶液,添加吡啶及乙酸酐,在60℃下進行4小時脫水閉環反應。在脫水閉環反應後,利用新的NMP對系統內的溶媒進行溶媒置換,由此獲得含有15質量%的醯亞胺化率約為80%的聚醯亞胺(將其設為聚合物(PI-1))的溶液。 2. Synthesis of Polyimide [Synthesis Example 25] 60 moles of compound (TB-1) as a tetracarboxylic dianhydride and 40 moles of compound (TB-3), 20 moles of compound (DA-2) as a diamine compound, 60 moles of compound (DB-2) and 20 moles of compound (DB-3) were dissolved in NMP and reacted at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamide. Then, NMP was added to the obtained polyamide solution to prepare a solution with a polyamide concentration of 10% by mass. Pyridine and acetic anhydride were added, and a dehydration and ring-closing reaction was carried out at 60°C for 4 hours. Following the dehydration and ring-closing reaction, the solvent in the system was replaced using fresh NMP, thereby obtaining a solution containing 15% by mass of polyimide (designated as polymer (PI-1)) with an imidization rate of approximately 80%.
[合成例26~合成例30] 除了將所使用的四羧酸二酐及二胺化合物的種類及量如表2中記載那樣變更以外,進行與合成例25相同的操作,獲得聚醯亞胺(聚合物(PI-2)~聚合物(PI-3)及聚合物(pi-1)~聚合物(pi-3))。再者,表2中,四羧酸二酐(酸二酐1~酸二酐3)的數值表示各化合物相對於聚醯亞胺的合成中所使用的四羧酸二酐的總量100莫耳份的比例(莫耳比)。二胺化合物(二胺1~二胺4)的數值表示各化合物相對於聚醯亞胺的合成中所使用的二胺化合物的總量100莫耳份的比例(莫耳比)。 [Synthesis Examples 26-30] Except for changing the types and amounts of tetracarboxylic dianhydrides and diamine compounds used as described in Table 2, the same procedures as in Synthesis Example 25 were performed to obtain polyimides (polymers (PI-2) to (PI-3) and polymers (pi-1) to (pi-3)). Furthermore, in Table 2, the values for tetracarboxylic dianhydrides (dianhydride 1 to dianhydride 3) represent the proportion (molar ratio) of each compound relative to 100 moles of the total amount of tetracarboxylic dianhydrides used in the synthesis of polyimides. The values for diamine compounds (diamine 1 to diamine 4) represent the proportion (molar ratio) of each compound relative to 100 moles of the total amount of diamine compounds used in the synthesis of polyimides.
[表2]
3.聚有機矽氧烷的合成 [合成例31] 向1000 ml三口燒瓶中投入2-(3,4-環氧基環己基)乙基三甲氧基矽烷(化合物(s-1))100.0 g、甲基異丁基酮500 g及三乙基胺10.0 g,在室溫下混合。繼而,在自滴加漏斗歷時30分鐘滴加脫離子水100 g後,在回流下混合且在80℃下進行6小時反應。在反應結束後,取出有機層,利用0.2質量%硝酸銨水溶液將所述有機層清洗至清洗後的水成為中性為止,然後在減壓下將溶媒及水蒸餾去除。添加適量的甲基異丁基酮,獲得作為具有環氧基的聚有機矽氧烷的聚合物(ESSQ-1)的50質量%溶液。 向500 ml三口燒瓶中加入化合物(c-1)3.10 g(相對於聚合物(ESSQ-1)所具有的環氧基量為20莫耳%)、化合物(c-2)3.24 g(相對於聚合物(ESSQ-1)所具有的環氧基量為10莫耳%)、四丁基溴化銨1.00 g、含有聚合物(ESSQ-1)的溶液20.0 g、以及甲基異丁基酮290.0 g,在90℃下攪拌18小時。在冷卻至室溫後,利用蒸餾水重複進行10次分液清洗操作。然後,回收有機層,在藉由旋轉蒸發器將濃縮與NMP稀釋重複進行2次後,使用NMP,以固體成分濃度成為10質量%的方式進行調整,獲得聚有機矽氧烷(將其設為聚合物(PSQ-1))的NMP溶液。 3. Synthesis of Polyorganosiloxanes [Synthesis Example 31] 100.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (compound (s-1)), 500 g of methyl isobutyl ketone, and 10.0 g of triethylamine were added to a 1000 ml three-necked flask and mixed at room temperature. Then, 100 g of deionized water was added dropwise over 30 minutes using a self-dropping funnel, and the mixture was refluxed and reacted at 80°C for 6 hours. After the reaction was complete, the organic layer was removed and washed with a 0.2% ammonium nitrate aqueous solution until the water was neutral. The solvent and water were then removed by distillation under reduced pressure. A suitable amount of methyl isobutyl ketone was added to obtain a 50% by mass solution of a polymer (ESSQ-1) as an epoxy-containing polyorganosiloxane. To a 500 ml three-necked flask, 3.10 g of compound (c-1) (representing 20 mol% of the epoxy content of polymer (ESSQ-1), 3.24 g of compound (c-2) (representing 10 mol% of the epoxy content of polymer (ESSQ-1), 1.00 g of tetrabutylammonium bromide, 20.0 g of the solution containing polymer (ESSQ-1), and 290.0 g of methyl isobutyl ketone were added, and the mixture was stirred at 90°C for 18 hours. After cooling to room temperature, the separation and washing operation was repeated 10 times using distilled water. Then, the organic layer is recovered. After repeating the concentration and NMP dilution process twice using a rotary evaporator, an NMP solution of polyorganosiloxane (designated as polymer (PSQ-1)) is obtained by adjusting the NMP concentration to 10% by mass using NMP.
4.苯乙烯-馬來醯亞胺系共聚物的合成 [合成例32] 在氮下,向100 mL二口燒瓶中加入作為聚合單體的化合物(M-1)5.00 g、化合物(M-2)1.05 g、化合物(M-3)4.80 g及化合物(M-4)2.26 g、作為自由基聚合引發劑的2,2'-偶氮雙(2,4-二甲基戊腈)0.39 g、作為鏈轉移劑的2,4-二苯基-4-甲基-1-戊烯0.39 g、以及作為溶媒的N-甲基-2-吡咯烷酮(NMP)52.5 ml,在70℃下聚合6小時。在甲醇中再沉澱後,對沉澱物進行過濾,在室溫下真空乾燥8小時,由此獲得目標聚合物(將其設為聚合物(MI-1))。 4. Synthesis of Styrene-Malaysianimide Copolymers [Synthesis Example 32] Under nitrogen, 5.00 g of compound (M-1), 1.05 g of compound (M-2), 4.80 g of compound (M-3), and 2.26 g of compound (M-4) as monomers, 0.39 g of 2,2'-azobis(2,4-dimethylpentanilide) as a free radical polymerization initiator, 0.39 g of 2,4-diphenyl-4-methyl-1-pentene as a chain transfer agent, and 52.5 ml of N-methyl-2-pyrrolidone (NMP) as a solvent were added to a 100 mL two-necked flask, and polymerization was carried out at 70 °C for 6 hours. After reprecipitation in methanol, the precipitate was filtered and vacuum-dried at room temperature for 8 hours to obtain the target polymer (designated as polymer (MI-1)).
5.聚醯胺的合成 [合成例33] 參考在參考文獻(《聚合物科學雜誌(JOUNAL OF PLYMER SCIENCE):聚合物化學版(POLYMER CHEMISTRY EDITION)1975, VOL.13, 1691-1698》)中記載的方法合成。將作為雙異馬來醯亞胺的化合物(D-1)100莫耳份、作為二胺化合物的化合物(DB-18)100莫耳份溶解於N-甲基-2-吡咯烷酮(NMP)中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺(將其設為聚合物(pa-1))的溶液。 5. Synthesis of Polyamide [Synthesis Example 33] The polyamide was synthesized according to the method described in the reference (Journal of Polymer Science: Polymer Chemistry Edition, 1975, Vol. 13, 1691-1698). 100 moles of compound (D-1) as a diisomaleimide and 100 moles of compound (DB-18) as a diamine were dissolved in N-methyl-2-pyrrolidone (NMP), and the reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamide (referred to as polymer (pa-1)).
<作為聚合物的評價> [實施例1:殘留胺、保存穩定性的評價] 1.殘留胺的評價 將合成例1中獲得的聚合物(PAA-1)的溶液滴加至丙酮中,使聚合物沉澱。取出一部分上清液,藉由液相色譜法(liquid chromatography,LC)進行評價。在觀測到作為原料使用的二胺的峰值的情況下設為“有”,在未觀測到的情況下設為“無”。其結果,實施例1中的殘留胺峰值為“無”。 <Evaluation as a Polymer> [Example 1: Evaluation of Residual Amine and Storage Stability] 1. Evaluation of Residual Amine A solution of the polymer (PAA-1) obtained in Synthesis Example 1 was added dropwise to acetone to precipitate the polymer. A portion of the supernatant was collected and evaluated by liquid chromatography (LC). A peak of the diamine used as a starting material was observed and marked as "present," while no peak was observed and marked as "absent." As a result, the residual amine peak in Example 1 was "absent."
2.保存穩定性的評價 關於合成例1中獲得的聚合物(PAA-1)的溶液,藉由聚合物溶液的剛製備後的溶液粘度D1與在室溫下保管7天后的溶液粘度D2的變化率([(D2-D1)/D1)]×100(%))來評價保存穩定性。在粘度的變化率為5%以上的情況下評價為“不良(×)”,在小於5%的情況下評價為“良好(○)”。其結果,實施例1中的保存穩定性為“良好(○)”。 2. Evaluation of Storage Stability Regarding the polymer (PAA-1) solution obtained in Synthesis Example 1, storage stability was evaluated by the change in viscosity D1 immediately after preparation and D2 after storage at room temperature for 7 days ([(D2-D1)/D1)]×100 (%)). A viscosity change of 5% or more was rated as "poor (×)", and a change of less than 5% was rated as "good (○)". Therefore, the storage stability in Example 1 was rated as "good (○)".
[參考例1]
除了將聚合物如表3那樣變更以外,與實施例1同樣地進行殘留胺及保存穩定性的評價。將結果示於表3中。
[表3]
如表3所示,聚合物(PAA-1)與作為聚醯胺的聚合物(pa-1)相比,殘留的胺少,另外作為溶液的保存穩定性為良好的結果。As shown in Table 3, polymer (PAA-1) has less residual amine compared to polymer (pa-1) which is a polyamide, and it also exhibits good stability when stored in solution.
<液晶配向劑的製備以及評價> [實施例2:摩擦FFS型液晶顯示元件] 1.液晶配向劑的製備 使用合成例2中獲得的聚合物(PAA-2)的溶液,藉由NMP及丁基溶纖劑(butyl cellosolve,BC)進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑為0.2 μm的篩檢程式對所述溶液進行過濾,由此製備液晶配向劑(AL-1)。 <Preparation and Evaluation of Liquid Crystal Orienting Agent> [Example 2: Triboelectric FFS Type Liquid Crystal Display Element] 1. Preparation of Liquid Crystal Orienting Agent Using a solution of the polymer (PAA-2) obtained in Synthesis Example 2, a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content of 3.5% by mass was prepared by diluting the solution with NMP and butyl cellosolve (BC). The solution was then filtered using a 0.2 μm sieve to prepare the liquid crystal alignment agent (AL-1).
2.使用摩擦法的FFS型液晶顯示元件的製造 準備將平板電極(底部電極)、絕緣層及梳齒狀電極(頂部電極)依次層疊在單面上的玻璃基板(設為第一基板)、以及未設置電極的玻璃基板(設為第二基板)。繼而,利用旋轉器將液晶配向劑(AL-1)分別塗布於第一基板的電極形成面及第二基板的單面上,利用110℃的熱板加熱(預烘烤)3分鐘。然後,在對庫內進行了氮置換的230℃的烘箱中進行30分鐘乾燥(後烘烤),形成平均膜厚0.08 μm的塗膜。繼而,利用具有捲繞有人造絲布的輥的摩擦機,以輥轉速1000 rpm、載物台移動速度3 cm/秒、毛壓入長度0.3 mm對塗膜表面進行摩擦處理。然後,在超純水中進行1分鐘超聲波清洗,繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的一對基板。 繼而,對於具有液晶配向膜的一對基板,在形成有液晶配向膜的面的緣部殘留液晶注入口,對裝入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑進行絲網印刷塗布。然後,將基板重疊壓接,在150℃下歷時1小時使接著劑進行熱硬化。繼而,自液晶注入口對一對基板間的間隙填充負型液晶(默克(Merck)公司製造,MLC-6608)後,以環氧系接著劑將液晶注入口密封。進而,為了去除液晶注入時的流動配向,將其在120℃下加熱後緩緩冷卻至室溫為止,從而製造液晶單元。再者,在將一對基板重疊時,各基板的摩擦方法成為反平行。 2. Fabrication of an FFS-type Liquid Crystal Display Element Using a Triboelectric Method A glass substrate (designated as the first substrate) on which planar electrodes (bottom electrodes), an insulating layer, and comb-shaped electrodes (top electrodes) are sequentially stacked on a single side, and a glass substrate without electrodes (designated as the second substrate) is prepared. Then, a liquid crystal alignment agent (AL-1) is coated onto the electrode forming surface of the first substrate and a single side of the second substrate using a rotary device, and pre-baked at 110°C for 3 minutes. Finally, it is dried in a 230°C oven with nitrogen replacement in the cavity for 30 minutes (post-baking) to form a coating with an average film thickness of 0.08 μm. Next, the coating surface was rubbed using a friction machine with rollers wound with rayon fabric at a roller speed of 1000 rpm, a stage movement speed of 3 cm/s, and a bristle indentation length of 0.3 mm. Then, it was ultrasonically cleaned in ultrapure water for 1 minute, followed by drying in a clean oven at 100°C for 10 minutes, thereby obtaining a pair of substrates with a liquid crystal alignment film. Subsequently, for the pair of substrates with the liquid crystal alignment film, an epoxy resin adhesive containing 3.5 μm diameter alumina spheres was screen-printed onto the residual liquid crystal injection port at the edge of the surface where the liquid crystal alignment film was formed. Then, the substrates are overlapped and pressed together, and the adhesive is thermosetting at 150°C for 1 hour. Next, negative liquid crystal (Merck, MLC-6608) is filled into the gap between the two substrates through the liquid crystal injection port, and then the liquid crystal injection port is sealed with an epoxy adhesive. Furthermore, to eliminate flow alignment issues during liquid crystal injection, it is heated at 120°C and then slowly cooled to room temperature, thereby manufacturing a liquid crystal cell. Moreover, when the two substrates are overlapped, the friction method of each substrate is antiparallel.
3.液晶配向性的評價 將所述2.中製造的液晶單元在27,000 cd/m 2的高亮度背光上靜置500小時,根據背光的照射前後的延遲變化率評價液晶配向性。首先,對於所述2.中製造的液晶顯示元件,利用光電子科學(Opto Science)公司製造的愛克蘇(Axoscan)測定延遲,利用下述數式(z-1)算出背光照射前後的延遲的變化率α。可以說變化率α越小,液晶配向性越良好。將變化率α為1%以下的情況設為“良好(○)”,將大於1%且為2%以下的情況設為“可(△)”,將大於2%的情況設為“不良(×)”。 α=Δθ/θ1 ···(z-1) (式(z-1)中,Δθ表示照射前後的延遲差,θ1表示照射前的延遲值) 其結果,所述實施例的液晶配向性的評價為“良好(○)”的評價。 3. Evaluation of Liquid Crystal Orientation: The liquid crystal cells manufactured in step 2. were placed on a high-brightness backlight of 27,000 cd/ m² for 500 hours. The liquid crystal orientation was evaluated based on the rate of change of delay before and after backlight illumination. First, for the liquid crystal display element manufactured in step 2., the delay was measured using an Axoscan manufactured by Opto Science. The rate of change of delay α before and after backlight illumination was calculated using the following formula (z-1). It can be said that the smaller the rate of change α, the better the liquid crystal orientation. A rate of change α of less than 1% was set as "good (○)", a rate of change greater than 1% and less than 2% was set as "acceptable (△)", and a rate of change greater than 2% was set as "poor (×)". α = Δθ/θ1 ···(z-1) (In formula (z-1), Δθ represents the delay difference before and after irradiation, and θ1 represents the delay value before irradiation) As a result, the liquid crystal alignment of the embodiment is evaluated as “good (○)”.
4.初始VHR的評價 在將所述2.中製造的液晶單元靜置在60℃的烘箱中後,使用東陽特克尼卡(Toyo Technica)公司製造的VHR測定裝置“VHR-1”,在1 V、1670 msec的條件下測定電壓保持率(VHR)。作為評價基準,在VHR高於70%的情況下設為“良好(○)”,在70%以下且60%以上的情況下設為“可(△)”,在小於60%的情況下設為“不良(×)”。其結果,所述實施例的初始VHR的評價為“良好(○)”。 4. Evaluation of Initial VHR After placing the liquid crystal cell manufactured in step 2. in an oven at 60°C, the voltage retention rate (VHR) was measured using a VHR measuring device "VHR-1" manufactured by Toyo Technica Co., Ltd., at 1 V and 1670 msec. As an evaluation criterion, a VHR higher than 70% was designated as "Good (○)", a VHR between 60% and 70% was designated as "Acceptable (△)", and a VHR lower than 60% was designated as "Poor (×)". As a result, the initial VHR of the embodiment was evaluated as "Good (○)".
5.VHR可靠性的評價 對於所述2.中製造的液晶單元,藉由電壓保持率來評價可靠性(VHR可靠性)。評價以如下方式來進行。首先,在對液晶單元施加60微秒的1 V的電壓後,測定從施加解除開始1670毫秒後的電壓保持率(VHR1)。繼而,在60℃下對液晶單元照射一星期的冷陰極螢光燈(cold cathode fluorescent lamp,CCFL)(背光)後,在室溫中靜置而自然冷卻至室溫為止。在冷卻後,在對液晶單元施加60微秒的1 V的電壓後,測定從施加解除開始1670毫秒後的電壓保持率(VHR2)。再者,測定裝置是使用東陽特克尼卡(Toyo Technica)公司製造的VHR測定裝置“VHR-1”。根據VHR1與VHR2的差分(ΔVHR=VHR1-VHR2)來算出此時的VHR的變化率(ΔVHR),根據ΔVHR來評價VHR可靠性。將ΔVHR小於15%的情況判定為“良好(○)”,將15%以上且為20%以下的情況判定為“可(△)”,將大於20%的情況判定為“不良(×)”。其結果,所述實施例中VHR可靠性“良好(○)”。 5. Evaluation of VHR Reliability For the liquid crystal cell manufactured in section 2, reliability was evaluated using voltage retention rate (VHR reliability). The evaluation was conducted as follows: First, after applying a 1 V voltage to the liquid crystal cell for 60 microseconds, the voltage retention rate (VHR1) was measured 1670 milliseconds after the application was removed. Next, the liquid crystal cell was irradiated with a cold cathode fluorescent lamp (CCFL) (backlight) at 60°C for one week, and then allowed to cool naturally to room temperature. After cooling, after applying a 1 V voltage to the liquid crystal cell for 60 microseconds, the voltage retention rate (VHR2) was measured 1670 milliseconds after the application was removed. Furthermore, the measuring device used is the VHR-1 VHR measuring device manufactured by Toyo Technica. The rate of change of VHR (ΔVHR) is calculated based on the difference between VHR1 and VHR2 (ΔVHR = VHR1 - VHR2), and VHR reliability is evaluated based on ΔVHR. A ΔVHR less than 15% is classified as "Good (○)", a ΔVHR between 15% and 20% is classified as "Acceptable (△)", and a ΔVHR greater than 20% is classified as "Poor (×)". As a result, the VHR reliability in this embodiment is "Good (○)".
6.膜強度(耐摩擦性)的評價 使用旋轉器將所述1.中製備的液晶配向劑(AL-1)塗布於玻璃基板上,利用110℃的熱板加熱(預烘烤)3分鐘。然後,在對庫內進行了氮置換的230℃的烘箱中進行30分鐘乾燥(後烘烤),形成平均膜厚0.08 μm的塗膜。對於所述塗膜,使用霧度計(haze meter)測定塗膜的霧度值。繼而,利用具有捲繞有棉布的輥的摩擦機,以輥轉速1000 rpm、載物台移動速度3 cm/秒、毛壓入長度0.3 mm對塗膜實施5次摩擦處理。然後,使用霧度計測定液晶配向膜的霧度值,計算出與摩擦處理前的霧度值的差(霧度變化值)。在將摩擦處理前的膜的霧度值設為Hz1(%)且將摩擦處理後的膜的霧度值設為Hz2(%)的情況下,霧度變化值由下述式(z-2)表示。 霧度變化值(%)=Hz2-Hz1 ···(z-2) 將液晶配向膜的霧度變化值小於0.5的情況評價為“最優(◎)”,將霧度變化值為0.5以上且小於1.0的情況評價為“良好(○)”,將霧度變化值為1.0以上且1.5以下的情況評價為“可(△)”,將大於1.5的情況評價為“不良(×)”。若霧度變化值為1.5以下(更優選為小於1.0,進而優選為小於0.5),則可以說膜強度充分高,耐摩擦性高,即膜的力學特性良好。其結果,所述實施例中為膜強度“良好(○)”的評價。 6. Evaluation of Film Strength (Abrasion Resistance) The liquid crystal alignment agent (AL-1) prepared in step 1 was coated onto a glass substrate using a rotary tool and pre-baked at 110°C for 3 minutes. Then, it was dried in a 230°C oven with nitrogen replacement in the chamber for 30 minutes (post-baking) to form a coating with an average thickness of 0.08 μm. The haze value of the coating was measured using a haze meter. Subsequently, the coating was subjected to five abrasion treatments using a friction machine with rollers wound with cotton cloth, at a roller speed of 1000 rpm, a stage movement speed of 3 cm/s, and a cloth indentation length of 0.3 mm. Then, the haze value of the liquid crystal alignment film was measured using a haze meter, and the difference between the haze value and the haze value before the rubbing treatment (haze change value) was calculated. With the haze value of the film before rubbing treatment set to Hz1 (%) and the haze value of the film after rubbing treatment set to Hz2 (%), the haze change value is expressed by the following equation (z-2). Haze variation (%) = Hz2 - Hz1 ... (z-2) The case where the haze variation of the liquid crystal alignment film is less than 0.5 is evaluated as "excellent (◎)", the case where the haze variation is 0.5 or more but less than 1.0 is evaluated as "good (○)", the case where the haze variation is 1.0 or more but less than 1.5 is evaluated as "acceptable (△)", and the case where it is greater than 1.5 is evaluated as "poor (×)". If the haze variation is less than 1.5 (more preferably less than 1.0, and even more preferably less than 0.5), then it can be said that the film strength is sufficiently high and the abrasion resistance is high, that is, the mechanical properties of the film are good. As a result, the film strength is evaluated as "good (○)" in the above embodiment.
7.膜強度(耐按鍵試驗性)的評價 對於所述2.中製造的液晶單元,評價耐按鍵試驗性。評價以如下方式來進行。首先,在偏光顯微鏡正交尼科耳下觀察液晶單元,對亮點的個數進行計數。其次,在固定盤上固定液晶單元,藉由上下移動按鍵棒,對液晶單元重複施加載荷。此時的載荷設為250 gf,重複次數設為10萬次,速度設為10 Hz/sec。按鍵後,再次觀察液晶單元,對亮點的個數進行計數。在按鍵前後的亮點的個數的差小於5個的情況下評價為“最優(◎)”,在5個以上且小於10個的情況下評價為“良好(○)”,在10個以上且小於50個的情況下評價為“可(△)”,在50個以上的情況下評價為“不可(×)”。若亮點的個數的差小於10個(更優選為小於5個),則可以說膜對於按鍵的力學強度良好。其結果,所述實施例中為膜強度“良好(○)”的評價。 7. Evaluation of Film Strength (Key Resistance Test) The liquid crystal cell manufactured in section 2. was evaluated for its resistance to a key resistance test. The evaluation was conducted as follows: First, the liquid crystal cell was observed under a polarizing microscope with crossed Nicol microscope, and the number of bright spots was counted. Second, the liquid crystal cell was fixed on a mounting plate, and a key bar was moved up and down to repeatedly apply a load to the liquid crystal cell. The load was set to 250 gf, the number of repetitions to 100,000, and the speed to 10 Hz/sec. After pressing the key, the liquid crystal cell was observed again, and the number of bright spots was counted. The film is rated "Excellent" (◎) if the difference in the number of bright spots before and after pressing the button is less than 5; "Good" (○) if the difference is 5 to 10; "Acceptable" (△) if the difference is 10 to 50; and "Unacceptable" (×) if the difference is more than 50. If the difference in the number of bright spots is less than 10 (preferably less than 5), the film can be said to have good mechanical strength for the button. Therefore, in this embodiment, the film strength is rated as "Good" (○).
[實施例2~實施例15及比較例2、比較例3] 除了將液晶配向劑的組成如表4所示變更以外,與實施例2同樣地製備液晶配向劑。另外,使用所得的液晶配向劑,與實施例2同樣地藉由摩擦法製造FFS型液晶單元,進行各種評價。將這些結果示於表4中。再者,實施例3、實施例4、實施例7及實施例12~實施例15中,使用兩種聚合物作為聚合物成分。表4中,聚合物一欄的數值表示相對于液晶配向劑的製備中使用的聚合物成分的總量100質量份而言的各聚合物的以固體成分計的調配比例(質量份)。 [Examples 2-15 and Comparative Examples 2 and 3] The liquid crystal alignment agent was prepared in the same manner as in Example 2, except that the composition of the liquid crystal alignment agent was changed as shown in Table 4. Furthermore, using the obtained liquid crystal alignment agent, FFS-type liquid crystal cells were manufactured by the rubbing method, just as in Example 2, and various evaluations were performed. These results are shown in Table 4. Moreover, in Examples 3, 4, 7, and 12-15, two polymers were used as polymer components. In Table 4, the values in the polymer column represent the mixing ratio (parts by mass) of each polymer relative to 100 parts by mass of the total polymer components used in the preparation of the liquid crystal alignment agent, expressed as solid content.
[表4]
如表4所示,使用包含聚合物[A]的液晶配向劑的實施例2~實施例15與使用不含聚合物[A]的液晶配向劑的比較例2、比較例3相比,在膜強度、特別是耐按鍵試驗性方面為良好或最優的結果。另外,實施例2~實施例15中,液晶配向性、初始VHR及VHR可靠性也良好。As shown in Table 4, Examples 2 to 15, which use liquid crystal alignment agents containing polymer [A], show good or optimal results compared to Comparative Examples 2 and 3, which use liquid crystal alignment agents without polymer [A]. Furthermore, Examples 2 to 15 also exhibit good liquid crystal alignment, initial VHR, and VHR reliability.
[實施例16:光FFS型液晶顯示元件] 1.液晶配向劑的製備 將包含合成例15中獲得的聚合物(PAA-15)30質量份的溶液、以及包含合成例18中獲得的聚合物(paa-2)70質量份的溶液混合,利用NMP及BC進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑0.2 μm的篩檢程式對所述溶液進行過濾,由此製備液晶配向劑(AL-17)。 [Example 16: Optical FFS Type Liquid Crystal Display Element] 1. Preparation of Liquid Crystal Alignment Agent A solution containing 30 parts by mass of the polymer (PAA-15) obtained in Synthesis Example 15 and a solution containing 70 parts by mass of the polymer (paa-2) obtained in Synthesis Example 18 were mixed and diluted with NMP and BC to prepare a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content concentration of 3.5% by mass. The solution was filtered using a 0.2 μm sieve to prepare a liquid crystal alignment agent (AL-17).
2.使用光配向法的FFS型液晶顯示元件的製造 準備與實施例1相同的第一基板及第二基板。繼而,利用旋轉器將液晶配向劑(AL-17)分別塗布於第一基板的電極形成面及第二基板的其中一基板面上,利用80℃的熱板加熱(預烘烤)1分鐘。然後,在對庫內進行了氮置換的230℃的烘箱中進行30分鐘乾燥(後烘烤),形成平均膜厚0.1 μm的塗膜。使用Hg-Xe燈自基板法線方向對所得的塗膜照射包含經直線偏光的254 nm的亮線的紫外線1,000 J/m 2而實施光配向處理。再者,所述照射量是使用以波長254 nm為基準測量的光量計進行測量而得的值。繼而,將實施了光配向處理的塗膜在230℃的潔淨烘箱中加熱30分鐘而進行熱處理,形成液晶配向膜。 其次,對於形成有液晶配向膜的一對基板中的其中一基板,藉由絲網印刷將裝入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑塗布於具有液晶配向膜的面的外緣。然後,以光照射時的偏光軸在基板面上的投影方向成為反平行的方式,將基板重疊壓接,在150℃下歷時1小時使接著劑進行熱硬化。繼而,自液晶注入口對一對基板間填充負型液晶(默克(Merck)公司製造,MLC-6608)後,以環氧系接著劑將液晶注入口密封,而獲得液晶單元。進而,為了去除液晶注入時的流動配向,將其在120℃下加熱後緩緩冷卻至室溫為止。另外,藉由分別將後烘烤後的紫外線照射量在100 J/m 2~10,000 J/m 2的範圍內進行變更而實施所述一系列的操作,而製造紫外線照射量不同的三個以上的液晶單元,將顯示出最良好的配向特性的曝光量(最優曝光量)的液晶單元用於以下的液晶配向性、初始VHR、VHR可靠性及膜強度的評價。 2. The manufacturing preparation of the FFS-type liquid crystal display element using photoalignment is the same as that in Example 1, using a first substrate and a second substrate. Then, a liquid crystal alignment agent (AL-17) is coated onto the electrode forming surface of the first substrate and one of the substrate surfaces of the second substrate using a rotary device, and heated (pre-baked) for 1 minute using a hot plate at 80°C. Then, it is dried (post-baked) for 30 minutes in an oven at 230°C where nitrogen replacement has been performed inside the substrate, forming a coating with an average film thickness of 0.1 μm. Photoalignment treatment is performed by irradiating the resulting coating with 1,000 J/ m² of ultraviolet light containing a linearly polarized 254 nm bright line from the substrate normal direction using an Hg-Xe lamp. Furthermore, the irradiation amount is a value measured using a photometer with a wavelength of 254 nm as the reference. Next, the photo-aligned coating was heat-treated in a clean oven at 230°C for 30 minutes to form a liquid crystal alignment film. Then, for one of the two substrates with the liquid crystal alignment film, an epoxy resin adhesive containing 3.5 μm diameter aluminum oxide spheres was screen-printed onto the outer edge of the surface with the liquid crystal alignment film. The substrates were then overlapped and pressed together so that the projection direction of the polarization axis onto the substrate surface was antiparallel, and the adhesive was thermo-cured at 150°C for 1 hour. Next, negative liquid crystal (Merck, MLC-6608) was filled between a pair of substrates through the liquid crystal injection port, and then the liquid crystal injection port was sealed with an epoxy adhesive to obtain a liquid crystal cell. Furthermore, to remove flow alignment issues during liquid crystal injection, it was heated to 120°C and then slowly cooled to room temperature. In addition, by varying the post-baking UV irradiation dose within the range of 100 J/ m² to 10,000 J/ m² , three or more liquid crystal cells with different UV irradiation doses were manufactured. The liquid crystal cell exhibiting the best alignment characteristics (optimal exposure dose) was used for the following evaluations: liquid crystal alignment, initial VHR, VHR reliability, and film strength.
3.評價 對於所述2.中製造的液晶單元,藉由與實施例2相同的方法評價液晶配向性、初始VHR及VHR可靠性。另外,使用液晶配向劑(AL-17),與實施例2同樣地評價膜強度。將評價結果示於表5中。 3. Evaluation The liquid crystal cells manufactured in step 2 were evaluated for liquid crystal alignment, initial VHR, and VHR reliability using the same method as in Example 2. Additionally, the film strength was evaluated using a liquid crystal alignment agent (AL-17) in the same manner as in Example 2. The evaluation results are shown in Table 5.
[實施例17~實施例23、比較例4、比較例5] 除了將液晶配向劑的組成如表5所示變更以外,與實施例16同樣地製備液晶配向劑。另外,使用所得的液晶配向劑,與實施例16同樣地藉由光配向法製造FFS型液晶單元,進行各種評價。將這些的結果示於表5中。再者,實施例23及比較例5中,與聚合物成分一起調配作為添加劑成分的N,N,N',N'-四縮水甘油基-4,4'-二氨基二苯基甲烷(將其設為化合物(N-1))。表5中,聚合物一欄的數值表示相對于液晶配向劑的製備中使用的固體成分(聚合物成分及添加劑成分)的總量100質量份而言的各聚合物的以固體成分計的調配比例(質量份)。 [Examples 17-23, Comparative Examples 4, and Comparative Examples 5] The liquid crystal alignment agent was prepared in the same manner as in Example 16, except that the composition of the liquid crystal alignment agent was changed as shown in Table 5. Furthermore, using the obtained liquid crystal alignment agent, FFS-type liquid crystal cells were manufactured by photoalignment method in the same manner as in Example 16, and various evaluations were performed. The results are shown in Table 5. In addition, in Examples 23 and Comparative Examples 5, N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane (designated as compound (N-1)) was formulated as an additive component along with the polymer component. In Table 5, the values in the "Polymers" column represent the proportion (parts by mass) of each polymer relative to 100 parts by mass of the total solid components (polymer components and additive components) used in the preparation of the liquid crystal alignment agent.
[表5]
如表5所示,使用包含聚合物[A]的液晶配向劑的實施例16~實施例23與使用不含聚合物[A]的液晶配向劑的比較例4、比較例5相比,在膜強度、特別是耐按鍵試驗性方面為良好或最優的結果,為液晶配向性、初始VHR及VHR可靠性取得平衡的性能。As shown in Table 5, Examples 16 to 23, which use liquid crystal alignment agents containing polymer [A], show good or optimal results compared to Comparative Examples 4 and 5, which use liquid crystal alignment agents without polymer [A], achieving a balance between liquid crystal alignment, initial VHR, and VHR reliability.
[實施例24:PSA型液晶顯示元件] 1.液晶配向劑的製備 將包含合成例31中獲得的聚合物(PSQ-1)5質量份的溶液、以及包含合成例27中獲得的聚合物(PI-3)95質量份的溶液混合,利用NMP及BC進行稀釋,製成溶媒組成為NMP/BC=50/50(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑0.2 μm的篩檢程式對所述溶液進行過濾,由此製備液晶配向劑(AL-27)。 [Example 24: PSA-type Liquid Crystal Display Element] 1. Preparation of Liquid Crystal Alignment Agent A solution containing 5 parts by mass of the polymer (PSQ-1) obtained in Synthesis Example 31 and a solution containing 95 parts by mass of the polymer (PI-3) obtained in Synthesis Example 27 were mixed and diluted with NMP and BC to prepare a solution with a solvent composition of NMP/BC = 50/50 (mass ratio) and a solid content concentration of 3.5% by mass. The solution was filtered using a 0.2 μm sieve to prepare a liquid crystal alignment agent (AL-27).
2.液晶組合物的製備 相對于向列液晶(默克(Merck)公司製造,MLC-6608)10 g,添加5質量%的下述式(L1-1)所表示的液晶性化合物以及0.3質量%的下述式(L2-1)所表示的光聚合性化合物並進行混合,獲得液晶組合物LC1。 [化35] 2. Preparation of the liquid crystal composition: 10 g of a nematic liquid crystal (Merck, MLC-6608) was mixed with 5% by mass of a liquid crystal compound represented by formula (L1-1) and 0.3% by mass of a photopolymerizable compound represented by formula (L2-1) to obtain the liquid crystal composition LC1. [Chemical 35]
3.PSA型液晶顯示元件的製造 使用旋轉器將所述製備的液晶配向劑(AL-27)塗布於包含ITO膜的帶有透明電極的玻璃基板的透明電極面上,在80℃的熱板上進行1分鐘預烘烤後,在置換為氮的烘箱中在200℃下加熱1小時來去除溶媒,由此形成膜厚0.08 μm的塗膜(液晶配向膜)。利用具有捲繞有人造絲布的輥的摩擦機,以輥轉速400 rpm、載物台移動速度3 cm/秒、毛壓入長度0.1 mm對所述塗膜進行摩擦處理。然後,在超純水中進行1分鐘超聲波清洗,繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的基板。重複所述操作,獲得一對(兩枚)具有液晶配向膜的基板。再者,所述摩擦處理是出於控制液晶的倒塌、且利用簡易方法進行配向分割的目的而進行的弱的摩擦處理。 藉由絲網印刷將裝入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑塗布於所述基板中的一片基板的具有液晶配向膜的面的外周,然後使一對基板的液晶配向膜面相向,重疊並壓接,在150℃下進行1小時加熱將接著劑熱硬化。繼而,自液晶注入口對基板的間隙填充液晶組合物LC1後,利用環氧系接著劑將液晶注入口密封,進而為了去除液晶注入時的流動配向,將其在150℃下加熱10分鐘後緩緩冷卻至室溫。 繼而,針對所得的液晶單元,對電極之間施加頻率為60 Hz的交流10 V,並在液晶驅動的狀態下,利用光源使用了金屬鹵化物燈的紫外線照射裝置以50,000 J/m 2的照射量照射紫外線。再者,所述照射量是使用以波長365 nm為基準而測量的光量計進行測量而得的值。由此,製造PSA型液晶單元。 3. In the manufacture of PSA-type liquid crystal display elements, a rotary tool is used to coat the prepared liquid crystal alignment agent (AL-27) onto the transparent electrode surface of a glass substrate containing an ITO film and transparent electrodes. After pre-baking on a hot plate at 80°C for 1 minute, the solvent is removed by heating at 200°C for 1 hour in a nitrogen-filled oven, thereby forming a coating (liquid crystal alignment film) with a thickness of 0.08 μm. The coating is then rubbed using a friction machine with rollers wound with rayon cloth at a roller speed of 400 rpm, a stage movement speed of 3 cm/s, and a bristle indentation length of 0.1 mm. Then, the substrate is ultrasonically cleaned in ultrapure water for 1 minute, followed by drying in a clean oven at 100°C for 10 minutes, thereby obtaining a substrate with a liquid crystal alignment film. This process is repeated to obtain a pair (two) substrates with liquid crystal alignment films. Furthermore, the friction treatment is a weak friction treatment performed to control liquid crystal collapse and to facilitate alignment separation using a simple method. An epoxy resin adhesive containing 3.5 μm diameter alumina spheres is screen-printed onto the outer periphery of the liquid crystal alignment film side of one substrate. The liquid crystal alignment film sides of the pair of substrates are then overlapped and pressed together, and the adhesive is thermo-cured at 150°C for 1 hour. Next, after filling the gap between the liquid crystal injection port and the substrate with the liquid crystal assembly LC1, the liquid crystal injection port is sealed with an epoxy adhesive. To remove flow alignment issues during liquid crystal injection, it is heated at 150°C for 10 minutes and then slowly cooled to room temperature. Then, an AC 10V at a frequency of 60 Hz is applied between the electrodes of the resulting liquid crystal cell, and while the liquid crystal is driven, it is irradiated with ultraviolet light at a dose of 50,000 J/ m² using an ultraviolet irradiation device with a metal halide lamp as the light source. Furthermore, the irradiation dose is measured using a photometer with a wavelength of 365 nm as the reference. Thus, a PSA-type liquid crystal cell is manufactured.
4.評價 對於所述3.中製造的液晶單元,藉由與實施例2相同的方法評價液晶配向性、初始VHR、VHR可靠性及膜強度。將評價結果示於表6中。 4. Evaluation The liquid crystal cells manufactured in step 3 were evaluated using the same method as in Example 2, focusing on liquid crystal alignment, initial VHR, VHR reliability, and film strength. The evaluation results are shown in Table 6.
[比較例6] 除了將液晶配向劑的組成如表6所示變更以外,與實施例24同樣地製備液晶配向劑。另外,使用所得的液晶配向劑,與實施例24同樣地製造PSA型液晶單元,進行各種評價。將評價結果示於表7中。表7中,聚合物一欄的數值表示相對于液晶配向劑的製備中使用的聚合物成分的總量100質量份而言的各聚合物的以固體成分計的調配比例(質量份)。 [Comparative Example 6] The liquid crystal alignment agent was prepared in the same manner as in Example 24, except that the composition of the liquid crystal alignment agent was changed as shown in Table 6. Furthermore, using the obtained liquid crystal alignment agent, PSA-type liquid crystal cells were manufactured in the same manner as in Example 24, and various evaluations were performed. The evaluation results are shown in Table 7. In Table 7, the values in the polymer column represent the mixing ratio (parts by mass) of each polymer relative to 100 parts by mass of the total polymer components used in the preparation of the liquid crystal alignment agent, expressed as solid components.
[表6]
如表6所示,使用包含聚合物[A]的液晶配向劑的實施例24中,液晶配向性、初始VHR及VHR可靠性均為良好的評價,膜強度為最優的評價。與此相對,使用不含聚合物[A]的液晶配向劑的比較例6中,膜強度(耐摩擦性)為“可”的評價,膜強度(耐按鍵試驗性)為“不良”的評價。As shown in Table 6, in Example 24 using a liquid crystal alignment agent containing polymer [A], the liquid crystal alignment, initial VHR, and VHR reliability were all rated as good, and the film strength was rated as optimal. In contrast, in Comparative Example 6 using a liquid crystal alignment agent without polymer [A], the film strength (abrasion resistance) was rated as "acceptable," and the film strength (button resistance) was rated as "poor."
[實施例25:光VA型液晶顯示元件] 1.液晶配向劑的製備 將包含合成例32中獲得的聚合物(MI-1)30質量份的溶液、以及包含合成例14中獲得的聚合物(PAA-14)70質量份的溶液混合,利用NMP及BC進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑0.2 μm的篩檢程式對所述溶液進行過濾,由此製備液晶配向劑(AL-29)。 [Example 25: Optical VA-type Liquid Crystal Display Element] 1. Preparation of Liquid Crystal Alignment Agent A solution containing 30 parts by mass of the polymer (MI-1) obtained in Synthesis Example 32 and a solution containing 70 parts by mass of the polymer (PAA-14) obtained in Synthesis Example 14 were mixed and diluted with NMP and BC to prepare a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content concentration of 3.5% by mass. The solution was filtered using a 0.2 μm sieve to prepare a liquid crystal alignment agent (AL-29).
2.光VA型液晶顯示元件的製造 利用旋轉器將所述製備的液晶配向劑(AL-29)塗布於包含ITO膜的帶有透明電極的玻璃基板的透明電極面上,在80℃的熱板上進行1分鐘預烘烤。然後,在對庫內進行了氮置換的烘箱中,在230℃下加熱1小時而形成膜厚0.1 μm的塗膜。繼而,使用Hg-Xe燈及格蘭-泰勒棱鏡(glan-taylor prism),從自基板法線傾斜40°的方向對所述塗膜表面照射包含313 nm的亮線的偏光紫外線1,000 J/m 2而賦予液晶配向能力。重複進行相同的操作,製成一對(兩枚)具有液晶配向膜的基板。 藉由絲網印刷將裝入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑塗布於所述基板中的一枚基板的具有液晶配向膜的面的外周後,使一對基板的液晶配向膜面相向,以各基板的紫外線的光軸在基板面的投影方向成為反平行的方式進行壓接,在150℃下歷時1小時使接著劑熱硬化。繼而,自液晶注入口對基板間的間隙填充負型液晶(默克(Merck)公司製造,MLC-6608)後,以環氧系接著劑將液晶注入口密封。進而,為了去除液晶注入時的流動配向,將其在130℃下進行加熱後緩緩冷卻至室溫。 2. Fabrication of the VA-type liquid crystal display element: A rotating device is used to coat the prepared liquid crystal alignment agent (AL-29) onto the transparent electrode surface of a glass substrate containing an ITO film with transparent electrodes, followed by pre-baking on a hot plate at 80°C for 1 minute. Then, in an oven where nitrogen replacement has been performed, heating at 230°C for 1 hour forms a coating with a thickness of 0.1 μm. Next, using an Hg-Xe lamp and a Gran-Taylor prism, polarized ultraviolet light containing a bright line of 313 nm (1000 J/ m² ) is irradiated onto the coating surface from a direction inclined at 40° from the substrate normal to impart liquid crystal alignment capability. The same operation is repeated to fabricate a pair (two) of substrates with liquid crystal alignment films. An epoxy resin adhesive containing 3.5 μm diameter alumina spheres was screen-printed onto the outer periphery of the surface of one substrate with a liquid crystal alignment film. The liquid crystal alignment films of a pair of substrates were then faced together, and pressed together with the projection directions of the ultraviolet light axes of each substrate onto the substrate surface antiparallel. The adhesive was then thermosetting at 150°C for 1 hour. Next, negative liquid crystal (Merck, MLC-6608) was filled into the gap between the substrates through the liquid crystal injection port, and the liquid crystal injection port was sealed with an epoxy adhesive. Furthermore, to remove flow alignment issues during liquid crystal injection, the liquid crystal was heated to 130°C and then slowly cooled to room temperature.
3.評價 對於所述2.中製造的液晶單元,藉由與實施例2相同的方法評價液晶配向性、初始VHR、VHR可靠性及膜強度。將評價結果示於表7中。 3. Evaluation The liquid crystal cells manufactured in step 2 were evaluated using the same method as in Example 2, focusing on liquid crystal alignment, initial VHR, VHR reliability, and film strength. The evaluation results are shown in Table 7.
[比較例7] 除了將液晶配向劑的組成如表7所示變更以外,與實施例25同樣地製備液晶配向劑。另外,使用所得的液晶配向劑,與實施例25同樣地製造光VA型液晶單元,進行各種評價。將這些結果示於表7中。表7中,聚合物一欄的數值表示相對于液晶配向劑的製備中使用的聚合物成分的總量100質量份而言的各聚合物的以固體成分計的調配比例(質量份)。 [Comparative Example 7] The liquid crystal alignment agent was prepared in the same manner as in Example 25, except that the composition of the liquid crystal alignment agent was changed as shown in Table 7. Furthermore, using the obtained liquid crystal alignment agent, optical VA-type liquid crystal cells were manufactured in the same manner as in Example 25, and various evaluations were performed. These results are shown in Table 7. In Table 7, the values in the polymer column represent the mixing ratio (parts by mass) of each polymer relative to 100 parts by mass of the total polymer components used in the preparation of the liquid crystal alignment agent, based on the solid content.
[表7]
如表7所示,使用包含聚合物[A]的液晶配向劑的實施例25中,液晶配向性、初始VHR及VHR可靠性均為良好的評價,膜強度為最優的評價。與此相對,使用不含聚合物[A]的液晶配向劑的比較例7中,膜強度(耐摩擦性)為“可”的評價,膜強度(耐按鍵試驗性)為“不良”的評價。As shown in Table 7, in Example 25 using a liquid crystal alignment agent containing polymer [A], the liquid crystal alignment, initial VHR, and VHR reliability were all rated as good, and the film strength was rated as optimal. In contrast, in Comparative Example 7 using a liquid crystal alignment agent without polymer [A], the film strength (abrasion resistance) was rated as "acceptable," and the film strength (button resistance) was rated as "poor."
根據以上結果,明確了:根據包含在主鏈具有部分結構(a)的聚合物的液晶配向劑,除了為液晶配向性良好、電壓保持率高、且可靠性優異的液晶元件以外,還可獲得高的硬化膜強度。Based on the above results, it is clear that: liquid crystal aligners containing polymers having a partial structure (a) in the main chain can not only produce liquid crystal elements with good liquid crystal alignment, high voltage retention and excellent reliability, but also achieve high hardened film strength.
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