US20040050002A1 - Reinforcement device and use of it in walls - Google Patents

Reinforcement device and use of it in walls Download PDF

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Publication number
US20040050002A1
US20040050002A1 US10/466,670 US46667003A US2004050002A1 US 20040050002 A1 US20040050002 A1 US 20040050002A1 US 46667003 A US46667003 A US 46667003A US 2004050002 A1 US2004050002 A1 US 2004050002A1
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United States
Prior art keywords
cylinder body
wallboard
reinforcement device
reinforcement
aperture
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/466,670
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English (en)
Inventor
Hans Gustavsson
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Individual
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Individual
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
    • E04B2/723—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall constituted of gypsum elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2002/7483—Details of furniture, e.g. tables or shelves, associated with the partitions
    • E04B2002/7485—Load supports therefor placed between wall studs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14—Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141—Fixing plugs in holes by the use of settable material

Definitions

  • the present invention relates to a device for fastening details to walls and/or reinforcement of walls comprising wallboards, for example of gypsum, mounted to a framework, wherein the supporting parts may be studs of, for example, wood or metal.
  • the device is to be positioned in the areas of the wallboard absent of framework parts.
  • the traditional method to perform fastening to wallboards of, for example, gypsum may be to introduce plugs of plastic or rubber into predrilled apertures in the wallboard. These plugs are wedged when expanding and are forced against the edges of the wallboard in the aperture, for example when a screw having a larger diameter than the aperture usually provided in the plug is introduced therein. So called hollow wall screw anchors are also present, which are Introduced into a small aperture and expands on the rear side of the wallboard.
  • Screws having an elongated screw nut profile are also present.
  • the screw nut profile may be positioned parallel to the screw and, when brought through the wallboard, extended perpendicular to the screw to receive support from the rear side of the wallboard.
  • the invention can be limited to a similar range of application, which is indicated essentially with reference to FIGS. 20, 21, 22 , 23 .
  • One object of the present invention is to enable larger loads on fastening means than possible with present devices, and to enable reinforcement of the wallboards of a wall.
  • the reinforcement device may be used for fastening exclusively or reinforcement exclusively or in combination, for example, when particularly large stress is to be managed.
  • the present invention uses the fact that, for example, a wall of gypsum wallboard mounted on a framework of studs comprises one wallboard on each side of a stud.
  • the reinforcement device is in its most simple embodiment a cylinder adapted to reach through one of the wallboards from its outer side and through the space between the wallboards, which space is a result of the stud, to the inner side of the opposite wallboard. In this position the cylinder may be fastened by the means of a glued joint.
  • a fastening means is obtained having a lever substantially increasing its ability to bear loads mounted to the free end thereof.
  • the importance of the lever-forming design of the cylinder is increasing, especially when mounted in a substantially vertical construction.
  • the ability of the cylinder to handle forces is limited by the strength of the glued joint at the opposite wallboard and the size of the contact surface of the lead through of the front wallboard. When loaded until collapse the glued joint is breaking and/or the material at the inlet of the wallboard is crushed. The distance between the wallboards can also be of importance.
  • the lever is increased with the distance, which results in a more extensive resistance.
  • the cylinder must be rigid to avoid bending thereof.
  • the cylinder may be hollow in its length and provided with holes through the portion of the surface thereof, positioned in the space of the wall.
  • an elastic fabric or film may further be positioned around the cylinder, which functions as a mould for expanding substances injected into the cylinder upon requirement. These force their way out through the holes and fill the mould surrounding the cylinder, wherein a rigid body casting the cylinder and sticking to and filling between the wallboards is obtained.
  • the device may be regarded as a cylinder with a first and a last portion having a somewhat larger diameter than the intermediate portion.
  • This design is used to enable for the wire cloth to be winded up on the intermediate portion, wherein the wire cloth can be brought through the aperture arranged in the outer wallboard in the mounting procedure.
  • the performance is increased with increasing end diameters of the cylinder.
  • the glued end of the cylinder may in every embodiment be bordered for improved adherence.
  • the wall is filled with a medium, for example present types of sufficiently stabile insulation
  • the cylinder does not have to be surrounded by the wire cloth. Instead a space of desired dimensions can be formed in the current medium, which space is adapted for the current design of the reinforcement device.
  • an elongated plate is mounted in the end of the cylinder, which is to be glued to the opposite wallboard. By this manner the largest possible surface can be brought through the substantially circular aperture.
  • a further elongated plate is enclosed, which is unattached and thread onto the cylinder shaft. This plate can then be pulled towards the back side of the first wallboard and glued thereto. This will increase the strength of the wallboard and, thus, the loading capacity.
  • the plates can either be positioned opposite each other, or with 180 degrees of displacement, and then be turned to an optional position in a full circle of 360 degrees as a combined unit, dependent on the direction and size of the current forces and how these, in each case, are handled in the best manner according to calculation.
  • the reinforcement device can be provided with the wire cloth, and thereby with reinforcing fillings between the wallboards.
  • the portion of the cylinder not glued to the rear wallboard and the aperture through the wallboard may be formed somewhat conical.
  • the gap formed thereby may then be filled with a hardening joint sealing compound.
  • All cylinder tubes of fastening devices adapted for injection may be provided with an adapter unit between the internal cylinder area and a hole adapted for a screw after injection of, for example, an expanding substance.
  • the device may in some embodiments, especially as a straight cylinder ( 12 ) and ( 15 ) or having a reel shape ( 18 ), also be applied in solid materials, such as light concrete or hollow bricks.
  • the devices are then glued to the surrounding material in the entire length of the device, or a desired and possible portion thereof.
  • one construction part may be excluded, for example a cylinder, which enable fastening to the rear wallboard. Instead a more traditional reinforcement of the front wallboard may be used.
  • a fixing device associated to the device may be used. This comprises of a substantially circular cone having a peg, which can be inserted in the aperture 16 .
  • the cone is provided with a larger diameter than the device so that it is supported by surrounding surfaces, to which it temporarily can be fastened by the means of glue and/or a pin.
  • a space clearing tool developed for the device may be used.
  • the tool comprises a bar having a pivoted front portion provided with a cutter. This tool is inserted through an aperture in the wallboard and is heavily rotated, for example by the means of a drilling machine.
  • the pivoted portion is extended and clears a space having a radius corresponding to the length of the pivoted portion and a space length corresponding to how far the tool is inserted.
  • FIG. 1 is a schematic side view in longitudinal section of the device according to one embodiment as a straight cylinder mounted in a wallboard coated timber frame wall.
  • FIG. 2 is a longitudinal section view from above of the device in FIG. 1.
  • FIG. 3 is a schematic side view in longitudinal section of the device according to one embodiment as a straight cylinder and provided with a joint lead through of the wallboard.
  • FIG. 3F illustrates the device in FIG. 3 from the front.
  • FIG. 4 is illustrates the device in FIG. 3 from above.
  • FIG. 5 is a schematic side view in longitudinal section of the device according to one embodiment as a straight cylinder, having a conical end portion, mounted in a wallboard coated stud frame wall.
  • FIG. 5F illustrates the device in FIG. 5 from the front.
  • FIG. 6 is a longitudinal section view from above of the device in FIG. 5.
  • FIG. 7 is a schematic side view in longitudinal section of the device according to one embodiment similar to a reel.
  • FIG. 7F illustrates the device in FIG. 7 from the front.
  • FIG. 8 illustrates the device in FIG. 7 from above.
  • FIG. 10 is a schematic side view in longitudinal section of the device according to an embodiment similar to FIG. 7, but joint compound has been applied, for example an expanding substance.
  • FIG. 9F illustrates the device in FIG. 9 from the front.
  • FIG. 9 illustrates the device in FIG. 10 from above.
  • FIG. 15 and FIG. 16 is a schematic side view in longitudinal section of the device according to one embodiment, in which the rear portion of the device is elongated and as large as possible for insertion through the aperture of the front wallboard.
  • the movable part which is similar to the rear portion and can be pulled along the cylinder to the rear side of the front wallboard, is also illustrated. Further, the cylinder body and the portion filling the lead through in the wallboard is illustrated.
  • FIG. 15F illustrates the device in FIG. 15 and FIG. 16 from the front.
  • FIG. 11 and 12 illustrates the device in FIG. 15 and FIG. 16 from above.
  • FIG. 18 illustrates the same device as in FIG. 15 and FIG. 16 provided with 27 and injected with 26 .
  • FIG. 18F illustrates the device in FIG. 15 and FIG. 16 from the front.
  • FIG. 14 illustrates the device in FIG. 15 and FIG. 16 from above.
  • FIG. 13 is a schematic view from above illustrating the conversion of FIG. 15 to FIG. 17.
  • FIG. 17F illustrates FIG. 17 from the front.
  • FIG. 19 illustrates the device in FIG. 17 from the side and provided with 27 , 26 .
  • FIG. 19F illustrates FIG. 19 from the front.
  • FIG. 20 is a schematic side view of the device illustrated without the cylinder and having one plate pulled towards 30 . This design of the device reinforces and fastens in one wallboard only, namely the one closest to the fastening means.
  • FIG. 21 illustrates the device in FIG. 20 from the side in a contracted position.
  • FIG. 22 illustrates the device in FIG. 20 from the front.
  • FIG. 23 illustrates the device in FIG. 21 from above.
  • the reinforcement device is illustrated as a straight and possibly solid cylinder body 12 arranged between wallboards 10 .
  • This design is adapted to be utilized for the fastening of fastening means, such as screws, to fasten loads acting in a substantially perpendicular direction in relation to the longitudinal section.
  • the cylinder body 12 comprises an aperture 16 for fastening means, which aperture 16 is arranged along the centre of the cylinder body 12 .
  • the cylinder body further comprises a bordered end 13 , a fixing pin 22 to protrude into a rear wallboard 10 , which fixing pin 22 is projecting from one end of the cylinder body 12 , and a glued joint 14 .
  • FIG. 1F illustrates the device from the front, i.e. from the outside of the construction, which normally is a wall.
  • FIG. 2 illustrates the device from above, wherein a stud 11 also is indicated.
  • An aperture is arranged in the front wallboard 10 , wherein the cylinder body 12 provided with the glued joint 14 can be introduced and fastened to the rear wallboard 10 .
  • the reinforcement device is illustrated as a cylinder body 12 provided with a glued joint 14 at one portion of the cylinder body 12 to be positioned at the front wallboard 10 .
  • This design is adapted for utilization in connection with the fastening of fastening means, such as screws, to fasten loads acting in a substantially perpendicular direction in relation to the longitudinal section.
  • the glued joint 14 contributes to a certain extent to the distribution of horizontal forces acting upon the wallboard, and to increase the extraction resistance of the reinforcement device in a horizontal plane.
  • the cylinder body 12 comprises a bordered cylinder surface 24 at the wallboard lead through area 15 .
  • FIG. 3F illustrates the device from the front, i.e.
  • FIG. 4 illustrates the device from above.
  • An aperture is arranged in the front wallboard, wherein the cylinder body 12 provided with the glued joint 14 can be inserted and fastened to the rear wallboard and the lead through.
  • the reinforcement device is illustrated as a cylinder body 35 having a conical end portion.
  • this embodiment is adapted to be used for the fastening of fastening means, such as screws, to fasten loads acting in a substantially perpendicular direction in relation to the longitudinal section.
  • fastening means such as screws
  • the glued joint contributes to the distribution of horizontal forces acting upon the wallboard, and increases the extraction resistance of the reinforcement device in a horizontal plane.
  • FIG. 5F illustrates the device from the front, i.e. from the outside of the construction, which usually is a wall.
  • FIG. 6 illustrates the device from above.
  • the reinforcement device is illustrated as a reel-shaped hollow cylinder body 18 .
  • the reel-shape is used when a thinner intermediate portion is desired.
  • this embodiment for the fastening of fastening means, such as screws, to fasten loads acting in a substantially perpendicular direction in relation to the longitudinal section will carry larger loads.
  • a glued joint 25 between a front portion 23 of the reel-shaped cylinder 18 and the front wallboard 10 contributes to the distribution of horizontal forces acting upon the wallboard and the extraction resistance of the reinforcement device in a horizontal plane will increase by using a larger bordered rear portion 20 .
  • FIG. 7F illustrates the device from the front, i.e. from the outside of the construction, which construction usually is a wall.
  • FIG. 8 illustrates the device from above.
  • the reinforcement device is illustrated as a reel-shaped cylinder body 18 .
  • the reel-shape is used when a thinner intermediate portion is desired.
  • An elastic wire cloth 27 or another suitable medium, can be applied to this intermediate portion when an expanding joint compound 26 is intended to be used.
  • the wire cloth 27 which can be compared to a portion of a very elastic stocking, is thread onto the thinner intermediate portion of the cylinder body, the cloth is glued at the, points 29 with, for example, a fast hardening glue of a conventional hot-melt type of glue. This is performed to enable filling of the mould with joint compound, such as polyurethane foam, and preventing it from flowing out thereof.
  • FIG. 9F illustrates the device from the front, i.e. from the outside of the construction, which usually is a wall.
  • FIG. 9 illustrates the device from above when applying the joint compound 26 by the means of a nozzle 28 .
  • Mounting procedure An aperture adapted for the cylinder body 18 is arranged in the front wallboard. The diameter of the aperture shall correspond to the front portion 23 and the rear portion 20 of the reel-shaped cylinder. Glue or joint compound for the joints 14 and 25 is applied. A wire cloth 27 is thread onto the intermediate portion of the cylinder. The cylinder body is brought into the aperture of the front wallboard and is glued to the rear wallboard. The cylinder and the mould is filled with, for example, polyurethane foam 26 .
  • the reinforcement device is illustrated in a side view of the device according to one embodiment, in which the rear portion of the device is elongated and as large as possible to be brought through the insertion aperture in the front wallboard 10 . Further, the movable part is illustrated, which is similar to the rear portion, and can be pulled along the cylinder to the rear side of the front wallboard. Further, the cylinder body and the portion filling the wallboard lead through is illustrated.
  • the cylinder body 32 having its front portion 30 and its rear portion 31 , forms a rigidly assembled unit. In FIG.
  • the front portion 30 is connected with the front wallboard 10 by the means of the glued joint 25 and the rear portion 31 is connected with the rear wallboard 10 by the means of the glued joint 14 .
  • the tapered sides of the front portion 30 provides a supporting part, particularly when a movable part 34 is pulled against the rear side of the front wallboard.
  • the remaining sides of the front portion 30 are not tapered. This is due to that these surfaces are expected to substantially distribute forces perpendicular to 15 . Thus, horizontal forces acting to move the fastening device are avoided.
  • the elliptic shape of a rear cylinder portion 31 and the movable part 34 contributes to give maximum surface to those portions which are to be brought through the aperture in the front wallboard. In turn this results in maximum reinforcement and fastening capacities.
  • FIG. 16 illustrates the movable part 34 connected with the front wallboard 10 by the means of the glued joint 14 .
  • FIG. 15F illustrates the device in FIG. 15 and FIG. 16 from the front.
  • FIG. 11 and FIG. 12 illustrates the device in FIG. 15 and FIG. 16 from above.
  • the combined unit 30 , 32 , 31 having the movable part 34 arranged adjacent to the rear portion 31 , is inserted into the aperture adapted to the front portion 30 .
  • the aperture adapted to 30 may, for example, be arranged with a conventional hole cutter and tapered by the means of a file to fit the elliptic shape of 30 .
  • the elongated plates 31 and 34 are held in a parallel position and are inserted into the aperture with the portion extending the most from the central axis of the cylinder first.
  • the rear portion 31 is already provided with glue and is glued to the rear gypsum wallboard, and in occurring cases to the glued joint 25 on the portion 30 , and on the part 34 glued to the rear side of the front wallboard. This latter glue is also gluing the front portion 30 to the movable part 34 .
  • the combined unit described above is pressed against the rear gypsum wallboard and is fastened thereto by the means of the fixing pin 22 .
  • the movable part 34 can be pulled into position by the means of the pull-strings 33 , see FIG. 16.
  • Locking means can now be threaded onto the pull-strings, which may be permanent or in position only until the joints are hardened. If a hollow cylinder body is used the holes thereof can, if required, be reduced by the means of an adapter 21 . If filling with joint compound 26 is intended as is illustrated in FIG. 18, this is injected before sealing with 21 takes place.
  • FIG. 18 illustrates the same device as in FIG. 15 and FIG. 16 but provided with the elastic wire cloth 27 and injected with joint compound.
  • FIG. 18F illustrates the device in FIG. 18 from the front.
  • FIG. 14 illustrates the device from above.
  • FIG. 13 illustrates how the reinforcement device has been mounted according to FIG. 17, wherein the unattached part 34 has been brought to rotate 180 degrees.
  • the instructions of FIGS. 15 and 16 is followed, but with the difference that the pull-strings 33 are winded half way around the cylinder body.
  • 34 When 34 is pulled into position against the rear side of the front wallboard, 34 rotates a half turn.
  • FIG. 19 illustrates a case when the injection of joint compound 26 Is continued. This must be prepared by the mounting of wire cloth 27 before 34 is brought together with 31 , before the insertion through the aperture arranged in the front wallboard. Since 34 will rotate a half turn 31 and 34 must be kept in this final position when the wire cloth is fastened, suitably with a fast hardening hot-melt. Suitable fastening points are:
  • the wire cloth is now fastened in four points and is resting upon the cylinder body when the reinforcement device is mounted to the wall, and can receive polyurethane foam for example.
  • the reinforcement device is illustrated without the cylindrical intermediate portion.
  • the rear wallboard is rectangular, or substantially rectangular.
  • An aperture having a suitable size, adapted for fastening fastening means 37 and the plate 38 is arranged in the front wallboard.
  • the device can be turned in an optional direction in a full circle of 380 degrees.
  • the edges of the aperture is tapered to fit to 30 , or alternatively an unattached front portion.
  • the plate 38 is provided with glue and connected with 30 , which can be provided with glue 25 , through the pull-strings 33 .
  • the plate is brought into the aperture, which among other things is possible by the length and flexibility of the pull-strings.
  • the unattached portion 30 is inserted into the aperture and is filling it up.
  • FIG. 20 illustrating the reinforcement device in this form from the side when positioning 30 , having its elliptic front with the larger diameter, horizontally
  • FIG. 21 illustrates the device from the side when it is pulled together and otherwise positioned as illustrated in FIG. 20.
  • FIG. 22 illustrates the device positioned as described in FIG. 20 from the front.
  • FIG. 23 illustrates the device positioned as in FIG. 20 from above.
  • a space clearing tool developed for the device may be used.
  • the tool comprises a bar having a pivoted front portion provided with a cutter. This tool is inserted through an aperture in the wallboard and is heavily rotated, for example by the means of a drilling machine.
  • the pivoted portion is extended and clears a space having a radius corresponding to the length of the pivoted portion and a space length corresponding to how far the tool is inserted.
  • a fixing device associated to the device may be used. This comprise of a substantially circular cone having a peg, which can be inserted in the aperture 16 .
  • the cone is provided with a larger diameter than the device so that it is supported by surrounding surfaces to which it temporarily can be fastened by the means of glue and/or a pin. It may also be provided with filling spacers to compensate for differences in diameter. Such a spacer may also be mounted permanently.
  • the device can in some of the embodiments, particularly as a straight cylinder 12 and 35 or having a somewhat reel-shape 18 , also be applied to solid materials, such as light concrete or hollow bricks.
  • the devices are then glued to the surrounding material in the entire length of the device, or a desired and possible portion thereof.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Working Measures On Existing Buildindgs (AREA)
US10/466,670 2001-02-27 2002-02-27 Reinforcement device and use of it in walls Abandoned US20040050002A1 (en)

Applications Claiming Priority (3)

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SE0100647A SE0100647L (sv) 2001-02-27 2001-02-27 Förstärkningsanordning för väggar
SE0100647-7 2001-02-27
PCT/SE2002/000348 WO2002068767A1 (en) 2001-02-27 2002-02-27 Reinforcement device and use of it in walls

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EP (1) EP1370734A1 (sv)
SE (1) SE0100647L (sv)
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247823A1 (en) * 2004-05-04 2005-11-10 Wood Jeffrey H Injection-molded polycarbonate door
CN111021592A (zh) * 2019-10-29 2020-04-17 中国一冶集团有限公司 轻质砌体墙面承重家具构件的安装方法

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CN111021592A (zh) * 2019-10-29 2020-04-17 中国一冶集团有限公司 轻质砌体墙面承重家具构件的安装方法

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SE0100647L (sv) 2002-10-01
EP1370734A1 (en) 2003-12-17

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