US20040101216A1 - Packaging bag and method for manufacturing same - Google Patents

Packaging bag and method for manufacturing same Download PDF

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Publication number
US20040101216A1
US20040101216A1 US10/701,522 US70152203A US2004101216A1 US 20040101216 A1 US20040101216 A1 US 20040101216A1 US 70152203 A US70152203 A US 70152203A US 2004101216 A1 US2004101216 A1 US 2004101216A1
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US
United States
Prior art keywords
bag body
pair
main bag
framework member
strips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/701,522
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English (en)
Inventor
Tooru Ichikawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hosokawa Yoko KK
Original Assignee
Hosokawa Yoko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hosokawa Yoko KK filed Critical Hosokawa Yoko KK
Assigned to HOSOKAWA YOKO CO., LTD reassignment HOSOKAWA YOKO CO., LTD ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ICHIKAWA, TOORU
Publication of US20040101216A1 publication Critical patent/US20040101216A1/en
Priority to US11/346,380 priority Critical patent/US7510515B2/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00—Details of, or accessories for, sacks or bags
    • B65D33/02—Local reinforcements or stiffening inserts, e.g. wires, strings, strips or frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/008—Stiffening or reinforcing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00—Packaging of materials presenting special problems
    • B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/028—Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into filter bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00—Flexible containers made from webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00—Flexible containers made from webs
    • B31B2155/002—Flexible containers made from webs by joining superimposed webs, e.g. with separate bottom webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00—Shape of flexible containers
    • B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00—Construction of flexible containers
    • B31B2170/20—Construction of flexible containers having multi-layered walls, e.g. laminated or lined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/74—Auxiliary operations
    • B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • B31B70/812—Applying patches, strips or strings on sheets or webs
    • B31B70/8123—Applying strips
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the present invention relates to a packaging bag in which a main bag body can be kept in a prescribed shape by means of a framework member, and to a method for manufacturing such a packaging bag.
  • Such a packaging bag is composed of a main bag body made of plastic film material and a sleeve disposed therein. The sleeve is foldable/unfoldable and is inserted into the main bag body from an opening thereof.
  • the sleeve received in the main bag body is foldable/unfoldable together with the main bag body, to enable the sleeve and the main bag body to be shifted between a generally flat collapsed state and an expanded state.
  • Japanese Laid-Open Patent Application No. 2001-322187 discloses such a packaging bag and technical effects provided by it.
  • An object of the present invention which was made to solve the above-described problems, is to provide a packaging bag, which permits to facilitate manufacture thereof, thus reducing the manufacturing cost, and provide an excellent external appearance in an expanded state, as well as a method for manufacturing such a packaging bag.
  • a packaging bag according to the first aspect of the present invention comprises:
  • a main bag body made of plastic film material through a main bag body formation process, said main bag body having an opening and a plurality of heat sealed portions;
  • a framework member disposed in said main bag body, said framework member being joined to said main bag body prior to completion of said main bag body formation process, said framework member being foldable/unfoldable together with said main bag body, to enable said framework member and said main bag body to be shifted between a generally flat collapsed state and an expanded state.
  • the above-mentioned packaging bag may further comprise a linear fastener provided on said opening of said main bag body.
  • said main bag body may have a rectangular shape in a generally flat collapsed state, said main bag body being provided on opposite side edges thereof with a pair of heat-sealed portions.
  • said framework member may comprise a pair of opposite reinforcing sections, each of said reinforcing sections having a rectangular shape having first pair of opposite side edges and second pair of opposite side edges, said first pair of opposite side edges being embedded in said pair of heat-sealed portions.
  • said second pair of opposite side edges may be bonded to said main bag body at other regions than said pair of heat-sealed portions.
  • said framework member may comprise a pair of opposite reinforcing sections, each of said reinforcing sections having a rectangular shape having first pair of opposite side edges and second pair of opposite side edges, said pair of opposite side edges and said second pair of opposite side edges being thermally bonded to said main bag body at other regions than said pair of heat-sealed portions.
  • a method according to the second aspect of the present invention for manufacturing a packaging bag comprises the steps of:
  • steps (a) to (f) may be carried out on a manufacturing line.
  • the above-mentioned method may further comprise the step of:
  • step (g) prior to said step (b), forming bending facilitation portions on each of said pair of strips for the framework member so as to extend in a perpendicular direction to a feeding direction of said pair of strips for the framework member.
  • steps (a) to (g) may be carried out on a manufacturing line.
  • a method according to the third aspect of the present invention for manufacturing a packaging bag comprises the steps of:
  • steps (a) to (g) may be carried out on a manufacturing line.
  • the above-mentioned method may further comprise the step of:
  • step (h) prior to said step (b), forming bending facilitation portions on each of said pair of strips for the framework member so as to extend in a perpendicular direction to a feeding direction of said pair of strips for the framework member.
  • steps (a) to (h) may be carried out on a manufacturing line.
  • a method according to the fourth aspect of the present invention for manufacturing a packaging bag comprises the steps of:
  • the packaging bag which comprises the main bag body and the framework member, which is foldable/unfoldable together with said main bag body, to enable said framework member and said main bag body to be shifted between a generally flat collapsed state and an expanded state.
  • the above-mentioned method may further comprise the step of:
  • step (f) prior to said step (b), forming bending facilitation portions on each of said pair of pieces for the framework member.
  • a method according to the fifth aspect of the present invention for manufacturing a packaging bag comprises the steps of:
  • the packaging bags which comprises the main bag body and the framework member, which is foldable/unfoldable together with said main bag body, to enable said framework member and said main bag body to be shifted between a generally flat collapsed state and an expanded state.
  • the above-mentioned method may further comprise the step of:
  • step (f) prior to said step (b), forming bending facilitation portions on each of said pair of strips for the framework member.
  • a method according to the sixth aspect of the present invention for manufacturing a packaging bag comprises the steps of:
  • the packaging bags which comprises the main bag body and the framework member, which is foldable/unfoldable together with said main bag body, to enable said framework member and said main bag body to be shifted between a generally flat collapsed state and an expanded state.
  • the above-mentioned method may further comprise the step of:
  • FIG. 1 is a front view of a packaging bag according to an embodiment of the present invention.
  • FIG. 2 is a perspective view illustrating the packaging bag in which a framework member is kept in an expanded state and a main bag body is deformed accordingly;
  • FIG. 3 is a partial perspective view illustrating the packaging bag in which the lower portion of the main bag body, projecting downward from the lower end of the framework member is folded to form a bottom;
  • FIG. 4 is a perspective view illustrating the packaging bag provided with the bottom as shown in FIG. 3;
  • FIG. 5 is a perspective view illustrating the packaging bag in which the upper portion of the main bag body, projecting upward from the upper edge of the framework member is folded into a flat state, after the packaging bag is filled with contents;
  • FIG. 6 is a perspective view illustrating the packaging bag in which the opposite edges of the upper portion of the main bag body, projecting horizontally from the upper edge of the framework member as shown in FIG. 5, are further folded so as to come into contact with the opposite sides of the packaging bag, respectively, thus providing a rectangular parallelepiped;
  • FIG. 7 is a perspective view illustrating a strip of plastic film for forming the main bag body, on which a set of male members and a set of female members for forming a linear fastener are provided while unrolling the strip of plastic film;
  • FIG. 8 is a schematic perspective view illustrating a pair of strips of plastic film material for forming the framework member, which are subjected to a bending facilitation portion forming step to form bending facilitation portions thereon and then traveled so as to face each other;
  • FIG. 9 is a partial cross-sectional view illustrating a roller having a projection, which is used to carry out the bending facilitation portion forming step and a resultant bending facilitation portion formed on the strip of plastic film by means of the projection;
  • FIG. 10 is a schematic perspective view illustrating a step for folding the single strip for the main bag body with the pair of strips for the framework member in two along the longitudinal central line of the single strip for the main bag body;
  • FIG. 11 is a schematic descriptive view illustrating a step for thermally bonding a folded composite strip of the single strip for the main bag body and the pair of strips for the framework member in a perpendicular direction to a longitudinal direction thereof by predetermined intervals to form heat-sealed portions;
  • FIG. 12 is a schematic descriptive view illustrating a step for cutting each of the heat-sealed portions in two in the perpendicular direction to the longitudinal direction of the folded composite strip;
  • FIG. 13 is a perspective view illustrating the packaging bag manufactured by the method according to the other embodiment of the present invention.
  • FIG. 14 is a perspective view illustrating the packaging bag as shown in FIG. 13, which is turned upside down;
  • FIG. 15 is a schematic perspective view illustrating a step for continuously feeding a pair of strips of plastic film material for the main bag body, while continuously feeding a pair of strips of thin sheet material for the framework member to place the pair of strips for the framework member on the respective inner surfaces of the pair of strips for the main bag body;
  • FIG. 16 is a schematic descriptive view illustrating a step for thermally bonding a set of composite strips of the pair of strips for the main bag body and the pair of strips for the framework member in a perpendicular direction to a longitudinal direction thereof by predetermined intervals to form side heat-sealed portions, a step for thermally bonding the set of composite strips on one of longitudinal edges of the set of composite strips to form a bottom heat-sealed portion, and a step for cutting each of the heat-sealed portions in two in the perpendicular direction to the longitudinal direction of the set of composite strips;
  • FIG. 17 is a plan view illustrating the packaging bag kept in a flat collapsed state, which is manufactured through completion of the steps as shown in FIG. 16;
  • FIG. 18 is a schematic sectional view illustrating the modification of the method of the present invention, in which a set of three packaging bags can be provided in a region of the set of composite strips, which extends in the perpendicular direction to the feeding direction of the set of composite strips;
  • FIG. 19 is a schematic descriptive view illustrating a series of steps of the modification as shown in FIG. 18;
  • FIG. 20 is a schematic descriptive view illustrating the method according to the other embodiment of the present invention, which utilizes a single piece of plastic film for the main bag body and a pair of pieces of thin sheet material for the framework member in order to manufacture the single packaging bag;
  • FIG. 21 is a schematic descriptive view illustrating the method according to the other embodiment of the present invention, which utilizes a pair of pieces of plastic film for the main bag body and a pair of pieces of thin sheet material for the framework member in order to manufacture the single packaging bag;
  • FIG. 22 is a schematic descriptive view illustrating the method according to the other embodiment of the present invention, which utilizes a pair of pieces of plastic film for the main bag body and a sleeve serving as the framework member in order to manufacture the single packaging bag.
  • FIG. 1 is a front view of a packaging bag 1 according to an embodiment of the present invention.
  • the packaging bag 1 is composed of a main bag body 2 and a framework member 10 , which is joined to the main bag body 2 prior to completion of a formation process thereof and is foldable/unfoldable together with the main bag body 2 , to enable the framework member 10 and the main bag body 2 to be shifted between a generally flat collapsed state and an expanded state.
  • the main bag body 2 is made of plastic film material through a main bag body formation process in a rectangular shape in a generally flat collapsed state.
  • the main bag body 2 is formed by folding a single rectangular piece of plastic film material for the main bag body in two along the central line to form a pair of opposite panel members 3 , 3 and thermally bonding the opposite sides of the thus folded piece to form side heat-sealed portions 4 , 4 .
  • the main bag body 2 has an opening at an opposite side to the central line along which the above-mentioned piece is folded in two.
  • the main bag body 2 is provided at the opening with a linear fastener 5 .
  • the linear fastener 5 is composed of a male member 5 a formed on the inner surface of one of the panel members 3 , 3 at the above-mentioned opening and a female member 5 b formed on the inner surface of the other of the panel members 3 , 3 at the opening.
  • the male member 5 a can engage with or disengage from the female member 5 b so as to close or open the upper end of the main bag body 2 .
  • the framework member 10 is made of thin sheet material such as plastic material or plastic/paper composite material.
  • the framework member 10 is composed of a pair of opposite reinforcing sections, which are thermally bonded to the inner surfaces of the panel members 3 , 3 .
  • Each of the reinforcing sections has a rectangular shape.
  • the positional determination of the reinforcing section relative to the panel member 3 is made so as to keep a distance “L1” between the lower edge 13 of the reinforcing section and the lower edge of the panel member 3 and a distance “L2” between the upper edge 12 of the reinforcing section and the upper edge of the panel member 3 , as shown in FIG. 1.
  • Each of the reinforcing sections has the first pair of opposite side edges (i.e., the right and left hand side edges in FIG. 1) and the second pair of opposite side edges (i.e., the upper and lower side edges in FIG. 1).
  • the length of each of the upper and lower side edges of the reinforcing section is substantially identical to the width of the main bag body 2 so that the right and left hand side edges of the reinforcing section are embedded in the side heat-sealed portions 4 , 4 .
  • Each of the upper and lower side edges of each of the reinforcing sections is thermally bonded to the inner surface of each of the panel members 3 , 3 at the other regions than the side heat-sealed portions 4 , 4 .
  • Each of the reinforcing sections of the framework member 10 is provided at positions shifted inward from the right and left hand side edges of the main bag body 2 with a pair of bending facilitation portions 11 , 11 extending in parallel with the side heat-sealed portions 4 , 4 .
  • the bending facilitation portion 11 enables the reinforcing section to be easily bent along it, thus ensuring a folding/unfolding operation of the framework member 10 .
  • the male member 5 a of the linear fastener 5 is composed of three sections, i.e., a set of a central main section and opposite side sections, which are placed in line so as to be apart from each other, as shown in FIG. 7. Gaps between the central main section and the opposite side sections are placed so as to correspond to the above-mentioned bending facilitation portions.
  • the female member 5 b of the linear fastener 5 is also composed of three sections in the similar manner as the male member 5 a. The gaps of each of the male member 5 a and the female member 5 b enable the main bag body 2 to be easily folded in accordance with the shift of the framework member 10 between the collapsed state and the expanded state.
  • the main bag body 2 and the framework member 10 are designed so that the height of the framework member 10 is substantially identical to the height of the packaging bag 1 , which is shifted to an expanded state and subjected to a bending finishing step to provide a finished product in the form of a rectangular parallelepiped.
  • the framework member 10 is bent at right angles at the bending facilitation portions 11 , 11 , thus forming the four side corner edges of the rectangular parallelepiped.
  • a plastic laminate film having a plurality of layers is used to form the main bag body 2 .
  • OPP oriented polypropylene
  • PE polyethylene
  • the main bag body 2 is designed so that the oriented polypropylene layer is placed on the inner side of the main bag body 2 . It is preferable to add an aluminum layer to the laminate film in order to improve barrier property.
  • a laminate film having a layer structure of an oriented polypropylene (OPP) layer having a thickness of 25 ⁇ m, an aluminum layer having a thickness of 5 ⁇ m, and a polyethylene (PE) layer having a thickness of 50 ⁇ m, which are thermally bonded to each other.
  • OPP oriented polypropylene
  • PE polyethylene
  • a plastic film having a predetermined strength that enables the predetermined shape into which the main bag body 2 is shifted together with the framework member 10 in an expanded state, to be appropriately maintained is used to form the framework member 10 .
  • a polyethylene (PE) film having a thickness of 100 ⁇ m is for example used for the framework member 10 .
  • the packaging bag 1 having the above-described structure is shifted from the generally flat collapsed state as shown in FIG. 1 to the expanded finished state as shown in FIG. 6 through the intermediate states as shown in FIGS. 2 to 5 .
  • the above-mentioned pushing operation also provides an upper portion 3 a, which upwardly projects from the upper edge 12 of the framework member 10 , and a lower portion 3 b, which downwardly projects from the lower edge 13 of the framework member 10 .
  • the side heat-sealed portions 4 , 4 are bent rearward.
  • the lower portion 3 b downwardly projecting from the lower edge 13 of the framework member 10 is folded along the lower edge 13 of the framework member 10 into a flat state so as to provide a pair of triangular portions 7 a, 7 a extending outwardly and generally horizontally as shown in dotted lines in FIG. 2.
  • the triangular portions 7 a, 7 a are bent inwardly along the lower edge of the framework member 10 and thermally bonded to the counterpart, as shown in solid lines in FIG. 3, to form a bottom panel portion 7 of the packaging bag 1 .
  • Any other suitable bonding may be applicable to the bonding of the triangular portions 7 a, 7 a, and these portions 7 a, 7 a may be bonded to the counterpart by a suitable adhesive agent.
  • the packaging bag 1 is provided on its lower side with the lower portion, which is folded into a box with a flat bottom having a rectangular shape, on its upper side with the upper portion 3 a, which upwardly projects from the upper edge of the framework member 10 and is kept in a semi-folded state in which the width of the upper portion 3 a of the packaging bag 1 in its plan view gradually increases with its height, as shown in FIG. 4.
  • the upper portion 3 a which upwardly projects from the upper edge of the framework member 10 , is also folded along the upper edge 12 of the framework member 10 into a flat state so as to provide a pair of trapezoidal portions 9 a, 9 a projecting outwardly and generally horizontally as shown in FIG. 5.
  • the opening of the packaging bag 1 which is closed by the linear fastener 5 , is brought close to the rear panel portion 8 b.
  • the above-mentioned pair of trapezoidal portions 9 a, 9 a is bent downwardly along the upper edge of the framework member 10 and thermally bonded to the opposite side panel portions 6 , 6 , respectively, thus providing a finished product, as shown in FIG. 6.
  • the folding process of the upper portion 3 a of the packaging bag 1 to form the top panel portion 9 is completed in this manner. Any other suitable bonding may be applicable to the bonding of the trapezoidal portions 9 a, 9 a, and these portions 9 a, 9 a may be bonded to the opposite side panel portions 6 , 6 by a suitable adhesive agent.
  • the above-mentioned folding process is carried out after the packaging bag 1 is filled with contents.
  • the packaging bag 1 which is shifted from the generally flat collapsed state to the expanded state, this providing an external appearance of the box, has the opposite front and rear panel portions 8 a, 8 b, which face in parallel with each other, the side panel portions 6 , 6 , which also face in parallel with each other on the opposite sides of the front and rear panel portions 8 a, 8 b, the bottom panel portion 7 that has been formed by folding the bottom portion 3 b of the packaging bag 1 in the flat state, and the top panel portion 9 that has been formed by folding the upper portion 3 a of the packaging bag 1 in the flat state.
  • each of the front and rear panel portions 8 a, 8 b and the side panel portions 6 , 6 is substantially identical to the height of the framework member 10 , which is provided in the packaging bag 1 . More specifically, the lower edge 13 of the framework member 10 forms the corners 1 a, 1 a, 1 a, 1 a between the front, rear and side panel portions 8 a, 8 b, 6 , 6 and the bottom panel portion 7 , on the one hand, and the upper edge 12 of the framework member 10 forms the corners 1 c, 1 c, 1 c, 1 c between the front, rear and side panel portions 8 a, 8 b, 6 , 6 and the top panel portion 9 , on the one hand.
  • bent portions of the framework member 10 which are provided by bending the framework member 10 along the bending facilitation portions 11 , form the corners 1 b, 1 b, 1 b, 1 b between the front and rear panel portions 8 a, 8 b and the side panel portions 6 , 6 .
  • the packaging bag 1 can be shifted from the generally flat collapsed state to the expanded state and then subjected to the folding processes to convert into a box shape, which corresponds to the framework member 10 kept in the expanded state. Accordingly, it is possible to receive products such as teabags having the predetermined shape in the packaging bag 1 kept in the expanded state, without collapsing their shapes.
  • the linear fastener 5 which is provided at the opening of the packaging bag 1 , makes the packaging bag 1 reclosable even after opening the packaging bag 1 .
  • each of the upper and lower side edges of each of the reinforcing sections of the framework member 10 is thermally bonded to the inner surface of each of the panel members, 3 , 3 at the other regions than the side heat-sealed portions 4 , 4 .
  • each of the reinforcing sections of the framework member 10 is may not necessarily bonded to the inner surface of each of the panel members 3 , 3 at the other regions than the side heat-sealed portions 4 , 4 , in case where a proper contact state of the reinforcing sections with the inner surface of the panel members 3 , 3 can be ensured, or an existence of a possible gap between the reinforcing sections and the panel members 3 , 3 cause no problem in a filling operation of the packaging bag 1 with contents.
  • the above-described packaging bag 1 of the embodiment of the present invention is provided with the linear fastener 5 .
  • Such a linear fastener may be omitted, as an occasion demands.
  • the single strip 20 for the main bag body 2 and the pair of strips 30 , 30 for the framework member 10 are used to manufacture the plurality of packaging bags 1 .
  • the method for manufacturing the packaging bag 1 includes the essential steps of:
  • step (1-h) during the step (1-a), providing a set of male members 5 a and a set of female members 5 b in each of the respective consecutive regions for the packaging bags on the single strip for the main bag body 2 .
  • the step (1-a) is carried out to unroll the single strip 20 of plastic film material for the main bag body 2 to continuously feed it in the longitudinal direction.
  • the single strip 20 has the opposite half portions between which the longitudinal central line of the single strip 20 exists.
  • the layer structure of the single strip 20 of plastic film material for the main bag body 2 is the same as that of the main bag body 2 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the step (1-h) is carried out to continuously provide a plurality of sets of male members 5 a and a plurality of corresponding sets of female members 5 b on the longitudinal opposite side edge portions of the upper surface of the single strip 20 for the main bag body 2 , so as to form these members 5 a, 5 b integrally with the single strip 20 through an insert injection.
  • a gap 15 exists between the adjacent sets of male members 5 a and another gap 15 also exists between the adjacent sets of female members 5 b corresponding to the above-mentioned gap 15 .
  • the corresponding gaps 15 , 15 are placed on the same two-dot chain straight line as shown in FIG. 7, which is perpendicular to the feeding direction of the single strip 20 for the main bag body 2 .
  • Each set of male members 5 a is composed of a central main section and opposite side sections, which are placed in line so as to be apart from each other, as shown in FIG. 7. Gaps 16 . . . 16 between the central main section and the opposite side sections are placed so as to correspond to the bending facilitation portions 11 . . . 11 as described later.
  • Each set of female members 5 b is also composed of three sections in the similar manner as the set of male members 5 a. The set of male members 5 a can be engaged with or removed from the set of female members 5 b.
  • the step (1-b) is carried out to unroll the pair of strips 30 , 30 for the framework member 10 from a pair of rolls, which is disposed on the left-hand side of FIG. 8, but not shown therein, to continuously feed them in their longitudinal directions to place them on the surface of the single strip 20 for the main bag body 2 in the predetermined positions of the respective half portions.
  • the strips 30 , 30 for the framework member 10 are unrolled at the different positions from each other and fed together in a prescribed zone, thus traveling in parallel with each other in their longitudinal directions.
  • the step (1-g) is carried out to form the bending facilitation portions 11 . . . 11 on the opposite inner surfaces of the pair of strips 30 , 30 for the framework member 10 so as to extend in the perpendicular direction to the feeding direction of the pair of strips 30 , 30 for the framework member 10 .
  • the adjacent pairs of bending facilitation portions 11 , 11 , 11 are placed so as to be apart from each other by a smaller distance than the above-mentioned predetermined distance.
  • the pair of strips 30 , 30 is cut, as mentioned later, along the respective central lines between the adjacent pairs of bending facilitation portions into pieces of a plurality of sets of reinforcing sections.
  • Each of the reinforcing sections is composed of (i) a central portion defined by the pair of bending facilitation portions 11 , 11 and (ii) opposite side portions extending from the respective bending facilitation portions 11 , 11 .
  • the pair of reinforcing sections is used for the single packaging bag 1 so that the central portions of the pair of reinforcing sections define the opposite front and rear panel portions 8 a, 8 b of the packaging bag 1 as shown in FIG. 6, respectively, and the combinations of the corresponding side portions of the pair of reinforcing sections define the side panel portions 6 , 6 of the packaging bag 1 , respectively.
  • FIG. 9 shows a typical device for carrying out the above-mentioned step (1-g) to form the bending facilitation portions 11 . . . 11 on each of the pair of strips 30 , 30 for the framework member 10 .
  • the device is composed of a roller 40 provided with a projection 41 formed on the periphery thereof.
  • the projection 41 extends over the roller 40 in its longitudinal direction.
  • the central axis of the roller 40 is perpendicular to the feeding direction of the strip 30 for the framework member 10 .
  • a base plate (not shown) is disposed so as to face the roller 40 and extend along it in its longitudinal direction.
  • the distance between the base plate and the outer peripheral surface of the roller 40 is substantially identical or smaller than the thickness of the strip 30 for the framework member 10 .
  • the above-mentioned base plate may be substituted by another roller having no projection.
  • the strip 30 passes through between the base plate and the roller 40 to dig the projection 41 into the strip 30 , thus forming a groove serving as the bending facilitation portion 11 , which extends in the perpendicular direction to the feeding direction of the strip 30 .
  • a set of rollers i.e., the above-mentioned roller 40 and the other roller having the same structure, which are disposed so as to be away from each other by a predetermined distance, are utilized to form the above-described plurality of pairs of bending facilitation portions 11 . . . 11 on one of the pair of strips 30 , 30 for the framework member 10 .
  • the other set of rollers having the same structure are utilized to form the plurality of pairs of bending facilitation portions 11 . . .
  • the device for carrying out the step (1-g) is not limited only to the above-mentioned roller type.
  • an elongated pushing block having a longitudinal edge may be used to form the bending facilitation portions 11 . . . 11 on the strip 30 for the framework member 10 .
  • the feeding of the strip 30 is intermittently halted and the pushing block is pressed against the strip 30 to form the bending facilitation portion 11 during the halting period of time.
  • the pair of strips 30 , 30 for the framework member 10 , on which the bending facilitation portions 11 . . . 11 have been formed by carrying out the step (1-g), is continuously fed, during the step (1-b), to place them on the inner surface of the single strip 20 for the main bag body 2 in the respective opposite half portions thereof.
  • the step (1-c) is carried out to thermally bond the pair of strips 30 , 30 at the respective opposite longitudinal edges thereof to the single strip 20 for the main bag body 2 in respective opposite half portions thereof.
  • the step (1-d) is carried out to fold the single strip 30 for the main bag body 3 with the pair of strips 30 , 30 for the framework member 10 in two along the longitudinal central line of the single strip 20 for the main bag body 2 to bring one of the opposite half portions of the single strip 20 for the main bag body 2 . close to another of the opposite half portions to prepare a folded composite strip so that the pair of strips 30 , 30 for the framework member 10 are placed in an inside of the folded composite strip, as shown in FIG. 10.
  • the set of male members 5 a is engaged with the set of the female members 5 b.
  • the step (1-d) may be carried out, while conducting the steps (1-a), (1-b) and (1-c).
  • each of the strips 30 , 30 relative to the folded composite strip is made so as to keep a distance “L1” between the lower edge 13 of the folded composite strip and the lower edge of each of the strips 30 , 30 and a distance “L2” between the upper edge 12 of the each of the strips 30 . 30 and the upper edge of the folded composite strip.
  • the lower portion of the folded composite strip, which corresponds to the distance “L1”, is used to form the bottom panel portions 7 of the packaging bags 1 , as shown in FIG. 3.
  • the upper portion of the folded composite strip, which corresponds to the distance “L2”, is used to form the top panel portions 9 of the packaging bags 1 , as shown in FIG. 6.
  • the step (1-e) is carried out to thermally bond the folded composite strip in a perpendicular direction to the longitudinal direction thereof by predetermined intervals to form heat-sealed portions 4 . . . 4 , as shown in FIG. 11.
  • Such a thermal bonding process is conducted with the use of a heat-sealing plate, which is brought into contact with the outer surface of the folded composite strip.
  • the portions of the folded composite strip, to which the thermal bonding process is to be applied, correspond to the respective central lines between the adjacent pairs of bending facilitation portions 11 , 11 , 11 , 11 as described above.
  • the step (1-f) is carried out to cut each of the heat-sealed portions 4 . . . 4 in two in the perpendicular direction to the longitudinal direction of the folded composite strip, thereby continuously manufacturing the plurality of packaging bags 1 .
  • the opposite side edges of the reinforcing section, which are in parallel with the bending facilitation portions 11 , 11 are embedded in the heat sealed portions 4 , 4 .
  • the steps (1-a) to (1-h) are carried out on the manufacturing line.
  • the steps (1-a) to (1-h) may however be carried out independently each other on the different manufacturing lines.
  • each of the bending facilitation portions 11 . . . 11 provided by the step (1-g) is formed into a groove.
  • the bending facilitation portion 11 may have any other structure that enables the reinforcing section, which is obtained by cutting the strip 30 , to be easily bent along the bending facilitation portion 11 .
  • the bending facilitation portion 11 may for example be provided in the different form for example of perforations.
  • the insert injection is applied to carry out the step (1-h).
  • the male members 5 a and the female members 5 b which have been previously formed through extrusion, may however be bonded to the single strip 20 for the main bag body 2 .
  • the above-described method of the present invention includes the step (1-h) to provide the sets of male members 5 a and the sets of female members 5 b on the single strip 20 for the main bag body 2 .
  • the step (1-h) may however be omitted, as an occasion demands.
  • FIGS. 13 and 14 illustrate the packaging bag 50 manufactured by the method of the second embodiment of the present invention.
  • the packaging bag 50 is different from the packaging bag 1 as shown in FIGS. 1 to 6 in that the former has a heat-sealed portion on the bottom panel portion.
  • the packaging bag 50 is composed of a main bag body 60 formed of plastic film material and a framework member 70 , which is joined to the main bag body 60 prior to completion of the formation process thereof.
  • a framework member 70 is folded along bending facilitation portions 73 . . . 73 formed thereon into a rectangular parallelepiped, with the result that the main bag body 60 is also folded into the similar shape.
  • the upper portion of the main bag body 60 is folded along the upper edge 71 of the framework member 70 into a flat state to form an overlapped portion 61 a.
  • the overlapped portion 61 a is then bent toward the rear panel portion 52 to provide a pair of trapezoidal portions 62 a, 62 a projecting outwardly.
  • the pair of trapezoidal portions 62 a, 62 a is bent downwardly along the upper edge of the framework member 70 and thermally bonded to the opposite side panel portions 54 , 54 , respectively, thus providing a finished product, as shown in FIG. 13.
  • the folding process of the upper portion of the packaging bag 50 to form the top panel portion 62 is completed in this manner.
  • any other suitable bonding may be applicable to the bonding of the trapezoidal portions 62 a, 62 a, and these portions 62 a, 62 a may be bonded to the opposite side panel portions 54 , 54 by a suitable adhesive agent.
  • a suitable adhesive agent Any other suitable bonding may be applicable to the bonding of the trapezoidal portions 62 a, 62 a, and these portions 62 a, 62 a may be bonded to the opposite side panel portions 54 , 54 by a suitable adhesive agent.
  • the above-mentioned folding process is carried out after the packaging bag 50 is filled with contents.
  • FIG. 14 is a perspective view of the packaging bag 50 , which is folded and then subjected to the additional folding process to provide the finished product, illustrating the bottom of the packaging bag 50 .
  • the packaging bag 50 When the packaging bag 50 is shifted from a generally flat collapsed state to the expanded state, the lower portion of the packaging bag 50 downwardly projects from the lower edge 72 of the framework member 70 .
  • the above-mentioned lower portion which has a bottom heat-sealed portion 57 formed on the lowermost edge thereof so as to extend in the width direction of the packaging bag 50 , is folded along the lower edge 72 of the framework member 70 into a flat state so as to provide a pair of triangular portions 63 a, 63 a extending outwardly.
  • the triangular portions 63 a, 63 a which include the opposite side portions of the above-mentioned bottom heat-sealed portion 57 , respectively, are bent inwardly along the lower edge 72 of the framework member 70 and thermally bonded to the counterpart, as shown in solid lines in FIG. 14, to form a bottom panel portion 63 of the packaging bag 50 .
  • Any other suitable bonding may be applicable to the bonding of the triangular portions 7 a, 7 a, and these portions 7 a, 7 a may be bonded to the counterpart by a suitable adhesive agent.
  • the folding process of the lower portion of the packaging bag 50 to form the bottom panel portion 63 is completed in this manner.
  • the pair of strips 80 , 80 for the main bag body 60 and the pair of strips 30 , 30 for the framework member 10 are used to manufacture the plurality of packaging bags 50 .
  • the method for manufacturing the packaging bag 50 includes the essential steps of:
  • step (2-j) during the step (2-a), providing a set of male members (not shown) and a set of female members (not shown) in each of the respective consecutive regions for the packaging bags on the pair of strips 80 , 80 for the main bag body 60 .
  • the step (2-a) is carried out to unroll the pair of strips 80 , 80 for the main bag body 60 from the rolled strips 81 , 8 a to continuously feed them in the longitudinal direction so as to be apart from each other.
  • the strips 80 , 80 pass through between a pair of pressing rollers 101 , 101 so as to come into contact with each other, as shown in FIG. 15.
  • the layer structure of each of the strips 80 , 80 for the main bag body 60 is the same as that of the main bag body 2 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the step (2-j) is carried out to continuously provide a set of male members (not shown) and a set of female members (not shown) in each of the respective consecutive regions for the packaging bags on the pair of strips 80 , 80 for the main bag body 60 .
  • the step (2-j) is carried out on the upstream side of the above-mentioned pressing rollers 101 , 101 relative to the feeding direction of the strips 80 , 80 for the main bag body 60 .
  • the step (2-j) is identical to the step (1-h) described above of the first embodiment of the method of the present invention and the detailed description of the step (2-j) is therefore omitted.
  • the step (2-b) is carried out to unroll the pair of strips 90 , 90 for the framework member 70 from the rolled strips 91 , 91 to place them between the pair of strips 80 , 80 for the main bag body 60 so that the pair of strips 90 , 90 for the framework member 70 is located on respective inner surfaces of the pair of strips 80 , 80 for the main bag body 60 in predetermined positions thereof.
  • the pair of strips 90 , 90 for the framework member 70 passes through between the above-mentioned pressing rollers 101 , 101 together with the pair of strips 80 , 80 for the main bag body 60 to carry out the step (2-d) to bring one of the pair of strips 80 , 80 for the main bag body 60 close to another of the pair of strips 80 , 80 for the main bag body 60 so as to cause the pair of strips 80 , 80 for the framework member face 70 each other, thus preparing a set of composite strips.
  • the pair of strips 90 , 90 for the framework member 70 is guided by means of a pair of guide rollers 100 , 100 , as shown in FIG. 15.
  • the layer structure of each of the strips 90 , 90 for the framework member 70 is the same as that of the framework member 10 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • each of the strips 90 , 90 for the main bag body 60 is made so as to keep a distance “L4” between the lower edge of the strips 80 , 80 for the main bag body 60 and the lower edge of each of the strips 90 , 90 and a distance “L3” between the upper edge of the each of the strips 90 . 90 and the upper edge of the strips 80 , 80 for the main bag body 60 .
  • the lower portion of the strips 80 , 80 for the main bag body 60 which corresponds to the distance “L4”, is used to form the bottom panel portions 55 of the packaging bags 50 , as shown in FIG. 14.
  • the upper portion of the strips 80 , 80 for the main bag body 60 which corresponds to the distance “L3”, is used to form the top panel portions 53 of the packaging bags 50 , as shown in FIG. 13.
  • the step (2-i) is carried out to form the bending facilitation portions 73 . . . 73 on the opposite inner surfaces of the pair of strips 90 , 90 for the framework member 70 so as to extend in the perpendicular direction to the feeding direction of the pair of strips 90 , 90 for the framework member 70 .
  • the step (2-i) is identical to the step (1-g) described above of the first embodiment of the method of the present invention and the detailed description of the step (2-i) is therefore omitted.
  • the step (2-c) is carried out to thermally bond the pair of strips 90 , 90 for the framework member 70 on the opposite longitudinal edge portions thereof to the pair of strips 80 , 80 for the main bag body 60 , respectively.
  • the step (2-c) is conducted on the downstream side of the pressing rollers 101 , 101 relative to the feeding direction of the strips 80 , 80 for the main bag body 60 .
  • step (2-e) is carried out to thermally bond the combination of the pair of strips 80 , 80 for the main bag body 60 with the pair of strips 90 , 90 for the framework member 70 , i.e., the set of composite strips in a perpendicular direction to the longitudinal direction thereof by predetermined intervals to form side heat-sealed portions 56 . . . 56 .
  • the step (2-f) is also carried out to thermally bond the set of composite strips on the lower longitudinal edges of the set of composite strips to form a bottom heat-sealed portion 57 .
  • the step (2-g) is carried out to cut each of the side heat-sealed portions 56 . . . 56 in two in the perpendicular direction to the longitudinal direction of the set of composite strips, thereby continuously manufacturing the plurality of packaging bags 50 .
  • the opposite side edges of the reinforcing section of the framework member 70 which are in parallel with the bending facilitation portions 73 , 73 are embedded in the side heat sealed portions 56 , 56 , as shown in FIG. 17.
  • the steps (2-a) to (2-j) are carried out on the manufacturing line.
  • the steps (2-a) to (2-j) may however be carried out independently each other on the different manufacturing lines.
  • step (2-i) may be modified in the same manner as the step (1-g) of the method of the first embodiment of the present invention.
  • step (2-j) may be modified in the same manner as the step (1-h) of the method of the first embodiment of the present invention.
  • the above-described second embodiment of the method of the present invention includes the step (2-j) to provide the sets of male members 5 a and the sets of female members 5 b on the pair of strips 80 , 80 for the main bag body 60 .
  • the step (2-j) may however be omitted, as an occasion demands.
  • the width of the pair of strips 80 , 80 for the main bag body 60 is substantially identical to the height of the packaging bag 50 . Accordingly, each of the consecutive steps (2-g), i.e., the single cutting operation provides the single packaging bag 50 .
  • each of the consecutive steps (2-g), i.e., the single cutting operation provides the single packaging bag 50 .
  • the width of each of the pair of strips 80 , 80 for the main bag body 60 is increased so that a plurality of main bag bodies 60 can be allocated in a region of the strip 80 , which extends over the entire width thereof, on the one hand, and a plurality of pairs of strips 90 , 90 for the framework member 70 is fed, on the other hand.
  • FIG. 18 is a schematic sectional view illustrating the modification of the method of the present invention, in which a set of three packaging bags can be provided in a region of the set of composite strips, which extends in the perpendicular direction to the feeding direction of the set of composite strips.
  • the horizontal direction in FIG. 18 corresponds to the width direction, i.e., the perpendicular direction to the feeding direction of the pair of strips 110 , 110 for the main bag body.
  • Each of the pair of strips 110 , 110 for the main bag body has a width three times as much as the width of the packaging bag 50 to be manufactured. These strips 110 , 110 are fed in their longitudinal directions so as to be apart from each other in the similar manner to the step (2-a) of the above-described second embodiment of the method of the present invention.
  • Three pairs of strips 120 , 120 for the framework member are also fed in their longitudinal directions so as to be placed between the above-mentioned pair of strips 110 , 110 for the main bag body in the similar manner to the step (2-b) of the above-described second embodiment of the method of the present invention.
  • the three pairs of strips 120 , 120 are spaced apart from each other in the width direction of the strips 110 , 110 for the main bag body by a predetermined distance.
  • the set of composite strips are thermally bonded in the longitudinal direction at three positions, i.e., the lowermost position of the set of composite strips as shown in FIG. 19 and the additional two positions, which divide the set of composite strips in the width direction (i.e., the vertical direction in FIG. 19) into three equal parts, to form three bottom heat-sealed portions 111 , 111 , 111 in the similar manner to the step (2-f) of the above-described second embodiment of the method of the present invention, as shown in the second region between the two-dot chain straight lines “A 2 ” and “A 3 ” in FIG. 19.
  • the set of composite strips are thermally bonded in a perpendicular direction to the longitudinal direction thereof by predetermined intervals to form side heat-sealed portions 112 . . . 112 in the similar manner to the step (2-e) of the above-described second embodiment of the method of the present invention, as shown in the third region between the two-dot chain straight lines “A 3 ” and “A 4 ” in FIG. 19.
  • Each of the thus formed side heat-sealed portions 112 . . . 112 extends over the set of composite strips in the width direction thereof. Areas defined by the bottom heat-sealed portions 111 , 111 , 111 and the side heat-sealed portions 112 . . . 112 are to form the respective packaging bags.
  • the set of composite strips thus heat-sealed are cut in the longitudinal direction at two positions into three semi-finished strips for the packaging bags, as shown in the fourth region between the two-dot chain straight lines “A 4 ” and “A 5 ” in FIG. 19. These two positions are located directly below the above-mentioned additional two positions for the thermal bonding, which divide the set of composite strips in the width direction into three equal parts, as shown in FIG. 19. As a result, the resultant three semi-finished strips for the packaging bags have substantially the same width. Each of the thus prepared semi-finished strips for the packaging bags is formed into a chain of packaging bags.
  • the above-described second embodiment of the method of the present invention does not include such a cutting step.
  • each of the semi-finished strips for the packaging bags is subjected to a further cutting step to cut each of the side heat-sealed portions 112 . . . 112 in two in the perpendicular direction to the longitudinal direction of the semi-finished strip, thereby manufacturing a plurality of independent packaging bags.
  • the single piece for the main bag body and the pair of pieces 140 , 140 for the framework member are used to manufacture the single packaging bags.
  • the method for manufacturing the packaging bag includes the essential steps of:
  • the step (3-a) is carried out to prepare the single piece of plastic film material for the main bag body.
  • a piece for the main bag body is formed into a rectangular shape provided with a long side having a length of “M” and a short side having a length of “N”.
  • FIG. 20 illustrates the piece for the main bag body, which is semi-folded in two, with the result that FIG. 20 includes the indication of “M/2”.
  • the piece for the main bag body has the opposite half portions 131 , 131 between which the central line 130 b of the single piece exists.
  • the layer structure of the piece for the main bag body 60 is the same as that of the main bag body 2 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the step (3-g) is carried out to provide a set of male members (not shown) and a set of female members (not shown) on the respective half portions of the piece for the main bag body so as to extend in the width direction on the opposite portions of the long side of the piece for the main bag body.
  • the step (3-g) is similar to the step (1-h) described above of the first embodiment of the method of the present invention and the detailed description of the step (3-g) is therefore omitted.
  • the pair of pieces 140 , 140 for the framework member is prepared.
  • Each of the pieces 140 , 140 has a smaller width than the width of the piece for the main bag body, i.e., the short side having the length of “N”, by a length twice as much as the width “N1” of a portion 132 to be thermally bonded of the piece for the main bag body, as shown in FIG. 20.
  • the layer structure of each of the pieces 140 , 140 for the framework member is the same as that of the framework member 10 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the thus prepared pieces 140 , 140 for the framework member is subjected, prior to the step (3-b) described later, to the step (3-f) to form a pair of bending facilitation portions 141 on each of the pair of pieces 140 , 140 for the framework member in the similar manner as the step (1-g) described above of the first embodiment of the method of the present invention.
  • Each of the pieces 140 , 140 has the first pair of opposite side edges (i.e., the right-hand and left-hand side edges) and the second pair of opposite side edges (i.e., the upper and lower side edges) 142 , 143 .
  • the bending facilitation portion 141 extends in parallel to the right-hand and left-hand side edges of the piece 140 for the framework member, as shown in FIG. 20.
  • the step (3-b) is carried out to place the pair of pieces 140 , 140 of thin sheet material for the framework member on the surface of the single piece for the main bag body in the predetermined positions of the respective opposite half portions 131 , 131 .
  • the piece 140 is placed on the half portion 131 in the predetermined position so as to keep a distance “M1” between the upper edge 142 of the piece 140 and one of the opposite short side edges of the single piece for the main bag body and a distance “M2” between the lower edge of the piece 140 and the central line 130 b of the single piece.
  • the same positional determination of the piece 140 relative to the half portion 131 of the single piece for the main bag body is also made on the other half portion 131 thereof.
  • the step (3-c) is carried out to thermally bond the pair of pieces 140 , 140 for the framework member to the single piece for the main bag body in the respective opposite half portions 131 , 131 thereof.
  • the pieces 140 , 140 are thermally bonded at their periphery as hatched in FIG. 20 to the respective half portions 131 , 131 of the single piece for he main bag body.
  • the step (3-d) is carried out to fold the single piece for the main bag body with the pair of pieces 140 , 140 for the framework member in two along the central line 130 b of the single piece for the main bag body to bring one of the opposite half portions 131 , 131 of the single piece for the main bag body close to another of the opposite half portions 131 , 131 to prepare a folded composite piece so that the pair of pieces 140 , 140 for the framework member are placed in an inside of the folded composite piece.
  • the step (3-e) is carried out to thermally bond the folded composite piece on opposite sides thereof, i.e., at the portions 132 , 132 to form heat-sealed portions having the width of “N1”, thereby manufacturing the packaging bag.
  • the thus manufactured packaging bag is composed of the main bag body formed of the single piece and the pair of reinforcing sections formed of the pair of pieces 140 , 140 .
  • the right-hand and left-hand side edges (i.e., the first pair of opposite side edges) of the reinforcing section 140 and the upper and lower side edges (i.e., the second pair of opposite side edges) thereof are thermally bonded to the main bag body at other regions than the pair of side heat-sealed portions.
  • the packaging bag is shifted to an expanded state and subjected to a bending finishing step to provide a finished product in the form of a rectangular parallelepiped in the same manner as the packaging bag as described above and illustrated in FIGS. 1 to 6 .
  • the pair of pieces 150 , 150 for the main bag body and the pair of pieces 140 , 140 for the framework member are used to manufacture the single packaging bags.
  • the method for manufacturing the packaging bag includes the essential steps of:
  • the step (4-a) is carried out to place the pair of pieces 150 , 150 of plastic film material for the main bag body so as to be apart from each other.
  • Each of the pieces 150 , 150 for the main bag body has the same rectangular shape.
  • the layer structure of the pieces 150 , 150 for the main bag body is the same as that of the main bag body 2 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the step (4-g) is carried out to provide a set of male members (not shown) and a set of female members (not shown) in each of the pair of pieces 150 , 150 for the main bag body so as to extend in the width direction thereof.
  • the step (4-g) is similar to the step (1-h) described above of the first embodiment of the method of the present invention and the detailed description of the step (4-g) is therefore omitted.
  • the pair of pieces 160 , 160 for the framework member is prepared.
  • Each of the pieces 160 , 160 has a smaller width than the width of each of the pieces 150 , 150 for the main bag body by a length twice as much as the width “R” of a portion 151 to be thermally bonded of the piece for the main bag body, as shown in FIG. 21.
  • the layer structure of each of the pieces 160 , 160 for the framework member is the same as that of the framework member 10 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the thus prepared pieces 160 , 160 for the framework member is subjected, prior to the step (4-b) described later, to the step (4-f) to form a pair of bending facilitation portions 161 , 161 on each of the pair of pieces 160 , 160 for the framework member in the similar manner as the step (1-g) described above of the first embodiment of the method of the present invention.
  • Each of the pieces 160 , 160 has the first pair of opposite side edges (i.e., the right-hand and left-hand side edges) and the second pair of opposite side edges (i.e., the upper and lower side edges) 162 , 163 .
  • the bending facilitation portion 161 extends in parallel to the right-hand and left-hand side edges of the piece 160 for the framework member, as shown in FIG. 21.
  • the step (4-b) is carried out to place the pair of pieces 160 , 160 for the framework member on respective inner surfaces of the pair of pieces 150 , 150 for the main bag body in predetermined positions thereof.
  • the piece 160 is placed on the piece 150 in the predetermined position so as to keep a distance “P1” between the upper edge 162 of the piece 160 and one of the opposite short side edges of the piece 150 for the main bag body and a distance “P2” between the lower edge of the piece 160 and the other the opposite short side edges of the piece 150 for the main bag body.
  • P1 between the upper edge 162 of the piece 160 and one of the opposite short side edges of the piece 150 for the main bag body
  • P2 a distance “P2” between the lower edge of the piece 160 and the other the opposite short side edges of the piece 150 for the main bag body.
  • the step (4-c) is carried out to thermally bond the pair of pieces 160 , 160 for the framework member to the pair of pieces 150 , 150 for the main bag body, respectively.
  • the pieces 160 , 160 are thermally bonded at their periphery as hatched in FIG. 21 to the respective pieces 150 , 150 for he main bag body.
  • step (4-d) is carried out to bring one of the pair of pieces 150 , 150 for the main bag body close to another of the pair of pieces 150 , 150 for the main bag body so as to cause the pair of pieces 160 , 160 for the framework face each other, thus preparing a set of composite pieces.
  • the step (4-e) is carried out to thermally bond the set of composite pieces at opposite side edges 151 , 151 and a bottom edge 151 thereof to form side heat-sealed portions and a bottom heat-sealed portion, thereby manufacturing the packaging bag.
  • the thus manufactured packaging bag is composed of the main bag body formed of the pair of pieces 150 , 150 and the pair of reinforcing sections formed of the pair of pieces 160 , 160 .
  • the right-hand and left-hand side edges (i.e., the first pair of opposite side edges) of the reinforcing section 160 and the upper and lower side edges (i.e., the second pair of opposite side edges) thereof are thermally bonded to the main bag body at other regions than the pair of side heat-sealed portions.
  • the packaging bag is shifted to an expanded state and subjected to a bending finishing step to provide a finished product in the form of a rectangular parallelepiped in the same manner as the packaging bag as described above and illustrated in FIGS. 1 to 6 .
  • the pair of pieces 180 , 180 for the main bag body and a framework member 170 which is formed into a sleeve, are used to manufacture the single packaging bags.
  • the method for manufacturing the packaging bag includes the essential steps of:
  • the step (5-a) is carried out to place the pair of pieces 180 , 180 of plastic film material for the main bag body so as to be apart from each other.
  • Each of the pieces 180 , 180 for the main bag body has the same rectangular shape.
  • the layer structure of the pieces 180 , 180 for the main bag body is the same as that of the main bag body 2 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the step (5-g) is carried out to provide a set of male members (not shown) and a set of female members (not shown) in each of the pair of pieces 180 , 180 for the main bag body so as to extend in the width direction thereof.
  • the step (5-g) is similar to the step (1-h) described above of the first embodiment of the method of the present invention and the detailed description of the step (5-g) is therefore omitted.
  • the framework member 170 is prepared in the form of sleeve, which has openings on the upper and lower sides thereof.
  • the framework member 170 which is formed of a piece of plastic material, is composed of the pair of opposite reinforcing sections each having the same rectangular shape.
  • the opposite reinforcing sections are combined to each other by means of a pair of bending facilitation portions 172 , 172 , which extend in the opening direction of the sleeve, i.e., the framework member 170 .
  • each of the opposite reinforcing sections has the other pair of bending facilitation portions 171 , 171 , which extend in parallel with the above-mentioned pair of bending facilitation portions 172 , 172 in positions shifted inwardly therefrom by the predetermined distance.
  • the six pending facilitation portions i.e., the above-described pair of bending facilitation portions 172 , 172 , the first pair of bending facilitation portions 171 , 171 provided in one of the opposite reinforcing sections and the second pair of bending facilitation portions 171 , 171 provided in the other thereof enables the framework member 170 to be shifted between a generally flat collapsed state and an expanded state.
  • the width of the framework member 170 which is kept in the generally flat collapsed state, is smaller than the width of each of the pieces 180 , 180 for the main bag body by a length twice as much as the width of a side edge portion 181 to be thermally bonded of the piece 180 for the main bag body, as shown in FIG. 22.
  • the layer structure of the plastic material for the framework member is the same as that of the framework member 10 of the packaging bag 1 of the present invention as described above and description of the layer structure is therefore omitted.
  • the above-described framework member 10 is obtained by carrying out the step (5-f) to form the bending facilitation portions 171 , 171 , 171 , 171 , 172 , 172 on the elongated piece of plastic material for the framework member 170 and then the further additional step for bringing one edge of the above-mentioned piece for the framework member 170 close to the other edge thereof and combining these edges to each other.
  • the step (5-f) is carried out in the similar manner as the step (1-g) described above of the first embodiment of the method of the present invention.
  • the connection portion in which the opposite edges of the piece for the framework member 170 is connected to each other, may be designed to serve as one of the bending facilitation portions 171 , 171 , 171 , 171 , 172 , 172 .
  • the step (5-b) is carried out to place the framework member 170 , which is kept in the generally flat collapsed state, on respective inner surfaces of the pair of pieces 180 , 180 for the main bag body in predetermined positions thereof.
  • the framework member 170 is placed on the piece 180 in the predetermined position so as to keep a distance “S1” between the upper edge 173 of the framework member 170 and one of the opposite short side edges of the piece 150 for the main bag body and a distance “S2” between the lower edge of the framework member 170 and the other the opposite short side edges of the piece 180 for the main bag body.
  • the same positional determination of the framework member 170 relative to the other piece 180 for the main bag body is also made.
  • the step (5-c) is carried out to thermally bond the framework member 170 to the pair of pieces 180 , 180 for the main bag body, respectively.
  • the framework member 170 is thermally bonded at its opposite peripheries as hatched in FIG. 22 to the respective pieces 180 , 180 for the main bag body.
  • the step (5-d) is carried out to bring one of the pair of pieces 180 , 180 for the main bag body close to another of the pair of pieces 180 , 180 for the main bag body so as to receive the framework 170 between the pair of pieces 180 , 180 for the main bag body, thus preparing a set of composite pieces.
  • the step (5-e) is carried out to thermally bond the set of composite pieces at opposite side edges 181 , 181 and a bottom edge 181 thereof to form side heat-sealed portions and a bottom heat-sealed portion, thereby manufacturing the packaging bag.
  • the thus manufactured packaging bag is composed of the main bag body formed of the pair of pieces 180 , 180 and the framework member 170 , i.e., the sleeve.
  • the portions 181 , 181 of the pieces 180 , 180 are thermally bonded to form the opposite side heat-sealed portions to which the pair of bending facilitation portions 172 , 172 of the framework member 170 are placed to be adjacent.
  • the packaging bag is shifted to an expanded state and subjected to a bending finishing step to provide a finished product in the form of a rectangular parallelepiped in the same manner as the packaging bag as described above and illustrated in FIGS. 1 to 6 .
  • the packaging bag comprises the main bag body and the framework member, which is joined to the main bag body prior to completion of the main bag body formation process, it is possible to avoid problems when inserting the sleeve into the main bag body in accordance with the prior art so as to facilitate manufacture of the packaging bag, thus reducing the manufacturing cost. It is also possible to provide an excellent external appearance in the expanded state.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)
  • Making Paper Articles (AREA)
  • Packages (AREA)
US10/701,522 2002-11-27 2003-11-06 Packaging bag and method for manufacturing same Abandoned US20040101216A1 (en)

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JP2002-343845 2002-11-27
JP2002343845A JP3965355B2 (ja) 2002-11-27 2002-11-27 包装袋及びその製造方法

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EP (2) EP1967460B1 (fr)
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CN112537085A (zh) * 2020-12-07 2021-03-23 江西回医堂中医药科技有限公司 可降解包装袋的成型设备
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EP3665002A4 (fr) 2017-08-09 2021-05-05 Graphic Packaging International, LLC Procédé et système de formation d'emballages
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JP7305928B2 (ja) * 2018-07-10 2023-07-11 東洋製罐株式会社 フィルムの立体加工方法
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CN111819136A (zh) * 2018-03-05 2020-10-23 株式会社细川洋行 套筒及包装袋
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CN112537085A (zh) * 2020-12-07 2021-03-23 江西回医堂中医药科技有限公司 可降解包装袋的成型设备
WO2025184928A1 (fr) * 2024-03-07 2025-09-12 金红叶纸业(南通)有限公司 Sac d'emballage et son procédé de préparation

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Publication number Publication date
EP1967460B1 (fr) 2011-06-22
DE60324239D1 (de) 2008-12-04
JP3965355B2 (ja) 2007-08-29
JP2004175408A (ja) 2004-06-24
HK1066511A1 (zh) 2005-03-24
EP1424290B1 (fr) 2008-10-22
US20060154793A1 (en) 2006-07-13
CN1509952A (zh) 2004-07-07
EP1424290A2 (fr) 2004-06-02
CN100408440C (zh) 2008-08-06
EP1967460A2 (fr) 2008-09-10
EP1967460A3 (fr) 2008-11-19
US7510515B2 (en) 2009-03-31
ES2315452T3 (es) 2009-04-01
EP1424290A3 (fr) 2004-07-21

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