US20120039977A1 - Microbe mitigating architectural barriers, compositions for forming such barriers and related methods - Google Patents

Microbe mitigating architectural barriers, compositions for forming such barriers and related methods Download PDF

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Publication number
US20120039977A1
US20120039977A1 US13/028,476 US201113028476A US2012039977A1 US 20120039977 A1 US20120039977 A1 US 20120039977A1 US 201113028476 A US201113028476 A US 201113028476A US 2012039977 A1 US2012039977 A1 US 2012039977A1
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United States
Prior art keywords
barrier
emulsion
chosen
architectural
biocide
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Abandoned
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US13/028,476
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English (en)
Inventor
John Dracopoulos
Lionel Borenstein
Shawn Melancon
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Henry Co LLC
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Henry Co LLC
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Priority to US13/028,476 priority Critical patent/US20120039977A1/en
Assigned to HENRY COMPANY LLC reassignment HENRY COMPANY LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HENRY COMPANY
Assigned to HENRY COMPANY reassignment HENRY COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BORENSTEIN, LIONEL, MELANCON, SHAWN, DRACOPOULOS, JOHN
Publication of US20120039977A1 publication Critical patent/US20120039977A1/en
Assigned to GUGGENHEIM CORPORATE FUNDING, LLC reassignment GUGGENHEIM CORPORATE FUNDING, LLC SECOND LIEN PATENT SECURITY AGREEMENT Assignors: HENRY COMPANY LLC
Assigned to GENERAL ELECTRIC CAPITAL CORPORATION reassignment GENERAL ELECTRIC CAPITAL CORPORATION FIRST LIEN PATENT SECURITY AGREEMENT Assignors: HENRY COMPANY LLC
Assigned to GUGGENHEIM CORPORATE FUNDING, LLC, AS ADMINISTRATIVE AGENT reassignment GUGGENHEIM CORPORATE FUNDING, LLC, AS ADMINISTRATIVE AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HENRY COMPANY LLC
Assigned to ANTARES CAPITAL LP reassignment ANTARES CAPITAL LP ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENT Assignors: GENERAL ELECTRIC CAPITAL CORPORATION
Priority to US14/972,656 priority patent/US9758679B2/en
Assigned to HENRY COMPANY LLC reassignment HENRY COMPANY LLC INTELLECTUAL PROPERTY RELEASE OF SECURITY INTEREST RECORDED AT R/F 033886/0779 Assignors: GUGGENHEIM CORPORATE FUNDING, LLC
Assigned to HENRY COMPANY LLC reassignment HENRY COMPANY LLC INTELLECTUAL PROPERTY RELEASE OF SECURITY INTEREST RECORDED AT R/F 033886/0659 Assignors: ANTARES CAPITAL LP, AS SUCCESSOR IN INTEREST TO GENERAL ELECTRIC CAPITAL CORPORATION
Assigned to HENRY COMPANY LLC reassignment HENRY COMPANY LLC INTELLECTUAL PROPERTY RELEASE OF SECURITY INTEREST RECORDED AT R/F 028456/0633 Assignors: GUGGENHEIM CORPORATE FUNDING, LLC
Assigned to HENRY COMPANY LLC reassignment HENRY COMPANY LLC INTELLECTUAL PROPERTY RELEASE OF SECURITY INTEREST RECORDED AT R/F 028456/0618 Assignors: ANTARES CAPITAL LP, AS SUCCESSOR IN INTEREST TO GENERAL ELECTRIC CAPITAL CORPORATION
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Definitions

  • the walls or architectural elements of a building are exposed to moisture.
  • Moisture and water or water vapor can collect on surfaces.
  • Such moisture has several origins, such as, for example, water vapor diffusion and air leakage from the interior or exterior. Trapped or collected moisture within walls or other elements may bring adverse effects, including corrosion of the element or nearby structures, erosion of structural integrity and/or growth of mold or other microbes.
  • the building industry has recognized that one means of reducing moisture collection is to control air leakage, i.e., to control the movement of air and water vapor through the building envelope. Under ordinary circumstances, the movement of air into a building (infiltration) and out of a building (exfiltration) may be caused by pressure differences produced by wind, stack or chimney effect and fan pressurization.
  • Air leakage may follow such paths as holes or openings through the envelope, for example, cracks or joints between infill components and structural elements or through porous materials such as concrete block and porous insulation materials.
  • Various formulations for barrier and films that serve to control air flow have been developed and have helped to reduce the moisture collection and associated problems to some degree.
  • the invention includes a microbe-mitigating architectural barrier that includes a barrier forming material, and at least one biocide.
  • the barrier forming material may be a bitumen product, an elastomeric polymer and combinations thereof.
  • the microbe-mitigating architectural barrier may be formed by applying an emulsion composition directly to an architectural surface, or it may be preformed and adhered or otherwise secured to the architectural surface in the form of a sheet or film.
  • the invention also includes architectural assemblies and/or building envelopes that include the microbe-mitigating barrier.
  • Related methods are encompassed within the scope of the invention. Such methods include a method of preparing an architectural barrier that includes: (a) preparing an emulsion that comprises a barrier forming material chosen from a bitumen product, an elastomeric polymer and combinations thereof, and at least one biocide, (b) applying the emulsion to at least one architectural surface, and (c) drying and/and or curing the emulsion to form a barrier.
  • the invention further provides an emulsion for use in the preparation of a microbe mitigating architectural barrier including water, a barrier forming material, and at least one biocide.
  • the barrier forming material may be a bitumen product, an elastomeric polymer and combinations thereof.
  • FIG. 1 is a Table of showing each of the compositions of Compositions 1 - 30 which were evaluated as described in Example 1;
  • FIG. 2 is a Table showing data collected in the evaluation tests of the Compositions 1-30 shown in FIG. 1 .
  • the invention described herein includes architectural air barriers formulated to mitigate and/or substantially prevent microbe growth on or within an architectural structure, such as a wallboard, wall, joist or other structure.
  • the invention also includes building envelopes and building assemblies that include the air barrier described herein, methods of preparing and using such barriers, and the emulsions that are used to prepare the barriers.
  • microbe mitigating it is meant that the emulsion and/or air barrier reduces a microbe population by direct cidal action, by substantial arrest of cell division or cellular respiration and/or any other mechanism of action; reduces the rate of proliferation of a microbe population; and/or substantially prevents the establishment of a microbe population on a surface to which the barrier or emulsion is applied; as compared to the same activity(ies) or a surface that does not bear the emulsion or barrier of the invention.
  • microbe any of one or more prokaryotic or eukaryotic single or multi-celled organisms, including, for example, bacteria, molds, lichens, algaes, organisms of kingdom fungi (including yeasts), organisms conventionally regarded as protists, organisms of the kingdom formerly know as Monera, viruses, and amoebae.
  • an effective amount it is meant an amount sufficient to prevent, eliminate, and/or reduce growth of a microbe population on a surface.
  • the barriers and emulsions of the invention include a barrier forming material. Any material that can be applied to a surface a form a barrier (permeable or impermeable, continuous or discontinuous) may be used. It may be preferred that the barrier forming material is a polymer (such term, when used herein, including both polymer of homogenous monomers and heterogeneous monomers (the latter often referred to as “copolymer”)), bitumen products, polymer modified bitumens (e.g., bitumens into which polymers are dispersed and reside within the bitumen matrix), and/or combinations of both.
  • a polymer such term, when used herein, including both polymer of homogenous monomers and heterogeneous monomers (the latter often referred to as “copolymer”)
  • bitumen products such term, when used herein, including both polymer of homogenous monomers and heterogeneous monomers (the latter often referred to as “copolymer”)
  • bitumen products such term
  • the selected barrier forming material includes a polymer
  • such polymers may be any known or developed in the art. Suitable examples may include any elastomeric polymers. Other examples may include polymers and/or copolymers of acrylates, methacrylates, acrylonitrile, acrylamides, methacrylamides, styrene-butadiene-styrene and mixtures thereof. In some embodiments, it may be preferred that polymer contains at least one functional group, such as, without limitation a vinyl group, a styrene group and/or urethane, olefin, hydroxyl, carboxyl, and acrylic.
  • Bitumen products may include, for example, an asphalt, tars, polymer modified bitumen and mixtures of the same. If an asphalt is included in the barrier or emulsion of the invention, it may be preferred that the asphalt has a penetration grade (“pen grade”) at 25° C., when tested according to ASTM method D 5, of about 0.5 to about 30, alternatively about 1 to about 20, or about 3 to about 15 (all at 25° C.). Similarly, it may be desirable that the selected asphalt has a softening point of about 62° C. to about 95° C.
  • penetration grade at 25° C.
  • Suitable polymer-modified bitumens may include, without limitation SBS-modified bitumens, and other polymer-modified bitumens, such as those modified by SIS, SEBS, SP and PB.
  • the emulsions and/or barriers of the invention additionally contain at least one biocide.
  • biocide may be any known or developed in the art and may accomplish its cidal activity through any mechanical and/or cellular mechanism.
  • the selected biocide may mechanically or biochemically disrupt the cellular membrane or protein coating of the microbe, thereby killing it or restricting its ability to reproduce.
  • the biocide(s) selected my inhibit the cellular respiration of one or more of the target microbes.
  • Exemplary biocides may include, without limitation silver-containing materials, gold-containing materials, aluminum-containing materials, copper-containing materials, fungicides, antimycotics, bactericides, viricides, carbamates, triclosan, or mixtures of the same.
  • Commercially available fungicides include the POLYPHASE® series from Troy Chemical Corporation, Newark, N.J.; and the NUOCIDE® series available from International Specialty Products, Cranbury, N.J.
  • the specific biocide used may be targeted to the organisms that are likely to be encountered in the end use environment.
  • the selected biocide(s) may include a fungicide or other antimycotic.
  • the selected biocide(s) may include bactericides and/or viricides.
  • the biocide should be present in the emulsion in an amount sufficient to exhibit a level of microbe mitigating activity when such emulsion is formed into an air barrier.
  • amount will necessarily be variable depending on numerous factors, such as the nature and number of other components present in the emulsion, the specific biocide(s) used, and the level of microbe mitigating activity desired in the end product.
  • the weight ratio of the barrier forming material(s) to the biocide(s) in the barrier is about 30 parts to about 1 part, about 40 parts to about 1 part, about 50 parts to about 1 part, about 60 parts to about 1 part, about 70 parts to about 1 part, about 80 parts to about 1 part, by weight. In some embodiments, it may be preferred that the ratio is from about 1:about 200 to about 1:about 2.
  • the barrier and or emulsion may include one or more additional additives.
  • Additives may include water, other solvents, crumb rubber, latex, calcium carbonate, carbon black, bentonite, laponite, clay, quartz, silica, titanium dioxide, cellulose, and mixtures thereof.
  • Other exemplary additives may include a flame retardant, adhesives, a colorant, a pigment, an odorant, petroleum distillates, styrene-butadiene-styrene (or other polymers), organotitantes, waxes, stabilizers, organic titanium compounds, organic zirconium compounds, and rheology modifiers.
  • Such envelopes can include those for residential structures, commercial structures, industrial structures and the like.
  • Architectural assemblies that include at least one architectural element that is coated with the microbe-mitigating barrier of the invention are also included.
  • Architectural elements can include, without limitation, wallboard (inner and/or outer surfaces), stone, cement, frame wood structures, bricks or slabs, fiberglass, insulation, oriented strand boards, sheet rock, composite board, plywood, wood, tile, polymer sheets or films, doors, glass and ceramics.
  • An emulsion for use in the preparation of a microbe mitigating architectural barrier may include water (or other carrier), a barrier forming material as described above, and at least one biocide. Other additives, as described above, may be included. These emulsions may be prepared by any means known in the art and include incorporating the desired amounts of barrier forming material(s), biocide(s), a carrier (such as water) and, optionally, any other components together by agitation or mixing.
  • a barrier may be prepared by mixing an emulsion that comprises a barrier forming material and at least one biocide, as described above.
  • the emulsion is applied to at least one architectural surface and permitted to dry or cure to form a barrier.
  • Such application may be accomplished by any mechanism, including spraying; wiping; painting; blotting; and/or dip; brushing, immersion; or float coating.
  • the emulsion may be dried to form a barrier under ambient conditions or may be dried under heat (e.g., 30° C. or greater) and/or by application of air current (fanning or blowing).
  • Architectural surfaces include any surface of any architectural element used in the fabrication of a building or structure (including exterior and interior elements), such as, for example, surfaces of wallboard, struts, frames, doors, window frames, stone or concrete blocks, wood, pipes, tubing, fiberboard, composite board, and the like.
  • the barrier may be prepared by applying (as described above) the emulsion to a detachable base substrate.
  • substrate may be any material from which the barrier, once cured or dried may be detached, either mechanically or chemically.
  • substrates include for example, plates, rolls, foils, sheets, or slabs of fiberglass, wood, composite, stone, metal or paper.
  • the substrate may bear a pattern (such that the barrier prepared bears an embossed design, such as the manufacturer's trademark) and/or pre-coated with a material that facilitates detachment.
  • Such materials may include, for example, oils, solvents, waxes, and non-stick polymers.
  • the emulsion is prepared to have sufficient rhelogical properties such that the barrier sheets may be formed by rolling portions of the emulsion material into sheets and/or extruding the emulsion material into sheet, strip, or film.
  • the barrier sheet or film may be applied to the architectural surface by any means. For example, it may be staple, glued, heat or energy fused, tacked, and/or nailed. If desired, an adhesive layer may be applied to at least one surface of the barrier sheet or film prior to application, so that the barrier is self-adhering.
  • compositions of the invention were evaluated to test the barriers' ability to resist and/or ameliorate growth of three types of fungi:
  • Positive control specimen panels were prepared by inoculating the panels surfaces with (1) 1.0 ⁇ 10 5 cfu/ml, Aspergillus niger , (2) 1.0 ⁇ 10 5 cfu/ml Peniclliun citrinum , or (3) 1.0 ⁇ 10 5 cfu/ml, Averobasidium pullulans.
  • Mold spores were prepared on slants using 25% non-ionic surfactant. Spores were broken up and placed in solution. The solution was poured over the soil and the mold was permitted to grow for two weeks. Controls were taken to verify the mold growth.
  • Specimen panels were brought to condition at 23° C.+/ ⁇ 2° C. with 50%+/ ⁇ 5% relative humidity for four days prior to testing. Specimen panels were hung above the soil mixtures containing the mold spores. The positive and negative specimens were also hung in the chamber. Specimen panels and controls were hung for 4 weeks and were periodically checked for growth during the incubation period.

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US13/028,476 2010-02-17 2011-02-16 Microbe mitigating architectural barriers, compositions for forming such barriers and related methods Abandoned US20120039977A1 (en)

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CN102821940A (zh) 2012-12-12
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US9758679B2 (en) 2017-09-12
CA2790178C (fr) 2018-08-21
WO2011103124A1 (fr) 2011-08-25
CA2790178A1 (fr) 2011-08-25
EP2536557A1 (fr) 2012-12-26
EP2536557A4 (fr) 2014-08-20
KR20120139697A (ko) 2012-12-27
US20160102211A1 (en) 2016-04-14

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