US20140123400A1 - Method for Controlling the Intake of Washing Liquid in a Laundry Washing Machine, and Laundry Washing Machine Actuating that Method - Google Patents

Method for Controlling the Intake of Washing Liquid in a Laundry Washing Machine, and Laundry Washing Machine Actuating that Method Download PDF

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Publication number
US20140123400A1
US20140123400A1 US13/988,039 US201113988039A US2014123400A1 US 20140123400 A1 US20140123400 A1 US 20140123400A1 US 201113988039 A US201113988039 A US 201113988039A US 2014123400 A1 US2014123400 A1 US 2014123400A1
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Prior art keywords
washing
laundry
water
amount
load
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US13/988,039
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English (en)
Inventor
Mirko Gasparini
Marco Carboni
Andrea Buosi
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Electrolux Home Products Corp NV
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Electrolux Home Products Corp NV
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Assigned to ELECTROLUX HOME PRODUCTS CORPORATION N.V. reassignment ELECTROLUX HOME PRODUCTS CORPORATION N.V. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Carboni, Marco, Buosi, Andrea, GASPARINI, MIRKO
Publication of US20140123400A1 publication Critical patent/US20140123400A1/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00—Control of operations performed in washing machines or washer-dryers 
    • D06F33/30—Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/34—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of water filling
    • D06F33/02—
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/18—Washing liquid level
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/02—Water supply
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08—Liquid supply or discharge arrangements
    • D06F39/087—Water level measuring or regulating devices

Definitions

  • the present invention relates generally to the field of laundry washing and drying, particularly to laundry washing machines, meaning with this term laundry washers and laundry washers/dryers. Specifically, the invention relates to a method for controlling the intake of washing liquid, e.g. water, or a mixture of water and a washing agent, such as a detergent, in a laundry washing machine, and to a laundry washing machine implementing such a method.
  • washing liquid e.g. water
  • a washing agent such as a detergent
  • Controlling the amount of washing water supplied to a laundry washing machine is an important issue, especially nowadays that electric energy consumption and, in general, environmental responsibility are very felt.
  • EP 1423563 discloses a method for washing in a washing machine, which can measure an accurate washing load before actual washing is carried out.
  • the method includes (a) introducing laundry into a drum of the washing machine, (b) measuring an initial washing load caused by the introduced laundry, (c) repeating water supply to the drum for a fixed time period for maintaining a minimum water level determined by the initial washing load, taking water absorbed to the laundry into account, (d) after the preset water supply time period, determining a final washing load in the drum based on a number of water resupply times for an elapsed time from the initial water supply, and (e) washing the laundry by a washing method preset according to the determined final washing load.
  • WO 2008000610 discloses a method for handling laundry in a washing machine with a water level sensor, for determining the hydrostatic pressure of the fluid in the lye container.
  • Water is introduced in the lye container to a pre-determined hydrostatic pressure p1 with a preset pressure difference between hydrostatic pressure p1 and a hydrostatic pressure p2. Firstly, (a) water is introduced to the lye container at a hydrostatic pressure below p1 until the hydrostatic pressure p1 is reached and (b) the introduction of water is then stopped until the hydrostatic pressure has dropped to p2.
  • step (c) the period tn for the n-th sequence of steps a) and b) is measured and (d) water introduction in step (a) stopped when (d1) the sum of the periods t1 to tn is greater than a given value tmax or (d2) the period tn is greater than a given period tmin.
  • WO 2006018382 aims at optimizing the completeness, uniformity and reproducibility of a wetting process in a program-controlled washing machine, which can be adjusted according to the amount of laundry in a washing drum, which is rotationally mounted in a lye container about a non-vertical axis by means of a water supply system and by means a control device, said process being temporally controlled by the supply of water into the lye container.
  • the wetting process is divided up into a series of phases (Ph1-Ph3) corresponding to the various amounts (small, medium, large) of laundry that is to be treated.
  • the value is registered by the program control and is in addition to the initial weighing carried out by a weight sensor before water is introduced into the drum.
  • the process involves calculating an actual laundry weight value from the initial measuring value and the additional value by means of an adjusting circuit integrated into the program control.
  • the program control continues the washing program with washing parameters which relate to the actual weight value.
  • a method for managing the load of washing liquid in a laundry washing machine comprising a washing tub, in which washing liquid may be loaded, and a rotatable drum, rotatably accommodated in the washing tub, for containing the laundry to be washed.
  • the method includes performing a sequence of partial loads of washing liquid into said washing tub. Each partial load provides for loading a corresponding liquid amount in the washing tub. For at least one of said partial loads in the sequence, the method provides for loading into the washing tub a predetermined amount of washing liquid which depends on at least one indicative parameter related to one or more of the previous partial loads in the sequence.
  • an embodiment of the present invention provides for carrying out a sequence of partial water loads; the amount of water in each partial load of the sequence is selected among a collection of already predetermined partial amounts based on indicative parameters of the previous partial loads in the sequence.
  • load of a predetermined amount of water or of washing liquid it is intended both a partial load of an amount of water (washing liquid) whose value has been previously fixed (e.g., a partial load of X liters, wherein X is a prefixed value) and a partial load of an amount of water (washing liquid) dosed so that the overall amount of water (washing liquid) loaded before that partial load plus the amount of water (washing liquid) loaded by that partial load reaches a previously fixed value (e.g., a partial load of an amount of water such that the overall amount of loaded water reaches Y liters, wherein Y is a further prefixed value).
  • the amount of water loaded in all the above mentioned partial water loads is advantageously directly measured by a suitable metering device, for example a flowmeter associated to the water load system of the laundry machine in such a way to directly measure the exact amount of water admitted into the washing tub; this ensures that the amount of water admitted into the washing tub at each partial load is exactly the predetermined amount selected among the collection of already predetermined partial amounts based on indicative parameters of the previous partial loads in the sequence.
  • a suitable metering device for example a flowmeter associated to the water load system of the laundry machine in such a way to directly measure the exact amount of water admitted into the washing tub; this ensures that the amount of water admitted into the washing tub at each partial load is exactly the predetermined amount selected among the collection of already predetermined partial amounts based on indicative parameters of the previous partial loads in the sequence.
  • the amount of water admitted at any partial load isn't affected by for example by the pressure of water provided by the water socket to which the laundry machine is connected, as it would be if, for example, the admitted amount of water would be calculated as a function of the time in which the electrovalve provided at the inlet of the water load system of the laundry machine is open (in which case the actual amount of water admitted into the tub would depend on the pressure of water).
  • said loading into the washing tub a predetermined amount of washing liquid, for at least one of said partial loads in the sequence, is conditioned to the fact that a predetermined level of free washing liquid in the laundry washing machine is not attained yet.
  • said at least one indicative parameter related to one or more of the previous partial loads in the sequence comprises at least one among the level of free washing liquid and/or the value of the pressure in said washing tub reached before said at least one of said partial loads in the sequence, the time taken by the level of free water/pressure in the washing tub for falling below a minimum level from the end of the previous partial load, the total amount of water loaded by the previously performed partial loads, and the number of partial loads already performed.
  • said loading into the washing machine a predetermined amount of washing liquid for at least one of said partial loads in the sequence comprises loading a previously fixed amount of washing liquid selected among a collection of already predetermined partial amounts.
  • said loading into the washing machine a predetermined amount of washing liquid for at least one of said partial loads in the sequence comprises loading an amount of washing liquid dosed in such a way that the overall liquid amount of washing liquid in the laundry washing machine before said at least one of said partial loads plus said dosed amount reaches a previously fixed quantity.
  • said previously fixed quantity is calibrated for the washing of at least one among substantially half a standard load of laundry the laundry washing machine is configured to house, and substantially the standard load of laundry the laundry washing machine is configured to house.
  • the method provides for selecting whether the next partial load is to be cold washing liquid or hot washing liquid.
  • a laundry washing machine comprising a washing tub, in which washing liquid may be loaded, and a rotatable drum, rotatably accommodated in the washing tub, for containing the laundry to be washed.
  • the laundry washing machine further includes a metering device for measuring the amount of water loaded into the washing tub, a dosing device, for activating/deactivating the loading of water into the washing tub, and a control unit, operatively connected to said metering device and to said dosing device for managing the load of washing liquid in said washing tub in such a way to perform a sequence of partial loads of washing liquid into said washing tub.
  • Each partial load provides for loading a corresponding liquid amount in the washing tub.
  • Said control unit is configured for loading into the washing tub a predetermined amount of washing liquid, for at least one of said partial loads in the sequence, which depends on at least one indicative parameter related to one or more of the previous partial loads in the sequence.
  • said control unit is configured to condition said loading into the washing tub a predetermined amount of washing liquid, for at least one of said partial loads in the sequence, to the fact that a predetermined level of free washing liquid in the laundry washing machine is not attained yet.
  • said at least one indicative parameter related to one or more of the previous partial loads in the sequence comprises at least one among the level of free washing liquid and/or the value of the pressure in said washing tub reached before said at least one of said partial loads in the sequence, the time taken by the level of free water/pressure in the washing tub for falling below a minimum level from the end of the previous partial load, the total amount of water loaded by the previously performed partial loads, and the number of partial loads already performed.
  • said control unit is configured in such a way that loading into the washing machine a predetermined amount of washing liquid for at least one of said partial loads in the sequence comprises loading a previously fixed amount of washing liquid selected among a collection of already predetermined partial amounts.
  • said control unit is configured in such a way that loading into the washing machine a predetermined amount of washing liquid for at least one of said partial loads in the sequence comprises loading an amount of washing liquid dosed in such a way that the overall liquid amount of washing liquid in the laundry washing machine before said at least one of said partial loads plus said dosed amount reaches a previously fixed quantity.
  • said control unit is configured in such a way that said previously fixed quantity is calibrated for the washing of at least one among substantially half a standard load of laundry the laundry washing machine is configured to house, and substantially the standard load of laundry the laundry washing machine is configured to house.
  • said dosing device is adapted for allowing selectively providing, at its outlet, cold water or hot water, and wherein said control unit is configured in such a way that before said loading into the washing machine a predetermined amount of washing liquid for at least one of said partial loads in the sequence, said control unit selects whether the next partial load is to be cold washing liquid or hot washing liquid.
  • FIG. 1 schematically shows a laundry machine according to an embodiment of the present invention
  • FIGS. 2A-2C show in terms of blocks some steps of a method according to an embodiment of the present invention
  • FIGS. 3A and 3B are diagrams showing an example of the evolution in time of the amount of loaded water and of the corresponding level of water in a washing tub of the laundry machine, respectively for a half laundry load and a full laundry load, for the method of FIGS. 2A-2C ;
  • FIGS. 4A-4B show in terms of blocks some steps of a method according to a further embodiment of the present invention.
  • FIGS. 5A-5B show in terms of blocks some steps of a method according to a still further embodiment of the present invention.
  • FIG. 6 is a diagram showing an example of the evolution in time of the amount of loaded water and of the corresponding level of water in a washing tub of the laundry machine for the method of FIGS. 5A-5B .
  • FIG. 1 there is schematically shown a laundry machine 100 , for example a laundry washer.
  • the laundry machine 100 comprises a cabinet 105 enclosing a washing tub 110 and, rotatably accommodated therein, a laundry drum 115 , for containing the laundry to be washed.
  • the laundry machine 100 has a water load system and a waste washing liquid discharge system.
  • the water load system preferably comprises a dosing device, e.g. an electrovalve, 120 , whose inlet is connectable (for example via a hose) to a water socket (not shown).
  • the laundry machine may be equipped with a dosing device adapted for allowing selectively providing, at its outlet, cold water or hot water; for example this different dosing device may comprise two electrovalves, one advantageously connectable to a cold water socket and the other advantageously connectable to a hot water socket, or an electrovalve with only one outlet and two inlets one advantageously connectable to a cold water socket and the other advantageously connectable to a hot water socket.
  • a metering device for example a flowmeter 125 is advantageously connected to the dosing device (e.g., electrovalve) outlet.
  • the electrovalve 120 is preferably controlled by a control unit 130 , which receives the readings from the flowmeter 125 .
  • the loaded water is preferably made to pass through a container of detergents 135 and then supplied to the washing tub 110 ; advantageously, a by-pass circuit may be provided, internally or externally to the container of detergents 135 , adapted for allowing the loaded water to be adducted to the washing tub directly, i.e. without being mixed with one or more detergents contained in the container 135 .
  • the washing liquid discharge system advantageously comprises a discharge duct 145 , for example at the bottom of the washing tub 110 , preferably closable by a valve 150 ; downstream the valve 150 , an anti-fluff/anti-clog filter 155 is preferably provided, upstream a discharge pump 160 whose outlet is connected to a discharge hose 165 , preferably connectable to a drain socket (not shown).
  • a pressure sensor 170 (which may be a pressure switch) is advantageously provided, adapted to sense the pressure of the washing liquid present in the washing tub 110 and to provide the measure to the control unit 130 .
  • FIGS. 2A-2C illustrate in terms of blocks some steps of a method according to an embodiment of the present invention.
  • the method starts at 201 .
  • a pre-load of a preliminary fixed amount (e.g., 2 litres) of water is preferably made (block 203 ), for example by opening the electrovalve 120 (or, in case there are two electrovalves for the intake of cold and hot water, by opening preferably the electrovalve corresponding to the cold water).
  • the control unit 130 advantageously selects (block 205 ) whether the next water load is to be cold water or hot water; step 205 is not present in case the laundry machine has only one electrovalve for the intake of cold water. Then (i.e.
  • a load of a further preliminary fixed amount (e.g., 6 l) of water is performed (block 207 ); this water load is advantageously controlled by means of the flowmeter 125 , and the amount of water to be loaded is preferably the amount of water that would be sufficient for washing a minimum laundry load (e.g., a laundry load ranging from 0 to 1 kg).
  • the level of free water varies because of the presence of the laundry in the laundry drum 115 , which laundry absorbs water until becoming completely drenched.
  • the amount of water absorbed by the laundry and the speed of the absorption strongly depend on the amount (clearly a greater amount of laundry absorbs more water that a smaller amount of the same type of laundry) and on the type of the laundry (for example if the laundry is made of cotton it absorbs more water that if it would be made of synthetic fibres) located in the laundry drum 115 .
  • Another cause of variation in the level of free water is given by the rotation of the laundry drum 115 : with the rotation of the laundry drum 115 , the laundry is squeezed and a portion of the water previously absorbed by the laundry is released in the washing tub 110 , going to increase the level of free water.
  • control unit 130 sets a timer time to a start value (e.g., equal to 4-5 minutes), and then enters a wait loop (blocks 209 and 211 ): during this wait loop, the timer time is progressively decreased, and the pressure in the washing tub 110 , advantageously measured by the pressure switch 170 , is monitored; the measured pressure provides an indication of the level of free water present in the washing tub 110 .
  • the measured pressure is advantageously converted into a measure of the level of free water in the washing tub 110 , which is compared to a predetermined minimum level emptyl (for example, a level of 30 mm).
  • the measured pressure is compared to a predetermined minimum pressure level enptyp (i.e., the pressures are not converted in levels of free water).
  • the level of free water is directly measured, for example by a an optical device or a level sensor, and it is compared to the predetermined minimum level emptyl.
  • the loop is reiterated (exit branch “Y” of block 209 ), with the timer time that is decreased, preferably by an unit, every reiteration.
  • the control unit 130 exits the wait loop, and the timer timer is stopped.
  • control unit 130 assesses that the amount of water that has been loaded until now in the washing tub 110 is sufficient to guarantee a correct washing of the laundry; in this case, the load of water is considered to be completed, and the method is terminated (block 213 ).
  • control unit 130 assesses that the amount of water that has been loaded until now in the washing tub 110 it is not sufficient to guarantee a correct washing of the laundry, and further loads of water should be performed.
  • the control unit 130 advantageously operates as a state machine, having a plurality of states ST. Specifically, according to an embodiment of the present invention, the control unit 130 is configured to operate in the following states:
  • the state ST thereof is checked (block 214 ); preferably, the control unit 130 checks whether its state ST is equal to HALF (exit branch “Y” of block 214 ) or not (exit branch “N” of block 214 ). In the latter case, the control unit 130 performs a further check, controlling if its state ST is equal to ADJ_HALF (block 215 shown in FIG. 2B ).
  • control unit 130 carries out water load operations specifically calibrated to a laundry load corresponding to about half the standard laundry load (however, as can be read in the following, there could be an exception in which, even with the state ST equal to HALF, the load is performed with a smaller amount of water).
  • a check is made on the time taken by the level of free water in the washing tub 110 for falling below the minimum level emptyl from the end of the previous partial load (or on the time taken by the measured pressure in the washing tub 110 for falling below the minimum pressure level emptyp from the end of the previous partial load).
  • This check is carried out by comparing the time dtime elapsed during the last wait loop—corresponding to the difference between the value assumed by the timer time at the beginning of the last wait loop and the value assumed when the level of free water falls below emptyl (or the measured pressure falls below emptyp)—with a predetermined threshold xx, set based on the specific model of the laundry machine 100 (block 216 ).
  • control unit 130 checks the value of a refill counter ref_cnt (initially set to zero) indicative of the number of so-called “adjustment loads” performed until now.
  • a refill counter ref_cnt initially set to zero
  • performing an adjustment load provides for loading in the washing tub 110 an additional, predetermined, small amount of water (e.g., 0.5 l).
  • the control unit 130 manages the carrying out of a load of a substantial amount of water (exit branch “Y” of block 216 ).
  • the control unit 130 manages the carrying out of an adjustment load (exit branch “N” of block 216 ).
  • control unit 130 selects (block 217 ) whether the water load to be performed is to be cold water or hot water (again, step 217 is not present in case the laundry machine has only one electrovalve for the intake of cold water).
  • the electrovalve 120 is opened and a load of water is performed (block 218 ); this load of water, preferably controlled by means of the flowmeter 125 , is dosed in such a way that the overall amount of water loaded in the washing tub 110 (i.e., comprising the water amounts of the previous loads as well) corresponds to a predetermined amount of water—referred to as “half load amount”—calibrated for the washing of about half the standard laundry load the laundry drum 115 is configured to accommodate. For example, making reference to a laundry drum 115 configured to accommodate a standard laundry load of 9 Kg, the half load amount may be equal to about 13 liters.
  • the state ST of the control unit 130 is switched to ADJ_HALF (block 219 ), the refill counter ref_cnt is reset to zero (block 220 ), and the timer time is increased by an incremental amount (e.g., 2 minutes) for allowing the carrying out of refills of further water loads (block 221 ).
  • the control unit 130 re-enters the wait loop (returning to block 209 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • the electrovalve 120 is opened and an adjustment load of a small amount of water (e.g., 0.5 liters) is performed (block 223 ). Then, the refill counter ref_cnt is increased by one (block 224 ) to signal that an adjustment load has been carried out, and the timer time is increased by an incremental amount (e.g., 1 minute) for allowing the carrying out of refills of further water loads (block 225 ). At this point, the control unit 130 re-enters the wait loop (returning to block 209 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • a small amount of water e.g., 0.5 liters
  • the previously described adjustment load carried out in the block 223 can be performed only once, and in case the water in the washing tub 110 has been slowly and/or slightly absorbed by the laundry, for example because the laundry is almost drenched in water.
  • the small water amount of the adjustment load might be sufficient to correctly wash the laundry, avoiding to waste excessive amounts of water (such as the water load provided in the block 218 ).
  • control unit 130 carries out operations directed to perform an adjustment load, i.e., a load of a small amount of water.
  • the electrovalve 120 After having selected—if possible—(block 226 ) whether the water load to be performed is to be cold water or hot water, the electrovalve 120 is opened and an adjustment load of a small amount of water (e.g., 0.5 liters) is performed (block 227 ). Then, the refill counter ref_cnt is increased by one (block 228 ) to signal that an adjustment load has been carried out.
  • a small amount of water e.g., 0.5 liters
  • a check is made on the time taken by the level of free water in the washing tub 110 for falling below the minimum level emptyl from the end of the previous partial load (or on the time taken by the measured pressure in the washing tub 110 for falling below the minimum pressure level emptyp from the end of the previous partial load). Again, this check is carried out by comparing the time dtime elapsed during the last wait loop—corresponding to the difference between the value assumed by the timer time at the beginning of the last wait loop and the value assumed when the level of free water falls below emptyl- with a predetermined threshold, for example the threshold xx (block 229 ). At the same time, the control unit 130 checks the value of the refill counter ref_cnt for assessing the number of adjustment loads performed until now.
  • the control unit 130 sets its state ST to FULL (block 230 ), and then resets the refill counter ref_cnt to zero (block 231 ).
  • control unit 130 has assessed that it is required to perform a further load of a substantial amount of water since the amount of laundry located in the laundry drum 115 is too much for the amount of water loaded in the washing tub 110 until now—the absorption rate being very high—or since even if at least two adjustment loads have been already performed, the level of free water fell below the minimum level emptyl (or the measured pressure in the washing tub 110 fell below the minimum pressure level emptyp) before the expiration of the timer time (in the previous wait loop). Then, the timer time is increased by an incremental amount (e.g., 1 minute) for allowing the carrying out of refills of further water loads (block 232 ). At this point, the control unit 130 re-enters the wait loop (returning to block 209 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • an incremental amount e.g. 1 minute
  • the control unit 130 assesses that it would be possible not to perform a further load of a substantial amount of water since the water already loaded until now would be sufficient, or since a simple adjustment load would be sufficient.
  • the state ST is kept to ADJ_HALF, and, after having increased the timer time by an incremental amount (e.g., 1 minute) (block 232 ), the control unit 130 directly re-enters the wait loop (returning to block 209 ).
  • an incremental amount e.g. 1 minute
  • control unit 130 carries out water load operations specifically calibrated to a laundry load corresponding to about the standard laundry load the laundry drum 115 is configured to accommodate.
  • the electrovalve 120 is opened and a load of water is performed (block 235 ); this load of water, controlled preferably by means of the flowmeter 125 , is dosed in such a way that the overall amount of water loaded in the washing tub 110 (i.e., comprising the water amounts of the previous loads as well) corresponds to a predetermined amount of water—referred to as “full load amount”—calibrated for the washing of about the standard laundry load the laundry drum 115 is configured to accommodate. For example, making reference to a laundry drum 115 configured to accommodate a standard laundry load of 9 Kg, the full load amount may be equal to about 19.5 liters.
  • the timer time is increased by an incremental amount (e.g., 2 minute) for allowing the carrying out of refills of further water loads (block 236 ), and the state ST of the control unit 130 is switched to ADJ_FULL (block 237 ).
  • the control unit 130 re-enters the wait loop (returning to block 209 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • control unit 130 carries out operations directed to perform an adjustment load, i.e., a load of a small amount of water.
  • the electrovalve 120 is opened and an adjustment load of a small amount of water (e.g., 0.5 liters) is performed (block 240 ). Then, the refill counter ref_cnt is increased by one (block 241 ) to signal that an adjustment load has been carried out, and the timer time is increased by an incremental amount (e.g., 2 minutes) for allowing the carrying out of refills of further water loads (block 242 ).
  • a small amount of water e.g., 0.5 liters
  • the refill counter ref_cnt is increased by one (block 241 ) to signal that an adjustment load has been carried out, and the timer time is increased by an incremental amount (e.g., 2 minutes) for allowing the carrying out of refills of further water loads (block 242 ).
  • control unit 130 checks the value of the refill counter ref_cnt (block 243 ).
  • the control unit 130 sets its state ST to MAX (block 244 ), and then resets the refill counter ref_cnt to zero (block 245 ). It has to be appreciated that in this case, the control unit 130 has assessed that it is required to perform a further load of a substantial amount of water since even if at least three adjustment loads have been already performed, the level of free water fell below the minimum level emptyl (or the measured pressure in the washing tub 110 fell below the minimum pressure level emptyp) before the expiration of the timer time (in the previous wait loop). Then, the control unit 130 re-enters the wait loop (returning to block 209 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • the control unit 130 assesses that it would be possible not to perform a further load of a substantial amount of water since the water already loaded until now would be sufficient, or since a simple adjustment load would be sufficient. In this case, the state ST is kept to ADJ_FULL, and the control unit 130 directly re-enters the wait loop (returning to block 209 ).
  • control unit 130 carries out water load operations specifically calibrated to a laundry load corresponding to the maximum laundry load the laundry drum 115 is configured to accommodate.
  • the electrovalve 120 is opened and a load of water is performed (block 248 ); this load of water, preferably controlled by means of the flowmeter 125 , is dosed in such a way that the amount of water loaded in the washing tub 110 (i.e., comprising the water amounts of the previous loads as well) corresponds to a predetermined amount of water—referred to as “maximum load amount”—calibrated for the washing of about the maximum laundry load the laundry drum 115 is configured to accommodate. For example, making reference to a laundry drum 115 configured to accommodate a standard laundry load of 9 Kg, the maximum load amount may be equal to about 25 liters.
  • the timer time is reset to zero (block 249 ) and the state ST of the control unit 130 is switched to END (block 250 ).
  • the control unit 130 re-enters the wait loop (returning to block 209 ).
  • the method is immediately terminated (block 213 ).
  • the method of FIGS. 2A-2C provides for performing a sequence of partial water loads.
  • the amount of water in each partial water load of the sequence is selected among a collection of predetermined amounts.
  • said collection of predetermined amounts include:
  • the amount of water in each subsequent partial load is selected from the previously listed predetermined amount based on indicative parameters of previously performed partial loads.
  • these indicative parameters may advantageously include the time taken by the level of free water in the washing tub (or by the pressure in the washing tub) for falling below the minimum level emptyl (or emptyp) from the end of the previous partial load, the total amount of water loaded by the previously performed partial loads, and the number of adjustment loads just performed.
  • FIG. 3A is an exemplary diagram showing the evolution in time of the amount of loaded water (expressed in liters) and of the level of free water (expressed in millimeters) in the washing tub 110 of the laundry machine 100 during the execution of the method of FIGS. 2A-2C according to the invention for a half laundry load (e.g., a laundry load of about 4 Kg).
  • a half laundry load e.g., a laundry load of about 4 Kg.
  • the amount of water loaded through the opening of the electrovalve 120 is identified with the reference 305 , while the level of free water in the washing tub 110 (but also the pressure in the washing tub has the same behaviour) is identified with the reference 310 .
  • the predetermined minimum level emptyl is equal to 30 millimeters.
  • the evolution in time of the amount of loaded water 305 is a non-decreasing function, comprising a respective increasing portion at each water load operation.
  • the evolution in time of the level of free water 310 is strongly nonlinear. Indeed, the laundry absorbs water in an unpredictable way, based on the amount and type thereof; moreover, with the rotation of the laundry drum 115 , the laundry is squeezed, and a portion of the water previously absorbed by the laundry is released in the washing tub 110 , going to increase the level of free water.
  • the electrovalve 120 is opened for performing a load of water, the level of free water substantially increases, while, when the electrovalve 120 is closed and no water is added in the washing tub 110 , the level of free water substantially decreases because of the absorption.
  • the level of free water reaches a first peak (see reference 312 ).
  • the timer time is set, and the wait loop is initiated; the level of free water decreases because of the absorption by the laundry load; said absorption is relatively quick, because the laundry is still not much drenched. For this reason, the level of free water falls below the minimum level emptyl before the timer time expiration (see reference 314 ).
  • the electrovalve 120 is opened until the amount of loaded water reaches the half load amount (in the example at issue, 13 liters); as a consequence, the level of free water increases until reaching a second peak (see reference 316 ). Then, the control unit 130 state ST switches to ADJ_HALF. At this point, a further wait loop is initiated, and the level of free water decreases again. This time, the absorption is slower (compared to the previous one) because the laundry has started to become more drenched, but not so slow to leave the timer time to expire before the level of free water falls below the minimum level emptyl (see reference 318 ).
  • the electrovalve 120 is opened for performing a first adjustment load; as a consequence, the level of free water increases again until reaching a third peak (see reference 320 ). Since in this case the duration in time of the decreasing (dtime) was not so short, the control unit 130 maintains its state ST to ADJ_HALF; in this way, if a further load was necessary, this load must be an adjustment load again. This is the case of the example at issue, wherein the level of free water falls again below the minimum level emptyl before the expiration of the timer time (see reference 322 ).
  • the level of free water increases again until reaching a fourth peak (see reference 324 ); this time, when the next wait loop is initiated, and the level of free water starts to decrease again, the amount of water that has been loaded until now slows the decreasing to such an extent that the timer time expires before the reaching of the minimum level emptyl (see reference 326 ).
  • the method is terminated, since the control unit 130 has assessed that the water loaded in the washing tub 110 is sufficient to allow a correct washing of the laundry.
  • the subsequent variations of the level of free water depicted in FIG. 3A are caused by the operations performed during the carrying out of the selected washing program, and will not be described.
  • FIG. 3B is a further exemplary diagram showing the evolution in time of the amount of loaded water (in liters) and of the level of free water (expressed in millimeters) in the washing tub 110 of the laundry machine 100 during the execution of the method of FIGS. 2A-2C according to the invention for a full laundry load (e.g., 8 Kg).
  • a full laundry load e.g. 8 Kg
  • the amount of water loaded through the opening of the electrovalve 120 is identified with the reference 330 , while the level of free water in the washing tub 110 is identified with the reference 335 .
  • the predetermined minimum level emptyl is equal to 30 millimetrs.
  • the level of free water reaches a first peak (see reference 337 ).
  • the electrovalve 120 Since the duration in time of the decreasing (dtime) was relatively short, the electrovalve 120 is opened until the amount of loaded water reaches the half load amount (in the example at issue, 13 liters); as a consequence, the level of free water increases until reaching a second peak (see reference 341 ). Then, the control unit 130 state ST switches to ADJ_HALF. At this point, a further wait loop is initiated, and the level of free water decreases again. This time, the absorption is slower (compared to the previous one) because the laundry has started to become more drenched, but not so slow to leave the timer time to expire before the level of free water falls below the minimum level emptyl (see reference 343 ).
  • the electrovalve 120 is opened for performing a first adjustment load; as a consequence, the level of free water increases again until reaching a third peak (see reference 345 ). Since in this case the duration in time of the decreasing (dtime) was not so short, the control unit 130 maintains its state ST to ADJ_HALF; in this way, if a further load was necessary, this load must be an adjustment load again. This is the case of the example at issue, wherein the level of free water falls again below the minimum level emptyl before the expiration of the timer time (see reference 347 ). After the second adjustment load, the level of free water increases again until reaching a fourth peak (see reference 349 ).
  • the control unit 130 state ST is switched to FULL, so as the subsequent load involves a substantial amount of water.
  • the electrovalve 120 is opened until the amount of loaded water reaches the full load amount (in the example at issue, 19.5 liters), and the level of free water increases again until reaching a fifth peak (see reference 353 ).
  • the proposed method allows to optimise the water load operations, strongly reducing the waste of water and electric power.
  • the water load results to be calibrated for the actual amount of laundry to be washed; therefore, avoiding to perform a load of an excessive amount of water, the electric power required for the water heating during the washing operations is strongly reduced.
  • said calibration is advantageously performed by the control unit 130 in an automatic manner, without the need that an user has to explicitly specify to the laundry machine 100 which is the actual amount of laundry to be washed.
  • FIGS. 4A-4B illustrate several steps of a simplified version of the previously described method according to a further embodiment of the present invention.
  • the method of FIGS. 4A-4B is faster, since it provides for the carrying out of a lower number of water loads, but it is also less accurate, since the resulting overall water load cannot be accurately calibrated for the actual amount of laundry to be washed.
  • FIGS. 5A-5B illustrate in terms of blocks some steps of another method for loading water in a laundry machine according to a still further embodiment of the present invention.
  • the first steps of the method of FIGS. 5A-5B substantially coincide with the ones of the method of FIGS. 2A-2C .
  • the method starts at 501 .
  • a pre-load of a preliminary fixed amount (e.g., 2 litres) of water is preferably made (block 503 ), for example by opening the electrovalve 120 (or, in case there are two electrovalves for the intake of cold and hot water, by opening preferably the electrovalve corresponding to the cold water).
  • control unit 130 advantageously selects (block 505 ) whether the next water load is to be cold water or hot water; step 505 is not present in case the laundry machine has only one electrovalve for the intake of cold water.
  • a load of a further preliminary fixed amount (e.g., 6 l) of water is performed (block 507 ); this water load is advantageously controlled by means of the flowmeter 125 , and the amount of water to be loaded is preferably the amount of water that would be sufficient for washing a minimum laundry load (e.g., a laundry load ranging from 0 to 1 kg).
  • control unit 130 sets a timer time to a start value (e.g., equal to 4-5 minutes), and then enters a wait loop (blocks 509 and 511 ): during this wait loop, the timer time is progressively decreased, and the level of free water (or the pressure) present in the washing tub 110 is monitored (for example, through the pressure sensor 170 ). The measured level of free water (or the measured pressure in the tub 110 ) is then compared to a predetermined minimum level emptyl, for example, a level of 30 mm (or the pressure is compared to a predetermined minimum level emptyp).
  • a start value e.g., equal to 4-5 minutes
  • a wait loop blocks 509 and 511
  • the loop is reiterated (exit branch “Y” of block 509 ), with the timer time that is decreased, preferably by an unit, every reiteration.
  • the control unit 130 exits the wait loop, and the timer timer is stopped.
  • control unit 130 assesses that the amount of water that has been loaded until now in the washing tub 110 is sufficient to guarantee a correct washing of the laundry; in this case, the load of water is considered to be completed, and the method is terminated (block 513 ).
  • control unit 130 assesses that the amount of water that has been loaded until now in the washing tub 110 it is not sufficient to guarantee a correct washing of the laundry, and further loads of water should be performed.
  • a check is made on the time taken by the level of free water in the washing tub 110 for falling below the minimum level emptyl from the end of the previous partial load (on the time taken by the pressure in the tub for falling below the minimum level emptyp from the end of the previous partial load).
  • this check is carried out by comparing the time dtime elapsed during the last wait loop—corresponding to the difference between the value assumed by the timer time at the beginning of the last wait loop and the value assumed when the level of free water falls below emptyl (or the measured pressure falls below emptyp)—with the predetermined threshold xx (block 516 ).
  • the control unit 130 manages the carrying out of a load of a predetermined substantial amount of water (e.g., 2 liters), herein referred to as “primary main load”. Specifically, depending on the washing program selection made by the user, the control unit 130 selects (block 517 ) whether the water load to be performed is to be cold water or hot water (again, step 517 is not present in case the laundry machine has only one electrovalve for the intake of cold water).
  • a predetermined substantial amount of water e.g. 2 liters
  • the electrovalve 120 is opened and the primary main load is performed (block 518 ), preferably under the control of the flowmeter 125 .
  • the timer time is increased by an incremental amount (e.g., 2 minutes) for allowing the carrying out of refills of further water loads (block 521 ).
  • the control unit 130 re-enters the wait loop (returning to block 509 ), with a refreshed timer time having a value equal to the one assumed at the end of the previous wait loop plus the incremental amount.
  • the control unit 130 performs a check on its state ST (block 524 ). If the state ST is equal to MAIN_EXE, the control unit 130 assesses that a load of a substantial amount of water has been just performed, and thus controls the carrying out of an adjustment load of a small amount of water (exit branch “Y” of block 524 ). If instead the state ST is different than MAIN_EXE, the control unit 130 controls the carrying out of a further load of a substantial amount of water (exit branch “N” of block 524 ).
  • a small amount of water e.g., 0.5 liters
  • the control unit 130 selects (block 532 ) whether the water load to be performed is to be cold water or hot water (again, step 532 is not present in case the laundry machine has only one electrovalve for the intake of cold water). Then, the control unit 130 manages the opening of the electrovalve 120 for carrying out a load of a predetermined substantial amount of water (e.g., 1 liter)—herein referred to as “secondary main load”—, preferably under the control of the flowmeter 125 .
  • a predetermined substantial amount of water e.g., 1 liter
  • an incremental amount e.g. 2 minutes
  • the method of FIGS. 5A-5B provides for performing a sequence of partial water loads, too. Even in this case, the amount of water in each partial water load of the sequence is selected among a collection of predetermined amounts, including:
  • the amount of water in each subsequent partial load is selected from the previously listed predetermined amount based on the time dtime taken by the level of free water in the washing tub for falling below the minimum level emptyl from the end of the previous partial load (or on the time taken by the pressure in the tub for falling below the minimum level emptyp from the end of the previous partial load), and the amount of water employed in the previously performed loads.
  • the time dtime is lower than the threshold xx, it means that the water has been rapidly absorbed by the laundry; therefore, the water load is carried out by means of the primary main loads.
  • the time dtime has been assessed to be higher than the threshold, the water load is carried out by alternating between adjustment loads and secondary main loads.
  • FIG. 6 is an exemplary diagram showing the evolution in time of the amount of loaded water (expressed in liters) and of the level of free water (expressed in millimeters) in the washing tub 110 of the laundry machine 100 during the execution of the method of FIGS. 5A-5B for a full laundry load (e.g., a laundry load of about 8 Kg).
  • a full laundry load e.g., a laundry load of about 8 Kg.
  • the amount of water loaded through the opening of the electrovalve 120 is identified with the reference 605 , while the level of free water in the washing tub 110 is identified with the reference 610 .
  • the predetermined minimum level emptyl is equal to 80 millimeters.
  • the water load procedure lasts a longer time compared to the examples illustrated FIGS. 3A and 3B .
  • the method of FIG. 5A-5B only provides for performing loads of fixed amounts of water (e.g., 0.5, 1, 2 liters); therefore, in order to reach an overall amount of water that fits the actual load of laundry located in the laundry drum, it is necessary to carry out a higher number of loads.

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US13/988,039 2010-11-29 2011-11-23 Method for Controlling the Intake of Washing Liquid in a Laundry Washing Machine, and Laundry Washing Machine Actuating that Method Abandoned US20140123400A1 (en)

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EP10193012.1 2010-11-29
EP10193012A EP2458062A1 (fr) 2010-11-29 2010-11-29 Procédé de contrôle de l'entrée d'un liquide de lavage dans une machine à laver le linge, et machine à laver le linge activant le procédé
PCT/EP2011/070753 WO2012072458A2 (fr) 2010-11-29 2011-11-23 Procédé de régulation de l'admission de liquide de lavage dans une machine à laver le linge et machine à laver le linge utilisant ledit procédé

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US12264425B2 (en) 2021-12-10 2025-04-01 Midea Group Co., Ltd. Laundry washing machine with dynamic spin system
US12139836B2 (en) 2022-06-28 2024-11-12 Midea Group Co., Ltd. Laundry washing machine with dynamic rinse system

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AU2011335165A1 (en) 2013-05-02
US20170335504A1 (en) 2017-11-23
WO2012072458A3 (fr) 2012-08-09
WO2012072458A2 (fr) 2012-06-07
US11028522B2 (en) 2021-06-08
AU2011335165B2 (en) 2015-01-29
CN103348051B (zh) 2016-08-17
RU2013127567A (ru) 2014-12-27
CN103348051A (zh) 2013-10-09
BR112013013213A2 (pt) 2016-09-06
EP2458062A1 (fr) 2012-05-30

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