US20180282003A1 - Method of producing packing body - Google Patents

Method of producing packing body Download PDF

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Publication number
US20180282003A1
US20180282003A1 US15/764,671 US201715764671A US2018282003A1 US 20180282003 A1 US20180282003 A1 US 20180282003A1 US 201715764671 A US201715764671 A US 201715764671A US 2018282003 A1 US2018282003 A1 US 2018282003A1
Authority
US
United States
Prior art keywords
reinforcing sheet
packaging bodies
packaging
sheet material
placing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/764,671
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English (en)
Inventor
Satoshi Kurosaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corelex Shin Ei Co Ltd
Original Assignee
Corelex Shin Ei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corelex Shin Ei Co Ltd filed Critical Corelex Shin Ei Co Ltd
Assigned to CORELEX SHIN-EI CO., LTD. reassignment CORELEX SHIN-EI CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KUROSAKI, SATOSHI
Publication of US20180282003A1 publication Critical patent/US20180282003A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/181—Details of, or auxiliary devices used in, bundling machines or bundling tools applying edge protecting members during bundling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/02—Arrangements of flexible binders
    • B65D71/04—Arrangements of flexible binders with protecting or supporting elements arranged between binder and articles or materials, e.g. for preventing chafing of binder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical
    • B65G57/22—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical in layers each of predetermined arrangement
    • B65G57/26—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00037—Bundles surrounded by carton blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00061—Special configuration of the stack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/0008—Load supporting elements
    • B65D2571/00092—Load supporting elements formed by specially placed articles or parts thereof

Definitions

  • the present invention relates to a method of producing a packing body in which a plurality of packaging bodies, such as paper boxes and vinyl packages, are packed together in a transportable form.
  • paper products such as toilet paper and tissue
  • one roll or one box each of which is a retail unit; and, when these are to be transported, a predetermined number of rolls or box bodies are packed together, and many products are made transportable at one time.
  • many packaging bodies such as cardboard boxes
  • many packaging bodies are stacked on a pallet and formed into a packing body; and loading portions of, for example, a forklift are joined to the pallet to transport the many packaging bodies together with the pallet.
  • the packing body in which the plurality of packaging bodies are put together reaches a predetermined location, the pallet is subjected to operations such as separating the pallet from the packing body and recovering it for repeated use.
  • the fastening bands directly contact the packaging bodies disposed at edge portions of the packing body. Therefore, when the packaging bodies are stacked and tightly fastened by using, for example, the fastening bands, or when the packing body is lifted and moved by using a forklift or the like, for example, the fastening bands are driven into packaging bodies that are disposed at positions where the edges of the packing body are disposed, or concentration of stress load or the like on the packing body causes the packaging bodies disposed at the above-described positions to be damaged.
  • a method of producing a packing body according to the present invention includes the steps of; stacking a plurality of packaging bodies, each having an upper surface, a lower surface, and a side surface; placing a reinforcing sheet material so as to wrap outer peripheries of the side surfaces of the packaging bodies that have been stacked; and fastening the packaging bodies that have been stacked by placing a fastening band from an outer side of the reinforcing sheet material.
  • the step of placing a reinforcing sheet material includes placing the reinforcing sheet material on the side surfaces of the packaging bodies to protrude an end portion of the reinforcing sheet material from an upper surface of a packaging body in an uppermost layer and to protrude an end portion of the reinforcing sheet material from a lower surface of a packaging body in a lowermost layer, and the step of fastening the packaging bodies that have been stacked includes bending the end portion of the reinforcing sheet material that protrudes from the upper surface of the packaging body in the uppermost layer and the end portion of the reinforcing sheet material that protrudes from the lower surface of the packaging body in the lowermost layer towards a side of an upper surface of the uppermost layer and towards a side of a lower surface of the lowermost layer, respectively, covering an edge portion of each packaging body, and placing the fastening band on the edge portions with the reinforcing sheet material interposed therebetween.
  • the reinforcing sheet material includes an upper reinforcing sheet material that covers the packaging body in the uppermost layer and a lower reinforcing sheet material that covers the packaging body in the lowermost layer.
  • the step of stacking a plurality of packaging bodies includes disposing side by side packaging bodies that form a small-width layer above the lowermost layer and forming a groove-shaped space that does not prevent insertion and removal of a fork of a forklift, and the step of fastening the packaging bodies that have been stacked includes placing the reinforcing sheet material at a position that does not cover the groove-shaped space.
  • the present invention it is possible to prevent damage to packaging bodies that are disposed at an outer peripheral portion of the packing body, in particular, at edge portions of an upper end and a lower end of the packing body, and to transport the packaging bodies with their appearance shapes being protected.
  • FIG. 1 is a perspective view of a packing body produced by using a method of producing a packing body according to an example of the present invention.
  • FIG. 2 is an explanatory view of a state in which a plurality of packaging bodies of the packing body of FIG. 1 are stacked.
  • FIG. 3 is an explanatory view of a step of covering the packaging bodies of FIG. 2 with an upper reinforcing sheet and a lower reinforcing sheet.
  • FIG. 4 is an explanatory view of a state in which the stacked packaging bodies are covered with the upper reinforcing sheet and the lower reinforcing sheet.
  • FIG. 1 is a perspective view of a packing body produced by using a method of producing a packing body according to an example of the present invention.
  • an illustrated packing body 1 for example, 23 packaging bodies 10 are stacked, and are fastened by using a plurality of fastening bands 12 .
  • An upper reinforcing sheet 13 is placed on four packaging bodies 10 that are disposed in an uppermost layer, and a lower reinforcing sheet 14 is placed on four packaging bodies 10 that are disposed in a lowermost layer.
  • the number of packaging bodies to be packed is not limited to the aforementioned number of packaging bodies.
  • FIG. 2 is an explanatory view of a state in which the plurality of packaging bodies 10 of the packing body 1 of FIG. 1 are stacked.
  • the packaging bodies 10 are, for example, paper boxes that contain a few hundred tissues, or resin packages, such as vinyl chloride packages, that accommodate a plurality of toilette paper rolls; and have shapes including an upper surface, a lower surface, and side surfaces.
  • the packaging bodies 10 exemplified here have a parallelepiped shape having an upper surface and a lower surface formed by long sides and short sides, or a substantially parallelepiped shape.
  • the four packaging bodies 10 in the lowermost layer in FIG. 2 are disposed side by side such that long sides of adjacent boxes or short sides of adjacent boxes contact each other, or such that the packaging bodies 10 are uniformly aligned in a longitudinal direction thereof.
  • three packaging bodies 10 in a small-width layer are stacked on the upper surfaces of the four packaging bodies 10 in the lowermost layer.
  • the three packaging bodies 10 are disposed side by side such that they are orthogonal to the longitudinal direction of the four packaging bodies 10 below (in the lowermost layer), that is, such that the orientations of the three packaging bodies 10 are rotated by 90 degrees, and edge portions of the packaging bodies 10 in the longitudinal direction are adjacent to each other. That is, in a layer directly above the lowermost layer, the three packaging bodies 10 are disposed side by side so as to form the small-width layer whose width is smaller than that of the lowermost layer.
  • four packaging bodies 10 are stacked on the upper surfaces of the three packaging bodies 10 , which are disposed side by side so as to form the small-width layer, so as to be aligned in the longitudinal direction of the four packaging bodies 10 . Further, for example, three more layers in which four packaging bodies are similarly disposed side by side are stacked thereupon.
  • the packing body 1 shown in each figure includes the small-width layer such that recessed portions open sideways.
  • the forks of a forklift are inserted into the recessed portions, and the packing body 1 that is fastened tightly by the fastening bands 12 as shown in FIG. 1 is transportable by the forklift.
  • the above-described recessed portions are spaces 12 that are formed by the small-width layer and the layers that are stacked above and below the small-width layer.
  • the recessed portions are provided at two opposing side surfaces of the packing body 1 , and have sizes that allow the forks of the forklift to be freely inserted and removed.
  • FIG. 3 is an explanatory view of a step of covering the packaging bodies 10 of FIG. 2 with the upper reinforcing sheet 13 and the lower reinforcing sheet 14 .
  • the upper reinforcing sheet 13 and the lower reinforcing sheet 14 are sheet materials that are the same, and are, for example, pieces of kraft paper made in the form of a belt and capable of being placed along and surrounding outer peripheral surfaces of the packaging bodies 10 disposed side by side as described above without, for example, flap processing.
  • a suitable sheet material is one having flexibility that allows it to wrap the packaging bodies 10 along the shape of the packaging bodies 10 ; having surfaces provided with a proper tension; and, when subjected to, for example, an external force, capable of dispersing the external force along, for example, the surfaces without being torn.
  • the upper reinforcing sheet 13 is, for example, placed so as to wrap outer peripheries of the side surfaces of the packaging bodies 10 that are disposed side by side in the uppermost layer mentioned above. At this time, an upper end portion of the upper reinforcing sheet 13 in a lateral direction protrudes above the upper surfaces of the packaging bodies 10 like a turned-up collar.
  • a lower portion of the belt-shaped upper reinforcing sheet 13 is, for example, wound so as to wrap the outer peripheries of the packaging bodies 10 disposed side by side in the uppermost layer; and, for example, both end portions of the upper reinforcing sheet 13 in the longitudinal direction are bonded with an adhesive so as to form a ring shape.
  • the outer peripheries of the packaging bodies 10 disposed side by side are tighten up by a proper amount, and the upper reinforcing sheet 13 is bonded so as to form the ring shape.
  • the lower reinforcing sheet 14 is, for example, placed so as to wrap outer peripheries of the side surfaces of the packaging bodies 10 disposed side by side in the lowermost layer of the packing body 1 .
  • a lower end portion of the lower reinforcing sheet 14 in the lateral direction protrudes below the lower surfaces of the packaging bodies 10 so as to appear like wearing a skirt.
  • a lower portion of the belt-shaped lower reinforcing sheet 14 is wound so as to wrap the outer peripheries of the packaging bodies 10 disposed side by side in the lowermost layer; and, for example, both end portions of the lower reinforcing sheet 14 in the longitudinal direction are bonded with, for example, an adhesive so as to form a ring shape.
  • the outer peripheries of the packaging bodies 10 disposed side by side are tighten up by a proper amount, and the lower reinforcing sheet 14 is bonded so as to form the ring shape.
  • the placement is performed such that the aforementioned spaces 11 are not covered by the lower reinforcing sheet 14 , that is, an upper end portion of the lower reinforcing sheet 14 is positioned so as not to protrude above the upper surfaces of the packaging bodies 10 in the layer below the spaces 11 .
  • FIG. 4 is an explanatory view of a state in which the stacked packaging bodies 10 are covered with the upper reinforcing sheet 13 and the lower reinforcing sheet 14 .
  • the aforementioned protruding portion of the upper reinforcing sheet 13 that is turned up like a collar is bent so as to contact the upper surfaces of the packaging bodies 10 disposed side by side in the uppermost layer or so as to cover the upper surfaces thereof.
  • upper edge portions of the outer peripheries of the packaging bodies 10 disposed side by side in the uppermost layer are covered by the upper reinforcing sheet 13 .
  • the protruding portion of the lower reinforcing sheet 14 that appears like wearing a skirt is bent so as to contact the lower surfaces of the packaging bodies 10 disposed side by side in the lowermost layer or so as to cover the lower surfaces thereof.
  • lower edge portions of the outer peripheries of the packaging bodies 10 disposed side by side in the lowermost layer are covered by the lower reinforcing sheet 14 .
  • the plurality of fastening bands 12 are placed therearound to tightly fasten them as shown in FIG. 1 .
  • the plurality of fastening bands 12 are placed around an outer periphery of the packing body 1 in the longitudinal direction and an outer periphery of the packing body 1 in the lateral direction so as to form each fastening band 12 in ring shape. That is, the fastening bands 12 are placed around an upper surface and a lower surface of the packing body 1 so as to intersect each other in the form of a lattice.
  • the fastening bands 12 When the fastening bands 12 are placed around the packing body 1 in this way, the fastening bands 12 are provided on the surfaces of the upper reinforcing sheet 13 and the surfaces of the lower reinforcing sheet 14 , so that a fastening force that is applied to a bent corner portion of each packaging body 10 , which corresponds to the edge portions of the packing body 1 , is dispersed via the upper reinforcing sheet 13 and the lower reinforcing sheet 14 .
  • the packaging bodies 10 are made of light paper materials or resin package materials, such as vinyl, it is possible to prevent damage during, for example, transport, and to reduce the weight of the packing body 1 .
  • a suitable type of fastening band 12 is a large-width type because the contact area with the upper reinforcing sheet 13 and that with the lower reinforcing sheet 14 are increased.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Pallets (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
US15/764,671 2016-03-18 2017-02-20 Method of producing packing body Abandoned US20180282003A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2016-055222 2016-03-18
JP2016055222A JP6160882B1 (ja) 2016-03-18 2016-03-18 梱包体の製造方法
PCT/JP2017/006098 WO2017159217A1 (ja) 2016-03-18 2017-02-20 梱包体の製造方法

Publications (1)

Publication Number Publication Date
US20180282003A1 true US20180282003A1 (en) 2018-10-04

Family

ID=59308865

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/764,671 Abandoned US20180282003A1 (en) 2016-03-18 2017-02-20 Method of producing packing body

Country Status (6)

Country Link
US (1) US20180282003A1 (de)
EP (1) EP3354594B1 (de)
JP (1) JP6160882B1 (de)
KR (1) KR102307644B1 (de)
ES (1) ES2918010T3 (de)
WO (1) WO2017159217A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11345496B2 (en) * 2018-06-14 2022-05-31 Corelex Shin-Ei Co., Ltd. Packed body production method

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KR102630933B1 (ko) * 2023-04-18 2024-02-01 주식회사 에코리아 준불연 단열 보드 제조 방법, 제조 시스템 및 이에 의해 제조된 준불연 단열 보드

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US3189175A (en) * 1962-09-17 1965-06-15 Int Paper Co Brick packaging device and method
US3246744A (en) * 1963-04-15 1966-04-19 Edward S Marnon Method and means for producing unitized load package
US3618755A (en) * 1970-05-04 1971-11-09 Libbey Owens Ford Co Unitized package for sheet materials and method for packaging same
US3695426A (en) * 1970-10-06 1972-10-03 Feldmuehle Ag Shrink-on package for stacked goods
US3788462A (en) * 1971-02-25 1974-01-29 Owens Illinois Inc Unitized palletless load
US3999357A (en) * 1973-03-01 1976-12-28 American Can Company Method of making double wrap package
US4275029A (en) * 1979-06-04 1981-06-23 Lingl Corporation Method for manufacturing concrete brick in block like articles and forming shipping packs therefrom
US4799350A (en) * 1981-07-31 1989-01-24 Isover Saint-Gobain Process for packaging panels of a compressible material and the packages produced by this process
US4947619A (en) * 1989-02-06 1990-08-14 Soltech, Inc. Water heater package construction and method
US5131541A (en) * 1990-07-10 1992-07-21 Shippers Paper Products Company Corner post and packaging system
US5195295A (en) * 1990-11-15 1993-03-23 San-Ei Regulator Co., Ltd. Method of fabricating packed article of multi-storied layers of box-like packages
US5145060A (en) * 1991-09-27 1992-09-08 Robert Maye Pre-packed modular display unit
US5307928A (en) * 1992-01-07 1994-05-03 Domtar Inc. Six piece appliance package
US5415289A (en) * 1992-03-25 1995-05-16 S K M Ltd. Carrying package of pancake reels and method of recovering the package after use
US5412923A (en) * 1993-10-18 1995-05-09 Riverwood International Corporation Tray packaging of stacked articles
US5725089A (en) * 1996-10-02 1998-03-10 Anderson Hay & Grain Co., Inc. Strap towing system
US6227366B1 (en) * 1997-10-29 2001-05-08 R. R. Donnelley And Sons Company Modular pallet cap
US7484343B2 (en) * 2002-05-28 2009-02-03 Inter Ikea Systems B.U. Application of loading ledges
US7838095B2 (en) * 2005-06-17 2010-11-23 Illinois Tool Works, Inc. Corrugated polymeric void board
US20070074978A1 (en) * 2005-09-30 2007-04-05 Sanyo Electric Co., Ltd. Compressor packaging apparatus
US9090388B2 (en) * 2011-05-19 2015-07-28 Signode Industrial Group, LLC Void board and packaging using a void board
US9975678B2 (en) * 2014-09-29 2018-05-22 Shmuel Dovid Newman System and method for palletless shipment of gas cylinder arrays

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11345496B2 (en) * 2018-06-14 2022-05-31 Corelex Shin-Ei Co., Ltd. Packed body production method

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ES2918010T3 (es) 2022-07-13
JP6160882B1 (ja) 2017-07-12
WO2017159217A1 (ja) 2017-09-21
EP3354594B1 (de) 2022-05-11
EP3354594A4 (de) 2019-06-19
KR20180124695A (ko) 2018-11-21
KR102307644B1 (ko) 2021-09-30
EP3354594A1 (de) 2018-08-01
JP2017165479A (ja) 2017-09-21

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