US2146389A - Thermostatic element - Google Patents
Thermostatic element Download PDFInfo
- Publication number
- US2146389A US2146389A US80169A US8016936A US2146389A US 2146389 A US2146389 A US 2146389A US 80169 A US80169 A US 80169A US 8016936 A US8016936 A US 8016936A US 2146389 A US2146389 A US 2146389A
- Authority
- US
- United States
- Prior art keywords
- percent
- nickel
- chromium
- per cent
- manganese
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 68
- 229910052759 nickel Inorganic materials 0.000 description 34
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 24
- 239000011651 chromium Substances 0.000 description 23
- 229910052804 chromium Inorganic materials 0.000 description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 22
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 15
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000011572 manganese Substances 0.000 description 15
- 229910052748 manganese Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 13
- 229910052799 carbon Inorganic materials 0.000 description 13
- 229910052742 iron Inorganic materials 0.000 description 11
- 239000000470 constituent Substances 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 238000005275 alloying Methods 0.000 description 6
- 239000010941 cobalt Substances 0.000 description 6
- 229910017052 cobalt Inorganic materials 0.000 description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 6
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 229910000677 High-carbon steel Inorganic materials 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 241000022563 Rema Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/011—Layered products comprising a layer of metal all layers being exclusively metallic all layers being formed of iron alloys or steels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K5/00—Measuring temperature based on the expansion or contraction of a material
- G01K5/48—Measuring temperature based on the expansion or contraction of a material the material being a solid
- G01K5/56—Measuring temperature based on the expansion or contraction of a material the material being a solid constrained so that expansion or contraction causes a deformation of the solid
- G01K5/62—Measuring temperature based on the expansion or contraction of a material the material being a solid constrained so that expansion or contraction causes a deformation of the solid the solid body being formed of compounded strips or plates, e.g. bimetallic strip
- G01K5/64—Details of the compounds system
- G01K5/66—Selection of composition of the components of the system
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H2037/526—Materials for bimetals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/125—Deflectable by temperature change [e.g., thermostat element]
- Y10T428/12521—Both components Fe-based with more than 10% Ni
Definitions
- This invention relates to thermostatic elements, such as are commonly used for control, indicating,
- thermostatic bimetal which has a high rate of deflection and may be employed throughout a wide range of temperatures without substantial variation in eifectiveness.
- the bimetal of the invention also possesses physical characteristics which make it suitable for its intended use and it may be manufactured without difiiculty by the usual methods.
- the new thermostatic couple consists of a pair of elements having wideiydiflerent coefilcients of expansion secured together face to face in any suitable manner, as by welding.
- the low expanding member of the combination may be of any of the usual compositions customarily employed, such, for example, as a nickel steel containing from about 35 per cent to about 42 per cent of nickel or a chromium-iron alloy containing from about 12 per cent to about per cent .of chromium.
- the high expanding'element is of novel composition and although this element is analloy steel containing the ordinary alloying constituents, namely, nickel, chromium, and manganese, it diifers from prior high expanding elements in that these constituents are present in proportions different from those heretofore used, and new and beneficial results are thereby obtained.
- One form of embodiment of the invention is illustrated in side elevation in the single figure of the drawing in which the low expanding ele ment ID of the material above described is secured face to face to the high expanding element I l of the new composition.
- thermostatic elements In the manufacture of thermostatic elements of the type to which this'invention relates, it is the common practice at present to employ a low carbon austenitic steel as the high expanding element, and to use relatively large amounts of alloying elements so that the steel will rema n stable under ordinary conditions of use.
- a low carbon steel which is now in use for the high expandingeleme'nt of a thermostatic bimetal contains a total amount of nickel, chromium, and manganese equal to about 30 per cent of the steel.
- Such a steel may be readily worked and welded, but its coeflicient of expansion is not as great as is desirable for some purposes.
- a high expanding element suitablefor thermostatic purposes and having a higher coeflicient of expansion than that of the steel above referred to may be made by employing a less total content of alloying agents, and further, that if the alloying constituents are present in different proportions from those heretofore used, the steel is stable and has satisfactory physical characteristics.
- My' new expanding element may thus contain nickel ranging from about 15 per cent ,to
- Nickel and manganese are important factors in converting the iron to stable condition and maintaining it in that condition, manganese being the -more effective for this purpose, but when used'intoo large amounts, imparting undesirable physical characteristics to the final product.
- Chromium with nickel also acts to stabilize the iron and, in addition, increases the resistance of the alloy to corrosion.
- a high carbon content that is, one within the specified range, permits smaller total amounts of nickel, chromium, and manganese to be employed without loss of stability. Also, I find that if any of the four constituents, nickel, chromium, manganese, or carbon, is increased within its specified range, decreased amounts of the other constituents within their ranges are permissible.
- each of the alloying constituents be present in an amount which is near either the upper limits or the lowerlimits set forth, but, for example, if an element is to be made with the nickel near the lower limit specified for that constituent, the amounts of chromium and manganese present should be in the upper portions of their ranges.
- the corrosion resistance of the high expanding element of a'bimetal is not always important, however, since if the low expanding element consists of iron and nickel only, the corrosion resistance of that element will ordinarily be less than that of the high expanding element and will, therefore, determine the resistance of the bimetal as a whole.
- compositions which embody the invention are as follows, the percentages given being approximate in each case:
- Example I Per cent Nickel 18 to 20 Chromium 2 to 3 Manganese 0.5 to 3 Carbon 0.5 to 0.8
- Example II Per cent Nickel 19 to 19.75 Chromium 2 to 2.5 Manganese 0.90 to 1.00 Carbon 0.5 to 0.6
- compositions above set forth include small amounts of silicon and cobalt, preferably not exceeding 0.2 per cent and 0.1 per cent, respectively.
- molybdenum may be used to replace some of the nickel, manganese, or chromium.
- molybdenum is used to replace the chromium, either wholly or in part, more nickel or manganese is required to produce a stable alloy.
- the use of molybdenum increases the strength of the element at elevated temperatures above 750 F.
- Example III is characterized by its high coefficient of thermal expansion and it is effective through a range of temperatures from about --80 F. to above 1300 F.
- an alloy of the analysis given in Example III has a coefficient of thermal expansion of about 10.5 x at room temperature, this coefficient increasing to about 11 x 10.- at about 600 F.
- the new alloy contains a relatively high carbon content, it is somewhat more difficult to work and weld than low carbon steels, but these dimculties are not important and do not interfere with its use in the production of thermostatic elements.
- the low expanding member may be any of the commonly used alloys, which, in general, are equivalents for the purpose. It is to be understood, therefore, that in the bimetallic elements defined in the following claims, any suitable low expanding element may be substituted for the nickel steel containing 35 percent to 42 percent nickel specified, although, when such a substitution is made, I prefer to employ an alloy in which iron predominates, such, for example, as a chrome iron alloy containing from 12 percent to 25 percent of chromium.
- a bimetallic thermostatic element which comprises a low expanding element made of a nickel steel in which the nickel content ranges from about 35 percent to about 42 percent and a high expanding element made of a high carbon steel consisting of carbon ranging from not less than 0.5 percent to about 1 percent, nickel ranging from about 15 percent to about 22 percent chromium ranging from about 2 percent to about 8 percent, manganese ranging from about 0.5 percent to about 5 percent, the total amount of nickel, chromium, and manganese ranging from not less than 17.5 percent to not more than 24.5 percent, small amounts of silicon and cobalt not exceeding 0.2 percent and 0.1 percent, respectively, and the remainder iron.
- a bimetallic thermostatic element which comprises a low expanding element made of a nickel steel in which the nickel content ranges from about 35 percent to about 42 percent and a high expanding element made of a high carbon steel consisting of carbon ranging from not less than 0.5 percent to about 0.8 percent, nickel ranging from about 18 percent to about 20 percent, chromium ranging from about 2 percent to about 3 percent, manganese ranging from about 0.5 percent to about 3 percent, the total amount of the nickel, chromium, and manganese ranging from not less than 17.5 percent to not more than 24.5 percent, small amounts of silicon and cobalt not exceeding 0.2 percent and 0.1 percent, respectively, and the remainder iron.
- a bimetallic thermostatic element which comprises a low expanding element made of a nickel steel in which the nickel content ranges from about 35 percent to 42 percent and a high expanding element made of a high carbon steel consisting of carbon ranging from not less than 0.5 percent to about 1 percent, nickel ranging from about 19 percent to about 19.75 percent, chromium ranging from about 2 percent to about 2.5 percent, manganese ranging from about 0.9 percent to about 1 percent, small amounts of silicon and cobalt not exceeding 0.2 percent and 0.1 percent, respectively, and the remainder iron.
- a bimetallic thermostatic element which comprises a low expanding eelment made of a nickel steel in which the nickel content ranges from about 35 percent to about 42 percent and a. high expanding element made of a high carbon steel consisting of carbon in an amount from not less than 0.5 percent to about 1 percent, about 19.5 percent nickel, about 2.5 percent chromium, about 1 percent manganese, small amounts of silicon and cobalt not exceeding 0.2 percent and 0.1 percent, respectively, and the remainder iron.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Heat Treatment Of Steel (AREA)
- Details Of Measuring And Other Instruments (AREA)
- Laminated Bodies (AREA)
- Contacts (AREA)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80169A US2146389A (en) | 1936-05-16 | 1936-05-16 | Thermostatic element |
| DEW4125A DE881047C (de) | 1936-05-16 | 1937-04-27 | Bimetall-Element |
| FR821299D FR821299A (fr) | 1936-05-16 | 1937-04-29 | Perfectionnements aux éléments thermostatiques |
| GB12491/37A GB484946A (en) | 1936-05-16 | 1937-05-01 | Improvements in bimetallic thermostatic elements |
| CH204269D CH204269A (fr) | 1936-05-16 | 1937-05-08 | Organe bimétallique. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80169A US2146389A (en) | 1936-05-16 | 1936-05-16 | Thermostatic element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2146389A true US2146389A (en) | 1939-02-07 |
Family
ID=22155696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US80169A Expired - Lifetime US2146389A (en) | 1936-05-16 | 1936-05-16 | Thermostatic element |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US2146389A (fr) |
| CH (1) | CH204269A (fr) |
| DE (1) | DE881047C (fr) |
| FR (1) | FR821299A (fr) |
| GB (1) | GB484946A (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2461518A (en) * | 1944-03-29 | 1949-02-15 | Metals & Controls Corp | Corrosion-resisting thermostat metal |
| US2700627A (en) * | 1951-07-20 | 1955-01-25 | Harold R Nelson | Treatment for commercial bimetals |
| US4585707A (en) * | 1983-04-29 | 1986-04-29 | Carpenter Technology Corporation | High expansion alloy for bimetal strip |
-
1936
- 1936-05-16 US US80169A patent/US2146389A/en not_active Expired - Lifetime
-
1937
- 1937-04-27 DE DEW4125A patent/DE881047C/de not_active Expired
- 1937-04-29 FR FR821299D patent/FR821299A/fr not_active Expired
- 1937-05-01 GB GB12491/37A patent/GB484946A/en not_active Expired
- 1937-05-08 CH CH204269D patent/CH204269A/fr unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2461518A (en) * | 1944-03-29 | 1949-02-15 | Metals & Controls Corp | Corrosion-resisting thermostat metal |
| US2700627A (en) * | 1951-07-20 | 1955-01-25 | Harold R Nelson | Treatment for commercial bimetals |
| US4585707A (en) * | 1983-04-29 | 1986-04-29 | Carpenter Technology Corporation | High expansion alloy for bimetal strip |
Also Published As
| Publication number | Publication date |
|---|---|
| GB484946A (en) | 1938-05-12 |
| FR821299A (fr) | 1937-12-01 |
| CH204269A (fr) | 1939-07-17 |
| DE881047C (de) | 1953-06-25 |
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