US2936234A - Metallurgy of zinc - Google Patents
Metallurgy of zinc Download PDFInfo
- Publication number
- US2936234A US2936234A US700906A US70090657A US2936234A US 2936234 A US2936234 A US 2936234A US 700906 A US700906 A US 700906A US 70090657 A US70090657 A US 70090657A US 2936234 A US2936234 A US 2936234A
- Authority
- US
- United States
- Prior art keywords
- zinc
- furnace
- vapor
- liquid
- condensing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims description 61
- 229910052725 zinc Inorganic materials 0.000 title claims description 57
- 239000011701 zinc Substances 0.000 title claims description 57
- 238000005272 metallurgy Methods 0.000 title description 4
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 150000003752 zinc compounds Chemical class 0.000 claims description 4
- 239000012768 molten material Substances 0.000 claims description 3
- 230000005494 condensation Effects 0.000 description 7
- 238000009833 condensation Methods 0.000 description 7
- 239000000155 melt Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000008016 vaporization Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 241000282887 Suidae Species 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000009853 pyrometallurgy Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/04—Obtaining zinc by distilling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/32—Refining zinc
Definitions
- This invention relates to the pyrometallurgy of zinc. More particularly it relates to the recovery of pure zinc metal from its vapor form. Since zinc is one of the more volatile elements, zinc is commonly recovered from impure metallic residues or from reducible zinc compounds by converting the zinc metal to a vapor, or by reducing the compound to metallic zinc and converting the zinc so formed into zinc vapor; Ineither event the undesired impurities or compound forming elements are separated from the zinc by the vaporization of the zinc leaving behind in either liquidor solid form the impurities asso' ciated with the source material.
- substantially pure zinc may be recovered in the form of liquid zinc by producing zinc vapor from any suitable source material and bringing the zinc in the vapoi' phase into contact with a condensing surface located within the furnace chamber wherein the vapor is produced.
- the condensing surface must be maintained at a critical temperature, and the liquid droplets formed thereon must be collected as they form, by means of a suitable apparatus whereby oxidation or other chemical reaction of the metal collected is virtually eliminated to the point of being non-existent.
- the critical temperatures of the surface on which the vapor is condensed have been found to lie between 530 C.
- the condensing surface may be formed of graphite or other inert forms of carbon, or SiC or even a ceramic material.
- the condensing surface is located in the free space into which the zinc is vaporized from a pool of molten material below the free space or it may form a boundary of that space, for instance when it forms a wall portion of the furnace or reaction vessel.
- Figure 1 is a fragmentary view in section of one embodirnent.
- FIGS 2 and 3 are similar fragmentary sectional views of additional embodiments.
- FIG. 1 there is shown schematically a furnace pot 10 and one or more heaters 12 adapted to melt a charge of impure metallic zinc in the pot 10.
- a free space 20 into which Zinc vapor passes directly from the pool of molten zinc, whenever the conditions of temperature and pressure in the furnace are such that zinc can exist in the form of a vapor.
- the furnace it is arranged so that a finger-like member 16 extends well into a free space 20 above the melt.
- the distance between the portion of finger 16 closest to melt 14 is no greater than that required to avoid any splashing of material from the melt 14 onto the surface 16.
- the finger is provided with means 17 for controlling its temperature so that it may be maintained at any temperature at or above the melting point of zinc and specifically at temperatures between 530 C. and 550 C.
- the condensing finger may be hollow and may be provided with an electrical resistor positioned in a centrally located cavity, in the manner shown in U.S. Patent 2,781,189.
- a heating or cooling fluid may be passed through a hollow heat exchanger positioned in the finger and forming a portion of a suitable thermostatically controlled circuit.
- Other means for maintaining the temperature of the outer surface of finger 16 within the range of 530' C. and 550 C. will be readily apparent and I do not wish to be restricted to any specific means described merely by way of illustration.
- a trough 22 which slopes downwardly and out wardly from the center of the furnace it) and extends to a catch basin 23 in which the zinc is collected.
- suitable liquid seals (not shown), the evolution of other contents of the furnace may be prevented.
- the molten metal may be converted to pigs by casting as is conventional in this art.
- Suitable means (not shown) may be provided for draining any sludgeor other accumulation of impurities from the furnace either intermittently or continuously.
- the condensing surface may be supported from a cover 18, as shown in Figure 1 or it may be attached to a wall 24 ofqthe furnace as shown in Figure 2 or any other suitable form of support may be provided for the condensing finger to accommodate it to a location in the vapor filled space closely adjacent to the melt surface.
- the walls of the furnace and particularly the portion 26 of these walls above the level where the furnace contents may splash on them serves as the condensing surface.
- this portion of the walls is provided with heat transfer means 28 for maintaining the inner surface of this portion of the walls at a temperature between 530 C. and 550 C., temperatures at which zinc vapor evolved from the melt will condense rapidly to liquid zinc and above the temperature at which the vapor is condensedto a solid zinc powden'
- Extending through the wall and about the periphery of the vessel is an annular trough 30 in which the droplets of zinc collect after they have run down portion 26 of the walls 24. From trough 30, the molten metal is conveyed to a spout and thence to a collecting apparatus or casting machine.
- a method of producing pure zinc metal from zinccontaining materials of the group consisting of impure metallic residues and reducible zinc compounds which comprises: forming a molten body of such zinc-containing material in a furnace, maintaining a temperature in the furnace at which zinc vapor is f-ormedjn a free space above the body of molten material, maintaining at least one condensing surface in said free space at a temperature between 530 C. and 550 C.; condensing metallic zinc as a liquid on said surface, and recovering the liquid zinc condensate.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US700906A US2936234A (en) | 1957-12-05 | 1957-12-05 | Metallurgy of zinc |
| BE573651A BE573651A (fr) | 1957-12-05 | 1958-12-05 | Procédé de récupération du zinc pur. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US700906A US2936234A (en) | 1957-12-05 | 1957-12-05 | Metallurgy of zinc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2936234A true US2936234A (en) | 1960-05-10 |
Family
ID=24815315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US700906A Expired - Lifetime US2936234A (en) | 1957-12-05 | 1957-12-05 | Metallurgy of zinc |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US2936234A (fr) |
| BE (1) | BE573651A (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3147327A (en) * | 1960-03-17 | 1964-09-01 | Metallurgical Processes Ltd | Blast furnaces for smelting zinc |
| DE1558430B1 (de) * | 1966-01-07 | 1971-04-15 | Soc D Forges Et Ateliers Du Cr | Verfahren und anlage zur gewinnung von zink aus zinkreichen abgasen |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2251906A (en) * | 1940-01-29 | 1941-08-12 | Dow Chemical Co | Condensation of magnesium vapor |
| US2422967A (en) * | 1944-05-25 | 1947-06-24 | St Joseph Lead Co | Refining of lead |
| US2457546A (en) * | 1945-12-05 | 1948-12-28 | New Jersey Zinc Co | Process for condensing zinc vapor |
| US2564337A (en) * | 1948-11-02 | 1951-08-14 | Battelle Development Corp | Production of refractory metals |
| US2720456A (en) * | 1949-08-05 | 1955-10-11 | Broken Hill Ass Smelter | Distillation of metals |
| US2724644A (en) * | 1953-09-03 | 1955-11-22 | Astral Soc | Method for condensing metal vapors directly to their liquid state |
| US2781189A (en) * | 1952-03-17 | 1957-02-12 | Soberma | Apparatus for condensing metals to the liquid state |
| US2805935A (en) * | 1953-04-09 | 1957-09-10 | Soberma | Process for the manufacture of magnesium |
-
1957
- 1957-12-05 US US700906A patent/US2936234A/en not_active Expired - Lifetime
-
1958
- 1958-12-05 BE BE573651A patent/BE573651A/fr unknown
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2251906A (en) * | 1940-01-29 | 1941-08-12 | Dow Chemical Co | Condensation of magnesium vapor |
| US2422967A (en) * | 1944-05-25 | 1947-06-24 | St Joseph Lead Co | Refining of lead |
| US2457546A (en) * | 1945-12-05 | 1948-12-28 | New Jersey Zinc Co | Process for condensing zinc vapor |
| US2564337A (en) * | 1948-11-02 | 1951-08-14 | Battelle Development Corp | Production of refractory metals |
| US2720456A (en) * | 1949-08-05 | 1955-10-11 | Broken Hill Ass Smelter | Distillation of metals |
| US2781189A (en) * | 1952-03-17 | 1957-02-12 | Soberma | Apparatus for condensing metals to the liquid state |
| US2805935A (en) * | 1953-04-09 | 1957-09-10 | Soberma | Process for the manufacture of magnesium |
| US2724644A (en) * | 1953-09-03 | 1955-11-22 | Astral Soc | Method for condensing metal vapors directly to their liquid state |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3147327A (en) * | 1960-03-17 | 1964-09-01 | Metallurgical Processes Ltd | Blast furnaces for smelting zinc |
| DE1558430B1 (de) * | 1966-01-07 | 1971-04-15 | Soc D Forges Et Ateliers Du Cr | Verfahren und anlage zur gewinnung von zink aus zinkreichen abgasen |
Also Published As
| Publication number | Publication date |
|---|---|
| BE573651A (fr) | 1959-04-01 |
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