US3145458A - Iron-nitride-carbide powder and method for its production - Google Patents

Iron-nitride-carbide powder and method for its production Download PDF

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Publication number
US3145458A
US3145458A US257086A US25708663A US3145458A US 3145458 A US3145458 A US 3145458A US 257086 A US257086 A US 257086A US 25708663 A US25708663 A US 25708663A US 3145458 A US3145458 A US 3145458A
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United States
Prior art keywords
iron
nitride
powder
nitrogen content
carbide powder
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Expired - Lifetime
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US257086A
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English (en)
Inventor
Kloepfer Harry
Muller Johannes
Sperr Fritz
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Evonik Operations GmbH
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Degussa GmbH
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/65Reaction sintering of free metal- or free silicon-containing compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/145Chemical treatment, e.g. passivation or decarburisation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/06Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
    • C01B21/0615Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with transition metals other than titanium, zirconium or hafnium
    • C01B21/0622Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with transition metals other than titanium, zirconium or hafnium with iron, cobalt or nickel
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/082Compounds containing nitrogen and non-metals and optionally metals
    • C01B21/0828Carbonitrides or oxycarbonitrides of metals, boron or silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/58042Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on iron group metals nitrides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/04Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbonitrides

Definitions

  • the present invention relates to an iron-nitride-carbide powder which is especially suited for use in the production of sintered iron bodies of good strength and high resistance to wear, as well as of good conductivity.
  • an iron-nitride-carbide powder with a maximum nitrogen content of 7%, preferably 46%, a carbon content of 1-3%, preferably 1.82%, and containing the nitrogen essentially or entirely in the E-iron nitride phase is admirably suited for purposes indicated above.
  • a further important requirement for the effective use of the iron nitride powder according to the invention for improving the mechanical properties and the sintering properties of iron/iron-nitride-carbide powder mixtures is that the nitrided component is practically free of when.
  • iron-nitride-carbide powders having a 4 to 6% nitrogen content. It was previously not known that iron nitrogen alloys could be prepared with such a low nitrogen content, wherein the nitrogen content is only in the f-phase and whose X-ray picture show neither an a-iron phase nor a 'y-phase. Preferably the ratio of carbon to nitrogen is about 1:3.
  • the ironnitride-carbide powder according to the invention can be produced by nitriding in fused cyanate containing salt baths.
  • acyanate' as the nitriding salt in the production of the iron-nitridecarbide powders according ot-the invention as then the solutions obtained upon washing the treated iron powders are not poisonous or at least considerably less poisonous than the solutions which are obtained when cyanide cyanate mixtures are used.
  • cyanate when cyanate is used alone the nitriding can be effected in a considerably shorter time, for example, in about 15 minutes.
  • the nitriding of a mixture of iron powder and cyanate provides an extraordinarily good assurance of providing the desired nitrogen and carbon contents, the freedom from a-phase and that the nitrogen content is practically quantitatively only in the g-iron nitride phase.
  • the nitrogen content can be adjusted by changing the cyanide cyanate ratio. Pure cyanate, for example, will provide a nitrogen content of about 5.5% by weight with a nitriding time of 15-30 minutes. A mixture of cyanate and 15% cyanide provides a nitrogen content of about 4.5% with the same carbon content with a nitriding time of about 2-3 hours.
  • Example 1 6 kg. of iron powder with an average grain size of 40 60 were carefully mixed with 7 kg. of a salt mixture of 15% of sodium cyanide and 85% of potassium cyanate and such mixture heated in an iron crucible in an electric furnace for 2.5 hours at 570 C. After cooling down the resulting salt cake was treated with water until all of the salt was washed out. 6.4 kg. of nitrided iron powder with a nitrogen content of 4.5% and a carbon content of 1.8% were obtained. Upon X-ray analysis only s-iron nitride and no a-iron could be ascertained.
  • Example 2 7 kg. of iron powder with an average grain size of 40-60 were carefully mixed with 7 kilograms of pota sium cyanate and such mixture heated in an iron crucible for 30 minutes at 570 C. in an electric furnace. After cooling down the resulting salt cake was treated with water until all of the salt was washed out. 7.5 kg. of nitrided iron powder with a nitrogen content of 5.5% and a carbon content of 1.9% were obtained. Upon X-ray analysis again only .i-iron nitride and no ct-ilOtl could be ascertained.
  • Iron-nitride-carbide powder the individual particles of which have a carbon content of 1-3% by weight and a maximum nitrogen content of 7% by weight, said ironnitride-carbide powder being free of a-rion and having the nitrogen content essentially only in the E-iron nitride phase.
  • Iron-nitride-carbide powder the individual particles of which have a carbon content of 1.82% by weight and a nitrogen content of 46% by weight, said iron-nitridecarbide powder being free of a wiron and having the nitrogen content essentially only in the g-iron nitride phase. 7 1

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Ceramic Products (AREA)
  • Compounds Of Iron (AREA)
US257086A 1962-02-13 1963-02-08 Iron-nitride-carbide powder and method for its production Expired - Lifetime US3145458A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DED38140A DE1178219B (de) 1962-02-13 1962-02-13 Eisen-Nitrid-Carbid-Pulver und Verfahren zu seiner Herstellung

Publications (1)

Publication Number Publication Date
US3145458A true US3145458A (en) 1964-08-25

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US257086A Expired - Lifetime US3145458A (en) 1962-02-13 1963-02-08 Iron-nitride-carbide powder and method for its production

Country Status (4)

Country Link
US (1) US3145458A (de)
CH (1) CH438754A (de)
DE (1) DE1178219B (de)
GB (1) GB992435A (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3348982A (en) * 1963-03-06 1967-10-24 Int Nickel Co Iron powder and core with controlled permeability coefficient
US3368882A (en) * 1965-04-06 1968-02-13 Chromalloy American Corp Surface hardened composite metal article of manufacture
US4839139A (en) * 1986-02-25 1989-06-13 Crucible Materials Corporation Powder metallurgy high speed tool steel article and method of manufacture
CN103101892A (zh) * 2013-03-08 2013-05-15 山东大学 一种无需氨气的碳包覆氮化铁纳米粉末的制备方法

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133678A (en) * 1976-08-26 1979-01-09 Ardaches Sarian Ferro-alloy process and product

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2036245A (en) * 1932-01-11 1936-04-07 Richard R Walter Alloy
US2279003A (en) * 1940-07-24 1942-04-07 Smith Corp A O Hard facing material and method of making the same
US2987429A (en) * 1958-01-07 1961-06-06 United States Steel Corp High-carbon razor blade stock and the like
US2994600A (en) * 1958-09-01 1961-08-01 Hansen Friedrich Iron powder for making sintered iron articles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2036245A (en) * 1932-01-11 1936-04-07 Richard R Walter Alloy
US2279003A (en) * 1940-07-24 1942-04-07 Smith Corp A O Hard facing material and method of making the same
US2987429A (en) * 1958-01-07 1961-06-06 United States Steel Corp High-carbon razor blade stock and the like
US2994600A (en) * 1958-09-01 1961-08-01 Hansen Friedrich Iron powder for making sintered iron articles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3348982A (en) * 1963-03-06 1967-10-24 Int Nickel Co Iron powder and core with controlled permeability coefficient
US3368882A (en) * 1965-04-06 1968-02-13 Chromalloy American Corp Surface hardened composite metal article of manufacture
US4839139A (en) * 1986-02-25 1989-06-13 Crucible Materials Corporation Powder metallurgy high speed tool steel article and method of manufacture
CN103101892A (zh) * 2013-03-08 2013-05-15 山东大学 一种无需氨气的碳包覆氮化铁纳米粉末的制备方法

Also Published As

Publication number Publication date
CH438754A (de) 1967-06-30
GB992435A (en) 1965-05-19
DE1178219B (de) 1964-09-17

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