US3229922A - Jaw crushing roller - Google Patents
Jaw crushing roller Download PDFInfo
- Publication number
- US3229922A US3229922A US316863A US31686363A US3229922A US 3229922 A US3229922 A US 3229922A US 316863 A US316863 A US 316863A US 31686363 A US31686363 A US 31686363A US 3229922 A US3229922 A US 3229922A
- Authority
- US
- United States
- Prior art keywords
- crushing
- jaw
- crusher
- roller
- roller body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 41
- 238000005096 rolling process Methods 0.000 description 21
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 241000282320 Panthera leo Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- QRZAKQDHEVVFRX-UHFFFAOYSA-N biphenyl-4-ylacetic acid Chemical compound C1=CC(CC(=O)O)=CC=C1C1=CC=CC=C1 QRZAKQDHEVVFRX-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005549 size reduction Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/12—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
- B02C1/08—Jaw crushers or pulverisers with jaws coacting with rotating roller
Definitions
- This invention relates to a double jaw rolling crusher, which contains an eccentric drive shaft on which a roller body is pivotably carried and executes back-and-forth movements with reference to the crusher jaws mounted laterally from it, and the invention particularly relates to the construction of the crushing chamber of rolling crushers.
- the crushing chamber cross-section lying between the oppositely positioned crusher jaws is sub-divided asymmetrically by a vertical plane running through the center of the drive shaft, whereby the broken-up material no longer becomes undesirably packed on the upflow side of the crushing roller.
- This is achieved by providing that the two crushing chamber wings, arising between the roller body and the lateral crushing jaws, have different size opening angles, or by providing that the surface of the crushing jaws facing the crushing chamber on the upflow side is equipped with ribs or teeth, preferably running in the longitudinal direction of the roller body.
- the invention also relates to the drive of the crushing drum of such rolling crushers, wherein the revolving inertia forces arising in the eccentric movement of the crusher drum are balanced.
- the inertia forces of the eccentrically moving crusher drum are largely compensated for, according to the invention, by balancing weights, arranged within the drum bearing. Outside the crusher drum bearing there are arranged, in easily accessible places on each side of the machine, adjustable balancing weights securely connected with the eccentric shaft; these allow a fine regulation of the inertia compensation and also an adaptation to the changed inertia conditions, resulting from wear of the drum surface. These balancing weights are not joined with the balancing plates.
- the size of the input material for breaker machines is dependent on the crushing chamber angle, as determined by the surface of the crushing jaw and the diameter of the roller body, together with the size of the discharge gap of the crushing chamber. If, therefore, the piece size adapted to this crushing chamber angle is exceeded by certain material, then the material to be brokenup is, in practice, pushed out, in an upward direction and is not broken-up. Thus, if, in the material to be crushed, there are pieces larger than the crushing chamber angle, then congestions occur at the entry openings to the crushing gap.
- This invention therefore, also provides a structure for crushing jaws, preferably of the upper ends of the crushing jaws, wherein larger pieces in the material to be crushed, can be crushed without the occurrence of congestions. Thus, not only is clogging of the crushing chamber eliminated, but also there is an increase in the throughput performance of the machine.
- the present invention by providing that the angle formed by the surface of the crushing members be constructed considerably larger in the region of a preliminary crushing chamber, which is encountered ahead of the main crushing chamber.
- the surfaces of the crushing jaws in the region of the preliminary crushing chamber are provided with teeth or ribs which run in the longitudinal direction of the roller body and which have a progressive ratio, in the direction toward the roller center, equal to or less than the total stroke of the roller body.
- FIGURE 1 is a horizontal, longitudinal sectional view through a double jaw rolling crusher
- FIGURE 2 is a vertical, longitudinal sectional view through a double jaw rolling crusher with a toothed upper. crushing jaw on the upfiow side, without a preliminary crushing chamber;
- FIGURE '3 is a vertical, longitudinal sectional view through a double jaw rolling crusher having preliminary crushing chamber
- FIGURE 4 is a vertical longitudinal sectional view through a double jaw rolling crusher with a preliminary crushing chamber and a toothed upper crushing jaw on the upfiow side;
- FIGURE 5 is a sectional view showing the bearing of the upper independent-axle.
- FIGURE 6 is aside view of the bearing of the upper independent axle on the casing.
- roller body 4 On the eccentric ofiset 1 of an eccentric shaft 2, there is rotatably carried by roller bearings 3, a roller body 4; the body 4 carries a roller shell 6 of highly abrasion-proof material, secured by conical rings .5.
- Bearings 7 and 7' are surrounded by a sleeve 9 and, in the usual manner, are protected against access of dust by labyrinth rings 10 and 11.
- the space between the sleeve 9 and the cylindrical recess of the side walls 8 is filled by multiple-part sleeve 12 and an axially slidable conical ring 13. Through axial sliding of the conical ring 13 against the cone pitch, a close seating of all the bearing casing parts is achieved.
- the bearings 7 and'7' are held by the discs 14. After disassembling the discs 14 and after releasing the conical rings 13, the whole roller 4 with hearing, roller shell etc..can be taken out in the direction of the drive pulley 15. If there is removed on the side opposite the drive pulley 15 on the eccentric shaft 2, the ring nut 16 and the balance weight 17, then after disassembling the multi-part conical ring 13, the multi-part casing ring 12, and also the conical ring 5 on the side of the pulley 15,the roller shell 6 can be disassembled without it being necessary to open the casing and packings of bearings 3 and 7. This is an important advantage since the changing of the crushing shell 6 frequently has to be carried out in an atmosphere which is not free of dust.
- the balance weights 17 have interchangeable additional weights 18. These balance weights 17, in conjunction with the additional weights 18, make it possible to completely balance all the forces of unbalance generated on the parts mounted on the eccentric offset 1 of the eccentric shaft 2.
- the interchangeable additional weights 18 also make possible an attuning of the balance of inertia when there is progressive wear of the crushing shell 6.
- the inertia balancing weights 17 are connected in a known manner, as, for example, by means of fitting springs or a key withthe eccentric shaft 2.
- the drive pulley 15 is adapted to turn freely on a sleeve ported on a jointing piece 26 and spacing plates 27 against a spring carrier 28.
- the spring carrier 28 is carried, with its cylindrical sleeve 29, ina corresponding recess of a counter holder 30.
- plate springs 32 are arranged between the spring carrier 28 and the counter holder 30.
- the bolts 33 hold the plate spring sets together.
- the ring nut 31 is mounted against a sleeve 34 and a 3- part ring spring 31 is mounted against a corresponding or bushing 19.
- the torque closure of the drive pulley 15 I with the eccentric shaft 2 is accomplished by means of a cone clutch coupling sleeve 20, which is longitudinally slidable but not turnable on the eccentric shaft 2,. the spring 21 providing the desired pressure against the sleeve 20.
- crushing rockers 22 On one or on both sides of the crushing roller 6, there are arranged crushing rockers 22 which, on the side facing the flushing chamber, are equipped with interchangeable crushing jaws 23 and 24, The crushing rocker arms are swingably carried at their upper ends on independent r ker-arm. axles 25. At their lowe ends, they are supopening of the counter holder 30.
- the spring carrier 28 After a yielding operation, resumes its original POSI- tion, the shock of this recoil movement is absorbed by the ring spring 35. If the ring spring 35 was not used, there would be a danger of damage occurring at the spring carrier 28 or at the ring nut 31, because of the high lag force.
- the ring springs 32 are ordinarily biased to such an extent that they do not yield on normal crushing strains; only on entry of foreign bodies into the crushing chamber does the crushing. rocker arm 22 tend to swing out about the pivot point of the rocker arm axle 25 and the ring spring sets are compressed at this time.
- the discharge gap of the crushing chamber formed between the outer contact circle of the crushing roller 6 and the, lower edge of the lower crushing jaw 24 can easily be altered by changing the spacing plates 27.
- the nuts 36 and the spindle 37 hold the joining piece 26, the spacing plates 27 and the spring carrier 28 together.
- the counter holder 30 has cylindrical recesses 38'zon both sides. In each cylindrical recess 38, there are bolts 39; in this arrangement, rubber sleeve 40 is placed between the bolts 39 and the cylindrical recesses 38. The rubber sleeve 40 is axially biased by means of the plate 41, the spindle 42 and the nut 43 in such a way that a close fit is provided between the counter holder bore 38, i
- the bolt 39 is connected by means of known ring spring tightening elements 44 with a corresponding recess 45 in the casing side wall 8.
- the jointing piece 26 is, by means of an axially biased rubber sleeve 46 connected with the bolt 47 and this, in turn, is connected by means of a rubber sleeve 48 with a corresponding recess in the lower end of the rocker arm 22.
- the axial bias of this rubber sleeve 46 is accomplished through ring nuts 49. 1
- the crushing rocker arm 22 has, at its upper end, a bore with recesses for the rubber sleeve 50, as shown in FIGURE 5.
- ing sleeves 53 of steel are positioned between the rubber sleeves 50 and 52.
- the axial tension of. the rubber sleeves 50 and 52 is provided by means of a ring nut 54 and sleeves 55.
- the bearing casing 51 is mounted, as shown in FIG- URE 6, in a framelike structure which is attached to the side wall 8 of the machine. Between the sides of the frame 100 and the bearing casing 51-1 there are spacing plates 56 and 56', which are held by the wall parts of the frame against adjustable wedges 58 and 59.
- the wedges 58 and 59 are connected wtih screw bolts 58' and 59', which protrude through the side parts of the frame 100, and can be slid on the corresponding surfaces of. the wedge shaped projections 101 and 102 of the frame 100.
- the nuts 58" and 59" secure the wedges 58 and 59.
- the mid point of the upper rocker arm axle 25 can be changed with respect to the machine center.
- the crushing chamber angle formed between the tangent of the outer contact circle of the crushing roller 6 and the tangent of the curved crushing jaw 23 or 24 can be differently adjusted on the two sides.
- FIGURES .2 to 4 the upper crushing In the side walls 8 of the bearing casing 51,1 there are arranged recesses for the rubber sleeves 52; spac-.
- the surface 61 of the wedges 60 cooperates with the crushing roller 6 to form a preliminary'crushing chamber.
- individual larger pieces contained in the crushing material which normally are not engaged by the crushing members, are reduced in size to such an extent that further breaking up thereof in the normal crushing chamber is possible.
- the crushing chamber angle formed by the surface of the wedges 60 and the tangent at the oppositely situated point of the contact circle of the crushing roller 6 is made sufficiently large that, with smooth crushing members, the crushing material would no longer be gripped.
- the surface of the upper crushing jaw 23, facing the crushing chamber is provided with grooves or indentations 63.
- the crushing process begins on one side of the crushing chamber at the upper end of the crushing jaw 23 and ends at the lower end of the crushing jaw 24. On the other side it begins at the lower end of the crushing jaw 24 and ends at the upper end of the crushing jaw 23.
- the latter side is designated as the upflow side and the former as the downflow side.
- the material being crushed has less time, between the individual crushing thrusts, for falling downward in the direction of the crushing chamber discharge than on the downflow side.
- FIGURE 2 there is shown a double jaw rolling crusher without the preliminary crushing chamber, but with a toothed surface 63 on the upper crushing jaw 23 on the upflow side.
- the crushing jaws 23 and 24 are securely held in place by wedges 64 and screws 65.
- the crushing chamber begins at the upper edge of the inside surface of the upper crushing jaw 23. This design is advantageously used when the material to be crushed already has a homogeneous particle size adjusted to the crushing chamber angle.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having crushing jaws spaced from said drive shaft, said jaw rolling crusher comprising a crushing chamber formed between said roller body and said crushing jaws to provide both downflow and upflow movement for material being crushed, said chamber being sub-divided asymmetrically 6 by a substantially vertical plane extending longitudinally of said drive shaft and through the center thereof, whereby the material passing through the upflow side of said roller body moves upwardly without compacting.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having a pair of crushing jaws oppositely spaced from said drive shaft, said crusher comprising downflow and upflow crushing chamber wings formed between said roller body and each of said crushing jaws, said wings having diiferent size opening angles for permitting the free passage of material during the upflow movement thereof.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having a pair of crushing jaws spaced from said drive shaft, said crusher comprising downflow and upflow crushing chamber wings formed between said roller body and said crushing jaws, said wings having different size opening angles for permitting the free passage of the material during the up-flow movement thereof, first balancing weights mounted on said eccentric shaft, and adjustable balancing weights mounted on said first balancing weight in order to compensate for inertia variations.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having a pair of crushing jaws spaced from said drive shaft, said crusher comprising a drive pulley for driving said shaft, overload coupling means for connecting said pulley to said shaft, downflow and upflow crushing chamber wings formed between said roller body and said crushing jaws, said wings having different size opening angles for permitting the free passage of the material during the upflow movement thereof, first balancing weights mounted on said first balancing weight in order to compensate for inertia variations.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having a pair of oppositely positioned crushing jaws spaced from said drive shaft, s-aid crusher comprising a main crushing chamber positioned between said crusher jaws and being sub-divided asymmetrically by a substantially vertical plane extending longitudinally of said drive shaft and through the center thereof, whereby the material passing by the upflow side of said roller body moves upwardly Without compacting, and a preliminary crushing chamber positioned ahead of said main crushing chamber, whereby oversized material is broken-up prior to entering said main crushing chamber.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft and also having a pair of oppositely positioned crushing jaws spaced from said drive shaft, said crusher comprising a main crushing chamber positioned between said crusher jaws and being sub-divided asymmetrically by a substantially vertical plane extending longitudinally of said drive shaft and through the center thereof, whereby the material passing by the upflow side of said roller body moves upwardly without compacting, a preliminary crushing chamber positioned ahead of said main crushing chamber, the angle formed between said crushing jaws and said crushing roller being greater in the region of said preliminary crushing chamber than in the region of said main crushing chamber, whereby oversized material is broken up prior to entering said main crushing chamber.
- a jaw rolling crusher having a roller body rotatably carried on an eccentric drive shaft also having a pair of oppositely positioned crushing jaws spaced from said drive shaft, said crusher comprising downflow and 11pflow crushing chamber wings formed between said roller body and each of said crushing jaws, said wings having different size opening angles, a preliminary crushing chamber for breaking up oversized pieces prior to reaching said downflow and upfiow crushing chamber wings, and said crushing jaws in the region of said' preliminary crushing chamber including wedge pieces for for maintaining said crushing jaws in place.
- a jaw roller crusher comprising a roller body, an eccentric drive shaft for rotatably carrying said roller body, a pair of crushing jaws laterally spaced from said.
- a jaw roller crusher comprising a roller body, an eccentric drive shaft for a rotatably carrying said roller body, a pair of crushing jaws laterally spaced from said drive shaft, arms for carrying said crushing jaws, bolt for carrying the lower end of said arms, a jointing piece for supporting said bolt, a rubber sleeve positioned between said 'bolt and said jointing piece, axles for indecrushing wings positioned between said roller body and each of said crushing jaws, each of said wings having different size openingangles for permitting the free passage of material therethrough during the upfiow movement of the said material.
- the jaw rolling crusher of claim 11 wherein means are provided for adjusting the position of said axles so that the gap between said crushing jaws and said roller body according to the size of material to be crushed.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DEE23701A DE1196940B (de) | 1962-10-18 | 1962-10-18 | Backen-Walzenbrecher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3229922A true US3229922A (en) | 1966-01-18 |
Family
ID=7071136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US316863A Expired - Lifetime US3229922A (en) | 1962-10-18 | 1963-10-17 | Jaw crushing roller |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US3229922A (fr) |
| DE (1) | DE1196940B (fr) |
| FR (1) | FR1375162A (fr) |
| GB (1) | GB1044186A (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3514045A (en) * | 1967-09-11 | 1970-05-26 | Dravo Corp | Apparatus for converting pea gravel into useful aggregate |
| US4165042A (en) * | 1978-04-12 | 1979-08-21 | The United States Of America As Represented By The Secretary Of The Interior | Rotary jaw crusher |
| US5482218A (en) * | 1993-10-20 | 1996-01-09 | Ha; Yonggan | Rock crushing apparatus and method |
| US20070029422A1 (en) * | 2005-08-04 | 2007-02-08 | New Dimension Crushers, Llc | Portable apparatus for crushing rock and other hard material and related method |
| US20090261188A1 (en) * | 2008-04-16 | 2009-10-22 | Iafrate John A | Roller Jaw Crusher System And Method |
| US20110097026A1 (en) * | 2008-06-30 | 2011-04-28 | Andrzej Niklewski | Bearing arrangement for a roller crusher |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TR201900510T4 (tr) * | 2010-06-28 | 2019-02-21 | Flip Screen Australia Pty Ltd | Bir Ezici Kova |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2303923A (en) * | 1940-06-18 | 1942-12-01 | Arthur W Fahrenwald | Crusher |
| US2582734A (en) * | 1946-06-27 | 1952-01-15 | Charles A Adams | Horizontal gyratory roll crusher |
| US2595219A (en) * | 1947-09-19 | 1952-05-06 | Anderson Einar Hviid | Two-stage jaw crusher |
| US2964186A (en) * | 1958-03-03 | 1960-12-13 | Achille K Ferrara | Vibratory screen apparatus |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1664877A (en) * | 1923-07-10 | 1928-04-03 | Co Bartlett & Snow Co | Single-roll crusher |
| DE711034C (de) * | 1940-06-09 | 1941-09-25 | Westfalia Dinnendahl Groeppel | Zerkleinerungsvorrichtung |
-
1962
- 1962-10-18 DE DEE23701A patent/DE1196940B/de active Pending
-
1963
- 1963-08-24 FR FR945608A patent/FR1375162A/fr not_active Expired
- 1963-08-27 GB GB33876/63A patent/GB1044186A/en not_active Expired
- 1963-10-17 US US316863A patent/US3229922A/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2303923A (en) * | 1940-06-18 | 1942-12-01 | Arthur W Fahrenwald | Crusher |
| US2582734A (en) * | 1946-06-27 | 1952-01-15 | Charles A Adams | Horizontal gyratory roll crusher |
| US2595219A (en) * | 1947-09-19 | 1952-05-06 | Anderson Einar Hviid | Two-stage jaw crusher |
| US2964186A (en) * | 1958-03-03 | 1960-12-13 | Achille K Ferrara | Vibratory screen apparatus |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3514045A (en) * | 1967-09-11 | 1970-05-26 | Dravo Corp | Apparatus for converting pea gravel into useful aggregate |
| US4165042A (en) * | 1978-04-12 | 1979-08-21 | The United States Of America As Represented By The Secretary Of The Interior | Rotary jaw crusher |
| US5482218A (en) * | 1993-10-20 | 1996-01-09 | Ha; Yonggan | Rock crushing apparatus and method |
| US20070029422A1 (en) * | 2005-08-04 | 2007-02-08 | New Dimension Crushers, Llc | Portable apparatus for crushing rock and other hard material and related method |
| US7448564B2 (en) * | 2005-08-04 | 2008-11-11 | New Dimension Crushers, Llc | Portable apparatus for crushing rock and other hard material and related method |
| US20090261188A1 (en) * | 2008-04-16 | 2009-10-22 | Iafrate John A | Roller Jaw Crusher System And Method |
| US8702024B2 (en) | 2008-04-16 | 2014-04-22 | Apopka Recycling, Inc. | Roller jaw crusher system and method |
| US20110097026A1 (en) * | 2008-06-30 | 2011-04-28 | Andrzej Niklewski | Bearing arrangement for a roller crusher |
| US8297847B2 (en) * | 2008-06-30 | 2012-10-30 | Metso Brasil Industria E Comercio Ltda | Bearing arrangement for a roller crusher |
| AU2009265252B2 (en) * | 2008-06-30 | 2014-06-19 | Metso Usa Inc. | Bearing arrangement for a roller crusher |
Also Published As
| Publication number | Publication date |
|---|---|
| DE1196940B (de) | 1965-07-15 |
| GB1044186A (en) | 1966-09-28 |
| FR1375162A (fr) | 1964-10-16 |
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