US3369748A - Combustion control system - Google Patents
Combustion control system Download PDFInfo
- Publication number
- US3369748A US3369748A US537786A US53778666A US3369748A US 3369748 A US3369748 A US 3369748A US 537786 A US537786 A US 537786A US 53778666 A US53778666 A US 53778666A US 3369748 A US3369748 A US 3369748A
- Authority
- US
- United States
- Prior art keywords
- air
- regulating
- oil
- signal
- excess
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002485 combustion reaction Methods 0.000 title description 14
- 230000001105 regulatory effect Effects 0.000 description 23
- 239000003546 flue gas Substances 0.000 description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- 239000003921 oil Substances 0.000 description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 7
- 239000000295 fuel oil Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000009131 signaling function Effects 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- 239000001117 sulphuric acid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003071 parasitic effect Effects 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/003—Systems for controlling combustion using detectors sensitive to combustion gas properties
- F23N5/006—Systems for controlling combustion using detectors sensitive to combustion gas properties the detector being sensitive to oxygen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/02—Air or combustion gas valves or dampers
- F23N2235/06—Air or combustion gas valves or dampers at the air intake
Definitions
- ABSTRACT OF THE DISCLOSURE A combustion control system in which air flow is in ratio to fuel flow but readjusted from the larger of two signals, one of which is proportional to the oxygen content in the products of combustion and the other of which is proportional to the opacity of the products of combustion.
- the present invention relates to a regulating chain for the combustion of fuel oil with a very slight excess of air, or more precisely to a chain for regulating the excess of air used for the combustion of a heating fuel-oil with a view to maintaining this excess of air at a strict minimum.
- the relatively high sulphur content of heavy industrial heating fuel oils is the source of difliculties resulting essentially from the corrosion suffered by the walls of heat exchangers because when these are sufliciently cold for the water vapor of combustion to condense thereon, the water thus formed dissolves the sulphuric anhydride S0 present, producing incipient sulphuric acid.
- a first well-known solution consists in measuring the content of residual oxygen in the flue gases and in correcting the ratio of the supplies of air and of fuel oil in the appropriate sense as a function of said content of residual oxygen.
- This first solution may still prove inadequate, however, because three kinds of risk may arise.
- the devices for measuring the oxygen content may deviate slightly and, as it has already been seen, it is suflicient for this content to vary by a few thousandths for a departure from the prescribed zone in one direction or the other, either with too great an excess 3,369,748 Patented Feb. 20, 1968 of air leading to the recurrence of the corrosion which it was desired to avoid, or with too slight an excess of air causing the appearance of unburnt gases or solids residues.
- the very precise oxygen analyzers which are necessary generally have response time constants which are ill-adapted to guide the regulation in a suitable manner in cases where the variations in load are rapid.
- This mode of procedure has the following three advantages.
- the measurement is very sensitive and a considerable deviation in the measuring instrument or opacimeter only corresponds to a very slight variation in the excess of air.
- the response time of such an instrument is much shorter than that of an oxygen analyzer.
- the average measuremeasurement of the opacity of the flue gases releasedavoids the three risks indicated above, involved in that of the oxygen content of said flue gases.
- the present invention relates essentially to a system of regulating the excess of air used in the combustion of a heating fuel-oil with a view to maintaining this excess of air at the strict minimum absolutely necessary.
- the chain for regulating the excess of air is such that at least one of the regulating signals consists of a measurement signal for the opacity of the flue gases liberated, which signal is supplied by an opacimeter.
- FIG. 1 is a diagram of an oil-fired boiler
- FIG. 2 is a diagram of a regulating chain comprising, as its main regulating signal, that which is constituted by a flue-gas opacity measurement signal;
- FIG. 3 is a diagram of a regulating chain comprising direct correction of the normal regulating signal by means of a flue-gas opacity measurement signal;
- FIG. 4 is a regulating diagram comprising correction of the normal regulating signal by means of a measurement signal for the residual oxyen content in the flue gasesi supplemented by a flue-gas opacity measurement signa
- an oil-fired boiler comprises essentially an oil supply pipe 1, possibly with an oil fiowmeter 1a, an air supply pipe 2 possibly with an air tlowmeter 2a, said air being supplied by a blower 2b under the control of a servo-motor 2c regulating the blown air, then, downstream of the furnace 3, a steam outlet 4 and a flue-gas outlet 5, possibly with an oxygen analyzer 5x and, in any case, an opacimeter 5f. 7
- the regulating chain only comprises the opacimeter 5] which controls the servo-motor 2c regulating the blown air by means of a regulating relay 6 with 3
- the opacimeter only intervenes to correct a regulation efiected by other members.
- the regulating chain comprises essentially the oil flowrneter 10: associated with the air flowmeter 2a.
- a comparison relay which is an algebraic addition relay 2.
- This comparison relay transmits a regulating signal, which may be pneumatic or electric for example, to the servomotor 20 for regulating the blown air, by means of the relay 6 with proportional and integral action PI.
- this regulating chain in FIGS. 3 and 4 receives a correction signal which takes into consideration a flue-gas opacity measurement signal, produced by the opacimeter 5 In this manner, as soon as the opacity of the flue gases, which is slight but easily detected, deviates however slightly'from the average value selected as the index value, the conditions of comparison between the oil and air supplies are revised in the appropriate sense to achieve the final result aimed at.
- the opacimeter 5f transmits this correction signal to the comparison relay by means of a relay 7 with a proportional and integral action PI.
- the main correction signal reaching the comparison relay 2 does not originate from the opacimeter but from an oxygen analyzer 5x. This latter normally transmits a correction signal to a selector or comparator relay S which also receives information from the opacimeter 5 This selector or comparator relay S only retains the greater of these two input signals in order to transmit it to the adding relay 2.
- this regulating chain is as follows. Normally, it is the oxygen analyzer 5x which ensures the final regulation of the combustion air. But if this correction signal proves too weak, either because of a deviation in the analyzer 5x or because of too long a response time therein, or for any reason, the opacimeter 5 provides a sort of relief for the oxygen analyzer so as to impose tem- 4 I v porarily, the appropriate adjustment of the excess combustion air. In this last embodiment, the opacimeter represents a sort of supplementary correcting member adapted to compensate for any failure in the main correcting member.
- the correction action of the opacimeter and of the oxygen analyzer is represented in the form of an algebraic addition applied to the comparison relay 2; but it could advantageously assume the form of a multiplier relay connected into the signal originating either from the oil flowmeter or the air flowmeter.
- Means for regulating the supply mixture of oil and air of an oil-fired boiler comprising means for supplying air and means for supplying oil to said boiler, means for measuring the flow of air and means for measuring the flow of oil, means for varying at least the flow of said air supplying means, an oxygen analyzer in the flue-gas outlet of said boiler giving a first signal function of the oxygen content of said flue-gas, an opacimeter in the fine-gas outlet of said boiler giving a second signal function of the opacity of said flue-gas, comparator means for selecting the larger of said first and second signals, adding means for generating a third signal function of the measured air flow and oil flow and of said selected larger signal and a proportional and integral action relay operated by said third signal and controlling said varying means.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR28388A FR1453519A (fr) | 1965-08-14 | 1965-08-14 | Chaîne de régulation pour combustion de mazout à très faible excès d'air |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3369748A true US3369748A (en) | 1968-02-20 |
Family
ID=8586670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US537786A Expired - Lifetime US3369748A (en) | 1965-08-14 | 1966-03-28 | Combustion control system |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US3369748A (fr) |
| FR (1) | FR1453519A (fr) |
| GB (1) | GB1151600A (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3723047A (en) * | 1970-05-26 | 1973-03-27 | Bailey Controle | Control network for burning fuel oil and gases with reduced excess air |
| US4436506A (en) | 1981-04-13 | 1984-03-13 | Honeywell B.V. | Control system for a gas heated water or air heater |
| US20220325471A1 (en) * | 2021-03-31 | 2022-10-13 | Seiko Epson Corporation | Fabric Processing Method, Processed Fabric, Textile Printing Method, And Composition Set |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2285564A (en) * | 1942-06-09 | Combustion control | ||
| US2407838A (en) * | 1942-09-30 | 1946-09-17 | Brown Instr Co | Measuring apparatus |
| US2441025A (en) * | 1946-02-28 | 1948-05-04 | Gilbert & Barker Mfg Co | Smoke responsive control for oil burners |
| US3184686A (en) * | 1961-08-28 | 1965-05-18 | Shell Oil Co | Optimizing controller |
| US3216661A (en) * | 1961-10-10 | 1965-11-09 | George K Mckenzie | Combustion control apparatus |
-
1965
- 1965-08-14 FR FR28388A patent/FR1453519A/fr not_active Expired
-
1966
- 1966-03-28 US US537786A patent/US3369748A/en not_active Expired - Lifetime
- 1966-08-12 GB GB36311/66A patent/GB1151600A/en not_active Expired
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2285564A (en) * | 1942-06-09 | Combustion control | ||
| US2407838A (en) * | 1942-09-30 | 1946-09-17 | Brown Instr Co | Measuring apparatus |
| US2441025A (en) * | 1946-02-28 | 1948-05-04 | Gilbert & Barker Mfg Co | Smoke responsive control for oil burners |
| US3184686A (en) * | 1961-08-28 | 1965-05-18 | Shell Oil Co | Optimizing controller |
| US3216661A (en) * | 1961-10-10 | 1965-11-09 | George K Mckenzie | Combustion control apparatus |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3723047A (en) * | 1970-05-26 | 1973-03-27 | Bailey Controle | Control network for burning fuel oil and gases with reduced excess air |
| US4436506A (en) | 1981-04-13 | 1984-03-13 | Honeywell B.V. | Control system for a gas heated water or air heater |
| US20220325471A1 (en) * | 2021-03-31 | 2022-10-13 | Seiko Epson Corporation | Fabric Processing Method, Processed Fabric, Textile Printing Method, And Composition Set |
Also Published As
| Publication number | Publication date |
|---|---|
| FR1453519A (fr) | 1966-06-03 |
| GB1151600A (en) | 1969-05-07 |
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