US3371021A - Process for electrolytic etching of zirconium and zirconium-base alloys - Google Patents
Process for electrolytic etching of zirconium and zirconium-base alloys Download PDFInfo
- Publication number
- US3371021A US3371021A US398423A US39842364A US3371021A US 3371021 A US3371021 A US 3371021A US 398423 A US398423 A US 398423A US 39842364 A US39842364 A US 39842364A US 3371021 A US3371021 A US 3371021A
- Authority
- US
- United States
- Prior art keywords
- zirconium
- electrolytic
- oxide film
- films
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 29
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 title claims description 13
- 229910052726 zirconium Inorganic materials 0.000 title claims description 12
- 238000000866 electrolytic etching Methods 0.000 title claims description 7
- 229910045601 alloy Inorganic materials 0.000 title description 11
- 239000000956 alloy Substances 0.000 title description 11
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 22
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 16
- 229910017604 nitric acid Inorganic materials 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 8
- 229910001093 Zr alloy Inorganic materials 0.000 claims description 4
- IRLPACMLTUPBCL-KQYNXXCUSA-N 5'-adenylyl sulfate Chemical compound C1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](COP(O)(=O)OS(O)(=O)=O)[C@@H](O)[C@H]1O IRLPACMLTUPBCL-KQYNXXCUSA-N 0.000 claims 1
- 102100033945 Glycine receptor subunit alpha-1 Human genes 0.000 claims 1
- 101000996297 Homo sapiens Glycine receptor subunit alpha-1 Proteins 0.000 claims 1
- 229940074355 nitric acid Drugs 0.000 description 15
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000010407 anodic oxide Substances 0.000 description 5
- 238000005868 electrolysis reaction Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000001311 chemical methods and process Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 238000003486 chemical etching Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 239000010953 base metal Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- -1 fluoride ions Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000004584 weight gain Effects 0.000 description 2
- 235000019786 weight gain Nutrition 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RPAJSBKBKSSMLJ-DFWYDOINSA-N (2s)-2-aminopentanedioic acid;hydrochloride Chemical class Cl.OC(=O)[C@@H](N)CCC(O)=O RPAJSBKBKSSMLJ-DFWYDOINSA-N 0.000 description 1
- 206010011376 Crepitations Diseases 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002101 lytic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/38—Pretreatment of metallic surfaces to be electroplated of refractory metals or nickel
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
- C25F1/02—Pickling; Descaling
- C25F1/04—Pickling; Descaling in solution
- C25F1/08—Refractory metals
Definitions
- the oxide proves difiicult to attack or to detach, it proves necessary to perform the attacking process for such lengths of time that, when the oxide layer has to be completely removed, the thickness of metal which is consequently removed is unpredictable or incompatible with the dimensional tolerances which have been laid down.
- the anodic oxide film which is formed prevents the flow of current with the result that, after a very short time, the oxidation rate becomes either very low or zero; such films can be etched only with great difiiculty above a certain thickness.
- the electrolytic bath is a mixture of nitric acid and hydrofluoric acid which may be diluted if necessary.
- the object of the present invention is therefore a method of electrolytic etching of zirconium and zirconiurn-base alloys which makes it possible to remove from the surface of these metals:
- Oxidation films which up to the present time could be removed only with difficulty by chemical process and then left a surface which was more or less modified geometrically and which was therefore unfit for many subsequent applications.
- the electrolytic etching process leaves a smooth surface and makes it possible to maintain geometrical dimensions within predictable tolerance ranges.
- One preferred form of embodiment of the invention consists in placing the parts to be etched as anode in an electrolytic bath containing from 7 to 70 volumes of nitric acid at 42 B., from 0.2 to 10 volumes of 40% hydrofluoric acid, the remainder being water, and in subjecting said parts at a temperature comprised between and C. to the following operations:
- the succession of two cycles can be repeated as many times as may be desired; the thickness of metal trans formed into oxide is approximately 0.436 per amp/dm. and per minute of the first oxidation stage.
- Example I A zirconium part which has been heated in air at 570 C. for a period of 5 minutes cannot be polished by chemical process in conventional baths such as, for example, a bath made up as follows:
- the film begins to break away from the part in fine particles which fall into the bottom of the tank.
- the complete break-away process lasts from 15 seconds to one minute. After withdrawal from the bath, the part is found to have a smooth surface.
- Example II A part formed of Zircaloy 2 which has been heated in air at 570 C. for a period of 5 minutes cannot be polished by chemical process in any conventional bath such as the following:
- the film begins to break away from the part in fine particles which fall to the bottom of the tank.
- the complete break-away process lasts from 15 seconds to one minute. After withdrawal from the bath, the surface of the part is found to be smooth.
- Example Ill An assembly formed of Zircaloy 2 was constructed by argon-shielded arc-welding process but with insufiicient shielding of the surfaces. The result thus achieved was the formation of a thermal oxide film on the weld bead and in the areas adjacent thereto.
- a first sample was processed in the chemical etching bath mentioned in Example I so as to remove 50 microns per face.
- the film was removed in an irregular manner and left local surface roughness.
- the anodic film breaks away and carries with it the thermal film. Break-away is complete in 15 seconds. The part has lost 10 microns per face approximately and can then be polished by chemical process for the purpose of removing the 50 microns per face prior to carrying out the corrosion resistance test.
- this sample had a practically uniform, black appearance, that is to say normally satisfactory for this type of exposure, the welding zone being little different from the remainder.
- the weight gain of this sample was 27.6 mg./dm.
- a process for the electrolytic etching of a workpiece composed of zirconium or zirconium alloys which comprises:
- the electrolytic bath consists of a mixture which contains between 7 and 70 volumes of nitric acid at 42 B., and between 0.2 and 10 volumes of 40% hydrofluoric acid, the remainder being water.
- step (b) is carried out until the oxide film reaches a thickness of the order of 10 microns.
- step 6 (c) is carried out at a voltage which is lower than that of step (b).
- step (c) wherein the voltage used in step (c) is maintained for a period of time of from 10 seconds to 20 minutes.
- step (c) is carried out at a voltage which is lower than that used in step (b) and in an electrolytic bath having concentrations of nitric acid and of hydrofluoric acid different from those concentrations used in the bath as recited in step (a).
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- ing And Chemical Polishing (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR949147A FR1383839A (fr) | 1963-10-01 | 1963-10-01 | Procédé de décapage électrolytique du zirconium et de ses alliages et produits obtenus par ce procédé |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3371021A true US3371021A (en) | 1968-02-27 |
Family
ID=8813409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US398423A Expired - Lifetime US3371021A (en) | 1963-10-01 | 1964-09-22 | Process for electrolytic etching of zirconium and zirconium-base alloys |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3371021A (fr) |
| BE (1) | BE653789A (fr) |
| CH (1) | CH433896A (fr) |
| ES (1) | ES304523A1 (fr) |
| FR (1) | FR1383839A (fr) |
| GB (1) | GB1067911A (fr) |
| LU (1) | LU46993A1 (fr) |
| NL (1) | NL6411398A (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2786205A1 (fr) * | 1998-11-19 | 2000-05-26 | Toshiba Kk | Procede de traitement electrolytique du zirconium et appareil associe |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60200972A (ja) * | 1984-03-23 | 1985-10-11 | Hitachi Ltd | ジルコニウムまたはジルコニウム合金の防食方法 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2780594A (en) * | 1955-08-05 | 1957-02-05 | Temco Aircraft Corp | Electrolytic descaling |
| US3006827A (en) * | 1959-01-06 | 1961-10-31 | United Aircraft Corp | Method of pickling titanium and compositions used therein |
| US3242062A (en) * | 1966-03-22 | Fluorine-cuntaining electrolyte for electrolytic cutting of metals |
-
1963
- 1963-10-01 FR FR949147A patent/FR1383839A/fr not_active Expired
-
1964
- 1964-09-22 LU LU46993D patent/LU46993A1/xx unknown
- 1964-09-22 US US398423A patent/US3371021A/en not_active Expired - Lifetime
- 1964-09-23 GB GB38812/64A patent/GB1067911A/en not_active Expired
- 1964-09-30 BE BE653789D patent/BE653789A/xx unknown
- 1964-09-30 NL NL6411398A patent/NL6411398A/xx unknown
- 1964-09-30 CH CH1271064A patent/CH433896A/fr unknown
- 1964-09-30 ES ES0304523A patent/ES304523A1/es not_active Expired
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3242062A (en) * | 1966-03-22 | Fluorine-cuntaining electrolyte for electrolytic cutting of metals | ||
| US2780594A (en) * | 1955-08-05 | 1957-02-05 | Temco Aircraft Corp | Electrolytic descaling |
| US3006827A (en) * | 1959-01-06 | 1961-10-31 | United Aircraft Corp | Method of pickling titanium and compositions used therein |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2786205A1 (fr) * | 1998-11-19 | 2000-05-26 | Toshiba Kk | Procede de traitement electrolytique du zirconium et appareil associe |
Also Published As
| Publication number | Publication date |
|---|---|
| BE653789A (fr) | 1965-01-18 |
| CH433896A (fr) | 1967-04-15 |
| ES304523A1 (es) | 1965-02-01 |
| LU46993A1 (fr) | 1964-11-23 |
| NL6411398A (fr) | 1965-04-02 |
| GB1067911A (en) | 1967-05-10 |
| FR1383839A (fr) | 1965-01-04 |
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