US3446699A - Method of producing pulps from lignocellulose containing materials - Google Patents
Method of producing pulps from lignocellulose containing materials Download PDFInfo
- Publication number
- US3446699A US3446699A US702483A US3446699DA US3446699A US 3446699 A US3446699 A US 3446699A US 702483 A US702483 A US 702483A US 3446699D A US3446699D A US 3446699DA US 3446699 A US3446699 A US 3446699A
- Authority
- US
- United States
- Prior art keywords
- pulp
- refining
- temperature
- defibration
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title description 21
- 239000000463 material Substances 0.000 title description 14
- 238000007670 refining Methods 0.000 description 26
- 239000000835 fiber Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 9
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000007865 diluting Methods 0.000 description 5
- 238000004061 bleaching Methods 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 235000010265 sodium sulphite Nutrition 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000000887 hydrating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012978 lignocellulosic material Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/22—Other features of pulping processes
- D21C3/26—Multistage processes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/36—Explosive disintegration by sudden pressure reduction
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/22—Other features of pulping processes
- D21C3/24—Continuous processes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/20—Methods of refining
- D21D1/30—Disc mills
Definitions
- This invention provides a method of producing mechanical and chemo-mechanical or semichemical pulp from lignocellulose containing material.
- the continuous method of this invention includes the digesting of the material in the presence of sodium sulfite at a temperature of between 140-240" C. at a superatmospheric pressure.
- the digested material is defibrated in an atmosphere of steam under substantially the same superatmospheric pressure and temperature prevailing in the digester.
- At least two successive refining zones are provided after the defibrating step. Progressively decreasing superatmospheric pressures are established and maintained in respective successive refining zones after the said defibrating zone. This causes the defibrated pulp to move from the defibrating zone to and through the successive refining zones.
- a diluting liquid is introduced into the system before each successive zone. This diluting liquid has a temperature below that prevailing in each preceding stage of the operation to gradually reduce the temperature and consistency of the pulp previous to every new refining zone.
- the starting material such as the wood chips
- the starting material can be defibrated with low consumption of power, when the difibration is conducted at high temperature and under high pressure such as a temperature between 140 and 240 C. and a corresponding steam pressure.
- the material is subjected to a further treatment generally defined as the refining process.
- the defibration may be conducted in the presence of, or without, chemicals or the chips may be decomposed partially by acid or alkaline cooks.
- the chips may be pretreated by a heating or partial decomposition either in a liquid phase or a vapor phase. In the former case free liquid is removed from chips prior to the defibration; in the latter case no free liquid is present.
- the defibration is effected immediately after the pre-treatment of the chips and usually at the temperature and under the pressure prevailing in the pre-treatment although it is, of
- the defibration is carried out at a high concentration amounting to between 25 and 40 percent, which together with the prevailing high temperature rendering the lignine plastic is the main explanation for the low demand on power for effecting the defibration.
- the refining process may with advantage be conducted in direct sequence to the defibration in such a manner that the defibrated pulp is directly blown into the refining system without collection and dilution in intermediate bins, 'whereby the time interval between the defibration and the refining procedures is reduced to a minimum.
- the refining process is conducted or at least commenced before the lignine has lost its plastic properties, which results in improved fiber qualities and improved disintegration of the fibers themselves.
- the refining operation is effected under pressure, but it is obvious that it must be done under less severe conditions than the defibration proper, which means at a lower temperature and with a lower concentration.
- Purpose of the invention It is thus one main object of the invention to provide a method of producing pulp from lignocellulose containing material which in comparison to the methods hitherto used renders improved quality of the fibers and improved disintegration of the individual fiber.
- a further object of the invention is to provide a method of producing pulp from lignocellulose containing material which offers possibility of conducting the refining process without additional pumping work.
- a still further objection of the invention is to provide a method of producing mechanical or semichemical pulp with reduced consumption of power for attaining a predetermined grade of grinding of the defibrated and refined material.
- the material to be treated is continuously fed through a hopper and a sluice member, for example a so-called cell-feeder 12, to a cooker 14.
- the material may be constituted by chips of fur wood, for example, which chips have been moistoned with steam and impregnated with an aqueous solution of sodium sulfite having a pH of 6.5 corresponding to kilograms of Na O per ton of chips, calculated as absolutely dry.
- Fed into the cooker 14 is also steam entering through a pipe 16 so as to create a pressure of 8 superatmospheric atmospheres and a temperature of about 175 C., to exist in the cooker.
- the chips are treated under a short time, such as five minutes whereupon they are fed at the prevailing temperature and pressure continuously into a defibrator 18, which preferably is of a disc type and driven by an electric motor 20.
- the defibrator may be of the kind disclosed in the U.S. Patent No. 2,964,250.
- the chips are decomposed into minor fiber bundles and furthermore individual fibers are set free to some ex- 9 tent.
- the pulp suspension has a consistency of about per cent when leaving the defibrator 18 and is blown through a throttle or reducing valve 22 and a conduit 24 under utilization of the high pressure prevailing in the defibrator, into a refiner 26 driven by an electric motor 28 and having a lower pressure prevailing therein such as a pressure of 3 superatmospheric atmospheres.
- a conduit 29 water having a temperature of about 100 C. is supplied immediately before the refiner 26, so as to cause the concentration of the pulp in the suspension to be reduced to 20 percent, for example. Further the temperature of the pulp is lowered to about l-l40 C.
- the pulp is blown under utilization of the superatmospheric pressure through a throttle or a reducing valve 30 through a conduit 32 into a second refiner driven by an electric motor 42.
- the pressure in the refiner 40 may be reduced to 2 superatmospheric atomspheres.
- water is supplied through a pipe 44, said water having a temperature lower than 100 C., such as C.
- the pipe 44 debouches ahead of the refiner 40 so as to give to the pulp suspension a consistency of a still lower concentration, which may be about 8 percent, for example, at a temperature of about C.
- the finally treated pulp escapes through a sluice 46 into an escape opening 48 and is collected in a pulp bin 50. From there the pulp is conveyed through a conduit 52 and a pump 54 to a following station of treatment.
- refiners or rafiinators 26 and 40 a further separation of the individual fibers of the pulp from one another is elfected together with the disintegration of the individual fibers.
- These refiners or raffinators may be of principally the same kind as the defibrator 18 and differ therefrom mainly by the grinding members thereof, such as grinding discs, being adapted to accomplish an increased decomposition of the fiber bundles and the fibers into their constituents.
- bleaching chemicals and/or hydrating agents may be added in one or several of the refining steps and they are then suitably added immediately ahead of the grinding discs.
- the kind of these chemicals depends on the treatment of the chips or the type of the pulp to be produced. If, for example, the pre-treatment consists in a partial decomposition by means of a solution of sulfite, there may be used sulfite, S0 and hydrosulfite. If, on the contrary, the defibration is conducted in the presence of alkaline solutions hydrogen peroxide or sodium peroxide maybe used. Due to the fact that the bleaching is effected under pressure at high temperature and/or concentration, an effect bleaching may be conducted directly in the refining system.
- the chips are decomposed with larger quantities of cooking chemicals, which for some reason or another must be recovered or made non-dangerous, the dilution of the pulp during the refining operation may be to advantage be effected by means of recovered waste liquid.
- a method of continuously producing chemo-mechanical and semichemical pulp from lignocellulosic material which comprises, in combination:
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE368263 | 1963-04-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3446699A true US3446699A (en) | 1969-05-27 |
Family
ID=20262649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US702483A Expired - Lifetime US3446699A (en) | 1963-04-03 | 1968-02-01 | Method of producing pulps from lignocellulose containing materials |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3446699A (de) |
| AT (1) | AT260008B (de) |
| BE (1) | BE646028A (de) |
| CH (1) | CH423451A (de) |
| DE (1) | DE1253031B (de) |
| FI (1) | FI42161C (de) |
| GB (1) | GB1057232A (de) |
| NL (1) | NL6403555A (de) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3652387A (en) * | 1969-06-05 | 1972-03-28 | Ethyl Corp | Process for the manufacture of dissolving-grade pulp |
| US3919041A (en) * | 1969-02-06 | 1975-11-11 | Ethyl Corp | Multi-stage chlorine dioxide delignification of wood pulp |
| US3929558A (en) * | 1974-03-11 | 1975-12-30 | Ontario Paper Co Ltd | Method of adding a soluble aluminum salt to chemically softened wood chips followed by mechanical refining |
| US4002528A (en) * | 1972-02-18 | 1977-01-11 | Kamyr, Inc. | Apparatus for processing pulp |
| US4037792A (en) * | 1972-10-23 | 1977-07-26 | Sca Development Aktiebolag | Continuously refining raw fibrous material to produce mechanical refiner pulp |
| US4116758A (en) * | 1976-05-14 | 1978-09-26 | Canadian International Paper Co. | Method of producing high yield chemimechanical pulps |
| US4152197A (en) * | 1974-09-23 | 1979-05-01 | Mo Och Domsjo Ab | Process for preparing high-yield cellulose pulps by vapor phase pulping an unpulped portion of lignocellulosic material and a partially chemically pulped portion |
| US4217169A (en) * | 1975-12-12 | 1980-08-12 | Aizenberg Sergei A | Method of manufacturing fibrous sheet material |
| US4294653A (en) * | 1974-09-23 | 1981-10-13 | Mo Och Domsjo Aktiebolag | Process for manufacturing chemimechanical cellulose pulp in a high yield within the range from 65 to 95% |
| US4298425A (en) * | 1978-05-03 | 1981-11-03 | Defibrator Aktiebolag | Method and apparatus for refining lignocellulose-containing material to produce fiber pulp |
| US4357208A (en) * | 1978-02-17 | 1982-11-02 | Sca Development Aktiebolag | Method of making pulp |
| FR2544757A1 (fr) * | 1983-04-20 | 1984-10-26 | Process Evaluation Devel | Procede et appareil de digestion pour la production de pulpe de haute qualite |
| FR2546545A1 (fr) * | 1983-05-23 | 1984-11-30 | Process Evaluation Devel | Procede de digestion thermomecanique utilisant des blanchissants |
| US4689117A (en) * | 1980-11-24 | 1987-08-25 | Process Evaluation And Development Corporation | Thermomechanical digestion process for enhancing the brightness of cellulose pulp using bleachants |
| US4699691A (en) * | 1980-11-24 | 1987-10-13 | W. R. Grace & Co. | Thermomechanical digestion process |
| US4789429A (en) * | 1985-11-06 | 1988-12-06 | Sunds Defibrator Aktiebolag | Method of making mechanical pulp |
| US6165317A (en) * | 1995-06-12 | 2000-12-26 | Andritz Sprout-Bauer, Inc. | Control of refined pulp quality by adjusting high temperature pre-heat residence time |
| US20010050151A1 (en) * | 1997-08-08 | 2001-12-13 | Marc J. Sabourin | Method of pretreating lignocellulose fiber-containing material for the pulp making process |
| US20050029373A1 (en) * | 2003-05-21 | 2005-02-10 | Vaders Dennis Henry | Refiner steam separation system for reduction of dryer emissions |
| AT518800A1 (de) * | 2016-06-17 | 2018-01-15 | Andritz Ag Maschf | Verfahren zur herstellung von faserstoff |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT330562B (de) * | 1972-10-23 | 1976-07-12 | Sca Project Ab | Verfahren zur herstellung von mechanisch verfeinertem faserstoff hoher dichte |
| CN109208364B (zh) * | 2018-08-24 | 2020-08-18 | 武汉迪因生物科技有限公司 | 蒸汽爆破装置 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2641164A (en) * | 1946-07-08 | 1953-06-09 | Hill Harold Sanford | Method for processing fibrous pulp |
| US2697661A (en) * | 1946-07-31 | 1954-12-21 | Alton Box Board Co | Digestion of pulp |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE886839C (de) * | 1953-07-02 | Phrix Werke Ag | Verfahren und Vorrichtung zur kontinuierlichen Behandlung von cellulosehaltigen Ausgangsstoffen mit Kochfluessigkeiten |
-
1964
- 1964-04-01 CH CH413264A patent/CH423451A/de unknown
- 1964-04-01 FI FI640683A patent/FI42161C/fi active
- 1964-04-01 DE DED44043A patent/DE1253031B/de active Pending
- 1964-04-02 BE BE646028A patent/BE646028A/xx unknown
- 1964-04-03 GB GB13794/64A patent/GB1057232A/en not_active Expired
- 1964-04-03 AT AT293864A patent/AT260008B/de active
- 1964-04-03 NL NL6403555A patent/NL6403555A/xx unknown
-
1968
- 1968-02-01 US US702483A patent/US3446699A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2641164A (en) * | 1946-07-08 | 1953-06-09 | Hill Harold Sanford | Method for processing fibrous pulp |
| US2697661A (en) * | 1946-07-31 | 1954-12-21 | Alton Box Board Co | Digestion of pulp |
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3919041A (en) * | 1969-02-06 | 1975-11-11 | Ethyl Corp | Multi-stage chlorine dioxide delignification of wood pulp |
| US3652387A (en) * | 1969-06-05 | 1972-03-28 | Ethyl Corp | Process for the manufacture of dissolving-grade pulp |
| US4002528A (en) * | 1972-02-18 | 1977-01-11 | Kamyr, Inc. | Apparatus for processing pulp |
| US4037792A (en) * | 1972-10-23 | 1977-07-26 | Sca Development Aktiebolag | Continuously refining raw fibrous material to produce mechanical refiner pulp |
| US3929558A (en) * | 1974-03-11 | 1975-12-30 | Ontario Paper Co Ltd | Method of adding a soluble aluminum salt to chemically softened wood chips followed by mechanical refining |
| US4152197A (en) * | 1974-09-23 | 1979-05-01 | Mo Och Domsjo Ab | Process for preparing high-yield cellulose pulps by vapor phase pulping an unpulped portion of lignocellulosic material and a partially chemically pulped portion |
| US4294653A (en) * | 1974-09-23 | 1981-10-13 | Mo Och Domsjo Aktiebolag | Process for manufacturing chemimechanical cellulose pulp in a high yield within the range from 65 to 95% |
| US4217169A (en) * | 1975-12-12 | 1980-08-12 | Aizenberg Sergei A | Method of manufacturing fibrous sheet material |
| US4116758A (en) * | 1976-05-14 | 1978-09-26 | Canadian International Paper Co. | Method of producing high yield chemimechanical pulps |
| US4357208A (en) * | 1978-02-17 | 1982-11-02 | Sca Development Aktiebolag | Method of making pulp |
| US4298425A (en) * | 1978-05-03 | 1981-11-03 | Defibrator Aktiebolag | Method and apparatus for refining lignocellulose-containing material to produce fiber pulp |
| US4689117A (en) * | 1980-11-24 | 1987-08-25 | Process Evaluation And Development Corporation | Thermomechanical digestion process for enhancing the brightness of cellulose pulp using bleachants |
| US4699691A (en) * | 1980-11-24 | 1987-10-13 | W. R. Grace & Co. | Thermomechanical digestion process |
| FR2544757A1 (fr) * | 1983-04-20 | 1984-10-26 | Process Evaluation Devel | Procede et appareil de digestion pour la production de pulpe de haute qualite |
| FR2546545A1 (fr) * | 1983-05-23 | 1984-11-30 | Process Evaluation Devel | Procede de digestion thermomecanique utilisant des blanchissants |
| US4789429A (en) * | 1985-11-06 | 1988-12-06 | Sunds Defibrator Aktiebolag | Method of making mechanical pulp |
| US6165317A (en) * | 1995-06-12 | 2000-12-26 | Andritz Sprout-Bauer, Inc. | Control of refined pulp quality by adjusting high temperature pre-heat residence time |
| US20010050151A1 (en) * | 1997-08-08 | 2001-12-13 | Marc J. Sabourin | Method of pretreating lignocellulose fiber-containing material for the pulp making process |
| US6899791B2 (en) | 1997-08-08 | 2005-05-31 | Andritz Inc. | Method of pretreating lignocellulose fiber-containing material in a pulp refining process |
| US20050029373A1 (en) * | 2003-05-21 | 2005-02-10 | Vaders Dennis Henry | Refiner steam separation system for reduction of dryer emissions |
| US7368037B2 (en) | 2003-05-21 | 2008-05-06 | Masonite Corporation | Refiner steam separation system for reduction of dryer emissions |
| AT518800A1 (de) * | 2016-06-17 | 2018-01-15 | Andritz Ag Maschf | Verfahren zur herstellung von faserstoff |
| AT518800B1 (de) * | 2016-06-17 | 2019-09-15 | Andritz Ag Maschf | Verfahren zur herstellung von faserstoff |
Also Published As
| Publication number | Publication date |
|---|---|
| FI42161B (de) | 1970-02-02 |
| FI42161C (fi) | 1970-05-11 |
| AT260008B (de) | 1968-02-12 |
| CH423451A (de) | 1966-10-31 |
| DE1253031B (de) | 1967-10-26 |
| BE646028A (de) | 1964-07-31 |
| GB1057232A (en) | 1967-02-01 |
| NL6403555A (de) | 1964-10-05 |
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