US3637409A - Manufacture of flame-resistant nonwoven fabrics - Google Patents
Manufacture of flame-resistant nonwoven fabrics Download PDFInfo
- Publication number
- US3637409A US3637409A US748881A US3637409DA US3637409A US 3637409 A US3637409 A US 3637409A US 748881 A US748881 A US 748881A US 3637409D A US3637409D A US 3637409DA US 3637409 A US3637409 A US 3637409A
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- United States
- Prior art keywords
- fabric
- bonding agent
- batting
- bonded
- parts
- Prior art date
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- Expired - Lifetime
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- 239000004745 nonwoven fabric Substances 0.000 title abstract description 24
- 238000004519 manufacturing process Methods 0.000 title description 4
- 239000004744 fabric Substances 0.000 claims abstract description 62
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 238000005470 impregnation Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 30
- 239000007767 bonding agent Substances 0.000 claims description 29
- 239000000835 fiber Substances 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 15
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 13
- 239000003063 flame retardant Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 6
- 239000004753 textile Substances 0.000 claims description 6
- 239000004611 light stabiliser Substances 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Inorganic materials O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 abstract description 16
- 239000011230 binding agent Substances 0.000 abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- FAPDDOBMIUGHIN-UHFFFAOYSA-K antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 abstract description 2
- 238000004079 fireproofing Methods 0.000 abstract description 2
- 229920002554 vinyl polymer Polymers 0.000 abstract 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 23
- 239000005033 polyvinylidene chloride Substances 0.000 description 23
- 239000000463 material Substances 0.000 description 10
- 239000004014 plasticizer Substances 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 7
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- RLPSARLYTKXVSE-UHFFFAOYSA-N 1-(1,3-thiazol-5-yl)ethanamine Chemical compound CC(N)C1=CN=CS1 RLPSARLYTKXVSE-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/655—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions characterised by the apparatus for applying bonding agents
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
- D06M15/267—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof of unsaturated carboxylic esters having amino or quaternary ammonium groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/92—Fire or heat protection feature
- Y10S428/921—Fire or flameproofing
Definitions
- This invention relates to production of nonwoven fabrics. It more particularly refers to a novel method of producing such nonwoven fabrics which are substantially flameproof or at least significantly flame resistant.
- Nonwoven fabrics bonded with a bonding material are, to a certain extent, already provided with a flame retardant from the outset in the form of the bonding agent. They catch fire less easily than the same fiber matting containing no bonding agent. However, once such a material has been subjected to fire, the bonding agent contained in it melts. It is then no longer possible to put out the fire by beating with the hands or throwing blankets over it. Furthermore, if such a fabric were compressed in such a manner, the melted plastic of the bonding agent would be pressed against the skin of the wearer, thus causing very severe burns.
- nonwoven fabrics bonded with bonding agents are relatively difficult to set on fire, once they have caught on fire, it is extremely difficult to extinguish the fire, particularly because of the dripping, molten, and sometimes burning, bonding agent.
- one aspect of this invention resides in a novel flameproof composition impregnant suitable for use in combination with the nonwoven fabrics to bond such and to render such substantially flame resistant.
- This impregnant composition includes water, a vinylidene chloride resin, a dispersant, and antimony trioxide.
- stabilizers and inhibitors of the usual, conventionally known and used type are suitably provided in the impregnant composition so as to be incorporated in the bonding agent and therefore in the bonded nonwoven fabric.
- exemplary of this type of materials are oxidation inhibitors, heat stabilizers, ultraviolet and visible light stabilizers, etc.
- a flameresistant, bonded, nonwoven fabric by forming a bonded batting of substantially continuous filaments by the socalled spin bonded method.
- This method utilizes the inherent tackiness and weldability of certain spun continuous filaments so that when such filaments are laid down upon a suitable substrate into a nonwoven fabric batting, the filaments bond to each other through their inherent tackiness, substantially at the points where the filaments cross each other.
- This bonded fabric is suitable for use in the second impregnation process set forth above wherein a flameproofing bonding agent comprising vinylidene chloride polymer and antimony trioxide are impregnated into a prebonded nonwoven fabric.
- another aspect of this invention resides in a novel process of producing a flameproof or flame-resistant nonwoven fabric which process comprises producing a conventional nonwoven batting; impregnating said batting with a conventional binder in smaller proportion than is conventionally used; drying this first impregnant; impregnating the thus partially bonded fabric with a second impregnant containing vinylidene chloride polymer and antimony trioxide; drying this second impregnant while longitudinally stretching the impregnated fabric; wetting the longitudinally stretched, dried fabric with water; and drying such wet fabric while stretching such in a transverse direction; whereby to achieve final fabric dimensions substantially the same as those of the unimpregnated fabric.
- the fabric made according to this invention is flame retardant and is substantially free of the hot binder melting and dripping problems of prior art fabrics.
- the conventional bonding agents which are used are mainly of the natural and synthetic rubber latex type, as well as acrylic resins.
- the first impregnation of the batting referred to above is with only about half of the required amount of bonding agent (i.e., latex or acrylic resins).
- this flame-retardant bonding agent impregnant must contain optical brighteners, light stabilizers, heat stabilizers, oxidation inhibitors and/or whatever other known materials are considered necessary adjuvants for use with vinylidene chloride polymer resins.
- the amount of polyvinylidene chloride applied to the fabric that gives optimum fire drip resistance has to be selected according to the particular thermoplastic filaments in the fabric and according to the amount of binding agent in the fabric. it can be said, however, that it is often found satisfactory to have from about 5 to 25 parts by weight polyvinylidene chloride per parts by weight synthetic thermoplastic fibers. Best results are often obtained when the amount is from about 10 to 20 parts per 100 by weight fibers.
- the total amount of polyvinylidene chloride applied to the fabric may be greater than about 25 parts by weight, based 100 parts by weight of all the fibers in the fabric, since the presence of polyvinylidene chloride may additionally be useful to increase the fiber resistance of other fibers in the fabric.
- Antimony oxide is included to increase the fire-resistance of the fabrics and various other additives can be included with the polyvinylidene chloride. It is generally desirable to include one or more optical brightening agents in the dispersion containing the polyvinylidene chloride, since otherwise the fabric is liable to have rather poor fastness to light.
- a fabric that contains binding agent and also polyvinylidene chloride impregnant may sometimes have a rather poor hand, i.e., feel rather coarse, although conditions can be chosen so that fabrics with a good hand are obtained. If the use of polyvinylidene chloride and binding agent along in the amounts desired to give optimum fire properties do result in a fabric having a rather poor hand, this hand can be considerably improved by subjecting the fabric to the additional step of mechanically dislocating polymer films in the fabric, i.e., of breaking up any films of polyvinylidene chloride or binding agent that have formed.
- plasticizer with the polyvinylidene chloride.
- the amount of plasticizer used must, however, be selected carefully, since if too little is used no great advantage is obtained, and if too much is used it markedly reduces the drip resistance of the polymeric materials in the fabric. It is highly surprising, in fact, that one can select an amount of plasticizer that improves the hand without substantially affecting the fire drip resistance. The exact amount depends, of course, upon the grade of polyvinylidene chloride and upon the particular plasticizer.
- the preferred plasticizer used is didecyl phthalate and this is preferably used in an amount substantially of four parts didecyl phthalate to three parts polyvinylidene chloride by weight.
- H6. 1 is an elevation of a schematic view of the process of this invention.
- FIG. 2 is a plan view of the schematic diagram of FIG. 1.
- the padder consists (as can also be seen from Austrian Pat. No. 217,000) of three rolls, which can be covered with felt.
- the lower roll is partially immersed in a liquid containing the impregnating agent.
- the impregnating agent is absorbed by the felt covering of the lower roll.
- the bonding agent mixture is simultaneously pressed into the mat by the wet felt covering.
- the already partially bonded mat passes through the gap of a pair of rolls of a padding machine.
- the lower roll plunges into a dispersion G whose main components are polyvinylidene chloride and antimony trioxide. These components (together with optical brighteners and suitable inhibitors and stabilizers) thus get into the mat.
- the mat is then passed over hot steel rolls C (so-called cylinder dryers) to dry it.
- D represents auxiliary rolls which aid in the guidance of the mat B. It is of decisive importance that the cylinder rolls C rotate more rapidly than the rolls of the padder A. In this manner the mat is drawn longitudinally, while its width is simultaneously diminished,
- FIG. 2 where it can be seen how the web B is pulled lengthwise between the padder A and the dry ing rolls C and thus becomes narrower.
- the mat After passing through the drying rolls C, the mat is dry. However, it is then again moistened in a second padder E (in padder E, the lower roll is immersed in plain water). Then it is dried again in a chamber F in a so-called hot-air tenter frame. But as the mat passes through the drying chamber F, the tenter frame draws it apart again, but this time in width, so that it reattains its original breadth.
- EXAMPLE I A mat prepared according to example 2 of British Pat. No. 1,055,187 and having a weight of 30 g./m. is given a preliminary impregnation with an acrylic resin (commercial name PRIMAL) in such a manner that, after drying at 140 C., the weight increases to 50 g./m. A mat thus impregnated is then postimpregnated with the following mixture:
- Solid Liquid compound supplied by Hoesch AG and used as a light stabilizer 2.5 2.5 Emulsifier EP (an emulsifier for the epoxy compound 0.25 1 Water 487 Aerosil (silica white pigment) 4.78
- Solid Liquid Sb,0, 480 Pigment 20 Dispersing agent A 20 66 Water 453 lmpregnation with the above mixture is performed in a felt padding machine. Both rolls are pressed together so that the mat weight, after drying at C., increases from 50 to 58 g./m. Drying takes place on three hot metal cylinders. The metal cylinders rotate at a speed of 45 rpm, while the padding rolls rotate with a speed of only 30 mJmin. In this manner the original mat 1.70 m. wide is stretched in length so that its width amounts to only 100 cm.
- a mat dried with a twofold draft in this manner is not only flameproof but is also very soft.
- EXAMPLE II The process described in example I was repeated except that the initial fabric, before any impregnation, had a weight of 25 grams per square meter and after impregnation with the acrylic resin had a dry weight of 44 grams per square meter and after impregnation with the polyvinylidene chloride containing dispersion it had a dry weight of 61 grams per square meter.
- the dispersion used was the same as that given in example I except that it additionally contained 13 parts didecyl phthalate as a plasticizer, this being introduced into the dispersion with 100 parts water.
- This fabric has fire drip resistance at least as good as that of the fabric produced in example I and had a particularly satisfactory hand.
- the initial rolls are rotated at a peripheral speed of 30 meters per minute while the takeoff rolls all rotate at a peripheral speed of 45 meters per minute.
- This causes a fleece that is initially 170 centimeters wide to be stretched so that its width is only 100 centimeters.
- the degree of stretching is between one-third and one-half.
- the fleece is stretched out again to 170 centimeters.
- the fleece increases in length considerably as a result of the initial stretching, 300 meters being extended, for example, to 400 meters, but is only partially restored to its original length during the second stretching, for example going back to 380 meters.
- the fabrics to which the invention may be applied are usually nonwoven fabrics, but may be woven or knitted fabrics.
- the fabrics may be of staple fibers or of continuous filaments, or of mixtures of both, and in this specification we use the term fiber to cover both staple fibers and continuous filaments except where the context demands otherwise.
- the fabrics may be wholly of fibers of synthetic thermoplastic material or they may be of mixtures of such fibers with other fibers.
- the invention is of particular value when applied to fabrics consisting entirely of continuous thermoplastic synthetic filaments such as the fabrics made by the processes described in British Pat. specification No. 1,055,187.
- Such fabrics can be made very thin and of very light weight and very porous, with the result that they are very prone to burn rapidly.
- their fire and fire drip resistance is increased greatly.
- a bonded nonwoven textile fabric comprising forming a batting of substantially randomly disposed textile fibers and bonding the fibers of said batting together predominantly at their crossing points; the improvement whereby rendering said nonwoven textile fabric substantially flame retardant, which comprises impregnating said bonded nonwoven textile fabric with a liquid form impregnant containing a flame retardant consisting essentially of vinylidene chloride polymer bonding agent and antimony trioxide; simultaneously drying and unidirectionally stretching said impregnated bonded fabric; impregnating said dried, unidirectionally stretched fabric with water; and simultaneously drying and stretching said water-impregnated fabric in a direction transverse to said unidirectional stretching, wherein said stretching is in an amount sufficient to break at least many of the bonding agent bonds between fibers of said fabric.
- said flame-retardant impregnant contains sufficient vinylidene chloride polymer to produce a final fabric having about 20 to 40 parts by weight of vinylidene chloride polymer to parts of said conventional bonding agent and about five to 25 parts by weight per 100 parts of fiber.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Laminated Bodies (AREA)
- Nonwoven Fabrics (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DEF0052401 | 1967-05-13 | ||
| DEF0053156 | 1967-08-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3637409A true US3637409A (en) | 1972-01-25 |
Family
ID=25977618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US748881A Expired - Lifetime US3637409A (en) | 1967-05-13 | 1968-07-30 | Manufacture of flame-resistant nonwoven fabrics |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3637409A (de) |
| CH (1) | CH481243A (de) |
| DE (2) | DE1619044A1 (de) |
| FR (1) | FR1574864A (de) |
| GB (1) | GB1222545A (de) |
| NL (1) | NL6806776A (de) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3763644A (en) * | 1972-05-09 | 1973-10-09 | Eastman Kodak Co | Flame retardant textiles |
| US3900625A (en) * | 1973-03-26 | 1975-08-19 | Griffolyn Company Inc | Self-extinguishing composite laminate |
| US3935336A (en) * | 1972-03-09 | 1976-01-27 | Th. Goldschmidt Ag | Process for making carrier sheets impregnated with aminoplast condensation resins |
| US4062818A (en) * | 1975-03-21 | 1977-12-13 | International Paper Company | Composition for imparting flame resistance and water repellency to textiles |
| US4624320A (en) * | 1984-01-06 | 1986-11-25 | Romaine John W | Fire blanket |
| US5277935A (en) * | 1992-01-29 | 1994-01-11 | Worthen Industries, Inc. | Method of coating with multiple layers of latex to produce fire resistant hose ducting fabric |
| US5849210A (en) * | 1995-09-11 | 1998-12-15 | Pascente; Joseph E. | Method of preventing combustion by applying an aqueous superabsorbent polymer composition |
| US5912196A (en) * | 1995-12-20 | 1999-06-15 | Kimberly-Clark Corp. | Flame inhibitor composition and method of application |
| US20070006383A1 (en) * | 2005-07-06 | 2007-01-11 | Ogle Steven E | Mattress with substantially uniform fire resistance characteristic |
| US20070202294A1 (en) * | 2000-03-13 | 2007-08-30 | L&P Property Management Company | Protective fire retardant component for a composite furniture system |
| US20080107148A1 (en) * | 2003-11-04 | 2008-05-08 | L&P Property Management Company | Thermal properties testing apparatus and methods |
| US20090126119A1 (en) * | 2000-03-13 | 2009-05-21 | L&P Property Management Company, A Delaware Corporation | Fire resistant insulator pad |
| US20110065347A1 (en) * | 2009-09-16 | 2011-03-17 | Havird William D | Flame retardant, cotton/thermoset fabrics |
| RU2689600C1 (ru) * | 2018-03-27 | 2019-05-28 | Российская Федерация, от имени которой выступает ФОНД ПЕРСПЕКТИВНЫХ ИССЛЕДОВАНИЙ | Огнезащитный текстильный материал |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3943079A (en) * | 1974-03-15 | 1976-03-09 | Monsanto Company | Discontinuous cellulose fiber treated with plastic polymer and lubricant |
| US4459337A (en) * | 1982-06-01 | 1984-07-10 | E. I. Du Pont De Nemours And Company | Coated polyamide monofilament |
| DE3639573A1 (de) * | 1986-11-20 | 1988-05-26 | Basf Ag | Verfahren zum verfestigen und flammfestausruesten von nadelvliesbodenbelaegen |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA501066A (en) * | 1954-03-30 | F. Cooke Theodore | Method of treating fibrous cellulosic materials to impart flame resistance thereto, compositions therefor and products thereof | |
| US2697678A (en) * | 1952-04-07 | 1954-12-21 | Chicopee Mfg Corp | Fabric and method of producing same |
| US3485695A (en) * | 1968-01-26 | 1969-12-23 | Johnson & Johnson | Method of making a bonded poriferous non-woven textile fabric |
-
1967
- 1967-05-13 DE DE19671619044 patent/DE1619044A1/de active Pending
- 1967-08-05 DE DE19671635497 patent/DE1635497A1/de active Pending
- 1967-08-09 CH CH1122967A patent/CH481243A/de not_active IP Right Cessation
-
1968
- 1968-05-08 GB GB21822/68A patent/GB1222545A/en not_active Expired
- 1968-05-13 NL NL6806776A patent/NL6806776A/xx unknown
- 1968-05-14 FR FR1574864D patent/FR1574864A/fr not_active Expired
- 1968-07-30 US US748881A patent/US3637409A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA501066A (en) * | 1954-03-30 | F. Cooke Theodore | Method of treating fibrous cellulosic materials to impart flame resistance thereto, compositions therefor and products thereof | |
| US2697678A (en) * | 1952-04-07 | 1954-12-21 | Chicopee Mfg Corp | Fabric and method of producing same |
| US3485695A (en) * | 1968-01-26 | 1969-12-23 | Johnson & Johnson | Method of making a bonded poriferous non-woven textile fabric |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3935336A (en) * | 1972-03-09 | 1976-01-27 | Th. Goldschmidt Ag | Process for making carrier sheets impregnated with aminoplast condensation resins |
| US3763644A (en) * | 1972-05-09 | 1973-10-09 | Eastman Kodak Co | Flame retardant textiles |
| US3900625A (en) * | 1973-03-26 | 1975-08-19 | Griffolyn Company Inc | Self-extinguishing composite laminate |
| US4062818A (en) * | 1975-03-21 | 1977-12-13 | International Paper Company | Composition for imparting flame resistance and water repellency to textiles |
| US4624320A (en) * | 1984-01-06 | 1986-11-25 | Romaine John W | Fire blanket |
| US5277935A (en) * | 1992-01-29 | 1994-01-11 | Worthen Industries, Inc. | Method of coating with multiple layers of latex to produce fire resistant hose ducting fabric |
| US5849210A (en) * | 1995-09-11 | 1998-12-15 | Pascente; Joseph E. | Method of preventing combustion by applying an aqueous superabsorbent polymer composition |
| US6153544A (en) * | 1995-12-20 | 2000-11-28 | Kimberly-Clark Worldwide, Inc. | Flame inhibitor composition and method of application |
| US5912196A (en) * | 1995-12-20 | 1999-06-15 | Kimberly-Clark Corp. | Flame inhibitor composition and method of application |
| US20070202294A1 (en) * | 2000-03-13 | 2007-08-30 | L&P Property Management Company | Protective fire retardant component for a composite furniture system |
| US20090126119A1 (en) * | 2000-03-13 | 2009-05-21 | L&P Property Management Company, A Delaware Corporation | Fire resistant insulator pad |
| US20080107148A1 (en) * | 2003-11-04 | 2008-05-08 | L&P Property Management Company | Thermal properties testing apparatus and methods |
| US20070006383A1 (en) * | 2005-07-06 | 2007-01-11 | Ogle Steven E | Mattress with substantially uniform fire resistance characteristic |
| US20110065347A1 (en) * | 2009-09-16 | 2011-03-17 | Havird William D | Flame retardant, cotton/thermoset fabrics |
| US9499936B2 (en) * | 2009-09-16 | 2016-11-22 | Mount Vernon Mills, Inc. | Flame retardant, cotton/thermoset fabrics |
| US10633789B2 (en) | 2009-09-16 | 2020-04-28 | Mt. Vernon Mills, Inc. | Flame retardant fabrics and process to make same |
| RU2689600C1 (ru) * | 2018-03-27 | 2019-05-28 | Российская Федерация, от имени которой выступает ФОНД ПЕРСПЕКТИВНЫХ ИССЛЕДОВАНИЙ | Огнезащитный текстильный материал |
Also Published As
| Publication number | Publication date |
|---|---|
| DE1635497A1 (de) | 1971-04-08 |
| GB1222545A (en) | 1971-02-17 |
| DE1619044A1 (de) | 1971-03-25 |
| NL6806776A (de) | 1968-11-14 |
| CH1122967A4 (de) | 1969-07-31 |
| CH481243A (de) | 1969-12-31 |
| FR1574864A (de) | 1969-07-18 |
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