US3697573A - Linear alkylphenol sulfate-sulfonate phosphate-free detergent actives - Google Patents

Linear alkylphenol sulfate-sulfonate phosphate-free detergent actives Download PDF

Info

Publication number
US3697573A
US3697573A US34885A US3697573DA US3697573A US 3697573 A US3697573 A US 3697573A US 34885 A US34885 A US 34885A US 3697573D A US3697573D A US 3697573DA US 3697573 A US3697573 A US 3697573A
Authority
US
United States
Prior art keywords
sulfate
detergent
sulfonate
phosphate
linear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US34885A
Other languages
English (en)
Inventor
Mitchell Danzik
Ralph House
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chevron USA Inc
Original Assignee
Chevron Research and Technology Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chevron Research and Technology Co filed Critical Chevron Research and Technology Co
Application granted granted Critical
Publication of US3697573A publication Critical patent/US3697573A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof

Definitions

  • This invention is concerned with novel linear alkylphenol sulfate-sulfonate compounds which are effective in detergent applications as detergent actives.
  • liquid heavy duty detergent compositions achieves many desirable results. They are easy to package and measure, and their use opens the possibility of automatic dispensing in washing machines.
  • it has been impracticable to formulate heavy duty detergents in liquid form because of the insufficient solubility of the inorganic ingredients (phosphate builders, etc.) required for heavy duty applications and the high cost of organic substitutes for such inorganic ingredients. It is therefore highly desirable to provide detergent active materials having good water solubility and which, because of their excellent detergency without builders, can be formulated into effective, reasonably priced, heavy duty liquid detergent formulations.
  • Heavy duty detergent materials comprise alkylphenol sulfate-sulfonates of the formula R s 03X in which R is a substantially linear alkyl group of from about 16 to 24 carbon atoms and X is H or a water soluble salt-forming cation.
  • the compounds of this invention do not require the presence of a builder to achieve good heavy duty detergency, and while they are effective over a broad pH range, reach their maximum effectiveness at a pH near neutral in detergent solutions. Thus washing at a pH of 6.5 to 8.0, preferably 6.5 to 7.5, will give maximum soil removal while securing the previously mentioned advantages which inhere in the use of neutral washing solutions. Further, the compounds may be easily compounded into effective liquid heavy duty formulations because of the substantial solubility of the compounds in water and because of the lack of need for large adjunctive portions of inorganic materials such as builders.
  • the salt-forming cation X may be any of numerous materials such as alkali metal, alkaline earth metal, ammonium, or various organic cations.
  • suitable organic cations include nitrogen-containing organic cations such as diethanolammonium and triethanolammonium cations.
  • the alkali metal cations are preferred, and sodium ions are particularly preferred.
  • alkyl groups represented by R are, as previously noted, substantially linear, although the presence of a random methyl radical upon the linear chain, for example, may not adversely affect the performance of the compounds.
  • Alkyl radicals representative of R include hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, heneicosyl, docosyl, tricosyl, and tetracosyl.
  • the preferred compounds will have as alkyl substituents octadecyl, nonadecyl, and eicosyl groups.
  • alkylphenols which are suitable for the preparation of the compounds of this invention are prepared by conventional techniques. Such techniques include thermal and catalytic alkylation of phenol with olefms, al-
  • Catalytic methods include the use of Friedel-Crafts catalysts such as aluminum chloride, zinc chloride, etc., and various acid catalysts and clay catalysts.
  • the alkyl groups are generally derived from alcohols, olefins, or haloparaffins.
  • the position of the attachmentrof the aromatic nucleus on the alkyl chain may beat any point.
  • alpha olefins the predominant point of attachment of the alkylation product will be end group attachment-thatis, either at the l or 2 but principally at the 2 position of the chain.
  • an isomerized mixture of olefins or olefins derived from haloparaffms which have, in turn, been produced by halogenation of paraffins, the position of the double bond will be generally completely random on the chain, and thus the corresponding aromatic nucleus attachment will be random.
  • the sulfonation and sulfation of the alkylphenols to produce the compounds of this invention is accomplished by reacting the alkylphenol with a sulfonating agent capable of (1) converting the aromatic hydroxyl radical to a sulfate and (2).forming a ring-substituted SO H under conditions such that the reaction product contains both an -OSO H and an SO H radical attached to the aromatic nucleus.
  • a sulfonating agent satisfying these reaction prerequisites is sulfur trioxide.
  • the sulfur trioxide may be employed in mixtures with an appropriate liquid solvent such as a chlorinated hydrocarbon or liquid 80,. Complexed 80;, may also be used to effect the reaction.
  • Typical complexing agents are dioxane and dimethylaniline, triethylamine, etc.
  • the alkylphenol sulfate-sulfonate compounds .of this invention .thus aresuitably prepared by the reaction of an alkyl-phenol with sulfur trioxide.
  • the reaction is carriedout in an anhydrous inert solvent such as the chlorinated hydrocarbons, e.g., dichloroethane.
  • the quantity of sulfur trioxide to be used should equal or exceed 2 moles per mole of alkylphenol for 100% conversion of the. latter.
  • Mole ratios of S0,, to alkylphenol I ashigh as 10:1 may be employed, but preferably the ratio is in the range of 3:1 to 5:1.
  • reaction temperatures are generally in the range of -l to 10 C, preferably about to 0 C.
  • Alkylphenol, dissolved in the solvent is cooledto the reaction temperature and then 80;, dissolved in the same solvent is added.
  • the reaction is exthermic, and cooling meansmust be employed to keep the temperature within the desired range.
  • the rate of addition of S0 is such thatthe cooling means can hold this temperature.
  • the time required for reaction varies as to efficiency of cooling, size of reaction mass, etc., but generally the addition will be complete within to 120 minutes for small sized batches. Continuous procedure ispreferred for large batches. In continuous processing, the reactants, dissolved in an appropriate solvent and cooled to reaction temperature, are charged to a cooled tubular reactor, wherein the average residence time is only a few minutes or less.
  • the .reaction product may be neutralized with a water-soluble, salt-formingcationic neutralizing agent, usually a metal oxide or hydroxide, and more preferably an alkaline earth metal or alkali metal hyroxide.
  • a water-soluble, salt-formingcationic neutralizing agent usually a metal oxide or hydroxide, and more preferably an alkaline earth metal or alkali metal hyroxide.
  • the alkali metal hydroxides are preferred, and sodium hydroxide is most preferredsln addition to the inorganic bases described above, the neutralizing agent may be any of various organic bases. Sufficient base is added to neutralize both acid sites, that is about two moles. The final of the neutralized mixture should be about 7, butpl-l values within the range of 6 to 8 are satisfactory.
  • the inert organic solvent is removed for reuse. Thismay be done by phase separation, or preferably by distillation.
  • the organic solvent free material comprises an aqueous solution of the organic surface active materials and any inorganic salt, such as sodium sulfate.
  • the neutralized product which will contain a substantial quantity of waterand from 1 to 4 parts of a normally inorganic sulfate from the neutralization of excess SO, (e.g., Na,SO may be used, as is, in combination with conventional detergent additives. to formulate liquid heavy duty detergents.
  • SO normally inorganic sulfate from the neutralization of excess SO, (e.g., Na,SO may be used, as is, in combination with conventional detergent additives. to formulate liquid heavy duty detergents.
  • water may be removed in any quantity to complete dryness by. conventional concentration techniques such as evaporation, distillation, drum drying, etc., to yield a concentrated solution,-a slurry, or a dry particulate solid which .may then be blended to form a heavy
  • the solid product isolated as described above may be desalted by the usual procedures as used in the alkyl benzene sulfonate art.
  • thesolid material is mixed with about a /30 alcohol/water solution.
  • the insoluble inorganic sulfate is removed by filtration, and the organic surfactant may be used as such or isolated by evaporation of the solvent.
  • the liquid concentrates and slurries may be treated in similar fashion with allowance made for the quantity of water already present.
  • Example 3 Drying of Aqueous Alkylphenol Sulfate- Sulfonate Solution
  • An aqueous solution of octadecylphenol sulfate-sulfonate prepared as described in Example 1 was neutralized with sufficient sodium hydroxide to give a pH of 7.
  • the dichloroethane was removed by heating under vacuum at about 25-30 C. The temperature was then raised, and all of the water was removed to leave a particulate solid mass weighing 5.15 g. Analysis showed that this material contained 31 percent octadecylphenol sulfate-sulfonate, a small amount of water, and the remainder sodium sulfate.
  • the above isolated solid was a free-flowing powder.
  • the compounds of this invention are useful as heavy duty detergent actives.
  • heavy duty detergent formulations useful for removing soil from textiles have comprised an organic surfactant (detergent) and an inorganic phosphate builder; the phosphate being present by weight, in an amount of from one to four times that of the detergent.
  • the compounds of the present invention are excellent soil removers without the aid of any phosphate builder. That is, the compounds of this invention satisfy all need for both organic surfactant and builder in the final heavy duty detergent formulation.
  • One way that this may be accomplished is by preparing a mixture of the sulfate-sub fonate materials of the instant invention and an inert material, e.g. water, sodium sulfate, sodium carbonate, etc.
  • Such mixtures may contain any amount of sulfatesulfonate in excess of about 10 percent, preferably 15 percent or more.
  • One useful composition comprises from to 50 percent sulfate-sulfonate and the remainder, sodium sulfate.
  • Many other combinations make useful formulations and may be either liquid solutions or particulate solids.
  • the sulfate-sulfonate compounds will be used in wash water at concentrations of about 0.01 percent to about 0.10 percent. This is within the same range of concentrations as are employed with the present day commercial detergents.
  • the soil removal properties of the present compounds are essentially equivalent to the soil removal properties of an equal amount of the current commercial surfactant combined with at least an equal amount of phosphate.
  • Detergency of the compounds of the present invention is measured by their ability to remove natural sebum soil from cotton cloth.
  • small swatches of cloth, soiled by rubbing over face and neck are washed with test solutions of detergents in a miniature laboratory washer.
  • the quantity of soil removed by this washing procedure is determined by measuring the reflectances of the new cloth, the soiled cloth, and the washed cloth, the results being expressed as per cent soil removal. Because of variations in degree and type of soiling, in water and in cloth, and other unknown variables, the absolute value of per cent soil removal is not an accurate measure of detergent effectiveness and cannot be used to compare various detergents. Therefore, the art has developed the method of using relative detergency ratings for comparing detergent effectiveness.
  • the relative detergency ratings are obtained by comparing and correlating the per cent soil removal results from solutions containing the detergents being tested with the results from two defined standard solutions.
  • the two standard solutions are selected to represent a detergent system exhibiting relatively high detersive characteristics and a system exhibiting relatively low detersive characteristics.
  • the systems are assigned detergency ratings of 6.3 and 2.2, respectively.
  • the two standard solutions are identical in formulation but are employed at different hardnesses.
  • Control B The standard exhibiting high detersive characteristics is prepared by dissolving the above formulation (1.0 g.) in 1 liter of 50 ppm hard water (calculated as two-thirds calcium carbonate and one-third magnesium carbonate).
  • the low detersive standard (Control A) contained the formulation (1.0 g.) dissolved in one liter of ppm water (same basis).
  • RDRs Relative detergency ratings
  • % Telt Cuntrol A Detergency results obtained on a variety of the subject compounds are given in the following table. Each value shown is the average of at least fourtests- For comparison, the detergency rating is given for a linear alkylbenzene sulfonate (LAS) (having from 11 to 14 carbon straight chain alkyl groups) both with and without phosphate builder.
  • LAS linear alkylbenzene sulfonate
  • Each formulation tested comprised 25 weight percent'of the test material along with 1 percent carboxymethylcellulose, 7 percent sodium silicate, 8 percent water, and 59 percent sodium sulfate.
  • the LAS comparison formulations were prepared in the same way except that. in Test 2 40 percent of the sodium sulfate was replaced by an equal amount of sodium tripolyphosphate and only 20 percent of LAS was used.
  • the formulations were tested at several concentrations in water ranging from 0.1 to 0.2 weight percent. These concentrationswere chosen in order to bracket the 0.15 percent concentration typical of household use.
  • the test results were obtained at a pH of 7, except for the two LASexamples, which were run at a pH of 9 (without phosphate) and 10(with phosphate).
  • compositions of this invention include those materials which com-.
  • alkylphenol sulfate-sulfonates may be employed in combination with other detergent active materials.
  • dianionic' materials examples of which include linear alkyl and alkenyl disulfates and disulfonates.
  • a particularly useful class of materials for use in detergent active combinations is that of linear 2-alkenyl or linear 2-alkyl l ,4-
  • butane diol disulfates in which the alkenyl or alkyl groups contain from 15 to 20 carbon atoms.
  • Another particularly effective class of materials are the alkylphenol disulfonates described in our previously mentioned copending patent application.
  • detergent active materials of this invention may be formulated with additional compatible ingredients being optionally incorporated to enhance the detergent properties.
  • additional compatible ingredients may include but are not limited to anticorrosion, antiredeposition, bleaching and sequestering agents, and certain organic and inorganic alkali metal and alkaline earth metalsalts such as inorganic sulfates, carbonates, or borates.
  • nonphosphate builders may be included in the composition. Examples of these builders include the sodium salts of nitrilotriacetic acid, ethylene diamine tetraacetic acid, and ethylene-maleic acid copolymers, etc. Also small quantities of phosphate builders may be included in the compositions, although, of course, they are not necessary for effective detergency.
  • R is a linear alkyl radical of 16 to 24 carbon atoms and X is hydrogen'or a cation selected from the group consisting of alkali metal, alkaline earth metal, ammonium, diethanolammonium and triethanolammonium cations.
  • R is an alkyl radical of 18 to 20 carbon atoms.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Detergent Compositions (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
US34885A 1970-05-05 1970-05-05 Linear alkylphenol sulfate-sulfonate phosphate-free detergent actives Expired - Lifetime US3697573A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US3488570A 1970-05-05 1970-05-05
US00130449A US3836484A (en) 1970-05-05 1971-04-01 Phosphate-free detergent concentrates containing sulfated and sulfonated linear alkylphenols

Publications (1)

Publication Number Publication Date
US3697573A true US3697573A (en) 1972-10-10

Family

ID=26711524

Family Applications (2)

Application Number Title Priority Date Filing Date
US34885A Expired - Lifetime US3697573A (en) 1970-05-05 1970-05-05 Linear alkylphenol sulfate-sulfonate phosphate-free detergent actives
US00130449A Expired - Lifetime US3836484A (en) 1970-05-05 1971-04-01 Phosphate-free detergent concentrates containing sulfated and sulfonated linear alkylphenols

Family Applications After (1)

Application Number Title Priority Date Filing Date
US00130449A Expired - Lifetime US3836484A (en) 1970-05-05 1971-04-01 Phosphate-free detergent concentrates containing sulfated and sulfonated linear alkylphenols

Country Status (8)

Country Link
US (2) US3697573A (fr)
BE (1) BE766707A (fr)
CA (1) CA946407A (fr)
DE (1) DE2120494A1 (fr)
FR (1) FR2090856A5 (fr)
GB (1) GB1321001A (fr)
NL (1) NL7106160A (fr)
SE (1) SE360107B (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3919429A (en) * 1972-01-18 1975-11-11 Hoechst Ag Dispersing and wetting agents for use in organic biocides
JPS511501A (ja) * 1974-06-26 1976-01-08 Lion Fat Oil Co Ltd Ryujosenzainoseizoho
US5928948A (en) * 1997-03-10 1999-07-27 Steris Corporation Method for the assessment and validation of cleaning processes
US20100240752A1 (en) * 2007-11-07 2010-09-23 Reckitt Benckiser Inc. Aqueous Acidic Hard Surface Cleaning and Disinfecting Compositions
CN101585786B (zh) * 2009-07-09 2012-05-23 江南大学 一种用so3-空气混合物经膜式磺化器磺化烷基酚生产烷基酚磺酸及其盐的方法
CN103265462A (zh) * 2013-06-14 2013-08-28 杨锌荣 一种烷氧基烷基苯磺酸盐及其制备方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4269789A (en) * 1979-12-31 1981-05-26 Phillips Petroleum Company Petroleum sulfonation
US4360515A (en) * 1980-07-25 1982-11-23 Johnson & Johnson Products, Inc. Sulfonated alkoxynaphthalenes as dental plaque barriers
US4360514A (en) * 1980-07-25 1982-11-23 Johnson & Johnson Products Inc. Sulfonated alkylnaphthalenes as dental plaque barriers
GB2232665A (en) * 1989-05-31 1990-12-19 Exxon Chemical Patents Inc Sulphonic acid derivatives and their use as emulsifiers

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3919429A (en) * 1972-01-18 1975-11-11 Hoechst Ag Dispersing and wetting agents for use in organic biocides
JPS511501A (ja) * 1974-06-26 1976-01-08 Lion Fat Oil Co Ltd Ryujosenzainoseizoho
US5928948A (en) * 1997-03-10 1999-07-27 Steris Corporation Method for the assessment and validation of cleaning processes
US20100240752A1 (en) * 2007-11-07 2010-09-23 Reckitt Benckiser Inc. Aqueous Acidic Hard Surface Cleaning and Disinfecting Compositions
US8268334B2 (en) * 2007-11-07 2012-09-18 Reckitt Benckiser Llc Aqueous acidic hard surface cleaning and disinfecting compositions
CN101585786B (zh) * 2009-07-09 2012-05-23 江南大学 一种用so3-空气混合物经膜式磺化器磺化烷基酚生产烷基酚磺酸及其盐的方法
CN103265462A (zh) * 2013-06-14 2013-08-28 杨锌荣 一种烷氧基烷基苯磺酸盐及其制备方法

Also Published As

Publication number Publication date
NL7106160A (fr) 1971-11-09
CA946407A (en) 1974-04-30
SE360107B (fr) 1973-09-17
DE2120494A1 (de) 1971-11-25
GB1321001A (en) 1973-06-20
BE766707A (fr) 1971-11-04
US3836484A (en) 1974-09-17
FR2090856A5 (fr) 1972-01-14

Similar Documents

Publication Publication Date Title
US3320174A (en) Detergent composition
US3332876A (en) Detergent composition
US3686098A (en) Novel detergent composition
US3697573A (en) Linear alkylphenol sulfate-sulfonate phosphate-free detergent actives
US3708437A (en) 2-olefin sulfonate for liquid detergents
US3346629A (en) Process for preparing beta-ethylenically unsaturated organic sulfonates
US3766254A (en) Linear alkylphenol disulfonate phosphate free detergent actives
JPS5923358B2 (ja) 水性ビルト液体洗浄剤組成物
US3793226A (en) Detergent composition containing monoamide hydrocarbyl sulfonic acid salts of hydrocarbyl succinic acid
US4162236A (en) Detergent compositions containing mixtures of alkylbenzene sulfonates as the detergent active
US2427577A (en) Production of ether sulphonates
US3821272A (en) Dialkylphenol sulfate-sulfonate
US2379703A (en) Process for the production of derivatives of polyhydroxy alcohols
US2298696A (en) Detergent composition
US3923856A (en) Phosphate-free carboxylate-sulfate detergents
US2223363A (en) Alkyl-hydroxy-diphenyl sulphonates and method of producing them
US3896057A (en) Composite olefin sulfonate
US4088680A (en) Linear alkyl hydrocarbyloxybenzene disulfonates
US3021284A (en) Liquid detergent compositions
US2787639A (en) Long-chain alkane 1, 2-disulfonic acids and salts thereof
US4104023A (en) Ring polysulfonated alkylphenoxy alkylols as detergents
US2694086A (en) Sulfonation of poly-alkyl substituted aromatic hydrocarbons
US2676185A (en) Production of alkylated aryl sulfonate detergents
US3651119A (en) Sulfur-linked linear alkyl vicinal disulfates
US3346628A (en) Nu-substituted amino-alkane sulphonic acids