US3834149A - Improvements in wire ropes, strands and wire ropes produced therefrom - Google Patents
Improvements in wire ropes, strands and wire ropes produced therefrom Download PDFInfo
- Publication number
- US3834149A US3834149A US00310145A US31014572A US3834149A US 3834149 A US3834149 A US 3834149A US 00310145 A US00310145 A US 00310145A US 31014572 A US31014572 A US 31014572A US 3834149 A US3834149 A US 3834149A
- Authority
- US
- United States
- Prior art keywords
- strand
- wire
- steel wire
- rope
- control elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 81
- 239000010959 steel Substances 0.000 claims abstract description 81
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 28
- 239000011701 zinc Substances 0.000 claims abstract description 28
- 239000004411 aluminium Substances 0.000 claims abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000011888 foil Substances 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- -1 ferrous metals Chemical class 0.000 claims description 12
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 6
- 239000008397 galvanized steel Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 22
- 230000003647 oxidation Effects 0.000 abstract description 7
- 238000007254 oxidation reaction Methods 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 5
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000005246 galvanizing Methods 0.000 description 3
- 239000005030 aluminium foil Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0693—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a strand configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/202—Environmental resistance
- D07B2401/2025—Environmental resistance avoiding corrosion
Definitions
- a stranded wire rope In the construction of a stranded wire rope a plurality of steel wires are laid in various formations or constructions to form a strand and a number of strands are laid to form a rope.
- ferrous metals will oxidize in the presence of an aqueous solution of an electrolyte and that such oxidation can be prevented or retarded in a number of ways which can be physical or chemical.
- the physical methods aim at coating the metal with a protective covering which resists penetration of moisture to the metal and one chemical method aims at establishing a balance between ferrous and non-ferrous metals in which the non-ferrous metal acts as a reducing agent and so prevents or delays oxidation of the ferrous metal.
- Examples of such chemical protection are the association of metallic zinc or metallic aluminium with the ferrous metal.
- a limiting factor in the galvanizing method of protection is that in service the zinc coating on the wire, in addition to chemical change, may be subject to abrasion so that the two influences act to reduce its effectiveness in protecting the ferrous metal.
- the present invention provides a means for protecting the ferrous metal from corrosion and at the same time mitigates the limitations in the known method of using galvanized steel wire.
- control element used throughout the description and claims refers to a metallic zinc element or a metallic aluminium element and the term foil" includes a wrapping or coating.
- a wire rope strand comprises a plurality of steel wire components and at least one control element, said steel wire components and control element or elements laid in known manner to form a strand and said control element or elements so arranged in the strand that the steel wire components are conductively in contact with an associated control element, and the or each control element is surrounded by steel wire components.
- a steel wire rope comprises a plurality of said strands laid in known manner to form a rope.
- the steel wires may be galvanized steel wires.
- At least one of the control elements is in the form of a wire.
- One of the control elements may be in the form of a foil of metallic zinc or aluminium wrapped around a strand of steel wires between the outer layer and an adjacent inner layer of steel wires or a coating of metallic zinc or aluminium.
- FIG. 1 is a section through a wire strand constructed according to the invention
- FIG. 2 is a section through a wire strand of different formation to that of FIG. 1;
- FIG. 3 is a section through a wire rope formed from strands of FIG. l;
- FIG. 4 is a section through a wire strand of different construction to that of FIGS. I and 2;
- FIG. 5 is a section through a wire strand of yet another construction.
- FIG. 1 of the drawings 1 denotes generally a wire strand having king control element 2 of metallic zinc or aluminium in the form of a wire and a plurality of steel wire components 3 laid around the element 2 in known manner to form a strand.
- a wire strand 1 is constructed similar to that of FIG. 1 except that the king element is formed by three metallic zinc or aluminium control 2 and wires twisted together to form a central strand.
- Each steel wire component 3 is in contact with at least one of the metallic zinc control elements 2 and a plurality of strands 1 are laid in known manner to form a rope which may have a natural or synthetic core or an independent wire rope or strand core.
- the strand or strands in the core may be formed with a metallic zinc or aluminium element or elements in accordance with the invention.
- FIG. 3 illustrates the use of six strands l constructed according to FIG. 1 and laid to form a rope known as a 6 X 7 construction i.e. each strand in the rope is formed with seven wires, six of which are steel wires 3 laid around one control element 2. Six strands are used to construct the rope which has a fibre core 4. The six strands being laid around the core 4 in known manner.
- control element 2 in each strand is enclosed or encased by the steel wire components and is therefore protected from abrasion when in use but is subject to chemical change by oxidizing and in so doing prevents or retards oxidation of the steel wire components.
- the core 4' may be formed by a wire rope construction in which each strand has at least one control element.
- control element can be on the outer surface of the core since it is not subject to abrasion in use and may be in the form of a foil wrapped around the core rope.
- the core rope may be dipped in a zinc bath to form a zinc coating thereon or the core rope may be formed in conventional manner using galvanized steel wires.
- the king wire is a steel wire component 3 and has a first layer of six wires around the king wire, three of which are control elements and three are steel wire components 3 laid alternatively and an outer layer of twelve wires each of steel wire components 3.
- 6 X 19 construction rope which may have a core of fibre rope or of steel rope or strand as previously described.
- FIG. 5 illustrates a larger diameter strand construction which has 37 wires.
- the king wire is formed from a wire control element 2, an inner layer Sis formed in known manner from steel wire components 3, an intermediate layer 6 is formed of steel wire components 3 in known manner on the inner layer 5 and a control element in the form of a foil 7 is formed around the intermediate layer 6.
- the foil 7 may be in the form of a zinc or aluminium foil wrapped around the intermediate layer 6 or the strand so formed may be dipped in a zinc bath to form a coating around the intermediate layer.
- An outer layer 8 of steel wire components 3 is then formed around the foil 7.
- the strands so formed are laid to form a rope.
- 6 strands each having a king wire, an inner layer of six wires, an intermediate layer of twelve wires surrounded by a foil control element and an outer layer of 18 wires are laid to form a rope.
- the rope may have a fibre rope or strand core or an independent steel wire rope or strand core constructed as previously described with reference to FIG. 3.
- the foregoing are examples of strand constructions but the present invention is not to be considered as limited to these particular constructions as it will be seen that a variety of strand constructions are possible.
- the number of control elements used in a strand construction depends on the number of steel wire components in the strand and the disposition of the control elements in relation to the steel wire components depends on the number of layers in a strand.
- the steel wire components are laid so as to be conductively in contact with a control element.
- the element may be substituted by a zinc or an aluminium element or where there is more than one element, zinc and aluminium elements may be used.
- the foil may be of aluminium while the king wire is metallic zinc or vice versa.
- a second set of warps of 6 X 7 construction but made according to this invention with ungalvanized steel wires surrounding a zinc wire was then fished by the same boat in the same conditions.
- each strand Preferably sufficient zinc wires are included in each strand to ensure that when the strand is constructed in known manner the steel wires are each conductively in contact with a zinc wire and the zinc wire is so located in the strand as to be protected by the steel wires from abrasion when in use.
- Two or more zinc wires may be used instead of a single zinc wire and one or more zinc wires may form the core of a strand or rope.
- control wire elements may be located between the outer layer and the adjacent inner layer or control wire elements may be spaced in the layer adjacent to the outer layer.
- a foil of zinc or aluminium may be wrapped around the outer surface of the layer adjacent the outer layer.
- the zinc wire or foil used in the above examples may be substituted by a metallic aluminium wire or foil or the strand may be constructed using a zinc wire or wires and upon aluminium foil depending on the number of steel wires contained in the strand.
- zinc or aluminium elements in a strand need not be limited to protecting ropes or strands made from ungalvanised steel wire but can be used in conjunction with galvanised steel wires, particularly in applications where conditions effecting corrosion are more than normally severe.
- a wire rope strand comprising a plurality of steel wire components and at least one control element, said steel wire components and control elements laid in known manner to form a strand, said control elements so arranged in the strand that each steel wire component is conductively in contact with an associated control element which is surrounded by steel wire components, at least one of the control elements comprising a plurality of wire elements laid between two adjacent layers of steel wire components as an additional layer.
- each strand comprising a plurality of steel wire components and at least one control element, said steel wire components and control elements laid in known manner, said control elements so arranged in said strand that each steel wire component is conductively in contact with an associated control element which is surrounded by steel wire components, said wire rope having a core of wire rope surrounded by a foil control element.
- a wire rope strand comprising a plurality of steel wire components and at least one control element, said steel wire components and control elements laid tonized warps within five months there was no evidence gether in known manner to form a strand, said control elements so arranged in the strand that each steel wire component is conductively in contact with an associated control element, said control elements enveloped by steel wire components, said control elements formed from one of a group of non-ferrous metals consisting of zinc and aluminium and at least one of said control elements comprising a wire element.
- a plurality of wire rope strands laid in known manner to form a wire rope each strand comprising a plurality of steel wire components and at least one control element, said steel wire components and control elements laid together in known manner to form a strand, said control elements so arranged in each strand that each steel wire component is conductively in contact with an associated control element, said control elements enveloped by said steel wire components, said control elements formed one of a group of non-ferrous metals consisting of zinc and aluminium and at least one of said control elements comprising a wire element.
Landscapes
- Ropes Or Cables (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB5555271A GB1405595A (en) | 1971-11-30 | 1971-11-30 | Method of forming wire rope strands and wire ropes produced therefrom |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3834149A true US3834149A (en) | 1974-09-10 |
Family
ID=10474253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00310145A Expired - Lifetime US3834149A (en) | 1971-11-30 | 1972-11-28 | Improvements in wire ropes, strands and wire ropes produced therefrom |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US3834149A (fr) |
| BE (1) | BE876676Q (fr) |
| CA (1) | CA975656A (fr) |
| CY (1) | CY986A (fr) |
| GB (1) | GB1405595A (fr) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3922841A (en) * | 1973-07-17 | 1975-12-02 | Sumitomo Electric Industries | Steel cord |
| US3977174A (en) * | 1974-02-12 | 1976-08-31 | Compagnie Generale Des Etablissements Michelin, Raison Sociale Michelin & Cie | Cable for reinforcing objects formed of elastic or easily deformable materials |
| US3988884A (en) * | 1974-10-10 | 1976-11-02 | Shigeharu Kikugawa | Method of making a wire rope |
| US3996733A (en) * | 1976-01-27 | 1976-12-14 | Uniroyal Inc. | Reinforcing cord construction |
| FR2312598A1 (fr) * | 1975-05-27 | 1976-12-24 | Chiers Hauts Fourneaux | Cables clos pour ancrages sous-marins et ancrages comportant de tels cables |
| US4102118A (en) * | 1977-03-16 | 1978-07-25 | Wire Rope Corporation Of America, Inc. | Multi-part wire rope fabric assembly |
| US4586324A (en) * | 1984-12-31 | 1986-05-06 | Tokyo Rope Mfg. Co., Ltd. | Metal cord for reinforcing rubber products |
| US4651513A (en) * | 1984-09-24 | 1987-03-24 | N.V. Bekaert S.A. | Layered steel cord |
| US4893665A (en) * | 1988-02-17 | 1990-01-16 | The Goodyear Tire & Rubber Company | Cables for reinforcing deformable articles and articles reinforced by said cables |
| US5449563A (en) * | 1994-05-20 | 1995-09-12 | Cominco Ltd. | Galvanic protection of rebar by zinc wire |
| US5473878A (en) * | 1993-03-25 | 1995-12-12 | The Goodyear Tire & Rubber Company | Having a core and at least one coaxial layer of filaments twisted in the same direction at the same pitch |
| RU2196856C2 (ru) * | 1997-03-14 | 2003-01-20 | Компани Женераль Дез Этаблиссман Мишлен-Мишлен э Ко | Гибридный стальной корд для автопокрышек |
| US20040020578A1 (en) * | 2002-07-30 | 2004-02-05 | Sinopoli Italo Marziale | Crown reinforcement for heavy duty tires |
| US8438826B2 (en) | 2010-10-11 | 2013-05-14 | Wireco Worldgroup Inc. | Four strand blackened wire rope |
| CN113373588A (zh) * | 2021-06-16 | 2021-09-10 | 泰安科鼎特工贸有限公司 | 一种阻燃防磨组合绳索及制作方法 |
| US11320122B2 (en) * | 2019-12-31 | 2022-05-03 | Radiant Opto-Electronics Corporation | Suspension wire structure and lighting device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2599385T3 (es) | 2012-04-24 | 2017-02-01 | Nv Bekaert Sa | Cuerda híbrida multi-hebra |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US986817A (en) * | 1910-06-22 | 1911-03-14 | Thomas Gore | Wire rope or cable. |
| US3293837A (en) * | 1964-07-24 | 1966-12-27 | United States Steel Corp | Method and apparatus for making wire rope |
| US3295310A (en) * | 1964-03-27 | 1967-01-03 | Bethlehem Steel Corp | Wire rope particularly useful for independent wire rope core |
| US3307343A (en) * | 1965-05-27 | 1967-03-07 | American Chain & Cable Co | Corrosion resistant wire rope |
| US3352098A (en) * | 1964-12-23 | 1967-11-14 | American Chain & Cable Co | Multi-element wire line having compacted strands |
| US3358435A (en) * | 1964-11-12 | 1967-12-19 | Trefileries Leon Bekaert Sprl | Cord composed of filaments or strands of different diameters |
| US3468119A (en) * | 1966-12-27 | 1969-09-23 | Takeo Kagitani | Steel-cored rod as a component of an aluminum cable,the cable and process of making the rod |
-
1971
- 1971-11-30 GB GB5555271A patent/GB1405595A/en not_active Expired
-
1972
- 1972-11-21 CY CY986A patent/CY986A/xx unknown
- 1972-11-27 CA CA157,584A patent/CA975656A/en not_active Expired
- 1972-11-28 US US00310145A patent/US3834149A/en not_active Expired - Lifetime
-
1979
- 1979-05-31 BE BE2/57839A patent/BE876676Q/fr active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US986817A (en) * | 1910-06-22 | 1911-03-14 | Thomas Gore | Wire rope or cable. |
| US3295310A (en) * | 1964-03-27 | 1967-01-03 | Bethlehem Steel Corp | Wire rope particularly useful for independent wire rope core |
| US3293837A (en) * | 1964-07-24 | 1966-12-27 | United States Steel Corp | Method and apparatus for making wire rope |
| US3358435A (en) * | 1964-11-12 | 1967-12-19 | Trefileries Leon Bekaert Sprl | Cord composed of filaments or strands of different diameters |
| US3352098A (en) * | 1964-12-23 | 1967-11-14 | American Chain & Cable Co | Multi-element wire line having compacted strands |
| US3307343A (en) * | 1965-05-27 | 1967-03-07 | American Chain & Cable Co | Corrosion resistant wire rope |
| US3468119A (en) * | 1966-12-27 | 1969-09-23 | Takeo Kagitani | Steel-cored rod as a component of an aluminum cable,the cable and process of making the rod |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3922841A (en) * | 1973-07-17 | 1975-12-02 | Sumitomo Electric Industries | Steel cord |
| US3977174A (en) * | 1974-02-12 | 1976-08-31 | Compagnie Generale Des Etablissements Michelin, Raison Sociale Michelin & Cie | Cable for reinforcing objects formed of elastic or easily deformable materials |
| US3988884A (en) * | 1974-10-10 | 1976-11-02 | Shigeharu Kikugawa | Method of making a wire rope |
| FR2312598A1 (fr) * | 1975-05-27 | 1976-12-24 | Chiers Hauts Fourneaux | Cables clos pour ancrages sous-marins et ancrages comportant de tels cables |
| US3996733A (en) * | 1976-01-27 | 1976-12-14 | Uniroyal Inc. | Reinforcing cord construction |
| US4102118A (en) * | 1977-03-16 | 1978-07-25 | Wire Rope Corporation Of America, Inc. | Multi-part wire rope fabric assembly |
| US4651513A (en) * | 1984-09-24 | 1987-03-24 | N.V. Bekaert S.A. | Layered steel cord |
| US4586324A (en) * | 1984-12-31 | 1986-05-06 | Tokyo Rope Mfg. Co., Ltd. | Metal cord for reinforcing rubber products |
| US4893665A (en) * | 1988-02-17 | 1990-01-16 | The Goodyear Tire & Rubber Company | Cables for reinforcing deformable articles and articles reinforced by said cables |
| US5473878A (en) * | 1993-03-25 | 1995-12-12 | The Goodyear Tire & Rubber Company | Having a core and at least one coaxial layer of filaments twisted in the same direction at the same pitch |
| US5449563A (en) * | 1994-05-20 | 1995-09-12 | Cominco Ltd. | Galvanic protection of rebar by zinc wire |
| RU2196856C2 (ru) * | 1997-03-14 | 2003-01-20 | Компани Женераль Дез Этаблиссман Мишлен-Мишлен э Ко | Гибридный стальной корд для автопокрышек |
| US20040020578A1 (en) * | 2002-07-30 | 2004-02-05 | Sinopoli Italo Marziale | Crown reinforcement for heavy duty tires |
| US6817395B2 (en) | 2002-07-30 | 2004-11-16 | The Goodyear Tire & Rubber Company | Crown reinforcement for heavy duty tires |
| US8438826B2 (en) | 2010-10-11 | 2013-05-14 | Wireco Worldgroup Inc. | Four strand blackened wire rope |
| US11320122B2 (en) * | 2019-12-31 | 2022-05-03 | Radiant Opto-Electronics Corporation | Suspension wire structure and lighting device |
| CN113373588A (zh) * | 2021-06-16 | 2021-09-10 | 泰安科鼎特工贸有限公司 | 一种阻燃防磨组合绳索及制作方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| GB1405595A (en) | 1975-09-10 |
| CY986A (en) | 1979-08-02 |
| CA975656A (en) | 1975-10-07 |
| BE876676Q (fr) | 1979-09-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: H & T MARLOW LIMITED, SOUTH ROAD, HAILSHAM, EAST S Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:DAWSON & USHER LIMITED;REEL/FRAME:004254/0599 Effective date: 19840101 |