US466046A - Method of and apparatus for constructing tunnels - Google Patents

Method of and apparatus for constructing tunnels Download PDF

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US466046A
US466046A US466046DA US466046A US 466046 A US466046 A US 466046A US 466046D A US466046D A US 466046DA US 466046 A US466046 A US 466046A
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tunnel
roof
shield
ground
walls
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    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining

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  • the object of this invention is to provide an improved method of and apparatus for constructing and driving tunnels under ground, in particular where it is desired to drive the tunnel comparatively near the surface of the ground, without disturbing the main body of the ground above the roof or
  • the invention is therefore particularly applicable in situations where it is advisable to have the roof of the tunnel as near as possible to the surface of a street or avenue and yet below such existing obstructions as gas, water, and steam pipes, cable-road beds, &c.
  • the method and theapparatns described are particularly adapted for use in ground consisting of mixed sand and bowlders, and also where the soil is wet or marshy or of rolling or quicksand formation.
  • the shape of tunnel to which this invention is specially adapted is rectangular in cross-section. Such shape of tunnel is particularly desirable as a railway-tunnel because of the usual standard and almost necessarily rectangular outline of railway-cars. There the tunnel is near the surface of the ground, there will be of course comparatively little outside pressure upon the tunnel Walls or root'. Hence in such 1ocation the rectangular periphery of tunnel is preferable.
  • Figure l shows in cross-section the side walls of a tunnel with one form of cutting-shield mounted thereon in position to be forced ahead in the proposed roof-line.
  • Fig. 2 shows in crosssection, on a smaller scale, a completed tunnel divided by columns or girders into four compartments, each forming a separate railway, with a car mounted on a track in one of said railways a, b, c, and d, showing cable railways, street-curbs, and gas and water pipes, respectively.
  • Fig. 3 is a longitudinal vertical section taken at the line E F of Fig.
  • Fig. et shows a tunnel in cross-section divided into four compartments or railways having a car mounted on a track in one ot' said ways. This figure illustrates a modification of the method of constructing the wallsof the tunnel suited for wet ground or quicksand, the details of which modification will be hereinafter described.
  • the side walls I of the tunnel may be built oneat a time, if preferred, by digging an open trench from the surface to the required depth below the ground and bracing said trench with a plank lining, after which the wall is constructed by filling in the lined trench, which thus serves as a mold, with concrete to the required height of the tunnel, and then illing in the open space remaining with earth and restoring the sul'- face of the ground to its previous condition, as shown in Fig. 2.
  • the other tunnel-wall may then be similarly constructed and covered in.
  • trenches for the tunnel-walls being narrow can be easily lined and braced, thus preventing any slipping of the ground between the trenches and the foundations of buildings in proximity.
  • the walls of the tunnel being thus completed, the ground between them is then excavated, while the earth or material over the line of the tunnel is supported ⁇ by a cutting-edge or roof-shield J, strengthened by a girder-piece A, Fig. l, resting at each end on rollers H upon the cornpleted walls I.
  • the roof of the tunnel is constructed in the manner now to be described.
  • An opening is made to permit the placing of two roof-shields back to back upon the tops of the walls I, with the cuttingedges of the shields pointing in opposite directions.
  • the shields are then forced apart IOO by their several hydraulic pistons i a distance sufiicient to admit one of the channel steel sections K, Fig. 3, of which the roof of the tunnel consists, to be put in place.
  • the ground between the two side walls and under the roof-shield is then cut down or excavated by picks and shovels or by blasting, if necessary.
  • the hydraulic pistons G then force the shields ahead for another cut in each direction, when another channel-steel roof-section K is put in in rear of the hydraulic pistons, and these operations are continued or repeated until a distance of about twelve feet is attained, when a pair of central iron columns C are erected, and the permanent girder B, supporting the roof-section K in the center of the tunnel, is slid into place through the open ing B in the girder A, Fig. l.
  • the pair of working girders D are used to support the roof-sections at the center of their span until the advancing shield has been moved a distance sufficient to place a permanent girder B in position.
  • the roof-shield .l extends back over an adjacent roof-section K, so that after the shield has been advanced one cut and the hydraulic pistons are placed fortheir next strokes there is sufficient space to insert an additional roofsection.
  • the roof-sections are divided at the center in order to facilitate their being placed in position.
  • the shield is to be provided with steel feelers or indicator bars P, held in slides or guides and backed with stiff springs, preferably coiled, Fig. 3, so that when an obstruction is encountered one or more of the bars P will be forced back, and thus indicate to the workmen at the heading the presence of something requiring to be removed before forcing the shield farther ahead.
  • the cutting-edge of the shield will thus be preserved from injury.
  • the construction of the side walls irst and in the manner above described perfeet familiarity with the ground to be excavated is rst obtained, and any sewers or pipes which may be encountered in digging the trenches for the side walls may be altered or changed in position before the walls are laid.
  • the walls also will have had sufficient time to set and season before being subjected to any pressure.
  • the invention also admits of the application in tunneling of the principle of the girder-roof span, instead of that of the masonry arch, the former having recognized advantages over the latter.
  • this invention provides (with a minimum roof-span) for a tunnel having a capacity sufficient for four tracks, with one pair over the other pair, the upper tracks supported upon transverse girders N, Figs. 2 and 3.
  • These girders il rest at each end in sockets molded into the concrete side walls I of the tunnel and in the center upon the iron columns C, which, together with longitudinal girders B, divide the span of the roof.
  • the horizontal girders N besides supporting the pair of upper tracks, resist the inward pressure of the tunnels side walls, while the row oi' vertical iron columns C throughout the center line of the tunnel similarly brace the tunnel-roof along the vertical plane.
  • This arrangement of a four-track tunnel permits of easy access to the ear-platforms of all trains, which would not be the case were the four tracks on a level,while the iron structure in the tunnel permits through circulation of air for ventilation in all four compartments, and the area of the boring containing all the tracks is utilized for the easy lateral displacement ot' the air in front of rapidly-moving trains.
  • Any suitable number of fan-blowers or other Ventilating devices may be employed at suitable intervals at the passenger-stations or elsewhere in the line, as maybe desired.
  • Fig. i a modification of thisinvention is shown, which will new be described as follows:
  • This modification may be used in ground in which the pressure of water, quicksands, or swelling clay is encountered.
  • the arrangenient provides for a tunnel the sides, iioor, and roof of which are formed of hollow castiron girder-panels S, bolted together, as shown at T, built in immediately in the rear or an advancing shield, which in this modiiication is used to separately cut portions of the entire periphery instead of the roof portion alone, as described in relation to Figs. l, 2, and 3.
  • the iron girder-panels S which may conveniently have a width of abouttwo feet (that is their dimension parallel with the axis of the tu nnel) are provided with strengthening-iianges XV, and at their points of common intersection are braced by the horizontal and vertical members U and V, respectively.
  • the transverse girders U will be only about two feet apart, they will serve directly for support of the rails of the upper tracks, thus obviating the use of cross-ties for the rails and diminishing the required dimensionsof thetunnel.
  • Theties of thelower tracks maybe embedded in a concrete iillingbetween the dan ges of the girder-panels which form the floor of the tunnel.
  • a tunnel of this description may be driven without disturbing the surface at all by having a girder-cutting shield in front of each of the panels S, Fig. 4, which upon being separately forced ahead would collectively eut out the whole periphery of the tunnel, when the placing in position of the panels S and the horizontal and vertical members U V would immediately follow.
  • the roof-sections in the side-wall tunnels and the panel-sections in the tunnel shownin Fig. 4 may be provided with holes L at suitable intervals, through which grout or cement may be driven by a pump, as is commonly done where required with masonry-work. This grout will fill.up any cavities outside the bounding walls of the tunnel and will also fill up the space left vacant by the cuttingplate of the shield where the earth does not fill in behind it.
  • I claiml The method of tunnel construction, consisting in lirst building side walls in trenches cut down from the surface of the ground, then at or about the distance of the tunnel-roof below said surface forcing a cutting-shield horizontally in advance of the plane of the roof and removing the ground between said walls, and then placing roof-sections in the rear of the advancing shield, substantially as set forth.
  • a subterranean rectangular railway structure composed of two side walls, a roof,
  • the roof consisting of transverse girders supported by said walls and by central columns supporting longitudinal girders, the side walls being braced laterally by transverse girders in a plane at or near the center of the height of the structure, the whole 1nterior space of the structure being thus taken up and divided into two upper and two lower railway-compartments of substantially equal area, whereby provision is made for the entire rectangular area of the structure to be occupied by four railway-trains, for the purposes set forth.
  • a cutting-shield adapted to cut the line of the roof of a tunnel for railway or other purposes consisting of a cutting plate or plates and a strengthening-pol, said girder provided with means for sustaining the e'nds of temporary roof-girders until the advance of the shield far enough to admit of the insertion of permanent roof-girders, substantially as set forth.
  • An apparatus for use in the. construction of tunnels for railway and other purposes consisting of a girder-shield provided with projecting bars or feelers and yielding springs for said bars, whereby the presence of rock or other obstructive matter may be indicated before contact of the shield therewith.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Lining And Supports For Tunnels (AREA)

Description

(No Model.) 3 sheets-sheet 1.
J. W. RENO. METHOD 0F AND APPARATUS FOB. GONSTRUGTING TUNNBLS.
No. 466,046. Patented Dec. 29, 189%. \\\\\\\\\\\\\\\&\\\\\\\\sg ATTORNEY.
(No Model.) Y 3 Sheets-Sheet 2.
J. W. RENO. METHOD of* AND APPARATUS PoR GONSTRUGTING TUNNBLS.
Nq.. 466,046. Patented Deo. 29, 1891.
INVENT R ZZKQ f ATTORNEY.
-top line of the tunnel.
UNITED STATES PATENT OFFICE.
JESSE lV. RENO, OF NEW YORK, N. Y.
METHOD OF AND APPARATUS FOR CONSTRUCT-ING TUNNELS.
SPECIFICATION forming part of Letters Patent No. 466,046, dated December 29, 1891. Application filed May 21, 1891. Serial No. 393,542. (No model.)
To all whom it may concern:
Be it known that I, J ESSE XV. RENO, of the city of New York, in the county and State of New York, have invented a new and useful Method of and Apparatus for Constructing Subterranean Railway Structures and Tunnels, which invention is fully set forth and illustrated in the following specification and accompanying drawings.
The object of this invention is to provide an improved method of and apparatus for constructing and driving tunnels under ground, in particular where it is desired to drive the tunnel comparatively near the surface of the ground, without disturbing the main body of the ground above the roof or The invention is therefore particularly applicable in situations where it is advisable to have the roof of the tunnel as near as possible to the surface of a street or avenue and yet below such existing obstructions as gas, water, and steam pipes, cable-road beds, &c.
The method and theapparatns described are particularly adapted for use in ground consisting of mixed sand and bowlders, and also where the soil is wet or marshy or of rolling or quicksand formation. The shape of tunnel to which this invention is specially adapted is rectangular in cross-section. Such shape of tunnel is particularly desirable as a railway-tunnel because of the usual standard and almost necessarily rectangular outline of railway-cars. There the tunnel is near the surface of the ground, there will be of course comparatively little outside pressure upon the tunnel Walls or root'. Hence in such 1ocation the rectangular periphery of tunnel is preferable.
In the accompanying drawings, Figure l shows in cross-section the side walls of a tunnel with one form of cutting-shield mounted thereon in position to be forced ahead in the proposed roof-line. Fig. 2 shows in crosssection, on a smaller scale, a completed tunnel divided by columns or girders into four compartments, each forming a separate railway, with a car mounted on a track in one of said railways a, b, c, and d, showing cable railways, street-curbs, and gas and water pipes, respectively. Fig. 3 is a longitudinal vertical section taken at the line E F of Fig. l, showing some of the roof-sections of the tunnel in place, roof-girders supporting the same and resting on central columns, horizontal, longitudinal, and transverse beams, and the shield in section, ready for cutting or entering the ground in advance of the roof-sections already in place. Fig. et shows a tunnel in cross-section divided into four compartments or railways having a car mounted on a track in one ot' said ways. This figure illustrates a modification of the method of constructing the wallsof the tunnel suited for wet ground or quicksand, the details of which modification will be hereinafter described.
In said figures the several parts are indicated by reference-letters, like parts in each figure being indicated by like letters.
Referring now to Figs. l, 2, and 3,the method of constructing the tunnel, the construction of the shield and its adj uncts,and the operation of the same are as follows: The side walls I of the tunnel may be built oneat a time, if preferred, by digging an open trench from the surface to the required depth below the ground and bracing said trench with a plank lining, after which the wall is constructed by filling in the lined trench, which thus serves as a mold, with concrete to the required height of the tunnel, and then illing in the open space remaining with earth and restoring the sul'- face of the ground to its previous condition, as shown in Fig. 2. The other tunnel-wall may then be similarly constructed and covered in. These trenches for the tunnel-walls being narrow can be easily lined and braced, thus preventing any slipping of the ground between the trenches and the foundations of buildings in proximity. The walls of the tunnel being thus completed, the ground between them is then excavated, while the earth or material over the line of the tunnel is supported` by a cutting-edge or roof-shield J, strengthened by a girder-piece A, Fig. l, resting at each end on rollers H upon the cornpleted walls I.
The roof of the tunnel, with the aid of the shield, is constructed in the manner now to be described. An opening is made to permit the placing of two roof-shields back to back upon the tops of the walls I, with the cuttingedges of the shields pointing in opposite directions. The shields are then forced apart IOO by their several hydraulic pistons i a distance sufiicient to admit one of the channel steel sections K, Fig. 3, of which the roof of the tunnel consists, to be put in place. The ground between the two side walls and under the roof-shield is then cut down or excavated by picks and shovels or by blasting, if necessary. The hydraulic pistons G then force the shields ahead for another cut in each direction, when another channel-steel roof-section K is put in in rear of the hydraulic pistons, and these operations are continued or repeated until a distance of about twelve feet is attained, when a pair of central iron columns C are erected, and the permanent girder B, supporting the roof-section K in the center of the tunnel, is slid into place through the open ing B in the girder A, Fig. l. The pair of working girders D are used to support the roof-sections at the center of their span until the advancing shield has been moved a distance sufficient to place a permanent girder B in position. It will be observed that the roof-shield .l extends back over an adjacent roof-section K, so that after the shield has been advanced one cut and the hydraulic pistons are placed fortheir next strokes there is sufficient space to insert an additional roofsection. The roof-sections are divided at the center in order to facilitate their being placed in position. There the ground to be tnnneled carries bowlders, the shield is to be provided with steel feelers or indicator bars P, held in slides or guides and backed with stiff springs, preferably coiled, Fig. 3, so that when an obstruction is encountered one or more of the bars P will be forced back, and thus indicate to the workmen at the heading the presence of something requiring to be removed before forcing the shield farther ahead. The cutting-edge of the shield will thus be preserved from injury.
Among other advantages inherent in this invention the construction of the side walls irst and in the manner above described perfeet familiarity with the ground to be excavated is rst obtained, and any sewers or pipes which may be encountered in digging the trenches for the side walls may be altered or changed in position before the walls are laid. The walls also will have had sufficient time to set and season before being subjected to any pressure. The invention also admits of the application in tunneling of the principle of the girder-roof span, instead of that of the masonry arch, the former having recognized advantages over the latter.
As the main feature in tunneling is the support of the roof, this invention provides (with a minimum roof-span) for a tunnel having a capacity sufficient for four tracks, with one pair over the other pair, the upper tracks supported upon transverse girders N, Figs. 2 and 3. These girders il rest at each end in sockets molded into the concrete side walls I of the tunnel and in the center upon the iron columns C, which, together with longitudinal girders B, divide the span of the roof. The horizontal girders N, besides supporting the pair of upper tracks, resist the inward pressure of the tunnels side walls, while the row oi' vertical iron columns C throughout the center line of the tunnel similarly brace the tunnel-roof along the vertical plane. This arrangement of a four-track tunnel permits of easy access to the ear-platforms of all trains, which would not be the case were the four tracks on a level,while the iron structure in the tunnel permits through circulation of air for ventilation in all four compartments, and the area of the boring containing all the tracks is utilized for the easy lateral displacement ot' the air in front of rapidly-moving trains. Any suitable number of fan-blowers or other Ventilating devices may be employed at suitable intervals at the passenger-stations or elsewhere in the line, as maybe desired.
In Fig. i a modification of thisinvention is shown, which will new be described as follows: This modification may be used in ground in which the pressure of water, quicksands, or swelling clay is encountered. The arrangenient provides for a tunnel the sides, iioor, and roof of which are formed of hollow castiron girder-panels S, bolted together, as shown at T, built in immediately in the rear or an advancing shield, which in this modiiication is used to separately cut portions of the entire periphery instead of the roof portion alone, as described in relation to Figs. l, 2, and 3. The iron girder-panels S, which may conveniently have a width of abouttwo feet (that is their dimension parallel with the axis of the tu nnel) are provided with strengthening-iianges XV, and at their points of common intersection are braced by the horizontal and vertical members U and V, respectively. As the transverse girders U will be only about two feet apart, they will serve directly for support of the rails of the upper tracks, thus obviating the use of cross-ties for the rails and diminishing the required dimensionsof thetunnel. Theties of thelower tracks maybe embedded in a concrete iillingbetween the dan ges of the girder-panels which form the floor of the tunnel. This construction being thus internally braced will be stronger than a circular tunnel of the same capacity and will also have less sectional area. A tunnel or section of a tunnel constructed in accordance with this arrangement of the invention herein described and claimed,being made of iron or steel panels bolted together at their fianges, will have a lining impervious to Water. A tunnel of this description may be driven without disturbing the surface at all by having a girder-cutting shield in front of each of the panels S, Fig. 4, which upon being separately forced ahead would collectively eut out the whole periphery of the tunnel, when the placing in position of the panels S and the horizontal and vertical members U V would immediately follow. The cuttingedges of the girder-shields in this description.
IOO
IIO
of work are the same as that shown in Fig. 2 for the roof-shield, except that the plates may be carried to the outline of the steel panels instead of forming a straight line.
The roof-sections in the side-wall tunnels and the panel-sections in the tunnel shownin Fig. 4 may be provided with holes L at suitable intervals, through which grout or cement may be driven by a pump, as is commonly done where required with masonry-work. This grout will fill.up any cavities outside the bounding walls of the tunnel and will also fill up the space left vacant by the cuttingplate of the shield where the earth does not fill in behind it.
It is obvious that the same advantages for lateral displacement of air in front of moving trains and facility for Ventilating by means of fans or blowers exist in either form of tunnel, Whether having the concrete walls ormetal panel-walls.
I claiml. The method of tunnel construction, consisting in lirst building side walls in trenches cut down from the surface of the ground, then at or about the distance of the tunnel-roof below said surface forcing a cutting-shield horizontally in advance of the plane of the roof and removing the ground between said walls, and then placing roof-sections in the rear of the advancing shield, substantially as set forth.
2. A subterranean rectangular railway structure composed of two side walls, a roof,
and floor, the roof consisting of transverse girders supported by said walls and by central columns supporting longitudinal girders, the side walls being braced laterally by transverse girders in a plane at or near the center of the height of the structure, the whole 1nterior space of the structure being thus taken up and divided into two upper and two lower railway-compartments of substantially equal area, whereby provision is made for the entire rectangular area of the structure to be occupied by four railway-trains, for the purposes set forth.
3. A cutting-shield adapted to cut the line of the roof of a tunnel for railway or other purposes, consisting of a cutting plate or plates and a strengthening-bilder, said girder provided with means for sustaining the e'nds of temporary roof-girders until the advance of the shield far enough to admit of the insertion of permanent roof-girders, substantially as set forth.
Ll. An apparatus for use in the. construction of tunnels for railway and other purposes, consisting of a girder-shield provided with projecting bars or feelers and yielding springs for said bars, whereby the presence of rock or other obstructive matter may be indicated before contact of the shield therewith.
, 'JESSE W. RENO.
Witnesses:
FRANCIS P. REILLY, THEO. H. FRIEND.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3373571A (en) * 1966-01-06 1968-03-19 Ewing Records & Associates Inc Apparatus for handling steel forms in tunnels
US20220178471A1 (en) * 2019-03-22 2022-06-09 Kubota Corporation Pipe transport device and pipe joining method inside pipeline construction shaft
US20220316337A1 (en) * 2019-12-04 2022-10-06 Cccc Second Highway Consultants Co., Ltd. Ultra-Long Tunnel Sewage Disposal, Separation and Drainage Structure Suitable for Cold Regions

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3373571A (en) * 1966-01-06 1968-03-19 Ewing Records & Associates Inc Apparatus for handling steel forms in tunnels
US20220178471A1 (en) * 2019-03-22 2022-06-09 Kubota Corporation Pipe transport device and pipe joining method inside pipeline construction shaft
US12281727B2 (en) * 2019-03-22 2025-04-22 Kubota Corporation Pipe transport device and pipe joining method inside pipeline construction shaft
US20220316337A1 (en) * 2019-12-04 2022-10-06 Cccc Second Highway Consultants Co., Ltd. Ultra-Long Tunnel Sewage Disposal, Separation and Drainage Structure Suitable for Cold Regions
US11753937B2 (en) * 2019-12-04 2023-09-12 Cccc Second Highway Consultants Co., Ltd. Ultra-long tunnel sewage disposal, separation and drainage structure suitable for cold regions

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