US5126076A - Low-flammability structural elements, particularly boards, and process for constructing them - Google Patents
Low-flammability structural elements, particularly boards, and process for constructing them Download PDFInfo
- Publication number
- US5126076A US5126076A US07/635,175 US63517591A US5126076A US 5126076 A US5126076 A US 5126076A US 63517591 A US63517591 A US 63517591A US 5126076 A US5126076 A US 5126076A
- Authority
- US
- United States
- Prior art keywords
- flammability
- structural element
- component
- low
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000002699 waste material Substances 0.000 claims abstract description 30
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 18
- 239000004033 plastic Substances 0.000 claims abstract description 9
- 229920003023 plastic Polymers 0.000 claims abstract description 9
- 239000000835 fiber Substances 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 11
- 238000010000 carbonizing Methods 0.000 claims description 10
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- -1 phosphate compound Chemical class 0.000 claims description 8
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 7
- 239000000347 magnesium hydroxide Substances 0.000 claims description 7
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 7
- 239000011256 inorganic filler Substances 0.000 claims description 6
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 4
- 239000011707 mineral Substances 0.000 claims description 4
- 239000004745 nonwoven fabric Substances 0.000 claims description 4
- 239000003562 lightweight material Substances 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 125000001931 aliphatic group Chemical class 0.000 claims description 2
- 150000001462 antimony Chemical class 0.000 claims description 2
- 229910001385 heavy metal Chemical class 0.000 claims description 2
- 239000008241 heterogeneous mixture Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 150000002736 metal compounds Chemical class 0.000 claims description 2
- 239000011368 organic material Substances 0.000 claims description 2
- 244000144992 flock Species 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims 2
- 239000002984 plastic foam Substances 0.000 claims 1
- 239000000654 additive Substances 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 239000000945 filler Substances 0.000 description 7
- 239000004114 Ammonium polyphosphate Substances 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 6
- 229920001276 ammonium polyphosphate Polymers 0.000 description 6
- 239000004566 building material Substances 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 4
- 239000012765 fibrous filler Substances 0.000 description 4
- 238000004079 fireproofing Methods 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 229920001568 phenolic resin Polymers 0.000 description 4
- 239000005011 phenolic resin Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 239000010451 perlite Substances 0.000 description 3
- 235000019362 perlite Nutrition 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000011093 chipboard Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000010849 combustible waste Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000011369 resultant mixture Substances 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- ACOGMWBDRJJKNB-UHFFFAOYSA-N acetic acid;ethene Chemical group C=C.CC(O)=O ACOGMWBDRJJKNB-UHFFFAOYSA-N 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000001177 diphosphate Substances 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002982 water resistant material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/06—Organic materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/92—Fire or heat protection feature
- Y10S428/921—Fire or flameproofing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S52/00—Static structures, e.g. buildings
- Y10S52/09—Structure including reclaimed component, e.g. trash
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31993—Of paper
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/699—Including particulate material other than strand or fiber material
Definitions
- the invention relates to low-flammability structural elements, particularly boards, and to a process for constructing them.
- German Patent 34 16 473 describes a process for constructing mouldings from fibrous waste products and adhesive.
- the parts thus constructed are, in terms of mechanical and insulating properties, comparable with lightweight construction and insulating boards made from foamed plastics and have the advantage of relieving environmental pollution. However, in terms of fire protection, they are clearly inferior.
- the object of the invention is to provide structural elements which have the desired mechanical properties and moreover, still have low-flammability, by employing waste materials.
- low-flammable structural elements particularly boards, made from a compressed mixture of 5 to 50 wt-% of inherently-combustible organic waste material, 75 to 20 wt-% of non-combustible inorganic additives, 4 to 40 wt-% of a flame-proofing agent mixture, and 3 to 25 wt-% at least one hardened adhesive serving to bind the components together.
- compared with numerous commercially available boards, mouldings or facing materials they not only relieve environmental pollution, but also have technical advantages.
- the individual components, at least the plastics waste material and at least some of the inorganic additives, are preferably present in the structural elements in a heterogeneous mix, particularly in a coarse heterogeneous mix.
- the waste material is present in the structural element preferably in the form of particles or pieces, preferably from 1 to 20 mm in size, particularly 2 to 15 mm. Planar pieces having a thickness of 0.01 to 4 mm, particularly 0.5 to 2 mm, are particularly advantageous.
- the heterogeneous structure of the structural element has the effect that the individual pieces of the waste material can be arranged spatially separated from each other in the structural element, with non-combustible additives and/or flame-proofing agent lying interspersed between the pieces of the waste material. Consequently, if the structural elements come into contact with fire, although individual pieces of the waste material on the surface may indeed burn off, nevertheless the fire is unable to progress because of the adjacent inert filler or the fire-proofing agents.
- the waste materials are advantageously present in the form of small pieces of non-woven fabrics, fibre balls, film chips and/or small pieces of foam.
- the invention is of particular importance for the reutilization of polyester fibres, which are generated in large quantities as waste products especially in the form of irregularly-sized planar pieces of non-woven fabrics and pose a considerable disposal problem.
- plastics fibres but also waste from natural fibres can be utilized, which preferably is likewise present, not in the form of individual fibres, but in the form of small pieces or particles.
- cellulose in the form of paper chips can be present, and cotton in the form of fabric pieces or fibre balls.
- Other plastics waste which may be present in the form of fibres, film pieces or in other lumpy form, are utilizable.
- waste materials may also consist of polyacrylonitrile, polystyrene, nylon, polypropylene or polyethylene.
- the waste material does not necessarily have to consist of genuine waste.
- chip boards which were originally constructed from waste chips, the inherently-combustible organic material can be specifically produced and prepared for use in the structural elements according to the invention.
- the flame-proofing agent mixture is advantageously free of aliphatic and aromatic halogen compounds and, particularly, also free of antimony salts and other heavy metal compounds, so that in the case of fire no harmful substances are released, as is the case with these standard fire-proofing agents.
- the entire structural element is free of such substances.
- the structural element is advantageously constructed rigidly and has a high degree of strength. Its strength is especially great when the waste materials are present as fibres.
- the structural element is mechanically workable and can, for example, be sawed, nailed, drilled and glued. Because of its heterogeneous and relatively coarsely-grained basic structure, the structural element is air-permeable and in addition has a low thermal conductivity.
- the basic primary particles themselves are air-permeable, examples including the non-woven particles or fibre balls.
- the surface of the structural element can be so designed that the individual components can be clearly distinguished, particularly so that the waste pieces and the inorganic additives are clearly recognizable and can be distinguished from each other.
- the overall density of the structural elements depends on the density of the individual components and on the degree of compression applied to the mixture. Generally, the density lies between 300 and 1000 kg/m 3 , particularly between 350 and 800 kg/m 3 . Densities in the range between 450 and 650 kg/m 3 have proved particularly successful in practice.
- the overall compressive strength of the structural elements is preferably at least 2 N/mm 2 , particularly at least 3 N/mm 3 . These are average values, as the heterogeneity, i.e., the distance between the particles, is normally in the range between 1 mm 2 and 100 mm 2 .
- the adhesive employed in the structural elements is at least partly a two-component adhesive or thermoset plastic.
- a hot-melt adhesive can also be used.
- the adhesive is preferably evenly distributed throughout the structural element in order to uniformly strengthen the different components.
- the adhesive can also be an elastomeric adhesive, which, if desired, gives the structural element elastic properties, for example if a certain flexibility or elastic "give" is desired.
- the inorganic fillers employed in the structural elements are preferably inert in terms of heat stability and/or chemical activity. They serve, on the one hand, to separate the combustible waste materials spatially from one another. On the other hand, they can also be used to adjust strength values, density and other mechanical properties. For most purposes, a combined use is preferred.
- the inorganic fillers are preferably partly, particularly at least preponderantly, present in the form of inorganic fibres.
- the fibre length is preferably in the range from 0.5 to 20 mm, but the fibres can also be considerably longer if the fibres are wound into fibre balls whose size is commensurate with that of the waste material particles.
- Such fibrous additives are especially advantageous where the waste material themselves do not provide sufficient strength to the structural element.
- fillers in the form of lightweight materials are especially advantageous where a structural element of low-density is desired.
- Such lightweight fillers are particularly of mineral origin.
- Examples of such lightweight fillers include hollow glass spheres, hollow alumino silicate spheres, swelling clay, expanded vermiculite or perlite as well as gas (lightweight) concrete.
- the particle size of these lightweight fillers is normally in the range between 0.01 and 2 mm.
- the inorganic fibre materials can be glass fibre, mineral fibre, slag wool and ceramic fibre.
- the fibrous fillers are present in greater quantities than non-fibrous fillers. In such case, the weight ratio of fibrous fillers to non-fibrous fillers is normally from 2 : 1 to 4 : 1, preferably approximately 3 : 1.
- the flame-proofing agent mixture preferably works ablatively (energy--and/or material consuming) in two ways, and for this purpose contains preferably on the one hand carbonizing components, and on the other hand gas-emitting components.
- the carbonizing components serve to quickly lead to carbonization of the combustible components. No additional carbon donors for the carbonizing components need be provided, because in the case of fire, all carbonization is intended to take place at the combustible waste materials.
- the formation of carbon is desirable since it deprives one combustion process of carbon, at least initially.
- the flame-proofing agent mixture preferably also contains gas-emitting components which are not non-combustible gases or vapors.
- the carbonizing components and/or the gas-emitting components are advantageously water-insoluble or at least water-resistant, so that they are still effective even after being thoroughly soaked many times.
- the flame-proofing agent mixture may contain additives which have a vitrifying effect, such as borates. It is of particular advantage if the whole structural element is composed of water-resistant materials, so that it is not damaged or destroyed by the action of moisture or water.
- the flame-proofing agent mixture preferably contains at least one phosphate, particularly a condensed phosphate.
- a condensed phosphate An advantageous example of this is ammonium polyphosphate.
- the carbonizing effect of the phosphates develops even at temperatures as low as from approximately 200° C., i.e. even before flames can reach the corresponding sites.
- hydroxides are suitable, such as aluminum hydroxide and, magnesium hydroxide, which split off water, and carbonates, such as calcium carbonate, which split off carbon dioxide.
- Basic carbonates can be used to split off water as well as CO 2 .
- a combination of components which begin to release gas at different temperatures is preferred.
- aluminum hydroxide begins to split off water at approximately 200° C.
- magnesium hydroxide begins to release water at approximately 350° C., so that the gas-emitting proceeds over a fairly large range of temperatures.
- the process for constructing the structural elements according to the invention consists in gently mixing the individual mixture components with one another and compressing the resultant mixture to the desired density, the compression being maintained until the adhesive has hardened to a satisfactory degree. If hot-melt adhesives are used or thermoset adhesives which bond only at higher temperatures, then the compression is carried out at increased temperature, but still below the temperature at which the carbonizing components begin to act. Therefore, the compression temperature is normally maintained at a maximum of approximately 200° C.
- the mixing of the individual components is carried out in the afore-mentioned proportions.
- Combustible materials are preferably used in a quantity from 10 to 40 wt-%.
- the preferred quantity is 70 to 25 wt-%.
- the quantity of the flame-proofing agent is preferably in the range of 7.5 to 30 wt-%.
- the preferred range of the binders or adhesives is 5 to 15 wt-%.
- the waste parts are preferably added in the form of small pieces, mixing being carried out gently so that the waste parts are not significantly further reduced.
- the same likewise applies to the inorganic fibres or fibre structures.
- the adhesive can, if desired, be added in liquid or dissolved form.
- the inorganic fillers particularly the lightweight fillers, can be added in the size in which they are normally commercially available.
- the inorganic fibres can be reduced to a length of from 1 to 2 cm, or, if they are available in longer form, they can be utilized after being wound into balls.
- the fibre balls which are added are preferably maintained in their ball form by careful mixing.
- the adhesive in contrast, is preferably added as finely dispersed as possible in order to distribute it evenly throughout the mixture.
- the adhesive is preferably added in powder form. It is also possible to add, e.g. spray in, adhesive components in liquid form.
- Suitable adhesives include epoxy resins, formaldehyde condensates and other thermoset adhesives, as well as the usual hot-melt adhesives.
- 15 wt-% of a chopped polyester non-woven fleece were placed in a ploughshare mixer.
- 15 wt-% of a binder/flame-proofing agent mixture consisting of 30 wt-% urea formaldehyde resin, 18 wt-% ammoniumpolyphosphate, 20 wt-% dimelamine diphosphate, 10 wt-% magnesium hydroxide powder, as well as 22 wt-% water and auxiliaries, accompanied by mixing.
- 15 wt-% glass microspheres as well as 49 wt-% mineral fibres and 6 wt-% of a phenolic resin were added and intensively mixed.
- the mixture was then compressed in a press at 200° to 220° C. for 5 minutes to produce a board having a density of 600 kg/m 2 .
- a fire-shaft test in accordance with DIN 4102, Part 1 was carried out on such boards, an average residual length of more than 15 cm and a maximum flue-gas temperature of 155° C. was measured.
- 32.0 wt-% paper chips was intensively mixed in a ploughshare mixer with 30.0 wt-% glass fibres, 12.5 wt-% perlite as well as 25.5 wt-% of a binder/flame-proofing agent mixture consisting of 23.5 wt-% melamine formaldehyde resin, 11.8 wt-% phenolic resin, 27.5 wt-% ammonium polyphosphate, 25.1 wt-% aluminum hydroxide and 12.1 wt-% magnesium hydroxide.
- the resultant mixture was then compressed in a press at 200° C. for 5 minutes to produce a board having a density of 600 kg/m 3 .
- a fire-shaft test in accordance with DIN 4102, Part 1 was carried out on such boards, an average residual length of more than 15 cm and a maximum flue-gas temperature of 140° C. was measured.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Fireproofing Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Building Environments (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3824149A DE3824149A1 (de) | 1988-07-16 | 1988-07-16 | Schwerentflammbare bauelemente, insbesondere platten, und verfahren zu ihrer herstellung |
| DE3824149 | 1988-07-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5126076A true US5126076A (en) | 1992-06-30 |
Family
ID=6358812
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/635,175 Expired - Fee Related US5126076A (en) | 1988-07-16 | 1989-07-07 | Low-flammability structural elements, particularly boards, and process for constructing them |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US5126076A (fr) |
| EP (2) | EP0430957A1 (fr) |
| DE (2) | DE3824149A1 (fr) |
| WO (1) | WO1990000576A1 (fr) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5542968A (en) * | 1995-01-24 | 1996-08-06 | Laroche Industries, Inc. | Enthalphy Wheel |
| US5660048A (en) * | 1996-02-16 | 1997-08-26 | Laroche Industries, Inc. | Air conditioning system for cooling warm moisture-laden air |
| US5758508A (en) * | 1996-02-05 | 1998-06-02 | Larouche Industries Inc. | Method and apparatus for cooling warm moisture-laden air |
| US5767178A (en) * | 1993-10-28 | 1998-06-16 | Pyrotite Corporation | Water and fire resistant materials and methods for making the same |
| US5860284A (en) * | 1996-07-19 | 1999-01-19 | Novel Aire Technologies, L.L.C. | Thermally regenerated desiccant air conditioner with indirect evaporative cooler |
| US6149971A (en) * | 1994-04-14 | 2000-11-21 | Eurocompositi S.R.L. | Fireproof panel and method for its manufacture |
| US6379454B1 (en) * | 1996-12-16 | 2002-04-30 | John Fellert | Finishing mortar for sound-absorbing coating of inner walls, ceilings and the like in buildings |
| US6518333B2 (en) | 2000-12-29 | 2003-02-11 | J.M. Huber Corporation | Fire retardant ligno-cellulosic composite materials and a method for making the same |
| US20070246240A1 (en) * | 2004-03-31 | 2007-10-25 | Ceram Polymerik Pty Ltd. | Ceramifying Composition for Fire Protection |
| CN1962296B (zh) * | 2005-11-08 | 2010-05-26 | 许布奈有限公司 | 在两个相互铰接的车辆之间的带一交接地板的交接区 |
| WO2017100174A1 (fr) * | 2015-12-08 | 2017-06-15 | 3M Innovative Properties Company | Procédés de fabrication de composites à matrice métallique comprenant des particules inorganiques et des fibres discontinues |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4010714A1 (de) * | 1990-04-03 | 1991-10-10 | Bernd Wahl | Kunststoffverbundplatte |
| DE9115773U1 (de) * | 1991-12-19 | 1992-03-05 | Thermozell Entwicklungs- Und Vertriebs Ges.M.B.H., Glanegg | Verbundfolie |
| DE9115772U1 (de) * | 1991-12-19 | 1992-03-05 | Thermozell Entwicklungs- Und Vertriebs Ges.M.B.H., Glanegg | Folienelement |
| DE69318562T2 (de) * | 1993-12-15 | 1998-09-10 | Marina S P A | Verfahren zur Herstellung von Isolierplatten aus Vliesstoffabfällen |
| WO2000069988A1 (fr) * | 1999-05-18 | 2000-11-23 | Prokop Vojtech | Materiau calorifuge et insonorisant incombustible obtenu a partir de matieres dechets |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3837989A (en) * | 1970-03-02 | 1974-09-24 | Coy W Mc | Panel structure having an intermediate filler of random oriented,resin rigidified particles of cellulosic material |
| US3957501A (en) * | 1971-10-02 | 1976-05-18 | Sekisui Kagaku Kogyo Kabushiki Kaisha | Non-combustible light-weight inorganic shaped articles and process of manufacture |
| FR2307930A1 (fr) * | 1975-04-16 | 1976-11-12 | Kserho Francois Marie | Materiau pour la construction et la decoration |
| US4189619A (en) * | 1978-01-27 | 1980-02-19 | Watson J | Fire protective mastic and fire stop |
| US4994113A (en) * | 1990-02-06 | 1991-02-19 | Core-Guard Industries, Inc. | Mixture for the preparation of building materials |
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| DE2206829A1 (de) * | 1972-02-14 | 1973-08-23 | Rhenodur Kuststoff Und Spanpla | Verfahren zur herstellung von pressplatten |
| DE2457848A1 (de) * | 1974-12-06 | 1976-06-10 | Klaus Lesti | Presstoffkoerper |
| DE2539195A1 (de) * | 1975-09-03 | 1977-03-24 | Paturle Sa Ets | Konstruktionsmaterial sowie verfahren und vorrichtun zu seiner herstellung sowie verfahren und vorrichtung zu seiner weiterverarbeitung |
| JPS59207966A (ja) * | 1983-05-13 | 1984-11-26 | Mikuni Seisakusho:Kk | 合成繊維屑を利用した複合材組成物 |
| EP0162974B1 (fr) * | 1983-11-05 | 1989-05-17 | Hoechst Aktiengesellschaft | Procédé de fabrication de produits en coupeaux de bois |
| DE3416473A1 (de) * | 1984-05-04 | 1986-02-13 | Hoechst Ag, 6230 Frankfurt | Verfahren zum herstellen von formteilen durch verpressen von faserigem material unter gleichzeitiger verklebung |
| DE3438388A1 (de) * | 1984-10-19 | 1986-04-24 | Basf Ag, 6700 Ludwigshafen | Leichtbauplatten auf basis von mineralischen fasern und thermoplastischen bindemitteln |
| DE3534706A1 (de) * | 1985-09-28 | 1987-04-02 | Kramer Gmbh & Co Kg Hans | Nichtbrennbare oder schwerentflammbare leichtmasse |
| DE3540524A1 (de) * | 1985-11-15 | 1987-05-27 | Bayer Ag | Fuellstoffhaltige intumeszenzmassen auf epoxidharzbasis |
| DE3620321A1 (de) * | 1986-06-18 | 1987-12-23 | Remaplan Gmbh | Werkstoff aus kunststoff |
| DE3728397A1 (de) * | 1987-08-26 | 1989-03-09 | Bayer Ag | Brandhemmendes material mit geringem raumgewicht, verfahren zu seiner herstellung und es enthaltende verschlussmassen und konstruktionselemente |
-
1988
- 1988-07-16 DE DE3824149A patent/DE3824149A1/de not_active Withdrawn
-
1989
- 1989-07-07 DE DE8989112458T patent/DE58903213D1/de not_active Expired - Fee Related
- 1989-07-07 WO PCT/EP1989/000782 patent/WO1990000576A1/fr not_active Ceased
- 1989-07-07 EP EP89907742A patent/EP0430957A1/fr active Pending
- 1989-07-07 US US07/635,175 patent/US5126076A/en not_active Expired - Fee Related
- 1989-07-07 EP EP89112458A patent/EP0351670B1/fr not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3837989A (en) * | 1970-03-02 | 1974-09-24 | Coy W Mc | Panel structure having an intermediate filler of random oriented,resin rigidified particles of cellulosic material |
| US3957501A (en) * | 1971-10-02 | 1976-05-18 | Sekisui Kagaku Kogyo Kabushiki Kaisha | Non-combustible light-weight inorganic shaped articles and process of manufacture |
| FR2307930A1 (fr) * | 1975-04-16 | 1976-11-12 | Kserho Francois Marie | Materiau pour la construction et la decoration |
| US4189619A (en) * | 1978-01-27 | 1980-02-19 | Watson J | Fire protective mastic and fire stop |
| US4994113A (en) * | 1990-02-06 | 1991-02-19 | Core-Guard Industries, Inc. | Mixture for the preparation of building materials |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5767178A (en) * | 1993-10-28 | 1998-06-16 | Pyrotite Corporation | Water and fire resistant materials and methods for making the same |
| US6149971A (en) * | 1994-04-14 | 2000-11-21 | Eurocompositi S.R.L. | Fireproof panel and method for its manufacture |
| US5542968A (en) * | 1995-01-24 | 1996-08-06 | Laroche Industries, Inc. | Enthalphy Wheel |
| US5758508A (en) * | 1996-02-05 | 1998-06-02 | Larouche Industries Inc. | Method and apparatus for cooling warm moisture-laden air |
| US5660048A (en) * | 1996-02-16 | 1997-08-26 | Laroche Industries, Inc. | Air conditioning system for cooling warm moisture-laden air |
| US5890372A (en) * | 1996-02-16 | 1999-04-06 | Novelaire Technologies, L.L.C. | Air conditioning system for cooling warm moisture-laden air |
| US5860284A (en) * | 1996-07-19 | 1999-01-19 | Novel Aire Technologies, L.L.C. | Thermally regenerated desiccant air conditioner with indirect evaporative cooler |
| US6379454B1 (en) * | 1996-12-16 | 2002-04-30 | John Fellert | Finishing mortar for sound-absorbing coating of inner walls, ceilings and the like in buildings |
| US6518333B2 (en) | 2000-12-29 | 2003-02-11 | J.M. Huber Corporation | Fire retardant ligno-cellulosic composite materials and a method for making the same |
| US20070246240A1 (en) * | 2004-03-31 | 2007-10-25 | Ceram Polymerik Pty Ltd. | Ceramifying Composition for Fire Protection |
| KR101249525B1 (ko) * | 2004-03-31 | 2013-04-01 | 올렉스 오스트레일리아 피티와이 리미티드 | 방화용 세라믹화 조성물 |
| US8409479B2 (en) * | 2004-03-31 | 2013-04-02 | Olex Australia Pty Ltd | Ceramifying composition for fire protection |
| CN1962296B (zh) * | 2005-11-08 | 2010-05-26 | 许布奈有限公司 | 在两个相互铰接的车辆之间的带一交接地板的交接区 |
| WO2017100174A1 (fr) * | 2015-12-08 | 2017-06-15 | 3M Innovative Properties Company | Procédés de fabrication de composites à matrice métallique comprenant des particules inorganiques et des fibres discontinues |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3824149A1 (de) | 1990-01-18 |
| EP0430957A1 (fr) | 1991-06-12 |
| EP0351670B1 (fr) | 1993-01-07 |
| EP0351670A3 (en) | 1990-03-21 |
| DE58903213D1 (de) | 1993-02-18 |
| EP0351670A2 (fr) | 1990-01-24 |
| WO1990000576A1 (fr) | 1990-01-25 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: CHEMISCHE FABRIK GRUENAU, ROBERT-HANSEN-STRASSE 1, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:GRAF, ROBERT;ANNEMAIER, DIETER;REEL/FRAME:005630/0684 Effective date: 19910115 |
|
| CC | Certificate of correction | ||
| REMI | Maintenance fee reminder mailed | ||
| LAPS | Lapse for failure to pay maintenance fees | ||
| FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19960703 |
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| STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |