US5771599A - Method of and instrument for measuring roll diameter in roll grinder - Google Patents

Method of and instrument for measuring roll diameter in roll grinder Download PDF

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Publication number
US5771599A
US5771599A US08/704,998 US70499896A US5771599A US 5771599 A US5771599 A US 5771599A US 70499896 A US70499896 A US 70499896A US 5771599 A US5771599 A US 5771599A
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US
United States
Prior art keywords
roll
diameter
measuring
value
diametrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US08/704,998
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English (en)
Inventor
Hiroshi Uchimura
Takazumi Watanabe
Masayuki Tatara
Yoshinori Hata
Kazuo Kimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shibaura Machine Co Ltd
Original Assignee
Kanto Special Steel Works Ltd
Toshiba Machine Co Ltd
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Application filed by Kanto Special Steel Works Ltd, Toshiba Machine Co Ltd filed Critical Kanto Special Steel Works Ltd
Assigned to TOSHIBA KIKAI KABUSHIKI KAISHA, KANTO SPECIAL STEEL WORKS, LTD reassignment TOSHIBA KIKAI KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KIMURA, KAZUO, YOSHINORI, HATA, TATARA, MAASAYUKI, UCHIMURA, HIROSHI, WATANABE, TAKAZUMI
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Publication of US5771599A publication Critical patent/US5771599A/en
Assigned to TOSHIBA KIKAI KABUSHIKI KAISHA reassignment TOSHIBA KIKAI KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KANTO SPECIAL STEEL WORKS, LTD.
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/37Single-purpose machines or devices for grinding rolls, e.g. barrel-shaped rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/06Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent requiring comparison of the workpiece with standard gauging plugs, rings or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/14Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the temperature during grinding

Definitions

  • the present invention relates to a method of measuring a diameter of a roll in a roll grinder, which will be referred to "roll diameter" hereinafter, and an instrument for measuring the roll diameter in the roll grinder. More particularly, it relates to the measuring method and instrument for correcting variations of measurements of the roll diameter due to changes in temperature automatically.
  • a measuring of the roll diameter has been carried out by interposing the roll above the roll grinder between a pair of movable gauge heads as roll diameter measuring means, which are mounted on a carriage so as to reciprocate in the axial direction of the roll.
  • the roll grinder further includes a master bar attached thereto, of which dimension has been previously known. Prior to measuring the roll diameter, the dimension of the master bar is firstly measured by using the above roll diameter measuring means. Thereafter, the measurements by the roll diameter measuring means are calibrated by the above roll diameter detected by the roll diameter measuring means.
  • the measurements of the roll diameter would be corrected by the above correction value derived from the only basic dimension of the master bar, irrespective of largeness of roll diameter. Therefore, when the roll diameter as the measuring object is close to the basic dimension of the master bar, it is possible to correct the measurement with high accuracy. To the contrary, when the roll diameter is far from the basic dimension, the correcting accuracy for the measurement of the roll diameter is influenced since such a roll diameter causes an increase of the content of movement error of the movable gauge heads of the roll diameter measuring means in the diametrical direction of the roll.
  • Another problem resides in that the heat capacity of the master bar is remarkably small in comparison with the heat capacity of the roll.
  • the master bar is disposed under the similar temperature condition as that of the roll on the roll grinder, there would be produced a difference in dimensional changes between the master bar and the roll due to the difference in heat capacity therebetween, so that it is impossible to obtain an appropriate correction value, thereby limiting the accuracy in correcting the measurement of the roll diameter.
  • the object of the present invention described above can be accomplished by a method of measuring a roll diameter of a roll mounted on a roll grinder having roll diameter measuring means for measuring the roll diameter, the method comprising steps of:
  • preparing a step-shaped conical master roll consisting of a plurality of diametrical parts arranged coaxially, respective diameters of the diametrical parts being different from each other;
  • the roll diameter measurement is corrected by the correction value brought by the diametrical part of the master roll closes to the roll diameter. Since the master roll is shaped to have the plurality of diametrical parts different from each other thereby providing a stepped conical configuration, the heat capacity of the master roll is remarkably large in comparison with that of the above-mentioned master bar, being closer to the heat capacity of the roll to be measured. Consequently, it is possible to decrease a reduction in correcting accuracy against the measured roll diameter, which is depending on the difference in heat capacity between the master roll and the roll.
  • the measuring step of the one diametrical part of the master roll and the calculating step of the correction value are executed every measuring of the roll diameter of the roll.
  • the measuring step of the one diametrical part of the master roll and the calculating step of the correction value are executed when an environmental temperature about the roll grinder changes over a predetermined value.
  • the measuring step of the one diametrical part of the master roll and the calculating step of the correction value are executed when time has passed over a predetermined value.
  • an apparatus for measuring a roll diameter of a roll mounted on a roll grinder having a carriage so as to reciprocate in the axial direction of the roll, a grinding wheel head mounted on the carriage and a work mounting bed for mounting the roll thereon, the apparatus comprising:
  • roll diameter measuring means for measuring the roll diameter of the roll, the roll diameter measuring means being mounted on the carriage and having movable gauge heads;
  • a step-shaped conical master roll arranged in alignment with a center axis of the roll mounted on the work mounting bed, the master roll having a plurality of diametrical parts of which diameters are different from each other;
  • standard diameter value storing means for storing standard diameters values of the diametrical parts, the standard diameters values being obtained by measuring respective diameters of the diametrical parts of the master roll under a condition of a predetermined temperature
  • roll diameter measurement correcting means for calculating a difference between a diameter value of one of the diametrical parts, of which standard diameter value is closest to the roll diameter value of the roll, measured by the roll diameter measuring means and the standard diameter value stored in the standard diameter storing means as a correction value, and correcting the roll diameter value of the roll, which is measured by the roll diameter measuring means, by the correction value.
  • the diameters of the respective diametrical parts of the master roll are measured by the roll diameter measuring means. Further, by the roll diameter measurement correcting means, the difference between the diameter of the diametrical parts of which standard diameter is closest to the roll diameter of the roll and the standard diameter stored in the standard diameter storing means is calculated as the correction value, so that the roll diameter of the roll is corrected by the correction value.
  • FIG. 1 is a front view of a roll grinder having a roll diameter measuring instrument in accordance with an embodiment of the present invention
  • FIG. 2 is a side view of the roll grinder of FIG. 1;
  • FIG. 3 is a block diagram showing a constitution of the roll diameter measuring instrument of the present invention.
  • FIG. 4 is a flow chart showing a master set routine in accordance with a roll diameter measuring method of the present invention.
  • FIG. 5 is a flow chart showing a roll diameter measuring routine in the roll diameter measuring method of the present invention.
  • FIGS. 1 and 2 show a roll grinder having a roll diameter measuring instrument in accordance with the invention.
  • the roll grinder includes a carriage 3 reciprocating on a carriage mounting bed 1 in the direction of Z-axis identical to an axial direction of the roll, i.e. left and right directions in FIG. 1, a grinding wheel head 7 which is mounted on the carriage 3 so as to reciprocate in the direction of X-axis identical to left and right directions In FIG. 2 and which supports a grinding wheel 5 rotatably, a headstock 13 arranged on a work mounting bed 9 on the left side of FIG.
  • FIG. 1 to have a main spindle 11, a footstock 17 arranged on the work mounting bed 9 so as to be displaceable in the direction of Z-axis and provided with a work center 15, and neckrests 19 arranged on the work mounting bed 9 between the headstock 13 and the footstock 17.
  • alphabet C denotes a center axis of the not-shown roll as an object to be ground, which is arranged between the headstock 13 and the work center 15.
  • a roll diameter measuring instrument 23 is attached to the carriage 3 through an arm 21.
  • the roll diameter measuring instrument 23 operates to measure a diameter of the roll by a coordinate difference between the gauge head 27 and the gauge head 29 in the direction of X-axis.
  • the cross rail 25 extends in the direction of X-axis on the work mounting bed 9 horizontally.
  • a master roll 33 Arranged on the back side of the footstock 17 is a master roll 33 which is fixed on the right end of the work mounting bed 9 of FIG. 1 through a bracket 31 in the form of yoke.
  • the master roll 33 which includes a plurality of diametrical parts 33a, 33b, . . . coaxially arranged to form a stepped conical configuration, is arranged in alignment with the center axis C of the roll above the work mounting bed 9.
  • Both ranges of maximum and minimum diameters of the diametrical parts 33a, 33b, . . . are determined corresponding to the measurable extent of the roll diameter measuring instrument 23 and each diametrical pitch among the parts 33a, 33b, . . . is established in accordance with the required accuracy.
  • the measurable extent of the roll diameter is from 100 mm to 1000 mm, it would be preferable of 50 to 100 mm in diametrical pitch.
  • the diameter measuring of the diametrical parts 33a, 33b, . . . of the master roll 33 is carried out by the roll diameter measuring instrument 23.
  • FIG. 3 shows a structure of the roll diameter measuring apparatus of the invention.
  • the apparatus includes standard diameter storing means 35 for storing "standard" diameters of the respective diametrical parts 33a, 33b, . . . measured under the standard temperature condition and roll diameter measurement correcting means 37 for calculating a difference between the diameter measurement of the master roll, which can be obtained by the roll diameter measuring instrument 23 measuring a diameter of the diametrical part having the standard diameter closest to the roll diameter, and the standard diameter stored in the storing means 35, as a correction value.
  • the roll diameter measurement correcting means 37 further corrects the roll diameter measurement, which has been measured by the instrument 23, by the above correction value.
  • the diameters of the respective diametrical parts 33a, 33b, . . . of the master roll 33 are measured under a condition at a predetermined "standard" temperature, so that the standard diameters of the parts 33a, 33b, . . . can be obtained and then stored in the standard diameter storing means 35.
  • a diameter of one diametrical part, of which standard diameter is closest to the roll diameter is measured by means of the roll diameter measuring instrument 23. Then, a difference between the so-measured "master roll" diameter of the above diametrical part and the above standard diameter is calculated as a correction value and thereafter, the roll diameter measured by the roll diameter measuring instrument 23 is corrected by the correction value. Consequently, it is possible to obtain the precise absolute dimension of the roll diameter irrespective of largeness of the roll diameter.
  • the measuring of the diametrical part of the master roll 33 and the calculation of the correction value have only to be carried out every measuring of the roll diameter or executed when the temperature varies over a predetermined value (e.g. b: constant) or when time has passed over another predetermined value (e.g. a: constant).
  • FIG. 4 is a flow chart of master set routine by which the correction value is set against each of the diametrical parts 33a, 33b, . . . of the master roll 33.
  • the respective diametrical parts 33a, 33b, . . . are measured by the roll diameter measuring instrument 23. Then, the resulting measurements, i.e. diameters of the diametrical parts are stored in a work memory etc. that the roll diameter measurement correcting means 37 possesses (step S10).
  • step S20 it is executed to calculate the respective correction values for the respective diametrical parts 33a, 33b, . . . by subtracting the respective diameter measurements of the master roll from the standard diameters which have been previously stored for the respective diametrical parts 33a, 33b, . . . in the standard diameter storing means 35 and the routine goes to step 30 where the correction values are stored in the work memory.
  • step S 40 it is executed to set the present time as the master set time and store it in the work memory.
  • step S 50 it is executed to set the present temperature as the master set temperature and store it in the work memory.
  • FIG. 5 shows a routine for measuring the roll diameter.
  • this routine at step S100, it is judged whether time lag between the master set time and the present time, i.e. time passage since master set, is more than the predetermined value a (constant), while it is judged whether a difference between the master set temperature and the present temperature is more than the predetermined value b (constant) at step S 110.
  • step S120 the routine goes to step S120 where the above mentioned master set routine is redone.
  • step S130 the roll diameter of the now-shown roll on the work mounting bed 9 is measured by the roll diameter measuring instrument 23 since the master set at this time is believed to be effective.
  • step S140 the correction value corresponding to the roll diameter, i.e. the correction value brought by the diametrical part of the master roll 33 closest to the roll diameter, is called from the memory.
  • step S150 the roll diameter measurement is corrected by a calculation of adding the correction value into the roll diameter measurement and thereafter, the routine goes to step S160 where the measurement is registered.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
US08/704,998 1996-05-31 1996-08-29 Method of and instrument for measuring roll diameter in roll grinder Expired - Lifetime US5771599A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP8-138609 1996-05-31
JP8138609A JPH09323257A (ja) 1996-05-31 1996-05-31 ロール研削盤におけるロール径計測方法およびロール径計測装置

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US5771599A true US5771599A (en) 1998-06-30

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EP (1) EP0810067B1 (ja)
JP (1) JPH09323257A (ja)
DE (1) DE69610694T2 (ja)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020020075A1 (en) * 1995-10-03 2002-02-21 Dall'aglio Carlo Apparatus for checking diametral dimensions of cylindrical parts rotating with an orbital motion
US20030009895A1 (en) * 2000-03-06 2003-01-16 Dall'aglio Carlo Apparatus and methods for measuring the pin diameter of a crankshaft at the place of grinding
US20110232117A1 (en) * 2010-03-26 2011-09-29 Hommel-Etamic Gmbh Measuring device
US8336224B2 (en) 2009-09-22 2012-12-25 Hommel-Etamic Gmbh Measuring device
US8725446B2 (en) 2009-07-08 2014-05-13 Hommel-Etamic Gmbh Method for determining the shape of a workpiece
US9393663B2 (en) 2010-08-23 2016-07-19 Hommel-Etamic Gmbh Measuring device
US9562756B2 (en) 2012-09-20 2017-02-07 Jenoptik Industrial Metrology Germany Gmbh Measuring device with calibration
CN114523417A (zh) * 2022-03-15 2022-05-24 常州曲线数控科技有限公司 一种轧辊磨床砂轮直径检测方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020045643A (ko) * 2000-12-09 2002-06-20 이구택 압연기용 롤의 직경 및 원호측정 장치
JP5251429B2 (ja) * 2008-10-30 2013-07-31 株式会社ジェイテクト 研削盤
CN105773421A (zh) * 2014-12-26 2016-07-20 鞍钢股份有限公司 一种轧辊磨床球形可调节测量探头
CN109773614B (zh) * 2018-12-03 2021-04-20 宁波公牛电器有限公司 倒角机及倒角加工方法

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Publication number Priority date Publication date Assignee Title
DE35627C (de) * BR. meinert in Berlin SW., Bernburgerstr. 18 Apparate zur mechanischen Schaustellung grofser Waarenmengen
US3332153A (en) * 1964-08-31 1967-07-25 Bausch & Lomb Temperature compensating system
DE3012178A1 (de) * 1979-03-30 1980-10-09 Canon Kk Optisches abbildungssystem mit einem halbleiterlaser
JPS5822659A (ja) * 1981-07-31 1983-02-10 Mizuguchi Seisakusho:Kk 円筒研削盤の定寸方法
US4811524A (en) * 1986-03-20 1989-03-14 Giustina International S.P.A. Cylinder grinding machine with tracing and dimensional and surface checking
US4934105A (en) * 1987-10-01 1990-06-19 Meseltron S.A. Measuring method and equipment for the automatic control of the forwards and backwards movement of the grinding wheel of a surface grinder
US4958442A (en) * 1988-08-19 1990-09-25 J. M. Voith Gmbh Measuring device, specifically for measuring the diameter of rolls on roll grinders
US5042161A (en) * 1985-10-07 1991-08-27 Joseph Hodge Intravascular sizing method and apparatus
US5052121A (en) * 1988-07-01 1991-10-01 Albion Devices, Inc. Temperature-compensated quantitative dimensional measurement device with rapid temperature sensing and compensation

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DE3009180C2 (de) * 1980-03-11 1982-04-15 Estel Hoesch Werke Ag, 4600 Dortmund Steuereinrichtung zum Zustellen der längsverschiebbaren Schleifscheibe einer Walzenschleifmaschine
DE3013378C2 (de) * 1980-04-05 1984-12-20 FAG Kugelfischer Georg Schäfer KGaA, 8720 Schweinfurt Einrichtung zur adaptiven Regelung von Bearbeitungsprozessen an Schleifmaschinen, insbesondere an Rundschleifmaschinen

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE35627C (de) * BR. meinert in Berlin SW., Bernburgerstr. 18 Apparate zur mechanischen Schaustellung grofser Waarenmengen
US3332153A (en) * 1964-08-31 1967-07-25 Bausch & Lomb Temperature compensating system
DE3012178A1 (de) * 1979-03-30 1980-10-09 Canon Kk Optisches abbildungssystem mit einem halbleiterlaser
JPS5822659A (ja) * 1981-07-31 1983-02-10 Mizuguchi Seisakusho:Kk 円筒研削盤の定寸方法
US5042161A (en) * 1985-10-07 1991-08-27 Joseph Hodge Intravascular sizing method and apparatus
US4811524A (en) * 1986-03-20 1989-03-14 Giustina International S.P.A. Cylinder grinding machine with tracing and dimensional and surface checking
US4934105A (en) * 1987-10-01 1990-06-19 Meseltron S.A. Measuring method and equipment for the automatic control of the forwards and backwards movement of the grinding wheel of a surface grinder
US5052121A (en) * 1988-07-01 1991-10-01 Albion Devices, Inc. Temperature-compensated quantitative dimensional measurement device with rapid temperature sensing and compensation
US4958442A (en) * 1988-08-19 1990-09-25 J. M. Voith Gmbh Measuring device, specifically for measuring the diameter of rolls on roll grinders

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8667700B2 (en) 1995-10-03 2014-03-11 Marposs Societa' Per Azioni Method for checking the diameter of a cylindrical part in orbital motion
US7607239B2 (en) 1995-10-03 2009-10-27 Marposs, Societá per Azioni Apparatus for checking diametral dimensions of cylindrical parts rotating with an orbital motion
US20100000109A1 (en) * 1995-10-03 2010-01-07 Dall Aglio Carlo Apparatus for checking diametral dimensions of a rotating cylindrical part during a grinding thereof
US7954253B2 (en) 1995-10-03 2011-06-07 Marposs Societa' Per Azioni Apparatus for checking diametral dimensions of a rotating cylindrical part during a grinding thereof
US20020020075A1 (en) * 1995-10-03 2002-02-21 Dall'aglio Carlo Apparatus for checking diametral dimensions of cylindrical parts rotating with an orbital motion
US8286361B2 (en) 1995-10-03 2012-10-16 Marposs Societa' Per Azioni Apparatus for checking diametral dimensions of a cylindrical part in orbital motion in a numerical control grinding machine
US20030009895A1 (en) * 2000-03-06 2003-01-16 Dall'aglio Carlo Apparatus and methods for measuring the pin diameter of a crankshaft at the place of grinding
US6931749B2 (en) * 2000-03-06 2005-08-23 Marposs Societa' Per Azioni Apparatus and methods for measuring the pin diameter of a crankshaft at the place of grinding
US8725446B2 (en) 2009-07-08 2014-05-13 Hommel-Etamic Gmbh Method for determining the shape of a workpiece
US8336224B2 (en) 2009-09-22 2012-12-25 Hommel-Etamic Gmbh Measuring device
US20110232117A1 (en) * 2010-03-26 2011-09-29 Hommel-Etamic Gmbh Measuring device
US8429829B2 (en) 2010-03-26 2013-04-30 Hommel-Etamic Gmbh Measuring device
US9393663B2 (en) 2010-08-23 2016-07-19 Hommel-Etamic Gmbh Measuring device
US9562756B2 (en) 2012-09-20 2017-02-07 Jenoptik Industrial Metrology Germany Gmbh Measuring device with calibration
CN114523417A (zh) * 2022-03-15 2022-05-24 常州曲线数控科技有限公司 一种轧辊磨床砂轮直径检测方法

Also Published As

Publication number Publication date
JPH09323257A (ja) 1997-12-16
EP0810067B1 (en) 2000-10-18
DE69610694D1 (de) 2000-11-23
DE69610694T2 (de) 2001-05-03
EP0810067A1 (en) 1997-12-03

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