WO2000004293A1 - Method and device for controlling work machine - Google Patents
Method and device for controlling work machine Download PDFInfo
- Publication number
- WO2000004293A1 WO2000004293A1 PCT/JP1999/002403 JP9902403W WO0004293A1 WO 2000004293 A1 WO2000004293 A1 WO 2000004293A1 JP 9902403 W JP9902403 W JP 9902403W WO 0004293 A1 WO0004293 A1 WO 0004293A1
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- WIPO (PCT)
- Prior art keywords
- pressure
- hydraulic
- control
- command value
- function
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with program control derived from a store or timing device; Control devices therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2225—Control of flow rate; Load sensing arrangements using pressure-compensating valves
- E02F9/2228—Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action ; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action ; Circuits therefor with two or more servomotors
- F15B11/161—Servomotor systems without provision for follow-up action ; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
- F15B11/163—Servomotor systems without provision for follow-up action ; Circuits therefor with two or more servomotors with sensing of servomotor demand or load for sharing the pump output equally amongst users or groups of users, e.g. using anti-saturation, pressure compensation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/002—Calibrating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
- F15B21/087—Control strategy, e.g. with block diagram
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
- F15B2211/20553—Type of pump variable capacity with pilot circuit, e.g. for controlling a swash plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30525—Directional control valves, e.g. 4/3-directional control valve
- F15B2211/3053—In combination with a pressure compensating valve
- F15B2211/30535—In combination with a pressure compensating valve the pressure compensating valve is arranged between pressure source and directional control valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30525—Directional control valves, e.g. 4/3-directional control valve
- F15B2211/3053—In combination with a pressure compensating valve
- F15B2211/3054—In combination with a pressure compensating valve the pressure compensating valve is arranged between directional control valve and output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3105—Neutral or centre positions
- F15B2211/3111—Neutral or centre positions the pump port being closed in the centre position, e.g. so-called closed centre
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50509—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
- F15B2211/50536—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/515—Pressure control characterised by the connections of the pressure control means in the circuit
- F15B2211/5157—Pressure control characterised by the connections of the pressure control means in the circuit being connected to a pressure source and a return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/605—Load sensing circuits
- F15B2211/6051—Load sensing circuits having valve means between output member and the load sensing circuit
- F15B2211/6054—Load sensing circuits having valve means between output member and the load sensing circuit using shuttle valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6309—Electronic controllers using input signals representing a pressure the pressure being a pressure source supply pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6313—Electronic controllers using input signals representing a pressure the pressure being a load pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6653—Pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6656—Closed loop control, i.e. control using feedback
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
Definitions
- the present invention relates to a control method of a working machine equipped with an electronically controlled load-sensing hydraulic system and a control device therefor.
- Fig. 6 shows an example of a conventional electronically-controlled load-sensing hydraulic system mounted on a working machine such as a hydraulic shovel.
- reference numeral 1 denotes a prime mover mounted on a working machine, and a variable displacement hydraulic pump 2 driven by the prime mover 1 controls a pump discharge flow rate.
- a swash plate control mechanism 2a for control is provided.
- the outlet of the hydraulic pump 2 has an inlet port for the control valves 3 and 4 for switching the direction of the hydraulic oil supplied from the hydraulic pump 2. The remote is connected.
- the outlet ports of the control valves 3 and 4 have a pressure drop of the control valves 3 and 4, that is, the control valves 3 and 4. , 4 through a pressure compensating valve 5 a, 5 b, 6 a, 6 b for maintaining a constant pressure difference between the inlet and the outlet of the hydraulic actuator.
- the hydraulic cylinder 7, 8 is connected.
- the load pressure led from the two control ports 34 through the pipes L L 2 The inlet of the shuttle valve 10 for selecting the high pressure side is connected.
- the inlet of the shuttle valve 10 is connected to the evening tank 11 at the neutral position of the control valve 34.
- the outlet of the shuttle valve 10 is connected to the swash plate control mechanism 2a of the hydraulic pump 2, the pressure compensating valves 5a 5b, 6a, 6b and the fan by the pipe L3. It is connected to each pilot operation part of the step 9.
- the swash plate control mechanism 2a outputs the discharge pressure of the hydraulic pump 2 and the load pressure on the high pressure side selected by the aforementioned shuttle valve 10 (hereinafter, this load pressure is Control valve 2a1 and the control valve 2a1 for controlling the sum of the pressures set by the springs to balance each other.
- the actuator has an actuator 2a2 which is operated by the pressure oil passed through the valve 2a1 to control the tilt angle of the swash plate of the hydraulic pump 2.
- the electric joysticks 12a and 12b as operating devices operated by the operator are provided with the electric joysticks 12a and 12b. Control operation based on signal
- the controller 13 is connected to the input side of the controller 13, and the output side of the controller 13 is attached to the controller knobs 3 and 4. Connected to the electro-hydraulic conversion valves 3a, 3b, 4a, 4b.
- the control valves 3, 4 are driven by these electro-hydraulic conversion valves 3 a, 3 b, 4 a, 4 b, and the hydraulic cylinders of the working machine are moved from the hydraulic pump 2 to the hydraulic cylinders.
- the direction and flow of the hydraulic oil supplied to 7 and 8 are controlled.
- the electro-hydraulic conversion valves 3a and 3b of one control valve 3 are controlled by one electric joystick 12a, and the other control valve 3a and 3b are controlled by the other electric control joystick 12a.
- the electro-hydraulic conversion valves 4a and 4b of the valve 4 are controlled by the other electric joystick 12b.
- FIG. 7 ' shows a control block diagram of a conventional controller 13.
- the electric joysticks 12a and 12b correspond to the operation electric signals input from these electric joysticks 12a and 12b.
- function generators 14a, 14b, 15a, 15b that set the command signals of the electro-hydraulic conversion valves 3a, 3b, 4a, 4b based on the function generators 14a, 14b, 15a, 15b.
- the load sensing pressure selected by the shuttle valve 10 is guided to the control valve 2al of the swash plate control mechanism 2a of the hydraulic pump 2, so that the hydraulic pressure is reduced.
- the discharge pressure of pump 2 is set to a pressure higher than the dosing pressure by a specified pressure.
- the pressure compensating valves 5a, 5b, 6a, and 6b keep the differential pressure between the inlet and outlet of the control valve 3 4 constant, and the control valve 3
- the pump flow is distributed to the hydraulic cylinders 7 and 8 in proportion to the open area 4.
- the present invention has been made in view of the above points, and has been made in consideration of the above-mentioned circumstances.
- a work machine control method includes the steps of: inputting an operating electric signal to a function generator; and controlling a hydraulic actuator of the work machine based on a command value output from the function generator.
- a hydraulic function in a standard function preset in the function generator is used.
- the calibration deviation is calculated based on the difference between the command value at the time of the start-up and the command value stored when the hydraulic actuator is actually started, and the calibration deviation is calculated as a standard function.
- a correction function is set in the function generator, and the control valve is controlled based on the command value converted by the correction function. .
- the calibration deviation is calculated from the difference from the calibration value, the calibration deviation is added to the standard function, a correction function is set in the function generator, and the correction value is calculated based on the command value converted by the correction function.
- the control valve is used to control the hydraulic valve, the hydraulic function of the work machine is controlled by the operating electric signal using the correction function of the function generator. It is caused by differences in the elements interposed in the control system, for example, the control valve that exists between the function generator and the hydraulic actuator.
- the variation of the operation electric signal at the time of starting the hydraulic actuator can be eliminated, and uniform operability can be secured.
- the work machine control method is such that a load sensing opening pressure and a return circuit on the tank side relative to the control knob and the valve are generated. Detects the control valve return pressure and calculates the differential pressure between these load sensing pressures and the control valve return pressure.
- the time when the differential pressure rises is defined as the time when the hydraulic actuator is actually started, and the command value stored at that time and the standard function are used. This is a method of calculating the calibration deviation based on the difference from the command value at the time of starting the hydraulic actuator.
- the work machine control method provides a method for controlling a work machine in which the differential pressure between the load sensing pressure and the control valve return pressure is This is a method in which the time when the differential pressure rises above a certain reference pressure, which is slightly larger than the set zero, becomes the time when the differential pressure rises.
- the working machine control device of the present invention performs a hydraulic pump, an operation device for inputting an operation electric signal, and a control operation based on the operation electric signal transmitted from the operation device.
- Controller an electro-hydraulic conversion valve connected to the output side of the controller, and a hydraulic pump driven by the electro-oil conversion valve.
- the control valve that controls the hydraulic oil supplied to the hydraulic machine from the working machine from the moment, and the point in time when the hydraulic actuator was actually started
- a detector having a standard function that sets a relationship between the operation electric signal and a command value to the electro-hydraulic conversion valve.
- a generator that drives an electro-hydraulic conversion valve based on the output of the function generator; And and a calibration computing unit modify the standard function also of the Ru Oh.
- This calibration calculator stores a command value for the electro-hydraulic conversion valve at the time of the actual start-up of the hydraulic actuator detected by the detector, and stores the command value.
- Predicted by the stored command value and the standard function of the function generator A function to calculate the calibration deviation based on the difference between the set hydraulic actuator and the command value at the time of startup, add the calibration deviation to the standard function, and set the correction function in the function generator. It is.
- the controller's calibration calculator stores the command value for the electro-hydraulic conversion valve at the time of the actual start-up of the hydraulic actuator, and stores this value.
- a calibration deviation is calculated from the difference between the set command value and the command value at the time of start-up of the hydraulic actuator that has been set in advance using the standard function of the function generator, and the calibration deviation is calculated as a standard function. Is added to the function generator to set a correction function in the function generator. Therefore, the correction function of this function generator is used to control the hydraulic work unit of the work machine by operating electric signals.
- Elements that are interposed in the control system such as a driver, electro-hydraulic conversion valve, and control valve that are interposed between the function generator and the hydraulic actuator
- a driver electro-hydraulic conversion valve
- control valve that are interposed between the function generator and the hydraulic actuator
- the detector for detecting the start-up time of the hydraulic actuator is provided in the return circuit of the outlet opening valve.
- the first pressure detector that detects the return pressure at the inlet port, Luno, and the lube, and the second pressure detector that detects the outlet pressure at the load side
- a calibration calculator for calculating a differential pressure between the opening sensing pressure and the control valve return pressure; The point in time when this differential pressure exceeds a certain reference pressure set slightly higher than zero may be determined as the actual start-up time of the hydraulic actuator. It is.
- the two pressure detectors detect the detected pressure and the dosing pressure respectively. Since the differential pressure from the control valve return pressure is zero, the hydraulic pressure is increased by the reference pressure set slightly higher than this zero. It is possible to reliably determine the starting state of Yue overnight.
- FIG. 1 is an electric-hydraulic circuit diagram showing an electronically controlled mouth-sensing hydraulic system which is an embodiment of a working machine control device according to the present invention.
- FIG. 3 is a block diagram showing a control operation block of the controller in the hydraulic system
- FIG. 3 is a block diagram showing the controller in the hydraulic system.
- Fig. 4 is a flow chart showing the calculation flow of the calibration calculator in Fig. 4.
- Fig. 4 shows the flow chart of the three-m
- FIG. 5 is a characteristic diagram showing the relationship between the amount of displacement of the pool and the differential pressure ⁇ P, and
- FIG. 5 illustrates the modification of the characteristic of the function generator in the controller.
- Fig. 6 shows an example of a conventional electronically controlled load sensing hydraulic system.
- Fig. 7 is a hydraulic circuit diagram.
- Fig. 7 shows the control calculation block of the controller CI in a conventional hydraulic system. It is a block diagram shown.
- FIGS. 1 to 5 An embodiment of the present invention will be described with reference to FIGS. 1 to 5.
- FIG. 1 shows an electronically controlled mouth-sensing hydraulic system mounted on a working machine such as a hydraulic shovel according to the present invention.
- the hydraulic system is shown in FIG.
- the basic mouth-sensing circuit of the item has the same structure as the conventional mouth-sensing circuit shown in Fig. 6, so it is located at the same location.
- the same reference numerals are given and the description is omitted.
- a first pressure detector 18 is provided, and a high pressure selected by the shuttle valve 10 is provided to a pipe L3 on the outlet side of the shuttle valve 10.
- second pressure detection can 19 that detect the load Ru Ah in pressure Russia over de cell down sheet in g pressure P L side is set only et been, this is found in the pressure detection can 18, 19 signals
- the output section is connected to controller 23.
- the controller 23 outputs an electro-hydraulic conversion valve command value corresponding to the operating electric signal input from the electric joysticks 12a and 12b as operating devices. , Pressure detector 18, 19 Calibration is performed while monitoring the input pressure signal, and the electro-hydraulic conversion valves 3a, 3b, 4a, 4b of the control valves 3, 4 connected to the output side are calculated. A drive command signal is output to the control valves 3 and 4 to drive the hydraulic cylinder 7 from the hydraulic pump 2 as a hydraulic actuator. Control the hydraulic oil supplied to 8.
- FIG. 2 is a control operation block diagram of the controller 23.
- the controller 23 sets the relationship between the operation electric signal input from the electric joystick 12a and the command value to the electric oil conversion valve 3a.
- a function generator 14a having a standard function, a driver 16a for driving the electro-hydraulic conversion valve 3a based on the output of the function generator 14a, and a function generator 14a
- a calibration calculator 20 for automatically correcting the standard function of the present invention.
- the electric joystick 12a is connected to the function generator 14a, and the control valve return pressure P
- the pressure detector 18 for detecting ⁇ and the pressure detector 19 for detecting the load sensing pressure P j ⁇ are both connected to a calibration calculator 20. Yes. Further, a switch 21 for activating the calibration calculator 20 is connected to the calibration calculator 20.
- the calibration calculator 20 is connected to the function generator 14a, and uses or modifies the internal function of the function generator 14a. That is, the calibration computing unit 20 includes the load sensing pressure P and the load sensing pressure P as described in detail later. These differential pressures ⁇ ⁇ are calculated based on the control pressure return pressure PT , and the hydraulic oil at the time when the differential pressure ⁇ ⁇ exceeds a certain reference pressure.
- the command value of the function generator 14a for the conversion valve 3a is stored, and the stored command value and a hydraulic cylinder preset according to a standard function of the function generator 14a are stored. It has a function to calculate the calibration deviation based on the difference from the command value at the time of starting, add this calibration deviation to the standard function, and set the correction function in the function generator 14a.
- FIG. 2 shows a control operation block diagram of one electro-oil conversion valve 3a, but the other electro-oil conversion valves 3b, 4a, and 4b are shown in FIG. Also, a control operation block (not shown) similar to the function generator 14a, the driver 16a, and the calibration operation unit 20 is applied to each of them.
- the command value of the electro-hydraulic conversion valve at the time of starting the hydraulic cylinder according to the standard function preset in the function generator 14a and the actual value of the hydraulic cylinder 7 are A calibration deviation is calculated based on a difference from the electro-hydraulic conversion valve command value stored at the time of starting, and the calibration deviation is added to a standard function, and a correction function is set in the function generator 14a.
- the control valve 3 is controlled based on the command value converted by the correction function.
- a constant reference pressure AP set at which the differential pressure ⁇ P is slightly larger than zero during the operation of the hydraulic cylinder 7 is set.
- the time when the differential pressure ⁇ becomes larger than the constant reference pressure ⁇ set is defined as the time when the differential pressure ⁇ P rises.
- FIG. 1 Next, the operation of the embodiment shown in FIGS. 1 and 2 will be described in detail with reference to FIGS. 3 to 5.
- FIG. 3 shows a calculation flowchart of the calibration calculator 20.
- the calibration calculator 20 is activated when the switch 21 is turned on and only the electric joystick 12a is operated.
- the activated calibration calculator 20 outputs the control valve return pressure P ⁇ detected by the pressure detector 18 and the load detected by the pressure detector 19.
- the sensing pressure P j ⁇ is read, and the electro-hydraulic conversion valve command value output from the function generator 14a is read.
- control pressure return pressure ⁇ ⁇ is subtracted from the load sensing pressure P L to obtain a differential pressure ⁇ ⁇ .
- FIG. 4 shows the relationship between the displacement of the spool, which is the movable valve element of the control valve 3, and the differential pressure ⁇ .
- You The scan pool force neutral state of the co emissions collected by filtration Lumpur alve 3, loaded into the earthenware pots by Ru is shown in FIG. 1 cell down sheet in g pressure p L is electrically in motor down click 11 Ka is though, and Russia over de cell down sheet in g pressure p ⁇ is co-emissions collected by filtration Lumpur alve the return pressure ⁇ ⁇ and is equal to rather than the Do that, and Russia over de cell down Thin grayed pressure
- the pressure difference ⁇ ⁇ between P L and the control pressure P ⁇ for the control valve returns to zero.
- the differential pressure ⁇ is compared with the reference pressure A Pset.
- step 3 when the differential pressure ⁇ P rises, that is, (differential pressure ⁇ ⁇ )> (reference In the case of the pressure ⁇ P set), it is determined whether the flag force is 1 or not. In this case, since the flag force is zero, the process proceeds to the next step 6.
- the flag is set to 1 and the command value S o for the electro-hydraulic conversion valve 3a at that time is stored.
- step 3 since (differential pressure ⁇ )> (reference pressure AP set), proceed to step 5 and further In step 5 of the procedure, the flag is set to 1 and the process proceeds to step 7, and the hydraulic cylinder set in advance by the standard function of the function generator 14a is set.
- step 6 Calculates the calibration deviation AS from the difference between the electro-hydraulic conversion valve command value S set at start-up and the electro-hydraulic conversion valve command value S o stored in step 6, and calculates the calibration deviation AS. Exit from the routine and end the calibration calculation.
- the above calibration deviation AS is added to the standard function F in the function generator 14a as shown in FIG. 5, and the standard function F is translated in the vertical direction by the calibration deviation ⁇ S.
- the control system that controls the hydraulic cylinder 7 of the work machine by the operation electric signal is used. Intervene Due to the individual differences between the driver 16a, the electro-hydraulic conversion valve 3a, and the control valve 3 when the hydraulic cylinder 7 starts to operate. Eliminates the variation of the operation electric signal of the dice 12a.
- a detector for detecting the starting point of the hydraulic cylinders 7 and 8 is a return pressure ⁇ ⁇ from the outlet of the outlet.
- An example of the pressure detector 18 for detecting the pressure and the pressure detector 19 for detecting the port-dose sensing pressure is shown, and the load sensing pressure P L and the The starting point of the hydraulic cylinders 7 and 8 is detected by the rising force of the differential pressure ⁇ ⁇ from the roll valve return pressure ⁇ ⁇ , and this hydraulic cylinder is detected.
- a pump between the hydraulic pump 2 and the control valves 3 and 4 is used.
- a pump discharge pressure sensor that detects the pump discharge pressure (shown in the figure)
- the hydraulic cylinders 7 and 8 are actually started when the detection value of this pump discharge pressure sensor becomes higher than the set value. It may be processed at the point of time. Possibility of industrial use
- control method and the control device of the present invention can be widely used for a work machine equipped with an electronically controlled load-sensing hydraulic system. it can .
- construction machinery such as hydraulic shovels.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Fluid-Pressure Circuits (AREA)
- Operation Control Of Excavators (AREA)
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99918352A EP1020648B1 (en) | 1998-07-15 | 1999-05-10 | Method and device for controlling work machine |
| US09/485,021 US6401456B1 (en) | 1998-07-15 | 1999-05-10 | Method and device for controlling work machine |
| DE69937991T DE69937991T2 (de) | 1998-07-15 | 1999-05-10 | Methode und verfahren zur kontrolle einer maschine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10/200622 | 1998-07-15 | ||
| JP20062298A JP3510114B2 (ja) | 1998-07-15 | 1998-07-15 | 作業機の制御方法およびその制御装置 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2000004293A1 true WO2000004293A1 (en) | 2000-01-27 |
Family
ID=16427449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1999/002403 Ceased WO2000004293A1 (en) | 1998-07-15 | 1999-05-10 | Method and device for controlling work machine |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US6401456B1 (ja) |
| EP (1) | EP1020648B1 (ja) |
| JP (1) | JP3510114B2 (ja) |
| KR (1) | KR100397516B1 (ja) |
| DE (1) | DE69937991T2 (ja) |
| WO (1) | WO2000004293A1 (ja) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1143152A3 (en) * | 2000-04-03 | 2002-08-07 | Husco International, Inc. | Auto-calibration of a solenoid operated valve |
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|---|---|---|---|---|
| US6615114B1 (en) * | 1999-12-15 | 2003-09-02 | Caterpillar Inc | Calibration system and method for work machines using electro hydraulic controls |
| JP2002048235A (ja) * | 2000-08-02 | 2002-02-15 | Komatsu Ltd | 油圧ポンプの容量制御装置 |
| US6965822B2 (en) * | 2002-07-19 | 2005-11-15 | Cnh America Llc | Work vehicle including startup control current calibration mechanism for proportional control systems |
| US7114430B2 (en) * | 2004-09-30 | 2006-10-03 | Caterpillar Inc. | Adaptive position determining system for hydraulic cylinder |
| US20060229787A1 (en) * | 2005-04-08 | 2006-10-12 | Kurup Prasaad B | Electro-hydraulic control process and work machine using same |
| GB0517698D0 (en) * | 2005-08-30 | 2005-10-05 | Agco Gmbh | Hydraulic system for utility vehicles, in particular agricultural tractors |
| JP4353190B2 (ja) * | 2006-02-27 | 2009-10-28 | コベルコ建機株式会社 | 建設機械の油圧回路 |
| JP4900671B2 (ja) * | 2006-03-14 | 2012-03-21 | キャタピラー エス エー アール エル | 電子制御式コントロール弁較正装置 |
| US7562554B2 (en) * | 2006-08-31 | 2009-07-21 | Caterpillar Inc. | Method for calibrating independent metering valves |
| US8989971B2 (en) * | 2008-05-27 | 2015-03-24 | Eaton Corporation | Method and apparatus for detecting and compensating for pressure transducer errors |
| WO2010130288A1 (en) * | 2009-05-12 | 2010-11-18 | Richard Bernard Schaper | Method for operating a cylinder, system and mannequin robot comprising the same |
| US8166795B2 (en) * | 2009-11-30 | 2012-05-01 | Eaton Corporation | Out-of-range sensor recalibration |
| ES2387775B1 (es) * | 2011-02-28 | 2013-06-06 | Abengoa Solar New Technologies S.A. | Seguidor solar. |
| US8788245B2 (en) | 2011-07-15 | 2014-07-22 | Harnischfeger Technologies, Inc. | Systems and methods for actively biasing a loadpin |
| CN103016466B (zh) * | 2012-12-24 | 2015-03-25 | 中联重科股份有限公司 | 液压供油单元、液压泵站及液压供油单元的供油控制方法 |
| CN103148042B (zh) * | 2013-03-18 | 2015-08-19 | 中国铁建重工集团有限公司 | 用于测试液压缸的控制阀块系统及方法 |
| CN103967869B (zh) * | 2014-05-12 | 2017-06-13 | 三一汽车制造有限公司 | 一种液压缸加载检测装置 |
| JP6554346B2 (ja) * | 2015-07-09 | 2019-07-31 | 株式会社神戸製鋼所 | 電子制御式バルブユニットの較正装置 |
| US20170023149A1 (en) * | 2015-07-22 | 2017-01-26 | Cnh Industrial America Llc | Hydraulic signal control system and method |
| CN105370643A (zh) * | 2015-12-23 | 2016-03-02 | 北汽福田汽车股份有限公司 | 工程机械及其闭式液压系统 |
| CN105443488B (zh) * | 2016-01-05 | 2017-05-10 | 廖冲雷 | 一种用于液压系统的反馈控制器 |
| CN105964731B (zh) * | 2016-05-16 | 2017-10-03 | 广东宏兴机械有限公司 | 一种龙门智能数控正反两用拉伸机 |
| US20180112686A1 (en) * | 2016-10-26 | 2018-04-26 | Hydraforce, Inc. | Hydraulic actuator system of vehicle having secondary load-holding valve with tank connection |
| CN110778550A (zh) * | 2019-11-29 | 2020-02-11 | 山西潞安集团余吾煤业有限责任公司 | 采煤机乳化液动力液压系统 |
| IT202000027167A1 (it) * | 2020-11-12 | 2022-05-12 | Cnh Ind Italia Spa | Metodo di controllo di una valvola di controllo elettroidraulica a centro aperto, in particolare per l’azionamento di un organo di un veicolo agricolo o da lavoro |
| DE102021003236A1 (de) * | 2021-06-23 | 2022-12-29 | Hydac Fluidtechnik Gmbh | Verfahren zum Anpassen einer Ansteuerung eines Proportionalventils an seinen funktionsgemäßen Betrieb als Teil eines Fluidsystems |
| CN116557379B (zh) * | 2023-01-14 | 2026-04-14 | 哈尔滨理工大学 | 同步驱动摩擦式新型电液负载模拟器 |
| CN120650275B (zh) * | 2024-03-14 | 2026-07-21 | 北京机械设备研究所 | 一种液压系统调平方法 |
| CN120650291B (zh) * | 2024-03-14 | 2026-07-17 | 北京机械设备研究所 | 一种液压系统故障诊断及液压调平系统 |
| CN119825787B (zh) * | 2025-03-01 | 2025-11-21 | 中国飞机强度研究所 | 一种双液压缸扭矩加载及调平装置 |
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| JPH0658307A (ja) * | 1992-08-06 | 1994-03-01 | Kobe Steel Ltd | 方向制御弁の切換制御装置 |
| JPH06337003A (ja) * | 1993-05-28 | 1994-12-06 | Kubota Corp | 作業車の油圧アクチュエータ操作構造 |
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| US4931967A (en) * | 1989-01-06 | 1990-06-05 | Deere & Company | Control system calibration |
| AU664517B2 (en) * | 1993-05-28 | 1995-11-16 | Kubota Corporation | Hydraulic control system |
| JPH0735105A (ja) * | 1993-07-21 | 1995-02-03 | Komatsu Ltd | 油圧駆動機械の不感帯自動補正装置およびその不感帯自動補正方法 |
| US5623093A (en) * | 1995-11-30 | 1997-04-22 | Caterpillar Inc. | Method and apparatus for calibrating an electrohydraulic system |
-
1998
- 1998-07-15 JP JP20062298A patent/JP3510114B2/ja not_active Expired - Fee Related
-
1999
- 1999-05-10 DE DE69937991T patent/DE69937991T2/de not_active Expired - Lifetime
- 1999-05-10 US US09/485,021 patent/US6401456B1/en not_active Expired - Lifetime
- 1999-05-10 KR KR10-2000-7001391A patent/KR100397516B1/ko not_active Expired - Fee Related
- 1999-05-10 EP EP99918352A patent/EP1020648B1/en not_active Expired - Lifetime
- 1999-05-10 WO PCT/JP1999/002403 patent/WO2000004293A1/ja not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0658307A (ja) * | 1992-08-06 | 1994-03-01 | Kobe Steel Ltd | 方向制御弁の切換制御装置 |
| JPH06337003A (ja) * | 1993-05-28 | 1994-12-06 | Kubota Corp | 作業車の油圧アクチュエータ操作構造 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1143152A3 (en) * | 2000-04-03 | 2002-08-07 | Husco International, Inc. | Auto-calibration of a solenoid operated valve |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69937991D1 (de) | 2008-03-06 |
| KR20010022791A (ko) | 2001-03-26 |
| KR100397516B1 (ko) | 2003-09-13 |
| JP2000027812A (ja) | 2000-01-25 |
| DE69937991T2 (de) | 2009-01-15 |
| JP3510114B2 (ja) | 2004-03-22 |
| EP1020648A4 (en) | 2006-03-01 |
| EP1020648A1 (en) | 2000-07-19 |
| US6401456B1 (en) | 2002-06-11 |
| EP1020648B1 (en) | 2008-01-16 |
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