WO2003078310A3 - Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators - Google Patents

Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators Download PDF

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Publication number
WO2003078310A3
WO2003078310A3 PCT/EP2003/002502 EP0302502W WO03078310A3 WO 2003078310 A3 WO2003078310 A3 WO 2003078310A3 EP 0302502 W EP0302502 W EP 0302502W WO 03078310 A3 WO03078310 A3 WO 03078310A3
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area
catalyst precursor
phosphorus
oxygen
calcination
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English (en)
French (fr)
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WO2003078310A8 (de
WO2003078310A2 (de
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Jens Weiguny
Sebastian Storck
Mark Duda
Cornelia Dobner
Raimund Felder
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BASF SE
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BASF SE
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Priority to US10/507,601 priority Critical patent/US7060649B2/en
Priority to AU2003212333A priority patent/AU2003212333A1/en
Priority to KR10-2004-7014462A priority patent/KR20040093144A/ko
Priority to JP2003576330A priority patent/JP4382496B2/ja
Priority to DE50301926T priority patent/DE50301926D1/de
Application filed by BASF SE filed Critical BASF SE
Priority to EP03708212A priority patent/EP1487575B2/de
Priority to AT03708212T priority patent/ATE312664T1/de
Publication of WO2003078310A2 publication Critical patent/WO2003078310A2/de
Publication of WO2003078310A3 publication Critical patent/WO2003078310A3/de
Anticipated expiration legal-status Critical
Publication of WO2003078310A8 publication Critical patent/WO2003078310A8/de
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/08—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
    • B01J8/10—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles moved by stirrers or by rotary drums or rotary receptacles or endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B01J19/22—Stationary reactors having moving elements inside in the form of endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14—Phosphorus; Compounds thereof
    • B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
    • B01J27/198—Vanadium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/34—Mechanical properties
    • B01J35/37—Crush or impact strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/34—Mechanical properties
    • B01J35/38—Abrasion or attrition resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/55—Cylinders or rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08—Heat treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/06—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
    • B01J8/067—Heating or cooling the reactor
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/215—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of saturated hydrocarbyl groups
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/25—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of unsaturated compounds containing no six-membered aromatic ring
    • C07C51/252—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of unsaturated compounds containing no six-membered aromatic ring of propene, butenes, acrolein or methacrolein
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C57/00—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms
    • C07C57/02—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms with only carbon-to-carbon double bonds as unsaturation
    • C07C57/13—Dicarboxylic acids
    • C07C57/145—Maleic acid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00796—Details of the reactor or of the particulate material
    • B01J2208/00823—Mixing elements
    • B01J2208/00831—Stationary elements
    • B01J2208/00849—Stationary elements outside the bed, e.g. baffles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00796—Details of the reactor or of the particulate material
    • B01J2208/00823—Mixing elements
    • B01J2208/00858—Moving elements
    • B01J2208/00876—Moving elements outside the bed, e.g. rotary mixer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/18—Details relating to the spatial orientation of the reactor
    • B01J2219/182—Details relating to the spatial orientation of the reactor horizontal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61—Surface area
    • B01J35/613—10-100 m2/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63—Pore volume
    • B01J35/633—Pore volume less than 0.5 ml/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/12—Oxidising
    • B01J37/14—Oxidising with gases containing free oxygen
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16—Reducing
    • B01J37/18—Reducing with gases containing free hydrogen

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)
  • Furan Compounds (AREA)

Abstract

Verfahren zur Herstellung eines für die heterogenkatalytische Gasphasenoxidation eines Kohlenwasserstoffs mit mindestens vier Kohlenstoffatomen zu Maleinsäureanhydrid geeigneten, Vanadium, Phosphor und Sauerstoff enthaltenden Katalysators, bei dem man einen entsprechenden Vanadium, Phosphor und Sauerstoff enthaltenden Katalysatorprecursor, welcher Partikel mit einem gemittelten Durchmesser von mindestens 2 mm aufweist, durch Kalzinierung in eine katalytisch aktive Form überführt, bei dem man einen Strom des Katalysatorprecursors zur Kalzinierung mit im Wesentlichen konstanter Geschwindigkeit auf einem Förderband durch mindestens eine Kalzinierungszone n der Länge ln führt, wobei die zeitliche Schwankung der Gastemperatur vom Sollwert an jeder Stelle im Bereich des Stromes des Katalysatorprecursors nach der halben Länge der Kalzinierungszone ln/2 jeweils ≤ 5°C und die lokale Differenz der Gastemperatur zwischen beliebigen Stellen im Bereich des Stromes des Katalysatorprecursors nach der halben Länge der Kalzinierungszone ln/2 jeweils ≤ 5°C betragen.
PCT/EP2003/002502 2002-03-15 2003-03-12 Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators Ceased WO2003078310A2 (de)

Priority Applications (7)

Application Number Priority Date Filing Date Title
AT03708212T ATE312664T1 (de) 2002-03-15 2003-03-12 Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators
AU2003212333A AU2003212333A1 (en) 2002-03-15 2003-03-12 Method for the production of a catalyst containing vanadium, phosphorus, and oxygen
KR10-2004-7014462A KR20040093144A (ko) 2002-03-15 2003-03-12 바나듐, 인 및 산소를 함유하는 촉매의 제조 방법
JP2003576330A JP4382496B2 (ja) 2002-03-15 2003-03-12 バナジウム、燐及び酸素を含有する触媒の製法
DE50301926T DE50301926D1 (de) 2002-03-15 2003-03-12 Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators
US10/507,601 US7060649B2 (en) 2002-03-15 2003-03-12 Method for the production of a catalyst containing vanadium, phosphorus, and oxygen
EP03708212A EP1487575B2 (de) 2002-03-15 2003-03-12 Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10211446A DE10211446A1 (de) 2002-03-15 2002-03-15 Verfahren zur Herstellung eines Vanadium, Phosphor und Sauerstoff enthaltenden Katalysators
DE10211446.3 2002-03-15

Publications (3)

Publication Number Publication Date
WO2003078310A2 WO2003078310A2 (de) 2003-09-25
WO2003078310A3 true WO2003078310A3 (de) 2004-07-22
WO2003078310A8 WO2003078310A8 (de) 2004-11-11

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ID=27797793

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PCT/EP2003/002502 Ceased WO2003078310A2 (de) 2002-03-15 2003-03-12 Verfahren zur herstellung eines vanadium, phosphor und sauerstoff enthaltenden katalysators

Country Status (9)

Country Link
US (1) US7060649B2 (de)
EP (1) EP1487575B2 (de)
JP (1) JP4382496B2 (de)
KR (1) KR20040093144A (de)
CN (1) CN1284623C (de)
AT (1) ATE312664T1 (de)
AU (1) AU2003212333A1 (de)
DE (2) DE10211446A1 (de)
WO (1) WO2003078310A2 (de)

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US8765629B2 (en) 2011-09-16 2014-07-01 Eastman Chemical Company Process for preparing V-Ti-P catalysts for synthesis of 2,3-unsaturated carboxylic acids
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DE102013008207A1 (de) 2013-05-14 2014-11-20 Basf Se Verfahren zur Herstellung von Acrylsäure mit hoher Raum-Zeit-Ausbeute
US9073846B2 (en) 2013-06-05 2015-07-07 Celanese International Corporation Integrated process for the production of acrylic acids and acrylates
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DE102015108860A1 (de) * 2015-06-03 2016-12-08 Thyssenkrupp Ag Verfahren und Vorrichtung zur Durchführung von Stoffaustauschvorgängen, Stofftrennvorgängen und/oder Reaktionen unter Beteiligung mindestens einer stationären und mindestens einer mobilen Phase
US11289700B2 (en) 2016-06-28 2022-03-29 The Research Foundation For The State University Of New York KVOPO4 cathode for sodium ion batteries
US12620592B2 (en) 2018-03-05 2026-05-05 The Research Foundation For The State University Of New York ϵ-VOPO4 cathode production, and applications thereof
US11493274B2 (en) * 2019-12-04 2022-11-08 Greyrock Technology, Llc Process for the commercial production of high-quality catalyst materials
CN110624593A (zh) * 2019-09-30 2019-12-31 陕西科技大学 一种VN@Co电催化剂的制备方法
WO2021239483A1 (en) 2020-05-26 2021-12-02 Basf Se Shaped catalyst body with improved properties, its preparation and use
EP3805194A1 (de) * 2020-09-25 2021-04-14 Basf Se Verfahren zur herstellung eines multimetalloxid-katalysators unter gasdichten bedingungen
CN114433150B (zh) * 2020-10-30 2023-09-01 中国石油化工股份有限公司 一种钒磷氧催化剂
CN114433149B (zh) * 2020-10-30 2023-09-01 中国石油化工股份有限公司 一种钒磷氧催化剂,其制备方法及应用
CN115825216B (zh) * 2022-11-29 2026-04-21 西安交通大学 一种钠热管工质中氧含量提取测量装置及方法

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AU2003212333A8 (en) 2003-09-29
US20050153834A1 (en) 2005-07-14
WO2003078310A8 (de) 2004-11-11
KR20040093144A (ko) 2004-11-04
AU2003212333A1 (en) 2003-09-29
EP1487575B1 (de) 2005-12-14
JP4382496B2 (ja) 2009-12-16
CN1671472A (zh) 2005-09-21
WO2003078310A2 (de) 2003-09-25
EP1487575A2 (de) 2004-12-22
EP1487575B2 (de) 2009-04-01
JP2005529725A (ja) 2005-10-06
CN1284623C (zh) 2006-11-15
DE10211446A1 (de) 2003-10-02
ATE312664T1 (de) 2005-12-15
DE50301926D1 (de) 2006-01-19
US7060649B2 (en) 2006-06-13

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