Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
  • F16K31/00—Actuating devices; Operating means; Releasing devices
  • F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
  • F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
• • E—FIXED CONSTRUCTIONS
  • E03—WATER SUPPLY; SEWERAGE
  • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
  • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
  • E03C1/02—Plumbing installations for fresh water
  • E03C1/021—Devices for positioning or connecting of water supply lines
  • E03C1/023—Devices for positioning or connecting of water supply lines with flow distribution, e.g. diverters
• • E—FIXED CONSTRUCTIONS
  • E03—WATER SUPPLY; SEWERAGE
  • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
  • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
  • E03C1/02—Plumbing installations for fresh water
  • E03C1/05—Arrangements of devices on wash-basins, baths, sinks, or the like for remote control of taps

Definitions

• the present invention relates in general to sanitary valves, i.e., for systems for distributing and supplying water within buildings and systems for room heating and air conditioning.
• the invention has been developed with particular reference to electronically controlled taps, as well as to systems for fluid distribution within dwellings for residential use, in which said valves and taps find an advantageous application.
• An electronic tap and a distribution system of the type indicated are known, for example, from the Italian patent application No. TO2003A000826 filed in the name of the present applicant.
• the tap described in the aforesaid document uses, in order to regulate the temperature and/or flowrate of the water supplied, a pair of proportional solenoid valves, i.e., valves in which the variation of the electric current sent to the coil of a solenoid enables different positions of a corresponding movable core to be obtained.
• operation of said valves is of a servo-assisted or servo- controlled type, in the sense that the pressure of the liquid being controlled is exploited both to maintain the valve in the closed condition and to determine passage thereof into an open condition.
• the shutter or open/close member of a proportional valve is constituted by a membrane.
• a peripheral portion of the membrane is fixed within a valve body having an inlet and an outlet, with a central portion of the membrane itself that operates in a fluid-tight way on a valve seat provided between said inlet and said outlet.
• the membrane has a series of calibrated holes and a central passage, said holes setting in fluid communication the inlet of the valve with a control chamber, delimited between the membrane itself and an internal region of the valve body, in which the movable core of the solenoid is operative, on the opposite side with respect to the valve seat.
• the solenoid valves are of an ON/OFF type, with electrical supply regulated using the pulse-width-modulation (PWM) technique.
• PWM pulse-width-modulation
• the flows of hot and cold water are regulated by means of a succession of simple actions of opening and closing of the respective solenoid valves, modulating the opening time of each of them with respect to the closing time, within a given reference period.
• control of the system is relatively simplified with respect to the previous case.
• ON/OFF solenoid valves have, however, substantially the same structure as the proportional valves referred to above, and hence are affected by the same drawbacks as regards possible imprecisions of regulation, due to inertias of operation and variations of the inlet pressure.
• Another known technique having the purpose of enabling regulation of the flowrate and/or temperature in a device or in a distribution system of the type referred to herein is described in the document No. IT-B-I 149 793.
• regulation of the flow of water to each single appliance is effected by means of two sets of solenoid valves, where the inlets of the valves of one set are connected to a hot- water manifold, whilst the inlets of the valves of the second set are connected to a cold-water manifold.
• the outlets of the valves of the two sets are, instead, connected to one and the same pipe that takes the water to the corresponding appliance.
• the solenoid valves of each set (for example four) have different sections of passage and can be actuated individually or else in combination, to obtain a flow with the desired characteristics. If on the one hand said solution enables simplification to a certain extent of the control of the system, it involves, however, the use of numerous solenoid valves for one and the same sanitary appliance, with the corresponding costs and significant encumbrance.
• a purpose of the present invention is to provide valve device for a tap and/or a distribution system of the type referred to that enables a high precision in regulation of the temperature and/or flowrate of the liquid distributed and/or supplied to be achieved.
• Another purpose of the invention is to provide a valve device, a tap and a system of the type referred to that is simple and economically advantageous to produce, at the same time guaranteeing a high operative reliability in the long term.
• valve device a water-supply device and by a system for managing and distributing water within a building having the characteristics specified in the annexed claims.
• the claims form an integral part of the technical teaching provided herein in relation to the invention.
• FIG. 2 is a plan view of a water-control unit used in the system of Figure l;
• FIG. 3 is a schematic cross section of an electrical valve according to the invention, which can be integrated, if need be, in the water-control unit of Figure
• FIG. 4 is a schematic front view of a user interface of a device according to the invention.
• Figure 5 is a schematic cross-sectional view of the user interface of Figure 5.
• Figure 1 Illustrated schematically in Figure 1 is a system for the distribution of water within buildings, in which the sanitary valve and the water-supply device or tap according to the invention are of advantageous application.
• Figure 1 refers to the supply of water to three appliances present in a bathroom, but the valve and the system are applicable to a different number of appliances, of various types, even located in different premises, without modifying the principle of operation described in what follows.
• the valve and the distribution system according to the invention can be used for thermo-sanitary appliances also differing from taps, such as radiators or fan-coils. Management of the flows of water to various sanitary appliances is concentrated in a single water-control unit.
• Said water-control unit is connected to two water pipes for supplying hot water and cold water, designated, respectively, by 2 and 3.
• Branching off from the water-control unit 1 is a plurality of pipes 4A, 4B, 4C, each of which is designed to supply respective supply outlets A or A', B, C, installed on the respective appliances.
• the aforesaid appliances are a bathtub 5, a bidet 6, and a wash-basin 7.
• the bathtub 5 is equipped with a tap according to the invention having both a fixed supply outlet A and a shower head A'.
• the water coming from the pipe 4A is directed towards the supply outlet selected by the user (A or else A') via a deviation device 8, controlled by a respective control circuit.
• Said deviation device can be provided, for example, via systems of solenoid valves or with some other known technique.
• each appliance 5, 6, 7 is a device for control of supply of the water, designated by 9, forming part of the respective tap according to the invention.
• Each device 9 is preferably prearranged for enabling selection of the desired flowrate and temperature of the water by the user, maintenance of the desired conditions of supply, and - in the case of appliances with a number of supply outlets -selection of the supply outlet to be activated.
• a possible embodiment of a control device 9 will be described in what follows. It is clear that, for uses that differ from the one here represented, the devices 9 could be of a different conception, for example embodied by electronic thermostats in case of the use of the valve according to the invention in a domestic heating system, wherein the appliances can be radiators or fan-cols.
• the water-control unit 1 represented in Figure 2, comprises a box or container 10, preferably made of plastic material and equipped with a lid (not represented).
• a box or container 10 defined in the box 10 are two distinct chambers, designated by 10a and 10b, isolated from one another.
• two main manifolds 11 and 12 mounted respectively to the ducts 2 and 3, with interposition of hand-controlled opening/closing taps, designated by 2a and 3 a. Upstream of the manifolds 2 and 3 there can be conveniently provided also respective filters, designated by 2b, 3b.
• the water-control unit 1 comprises a pair of valve devices according to the invention, both belonging to a tap according to the invention, whose inlets are connected one to the manifold 11 and the other to the manifold 12.
• the water-control unit 1 just two of said devices are shown, designated by 13 and 14 (hot- water side and cold- water side, respectively).
• the water-control unit 1 comprises four pairs of valve devices 13, 14, even though in Figure 1 just three appliances are present, and hence three taps according to the invention. It may hence be assumed that the fourth pair of valve devices 13, 14 visible in Figure 2 is provided for supplying an appliance set in premises different from the bathroom, for example the sink of a kitchen. Implementation of the devices 13, 14 will be described in what follows.
• each device 13, 14 The outlets of each device 13, 14 are connected, by means of respective unions, to a common pipe 16, in which the possible mixing between hot and cold water is carried out.
• Each pipe 16 has a single intermediate outlet union 17, connected to which is a flexible pipe 18, to which a respective pipe 4A, 4B, 4C is in turn designed to be connected ( Figure 1) for supplying the water to the supply outlet of the tap of a respective appliance.
• a temperature sensor 19 mounted in a position corresponding to the union 17 is a temperature sensor 19, of a type in itself known (for example a thermocouple), the values detected by which are used by the control system of the tap to verify whether the condition of temperature of the water at outlet from the common pipe 16 has been reached and/or to make sure that it is maintained.
• the single electrical cables coming out of the box 10 are the ones that carry the supply to the control devices 9, whilst the signals that are originated in the devices 9 following upon settings effected by the user are communicated to the part 20 of the control system contained in the box 10 in wireless mode, via a technology in itself known.
• the control device 9 of each tap is installed in the vicinity of the respective appliance and comprises a user interface and a control circuit, preferably a microprocessor control circuit having nonvolatile-memory means, supplied thanks to a card 20 situated in the box 10.
• Said user interface is provided for enabling selection of the desired conditions of temperature and/or flowrate of the water, as well as selection of the outlet to be activated, in the case of taps equipped with a number of supply outlets.
• the circuit referred to which may also be made with technology in itself known, is substantially prearranged for translating into control signals the manual settings made by the user on the interface, and communicating them to the part 20 of the control system located in the box 10.
• the circuit of the device 9 comprises transmitting means
• the control part 20 installed in the box 10 comprises receiving means.
• the intention is to implement an exchange of signals between the aforesaid parts of the control system of the device 9 and the water-control unit 1 will both be equipped with means for transmitting and receiving signals.
• the part 20 of the control system is responsible for issuing commands to the devices 13 and 14 so as to obtain in the respective pipe 4A-4C a flow having a flowrate and temperature corresponding to the ones selected on the corresponding control device 9.
• the control system 20 uses, when necessary, also the information detected by the temperature sensor 19 concerned.
• the device 13, 14 comprises a linear stepper actuator having an actuation shaft with alternative axial motion (to-and-fro), the shaft being operatively coupled at least in a thrust relationship to an open/close member, the latter being mounted so that it can translate linearly in a respective valve body between two limit positions.
• the device 13 comprises a valve body 30, for example made of brass, defined within which is a duct having an inlet 31 and an outlet 32.
• a valve seat which comprises a transverse wall 33 of the internal duct, or diaphragm, in which a port 34 is formed for passage of the water.
• the port 34 is shaped like a truncated cone, with the end of larger diameter facing the inlet 31.
• the diaphragm 33 is formed in a first axially extensive portion of duct 30a, having an open end 35, which, in the case exemplified, is opposite and coaxial to the inlet 31.
• first duct portion 30a which develops downstream of the diaphragm 33 (with reference to the direction of the fluid), is slidably mounted an open/close member or shutter, designated as a whole by 36.
• the shutter 36 has a respective rigid main body, for example made of brass, which extends in the aforesaid duct portion 30a, coaxially thereto.
• the body of the open/close member has a first substantially cylindrical flange-shaped end, designated by 37.
• Formed in the circumferential wall of the flange 37 are seats for gaskets 38, preferably of an O-ring type, designed to exert a radial seal with respect to the internal surface of the duct portion 30a.
• the length of the open/close member 36 is such that, even in the condition illustrated where the device 13 is closed, a part of its body passes through the port 34, coaxially thereto.
• the gaskets 38 could possibly be housed in grooves of the body 30.
• a seal plug mounted in a position corresponding to the opening 35 of the duct portion 30a is a seal plug, having an axially extensive central passage, in which a portion of the shaft 42a is inserted so that it passes through.
• the shaft is longer than the one represented in Figure 3, and its leading end projects directly into the duct portion 30a so as to push the open/close member 36.
• the body of the open/close member 36 can be without the flange part 37 and the corresponding seat 37a.
• a hollow sealing and adjustment head 39 Fixed on the second end of the body of the open/close member 36 is a hollow sealing and adjustment head 39, having a portion with an external shape like a truncated cone 39a and a flange portion 39b.
• the head 39 can be made of brass or plastic material and can be fixed to the main body of the open/close member via a threaded coupling.
• the cavity of the head 39 receives a terminal part of the body of the open/close member 36, with the portion shaped like a truncated cone 39a that extends through the port 34, coaxially thereto.
• the portion shaped like a truncated cone 39a is movable through the port 34, according to the displacements of the open/close member 36 in order to enable regulation of the flow of water.
• the dimensions of the portion 39a and of the port 34 are preferably such that, in any position of opening of the open/close member 36 (or even in the closed condition, as illustrated in the figures), an interstice is in any case present between them.
• the flange portion 39b which in any position of the open/close member
• a housing for a front- seal gasket 40 Said gasket 40 is designed to operate in a fluid-tight way on the valve seat, and in particular on the surface of the diaphragm 33 facing upstream, towards the inlet 31 of the body 30.
• the gasket 40 of an annular shape, exerts its own front sealing action on the region of the respective surface of the diaphragm that surrounds the port 34.
• the gasket 40 has a quadrangular cross section.
• the gasket 40 can be directly overmoulded on the head 39, when the latter is made of plastic material.
• the valve device 13 comprises at least one elastic means that forces the open/close member 36 into a predetermined position.
• said elastic means is represented by a helical spring 41, which forces the open/close member 36 towards the respective position of closing, in which the gasket 40 performs the aforesaid front sealing action with respect to the diaphragm 33.
• the spring 41 which is a volute spring, extends axially within the duct portion 30a, coaxially to the open/close member 36, and has the respective end of smaller diameter resting on the flange 37 - which is preferably equipped with a suitably designed seat, as may be seen in the figure - whilst its end of larger diameter rests upon the surface of the diaphragm 33 facing downstream with respect to the inlet 31.
• the valve body 30 In a position corresponding to the opening 35 of the duct portion 30a, the valve body 30 has a respective flange part 30', anchored to which is a reversible actuator of the valve device 13, designated by 42.
• the actuator 42 is mounted by means of a respective intermediate flange 43, fixed to the flange part 30' of the valve body 30, for example via screws 44.
• the aforesaid intermediate flange 43 also fulfils the function of providing a mechanical end-of-travel aimed at preventing any risk of the open/close member 36 sliding out of the duct portion 30a.
• the actuator 42 is constituted by a linear electric stepper motor, particularly of the lead-screw type (lead-screw linear stepping motor).
• the modalities of construction and control of motors of this type are known and do not call for any detailed description herein. It will here suffice to recall (see, for example, for reference the document No. JP-A-6081925) that the structure of said motors comprises a stator and a rotor.
• the rotor comprises a lead screw, operatively coupled to a surface thread of an actuation shaft, the latter being constrained in the body of the motor so as not to be able to rotate (for example, via a grooved or splined axial coupling between the shaft and a corresponding guide, or else via a radial pin of the shaft engaged in an axial guide of the body of the motor).
• the angular movement of the rotor determines a linear displacement of the actuation shaft. Counting of the steps is effected electronically by the control system of the motor.
• Motors of the type referred to, currently used for applications different from that of the present invention present the advantage of having contained dimensions, for example with maximum axial encumbrance (shaft retracted) and lateral encumbrance (flange area) of approximately 5.5 x 5.5 cm, as well as enabling useful travels of the corresponding shaft that are suitable for the application proposed herein, for example of approximately 1.5 cm.
• said linear motors enable development of forces of thrust (up to 100 N) and of maintenance (up to 150 N) more than sufficient for obtaining the desired positioning of the open/close member 36 in contrast to the pressure of the water in the inlet of the valve body 30 (typically of approximately 3 bar).
• a linear motor substantially having the aforesaid characteristics is the one distinguished by the code No. PL35L-024-XGD6 of Minebea - Matsushita Motor Corporation, currently used for adjustment of the optical axis of headlights of motor vehicles (the reader is referred to the descriptive documentation of said product for further details on its characteristics and modalities of driving/control).
• Said motor, tested by the present applicant, has proven suitable for the application proposed herein, guaranteeing proper operation of the valve devices 13, 14 even in the most unfavourable conditions envisaged by the standards currently in force (water pressure at 5 bar).
• the motor 42 is represented just schematically in Figure 3, with the corresponding pin or actuation shaft 42a linearly movable in a predefined direction, for performing controllable stepping travels in two opposite directions, as indicated by the arrow X.
• the shaft 42a and the open/close member 36 are coupled to one another just in a relationship of thrust, i.e., they are not fixed to one another.
• the shaft 42a pushes the open/close member 36 in order to open the port 34, whilst, during its travels of recession (towards the left, as viewed in Figure 3), the shaft 42a does not exert any pulling action on the open/close member 36, return of the latter towards the position of closing of the port 34 being caused by the spring 41.
• the receding shaft 42a basically fulfils the function of preventing sudden movements of the open/close member towards the closing condition.
• the shaft and the open/close member can be coupled either in a relationship of thrust and in a relationship of pulling action.
• the shaft 42a is fixed to the open/close member 36, either directly or with interposition of suitable connection/transmission means, so as to operate by exerting a pushing and a pulling action on the open/close member itself.
• coupling just in a thrust relationship provides for an axial seat or cavity 37a in the flange 37 of the open/close member 36, freely inserted in which is an end part of the shaft 42a of the motor 42.
• the shapes of the sections of the seat 37a and of the corresponding part of shaft 42a are substantially complementary, but without any interference between the parts.
• Said embodiment appears preferable in so far as it guarantees the substantial coaxiality between the shaft 42a and the open/close member 36, but it is clear that the type of coupling in a thrust relationship could differ from what is exemplified herein (for example, with an arrangement substantially opposite to the one illustrated, with the shaft 42 provided with a head formed in which is at least one seat that receives freely at least one pin projecting axially from the flange 37, or again with the shaft 42 that pushes simply on one end of a flange 37 without any seat 37a, etc.).
• actuation of the motor 42 determines linear translation of the shaft 42a, and hence advance of the open/close member 36.
• the gasket 40 moves away from the diaphragm 33, enabling the water to start to flow through the interstice existing between the portion 39a of the head 39 and the peripheral surface of the port 34.
• the displacement of the part 39a with respect to the port 34 causes - given the truncated-cone shapes of the two elements — a variation in the section of passage represented by the aforesaid interstice, and hence a variation in the flowrate of water admitted to the duct portion 30a.
• the shape of a truncated cone enables also an effect of self-centring between the port 34 and the corresponding head 39 to be guaranteed.
• a nonreturn valve downstream of the open/close member 36 and of the corresponding duct portion 30a a nonreturn valve is operative, which, in the non-limiting example illustrated, is mounted directly in the valve body 30.
• a passage 45 is formed, in communication with a second portion 30b of the duct inside the body 30.
• the aforesaid non-return valve Housed in the duct portion 30b, substantially orthogonal to the portion 30a, is the aforesaid non-return valve, designated as a whole by 50.
• Departing orthogonally from the duct portion 30b is a further duct portion 30c, substantially parallel to the first portion 30a, which forms the outlet 32 of the valve body 30.
• the non-return valve 50 can be of any known type.
• said valve has a respective supporting and guide body 51, which is formed by one or more assembled parts and is mounted in a fixed position within the duct portion 30a.
• the body 51 is preferably equipped with an annular gasket 51a, operating in a fluid-tight way with respect to. the internal surface of the duct portion 30a.
• Mounted and slidably guided on the body 51 is an open/close member 52, which is forced by a helical spring 53 into a respective closing position.
• the end of the duct portion 30b opposite to the passage 45 is closed via a removable plug 46, equipped with respective seal means 46a.
• the plug 46 enables simple and fast assembly of the valve 50 inside the valve body 30, as well as its inspection.
• the pressure of a flow that traverses the passage 45 causes raising of the open/close member 52, overcoming the reaction of the spring 53, thus enabling flow of the water into the duct portion 30b and from here to the outlet 32.
• a possible pressure of water entering from the outlet 32 tends to press the open/close member 52 into the respective closing position, preventing reflux of water towards the duct portion 30a.
• the valve 50 fulfils precisely the function of preventing any possible reflux of water in the area in which the open/close member 36 operates, which could jeopardize the quality of the regulations made by the pairs of valve devices 13 and 14.
• the inlets 31 of the valve devices 13, 14 are connected to the two supply manifolds 11 and 12, whilst the corresponding outlets 32 are connected to the common pipe 16.
• Any possible unbalancing of pressure between the two manifolds 11 and 12 could cause a reflux towards the manifold at lower pressure, and hence up to duct portion 30a in which the corresponding open/close member 36 operates, thus preventing, for example, proper mixing between hot and cold water.
• the non-return valve 50 prevents precisely said possible drawback, guaranteeing a satisfactory operation of the pair of devices 13 and 14 even in the case of any unbalancing of pressure between the supply manifolds.
• the corresponding control circuit When the user makes a selection via the user interface of the device 9, the corresponding control circuit translates the choice made into control signals and communicates it to the corresponding card 20 located in the box 10.
• the control card 20 consequently enables supply of the water at the temperature and flowrate specified by the selection made by the user, controlling the devices 13 and 14 concerned, to cause flows of hot and cold water, which are a function of the choice made by the user, to reach the respective common pipe 16 in appropriate proportions (obviously, in the case of request for just hot water or just cold water only the device 13 or else the device 14 will be actuated).
• the motor 42 is stopped by the control system 20, with the shaft 42a that maintains the open/close member 36 in position, countering the elastic reaction of the spring 41.
• the motor 42 is actuated in a direction opposite to the previous one, with the shaft 42a that recedes and the spring 41 that pushes the open/close member 36 towards the closing position or the position of lower programmed flowrate.
• the information detected via the temperature sensor 16 is used by the control system 20 to check that the desired temperature condition is reached and to make sure that it is maintained. In the case where the value detected by the sensor 16 does not correspond to the desired one, the system 20 modifies, via a control loop, opening of the devices 13 and 14, until the selected condition is reached.
• the logic for control of the motor 42 in terms of correspondence between the number of steps and the flowrate for each device 13, 14, and of correspondence between the flowrate for each device 13, 14 and the temperature of the mixed water, is implemented in the control system 20 by any technique known for the purpose, such as, for example, via look-up tables, fuzzy logic, etc. (by way of indication, in the motor PL35L-024— XGD6 tested by the present applicant, corresponding to each revolution of the shaft are 15 steps of approximately 0.0166 mm each of linear travel of the shaft, and hence approximately 0.249 mm of travel at each revolution).
• the stepper motors of the type indicated herein are typically built to guarantee a certain force of thrust at a given nominal supply voltage to be obtained, but are capable of functioning also at lower supply voltages, generating lower forces of thrust.
• a minimum voltage is preferably established, lower than the nominal one, at which the motor must in any case guarantee the force necessary for opening the device 13, 14, in due consideration of the fact that the system must occasionally be able to function properly for a certain period even when supplied via the battery 22.
• the preferred rated supply voltage of which is 13 V the aforesaid minimum voltage can be, for example, 10.5 V. Given that the voltage supplied by the battery 22 decreases following upon its use, at 10.5 V the battery is hence considered run down by the control system 20, which will interrupt supply possibly in progress and will prevent any further opening of the devices 13, 14.
• Precise operation of the valve devices 13, 14 depends to a certain extent upon the aforesaid "point zero" of the motor 42, i.e., the point from which the motor effectively starts displacing the open/close member 36 and hence setting off opening of the port 34. As explained above, it is from point zero that the control logic of the motor 42 starts counting the steps effectively necessary for carrying out the regulations for opening and/or closing.
• the search for point zero is carried out exploiting the possibility of vaiying the driving voltage of the motor, via a control routine implemented in the software that manages operation of the devices 13, 14.
• the valve device 13, 14 illustrated in Figure 3 is a reverse-flow device, i.e., the open/close member 36 is normally closed thanks to the presence of the spring 41, which counters opening thereof. In order to enable passage of water from the port 34, it is thus necessary to overcome the elastic reaction of the spring 41, causing a thrust on the open/close member 36 via the shaft 42a. The force necessary to bring about opening will be lower when the valve is closed and will increase as opening proceeds, on account of the gradual compression of the spring 41.
• Said routine is prearranged for issuing commands to the power supply of the motor 42 at a voltage decidedly lower than the rated one, for example 20-30% thereof.
• the motor 42 albeit enabling a linear displacement of the corresponding shaft 42a to be obtained, does not have sufficient force to overcome the elastic reaction of the spring 41.
• the motor 42 is thus controlled at a reduced voltage, until a certain number of steps is reached to which, in nominal operating conditions, there would correspond a certain travel of the shaft, said "theoretical" travel being certainly greater than the hypothetical distance between the shaft and the open/close member due to the tolerances.
• the motor 42 is made to perform a predefined number of steps to which there would normally correspond a travel of 5 mm of the shaft. In this way, when the point of contact between the shaft 42 and the bottom of the seat 37a is effectively reached (certainly in advance with respect to the aforesaid predefined number of steps), the motor 42 encounters the resistance of the spring 41 and of the pressure of the water that impinges upon the head 39 of the open/close member.
• the routine issues a command for a rotation of the motor 42 in a direction opposite to the previous one, by supplying the motor at a rated voltage such as to cause recession of the shaft 42a until the position of "shaft-in", i.e., of completely retracted shaft, is reached (it may be noted that the motor is equipped with an internal end-of-travel).
• the number of steps used for passing from point zero to the shaft-in position is counted, and said number is stored in the control program of the motor 42. In this way, there is in practice identified the number of "filling-in” steps necessary for passing, that is, from the position of shaft-in to the position of point zero.
• the control system will then know that, starting from the shaft-in position, the motor 42 will have partially performed a certain number of filling-in steps (for example, if the system knows that to reach the flowrate "x" the shaft must perform 100 useful steps starting from point zero, and the number of filling-in steps stored is equal to 55, the system itself will stop the movement of advance of the shaft 42 when the number of 155 steps counted starting from the shaft-in position is reached).
• the aforesaid routine is prearranged for modifying at least one parameter of the control program of the motor, in order that the position corresponding to point zero - identified as explained above - will be assumed as position of minimum of the shaft 42a.
• the point zero is stored in the system as "step zero", i.e., as resting position of the shaft, in which the device 13, 14 is closed.
• the control system will hence count just the steps effected starting from said step zero to control advance of the shaft 41a.
• the movement of maximum recession of the shaft 42a, in the course of the normal actuations, will be interrupted once the aforesaid step zero is reached.
• the parameters stored and/or modified via the aforesaid routine remain valid up to a new execution of the routine itself, the initial step of which always envisages the search for the (new) point zero.
• the routine will preliminarily issue a command to the motor in order to bring the shaft into the shaft-in position. This will be followed by supply at a reduced voltage for the aforesaid predefined number of steps aimed at identifying point zero, as explained above.
• the process of self-calibration described above involves an actuation of the motor 42 in conditions of load, at least in the phase of identification of point zero. Even though the motor is perfectly able to withstand the temporary stresses that intervene in said phase, the frequency of execution of the self-calibration routine is preferably reduced.
• control system can be conveniently programmed for issuing commands in an autonomous way to the aforesaid routine after a certain number of actuations of the device 13, 14 (for example, every 100 actuations), preferably in idle times.
• the control system 20 could possibly provides for a suitable pushbutton for issuing a command for execution of the routine.
• the principle of self-calibration set forth above can be also used for identifying the point of closing of the section of passage of the water in the case of a valve device with operation opposite to the previous one, i.e., in which the shaft 42a maintains a linear open/close member in a closed position, where in said position a gasket of the open/close member bears upon a valve seat in order to bring about closing of the port for passage of the water (as in the case of a traditional screw valve).
• the system formed by the open/close member and the gasket is certainly brought into a bearing condition with modalities similar the previous ones (supply at a reduced voltage for an "excessive" number of steps, with loss of some of said steps after the closing position has been reached), thus identifying the closing point.
• the operations of calibration are preferably to be carried out with the water system empty, evaluating the voltage to be applied to the motor 42 so as to have a force sufficient to obtain the right compression of the seal gasket of the open/close member.
• the system is in a condition similar to that of the first case described above.
• the devices 9 are made using the technology of so-called "touch screens" of a capacitive type.
• Said technology envisages that any dielectric material (ceramic, glass, plastic, wood, stone, etc.) can become a touch- sensitive element, thanks to the insertion of appropriate sensors.
• a touch screen having a plate made of glass or other transparent material, behind which the aforesaid sensors are applied.
• a proper arrangement of the sensors guarantees the presence of a number of "keys" necessary for selection of all the functions envisaged, according to the principle set forth above.
• This type of implementation can be conveniently used also for transforming a small area of a mirror (rendered transparent) into a sensitive area, using it as touch screen behind which to position the control device 9.
• a touch screen is provided made up of a thin board made of plastic provided, via positioning of the capacitive sensors, with some keys for guaranteeing the main functions (for example, increase and decrease of temperature and flowrate, choice of supply outlet, etc.).
• Display of the conditions selected is made via combinations of light emitters, turning-on and/or colouring of which indicates the values of temperature and flowrate selected or the other functions chosen.
• FIG. 4 An embodiment of the type described above is exemplified in Figure 4, highlighted in which is a possible schematic representation of the front part of the aforesaid board, designated by 60.
• the keys, designated by 61a and 61b, each fo ⁇ ned by a respective capacitive sensor, are designed to enable increase and decrease of the supply temperature, whilst the keys 62a and 62b, also fo ⁇ ned by capacitive sensors, perform the same functions in regard to the flowrate of the water supplied, between a minimum value and a maximum value (corresponding, respectively, to closed tap and supply at the maximum flowrate allowed).
• Said keys obtained by positioning the corresponding capacitive sensors on the rear surface of the board 60, can be altogether transparent to view, and their presence can be indicated by LEDs in corresponding positions, set underneath the board 30 and the sensors.
• LEDs are provided, which indicate, by turning on, the temperature selected from amongst the values available. Said indication is displayed via lighting-up of boxes 63 that extend between the keys 61a and 61b and that indicate intuitively the value of temperature selected.
• the aforesaid LEDs or boxes can have a colouring that varies from blue to red, in order to highlight more intuitively the value of temperature selected.
• the boxes 33, 34 could possibly be replaced by a single box extending longitudinally between the respective regulation keys.
• Shown in Figure 5 is a purely indicative cross section of parts of a control device 9 that integrates the board 60 of Figure 4, on the surface of which silk- screen prints or else parts in relief SE are provided, indicating the positions of the keys 61a-61b, 62a-62b and of the boxes 62, 63.
• LE' designates the LEDs used for highlighting the regulation keys
• LE" designates the LEDs for highlighting the selections made, positioned underneath the board 60.
• the capacitive sensors, designated by SC, and the LEDs are connected to the control circuit of the device 9, here designated as a whole by CC.
• the capacitive sensors SC are made using, and operate according to, any known technique, for example the one described in the document No. US 6 452 514, the contents of which in this connection are to be considered incorporated herein.
• any known technique for example the one described in the document No. US 6 452 514, the contents of which in this connection are to be considered incorporated herein.
• the part of selection/display or interface of the device represented in Figures 4 and 5 is purely indicative, in so far as it could be made according to numerous other variants.
• other keys may be provided, for example for starting and stopping supply, or else for selection of a desired supply outlet, in the case of appliances such as the shower 5 of Figure 1.
• a box can, for example, be provided of dimensions decidedly contained with respect to the box 10, which contains just one device 13 and just one device 14, connected to respective pipes for supplying hot and cold water, and to a common pipe 16 equipped with the temperature sensor 19.
• the aforesaid box envisages in this case just one outlet pipe, which terminates in the supply outlet concerned or in the device 8 of Figure 1.
• a corresponding supply and control card is present within the box, which may be wall-mounted in the vicinity of the sanitary appliance or directly thereon, with possible power supply 21 and standby battery 22.
• valve device, tap and the system described enable the purposes set forth to be effectively achieved, guaranteeing a high precision in the regulations of temperature and/or flowrate of the water supplied in an extremely wide range of conditions of use, this being achieved with simple and economically advantageous means.
• the user interface of the device 9 is made in such a way that, to a single operation of setting by a user there will correspond generation of two variables or values for control of the desired flow of water, and in particular the flowrate and the temperature.
• An example of said embodiment is described, for instance, in the aforesaid Italian patent application filed in the name of the present applicant.
• the supply manifolds 11 and 12 are provided, at their ends opposite to the water pipes 2 and 3, with respective devices, designated by 70 and 71 in Figure 2, designed to prevent any possible water hammers, and the consequent risks of damage for the valve devices 13, 14 and the possible filters 2b, 3b.
• Said devices 70, 71 can each, for example, comprise a membrane that gives out onto the internal duct of the respective manifold, said membrane being countered by a helical spring.
• the cables that connect the box 10 to the device 9 of a respective appliance can be integrated or associated to the pipe designed to carry the water to the same appliance.
• appropriate ducts can be provided, formed by an outer sheath and within which are already inserted both the water pipe and the electrical cable or cables, or else mechanical components can be used, such as clips made of plastic material, which will enable fixing of the electrical cable or cables to the water pipe.

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• Engineering & Computer Science (AREA)
• Health & Medical Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• Hydrology & Water Resources (AREA)
• Public Health (AREA)
• Water Supply & Treatment (AREA)
• General Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Domestic Plumbing Installations (AREA)
• Multiple-Way Valves (AREA)

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Cited By (7)

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• 2006
  • 2006-02-24 IT ITTO20060136 patent/ITTO20060136A1/it unknown
• 2007
  • 2007-02-23 WO PCT/IB2007/000486 patent/WO2007096771A2/en not_active Ceased

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