WO2007129882A1 - Machine hydraulique de compactage transportable pour l'élaboration d'adobe, de bardage ou d'adobe de type pierre de taille à partir d'argile, de sable fin ou de n'importe quelle autre matière compactable - Google Patents
Machine hydraulique de compactage transportable pour l'élaboration d'adobe, de bardage ou d'adobe de type pierre de taille à partir d'argile, de sable fin ou de n'importe quelle autre matière compactable Download PDFInfo
- Publication number
- WO2007129882A1 WO2007129882A1 PCT/MX2007/000057 MX2007000057W WO2007129882A1 WO 2007129882 A1 WO2007129882 A1 WO 2007129882A1 MX 2007000057 W MX2007000057 W MX 2007000057W WO 2007129882 A1 WO2007129882 A1 WO 2007129882A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hydraulic
- compactor
- adobe
- trailer
- allows
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/002—Mobile plants, e.g. on vehicles or on boats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
Definitions
- This invention relates to a hydraulic machine that can be transported, for the elaboration of adobe,riosleta or adobe type sillar of clay, sand or any other material that can be compacted, for the construction of houses in places of difficult access, as well as improving the quality of materials and reduce manufacturing and manufacturing times.
- the machines that exist in the market are machines that compact at lower pounds of pressure, that compact a smaller block, that compact only earth, that are not transportable, that do not vary in their engines, that their components are not long shelf life, which are difficult to operate, which are very expensive, only produce one type of product.
- JP10323812, US4725216, US4557681 patents describe machines that have low production performance and complicated handling for their operation, complicated maneuverability for transportation and installation, low resistance components, low performance power motors, high operating costs and maintenance, their times and movements do not meet the current requirements, in addition the useful life of the machines is at a shorter time than required, that is, they have the following drawbacks, low machine life, low production and low resistance in the material manufactured by them, excessive maintenance, complicated operation and maneuverability, they are not very versatile in their production Since they can only make one type of product and only one measure exclusively, the components are of a lower resistance than what is currently required, all these inconveniences and problems are surprisingly solved with the hydraulic machine of the present invention.
- the present invention relates to a hydraulic machine that can be transported, for the elaboration of adobe,riosleta, or adobe type sillar of clay, sand or any other material capable of compacting, for the construction of houses in places of difficult access, the Hydraulic compactor machine has the following characteristics:
- the machine is manufactured with long-life materials, it also has a high horsepower engine with low fuel demand, likewise the engines can be varied to electric, internal combustion engine
- the hydraulic machine of the present invention comprises the following parts:
- the trailer chassis specially designed on its back in the shape of a horseshoe that allows the compactor to go up and down freely.
- Hydraulic tank specially designed to prevent oil overheating and the special design consists of its size and shape.
- 9, 280-liter LP gas fuel tank may vary in size depending on the required performance of the machine
- LP gas hose system that distributes fuel from the tank to the 44 horsepower engine.
- the compactor comprises:
- the compaction plate is made of reinforced steel or variable thickness measuring 20 cm wide by 45 cm that allows compacting the material and you can also add a mold to the plate to print the material in high relief, reinforced steel compactor lid with open and close system in the form of up and down with inner bolt
- Hydraulic machine of the present invention has a 44-horsepower internal combustion engine that surprisingly allows compacting soil, clay, sand, aluminum or any other compactable material to manufacture adobe, adobe façade or adobe type sillar, which is a transportable machine allowing compaction the material in the place where it will be used.
- the hydraulic machine of the present invention consists of the following systems:
- - Hydraulic tank specially designed in size and shape to prevent overheating of the oil to the entire system, and consists of: o Oil storage cavity. o Tubes with suction and return system. o Hydraulic filter for impurities in the oil. o Divider sheet inside to avoid the turbulence that the oil generates when it returns to the storage cavity of the tank avoiding bubbles in the hydraulic system that damage the pump
- - Electrical system o Spotlights mounted on the trailer for stop and directional wiring. o Electrical system of the 44 horse engine that allows the engine to be switched on and off. o Automotive battery to generate electricity throughout the system o Electronic brakes based on solenoids with wiring to connect the tow vehicle system.
- - Mechanical system o Reinforced suspension and damping springs. o Suspension that allows the fixing of the independent rear wheels to allow the assembly and disassembly of the compactor on the trailer chassis freely. o Crane fixed to the structural goal system that allows the compactor to be raised and lowered. o Detachable fixing bars with locks to secure the compactor to the trailer chassis. o Side door to assemble and disassemble utilities (mill and revolver). o Rails mounted on the trailer chassis to facilitate the sliding movement of the utilities.
- Power System (drive system): o VW 44-horsepower engine converted to LP gas that has all its typical components, this engine can be changed to electric motor, diesel engine, gasoline engine and combinations thereof , depending on the specifications.
- the LP gas engine can be combined with gasoline, that is, a bi-fuel engine, which runs on both energy sources, with a valve that addresses the type of fuel selected according to the operator's convenience.
- the machine can have the different engines available (LP Gas, Gasoline, Electric, Deasel etc.) all on the same machine, and thus use the power system that best suits the time of product development.
- an emergency system consisting of rechargeable electric batteries that allow the electric motor to be energized for four hours without the need to use an electric current, LP gas engine or Gasoline, in the event that any of the systems fails or They had no gasoline or electric current.
- the battery system is recharged through a solar cell system that allows sunlight to be transformed into Comment single-phase, two-phase or three-phase electricity, sending this energy to the energy storage batteries that, in turn, will give the power to the electric motor if needed, these solar cells work throughout the day while there is sunlight, everything the time that the machine is exposed to sunlight during the production of the material.
- the solar cells will be located on a platform at the top of the machine to allow direct exposure to solar energy and improve the reception of light, this system of storage of electrical energy to batteries will have the option of recharging with a cable that can be connected to the electric current (electricity) allowing a much faster charging of the energy system through the batteries, that is to say that the solar cells will simply allow to keep the recharged batteries constantly without being the only source of storage of energy
- the hydraulic madleta compactor machine, standard adobe and adobe silkr that allows the placement of the final product next to the wall or the place where it is going to be built is to say that it will stow the material next to where it is going to be use, this machine will place the product walk a few cm, place the next product, walk another cm and so on until placing all the amount of material that will be required next to the work to be pasted, with a system that leaves the material directly in final position for wall assembly.
- the hydraulic machine of the present invention can compact any material that can be compacted, it has a hydraulic press of 0 to 3000 pounds of pressure (this can vary according to the required specifications), with a production of 120 adobes per hour with a cavity (this may increase according to the need for the required specifications of one or more cavities, which would logically increase the production), the cavity of the hydraulic machine of the present invention, allows to vary the measure of the material to be compacted in its thickness from 0 up to 50 cm, so it allows to make different products such as standard adobe, adobe façade and sillar type adobe.
- the time it takes to raise and lower the piston is 30 seconds at a time, this allows us to compact two adobes per minute. Easy installation system with crane Built-in to assemble and disassemble the compactor that only requires a single operator.
- the hydraulic machine of the present invention allows to make adobe, standard adobe and ashlar typeriosleta.
- the standard adobe measures 15 cm high or thick by 20 cm wide by 45 cm long.
- the adobe wall is 6.5 cm high or thick by 20 cm wide by 45 cm long
- the sillar type adobe measures 5 cm high or thick by 20 cm wide, by 45 cm long.
- These measures can vary according to the height or thickness of the product from 0 to 54 cm, this means that an adobe can be made 10 cm wide or thick, or 11 cm, or 12 cm, or 13 cm , or 14 cm, or 15, etc. so up to 50 ero.
- a product called compacted and stabilized adobe or technified adobe is obtained, whose strengths range from 30 kg per cm2 to compression up to 200 kg per cm2 at compression depending on the formula that is applied to the clay soil mixture.
- the compaction that allows the hydraulic machine of the present invention causes the earth particles to gather together through a great pressure to the point of fusing together forming a single piece of adobe
- the only similarity between the traditional adobe and the Technified adobe made with the hydraulic machine of the present invention is that they are made of earth, in the traditional adobe the earth is saturated with water forming a mud that is added in a mold and subsequently rammed when the moisture leaves the material particles Earth made mud are fused together forming a solid block called traditional adobe.
- the fusion of the earth particles is achieved through a great pressure that forces the earth particles to join together with the stabilizing agents that they can be: Cement, mortar, lime, straw or any other additive and in this case the humidity that it carries is minimal compared to the traditional adobe
- another difference that exists between the traditional adobe and the technified adobe is the melting time of the particles of soil to form the adobe since in the case of the traditional adobe the particles fuse until the moisture completely leaves the material and this can take several days
- the material is fused in a large percentage immediately to the compaction, allowing us to use the material immediately out of the compaction cavity and it will only take the material to be completely solid two days as the drying time, against approximately 15 days that the Traditional adobe.
- the adobe technified manufactured with the hydraulic machine of the present invention allows to advance quickly in work since the material is used immediately after it leaves the compactor, and can be glued on the wall up to a meter high without showing fractures, in addition to that the size of the adobe allows us to use fewer pieces per square meter.
- this adobe offers us is to make the thermal, acoustic, aesthetic, ecological and economic construction since the adobe works as a structural element allowing us to lower the use of steel as rods and other structural metal components. It allows us to lower the use of cement since the material is glued on the wall with a mixture made of the same soil that in turn allows us greater resistance against telluric movements since the wall joint being made of the same material with the that the adobe is made work at the same vibratory frequency avoiding fractures. It also allows us to lower the cost of labor since the adobe alone is a final finish, this avoids us flattened although it is versatile enough to accept flattened with plaster, cement, mortar etc. , paint directly on the material waterproof or varnish directly on the material
- the adobe technified allows us to reduce the cost of labor, a breakthrough in construction in less hours and significant savings in the use of steel and cement.
- the hydraulic machine of the present invention is a machine of high production efficiency since it produces two adobes per minute with a single cavity (this can vary according to the required specifications).
- the machine is very easy to use since the only thing that has to be done is to take it to the place where the material will be manufactured, when it is said where the only thing that has to be done will be installed is a hole or drilling in the ground, of 90 cm deep 70 cm long and 40 cm wide where the compactor will be placed with a simple unloading maneuver using the crane built into the entire system
- the trailer moves a meter and a half away from the compactor and then we are ready to start production, simply starting your LP gas engine.
- the compaction cavity is opened manually where the material to be compacted is added, this lid is closed manually and the piston is controlled by means of the compaction lever. raising this to the limit of compaction of the material, in 30 seconds later the safety of the manual cover is released and the compacted material is removed, what is obtained as a final product is ariosleta, or a standard adobe or a sillar type adobe depending of the programmed measures, of the highest quality and resistance.
- This operation can also be automated if desired through electronic systems, with electronic brains (computer) that can be programmable to develop the required operation automatically, as well as counting are numerical control systems that allow us to know cycle time times, hours of work, performance, etc .; with information and diagnostic sensors that allow giving warnings that the machine requires maintenance due to wear on mechanical parts, or that the machine already requires changes of spare parts and service.
- electronic brains computer
- information and diagnostic sensors that allow giving warnings that the machine requires maintenance due to wear on mechanical parts, or that the machine already requires changes of spare parts and service.
- STRUCTURE support to fix the compactor to the trailer or the floor.
- Fuel storage TANK that can be LP gas or any according to the specifications needed.
- FIGURE 1 represents the machine in transit in which 1 represents the trailer, 2 the engine, 3 the pump, 4 the hose, 5 the tank, 6 the valve, 7 the structure, 8 the crane or hoist, 9 the securing bars, 10 side structures, 11 the compactor, 12 the control valve, 13 the control lever, 14 the opening bar, 15 the counterweight, 16 the bolt, 17 the compactor cover, 18 bolt lock, 19 structure, 20 Compaction cavity, 21 support structure, 22 cavity and 29 storage tank.
- FIGURE 2 represents the machine compacting material in which 1 represents the trailer, 2 the engine, 3 the pump, 4 the hose, 5 the tank, 6 the valve, 7 the structure, 8 the crane or hoist, 9 the securing bars, 11 the compactor, 12 the control valve, 13 the control lever, 14 the opening bar, 15 the counterweight, 18 the bolt lock, 21 support structure and 29 storage tank.
- FIGURE 3 represents a side view of the adobera in which 14 represents the bar to open, 15 the counterweight, 16 the bolt, 17 the compactor cover, 20 compaction cavity, 23 hydraulic piston, 24 fastener support, 25 compactor plate, 27 fastener base.
- FIGURE 4 represents the base of the mold in which 25 represents the compactor plate with holes for fastening with screws.
- FIGURE 5 represents the adobera in which 14 represents the bar to open, 15 the counterweight, 16 the bolt, 17 the compactor lid, 18 bolt lock, 19 structure, 20 cavity of compaction, 23 hydraulic piston, 24 fastener support, 25 compactor plate, 26 side reinforcements, 27 fastener base and 28 structure chassis
- FIGURE 6 represents the adobera in which 14 represents the bar to open, 15 the counterweight, 16 the bolt, 17 compactor cover, 20 compaction cavity, 21 support structure, 22 cavity, 23 hydraulic piston, 25 compactor plate, 27 base fastener
- FIGURE 7 depicts the mold box cover in which 14 represents the bar to open, 15 the counterweight, 16 the bolt and 17 compactor lid.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
La présente invention concerne une machine hydraulique pouvant être transportée, destinés à l'élaboration d'adobe, de bardage ou d'adobe de type pierre de taille à partir d'argile, de sable fin, de terre ou de n'importe quelle autre matière compactable. Cette machine permet de modifier la taille et la résistance du matériau sans changer les moules et est conçue pour être utilisée dans la construction de logements ou de n'importe quel type de construction, tel que bardages, murs, toitures, etc. dans des lieux difficiles d'accès, et permet également d'améliorer la qualité des matériaux et de réduire les temps d'élaboration et de fabrication.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AR20060101861 | 2006-05-09 | ||
| ARP060101861 AR057646A1 (es) | 2006-05-09 | 2006-05-09 | Maquina hidraulica compactadora transportable para la elaboracion de adobe fachaleta o adobe tipo sillar de arcilla, arenilla o cualquier otro material factible de compactar. |
| MXPA06011771 MXPA06011771A (es) | 2006-05-09 | 2006-10-11 | Maquina hidraulica compactadora transportable para la elaboracion de adobe, fachaleta o adobe tipo sillar de arcilla, tierra o cualquier otro material factible de compactar. |
| MXPA/A/2006/011771 | 2006-10-11 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007129882A1 true WO2007129882A1 (fr) | 2007-11-15 |
Family
ID=38667943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/MX2007/000057 Ceased WO2007129882A1 (fr) | 2006-05-09 | 2007-05-09 | Machine hydraulique de compactage transportable pour l'élaboration d'adobe, de bardage ou d'adobe de type pierre de taille à partir d'argile, de sable fin ou de n'importe quelle autre matière compactable |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2007129882A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896689A (zh) * | 2011-07-27 | 2013-01-30 | 泉州市三联机械制造有限公司 | 立式自动轻质保温墙板成型机 |
| WO2013169123A1 (fr) * | 2012-05-11 | 2013-11-14 | Tika Blocks S.A.C. | Machine automatique pour la production d'adobes technicisés ou d'autres éléments compactés |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3142105A (en) * | 1961-10-30 | 1964-07-28 | John E Weir | Machine for making adobe blocks |
| US3225409A (en) * | 1963-12-11 | 1965-12-28 | Albert P Branch | Adobe making machine |
| US4557681A (en) * | 1982-04-14 | 1985-12-10 | John W. Wright | Apparatus for forming adobe blocks |
| US4725216A (en) * | 1985-03-15 | 1988-02-16 | Bergood Pty. Limited | Masonry manufacture |
| CA2182128A1 (fr) * | 1996-07-26 | 1997-10-05 | Michael Domazet | Appareils servant a faconner des adobes |
| JPH10323812A (ja) * | 1997-05-23 | 1998-12-08 | Tokyo Yogyo Co Ltd | 可搬式にした煉瓦成形機及び成形方法 |
-
2007
- 2007-05-09 WO PCT/MX2007/000057 patent/WO2007129882A1/fr not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3142105A (en) * | 1961-10-30 | 1964-07-28 | John E Weir | Machine for making adobe blocks |
| US3225409A (en) * | 1963-12-11 | 1965-12-28 | Albert P Branch | Adobe making machine |
| US4557681A (en) * | 1982-04-14 | 1985-12-10 | John W. Wright | Apparatus for forming adobe blocks |
| US4725216A (en) * | 1985-03-15 | 1988-02-16 | Bergood Pty. Limited | Masonry manufacture |
| CA2182128A1 (fr) * | 1996-07-26 | 1997-10-05 | Michael Domazet | Appareils servant a faconner des adobes |
| JPH10323812A (ja) * | 1997-05-23 | 1998-12-08 | Tokyo Yogyo Co Ltd | 可搬式にした煉瓦成形機及び成形方法 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896689A (zh) * | 2011-07-27 | 2013-01-30 | 泉州市三联机械制造有限公司 | 立式自动轻质保温墙板成型机 |
| WO2013169123A1 (fr) * | 2012-05-11 | 2013-11-14 | Tika Blocks S.A.C. | Machine automatique pour la production d'adobes technicisés ou d'autres éléments compactés |
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