WO2007143885A1 - Parpaing isolé et insonorisé et procédé de maçonnerie s'y rapportant - Google Patents

Parpaing isolé et insonorisé et procédé de maçonnerie s'y rapportant Download PDF

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Publication number
WO2007143885A1
WO2007143885A1 PCT/CN2006/001387 CN2006001387W WO2007143885A1 WO 2007143885 A1 WO2007143885 A1 WO 2007143885A1 CN 2006001387 W CN2006001387 W CN 2006001387W WO 2007143885 A1 WO2007143885 A1 WO 2007143885A1
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WIPO (PCT)
Prior art keywords
block
slag
thermal insulation
aggregate
mortar
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Ceased
Application number
PCT/CN2006/001387
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English (en)
Chinese (zh)
Inventor
Fushan Wang
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Individual
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Individual
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Publication of WO2007143885A1 publication Critical patent/WO2007143885A1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/42—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities

Definitions

  • the invention relates to a wall material for building, in particular to a thermal insulation sound block and a masonry method. Background technique
  • the mortar should be leveled (the paddle must be applied inside and outside the wall), which accounts for 10-15% of the cost, 30% of the construction period, and 30% of the labor.
  • various blocks including clay blocks have insurmountable stress cracks and deformation cracks. Summary of the invention
  • the object of the present invention is to provide a thermal insulation sound-insulating block and a masonry method capable of realizing a stress-free crack and a 'deformation crack, a high joint strength, an energy saving, a low consumption, and a quickness of a wall after masonry.
  • Insulation and soundproof block It has a partition groove.
  • the width, composition and number of partitions are determined according to the building structure and energy saving requirements of each area.
  • the partition is placed above and below the block, separated and staggered.
  • the seam surface is a longitudinally symmetrical structure; the weight of the block is 15 to 21 °/ in terms of weight percentage.
  • the block compressive strength is ⁇ 5Mpa, the tolerance in size is ⁇ 0.20mm, the tooth gap is 115mm; the aggregate particle is less than or equal to 10mm; the partition groove width is 10-30mm, in the block tooth surface
  • the edge has at least one partition groove section; the gap of the partition groove accounts for 30-45% of the total surface of the block joint;
  • the compressive strength is ⁇ 10Mpa
  • the aggregate is slag, construction waste or slag
  • the block is a non-load-bearing block for the frame structure, and the pressure resistance is Strength ⁇ 5Mpa, in the ingredients
  • the aggregate is fly ash.
  • the method for laying the thermal insulation sound block the bonding between the blocks is rigid bonding, no gray mouth;
  • the sand powder is made of fly ash, slag, construction waste or mixed content of slag and cement, mixing ratio
  • the compressive strength of the mortar ⁇ 10-15Mpa, and then mix it with water according to the slump degree of 80-100cm, only plaster on the joints and flat joints of the block;
  • the concrete operation of the tooth gap and flat seam in the block is as follows: Place a plastering tool on the tooth gap and flat seam surface of the block, and block the gap of the partition groove to expose the solid part of the block, and pour the mortar into the block. Wherein, after the scraping seam and the flat seam, the plastering tool is withdrawn, and the next block is continued; the plastering tool is an L-shaped sheet structure corresponding to the surface structure of the block, that is, at the partition groove of the block For the solid part, there is a gap at the solid of the block, and the short side dimension of the L-shape corresponds to the size of the block surface of the block;
  • the block is a load-bearing block, the slag, the construction waste or the slag and the cement weight percentage in the sand powder are formulated to make the sand compressive strength greater than or equal to lOMpa; the block is a non-load bearing for the frame structure In the case of block, the percentage of fly ash and cement in the sand powder is formulated to make the sand pressure resistance ⁇ l'5Mpa.
  • the partition groove of the invention fully adopts the principles of thermal engineering and heat transfer, and organizes the airflow well, and the air, according to the structural change of the block itself, encloses the required shape, width, length, etc. according to requirements, and fully utilizes the thermal conductivity coefficient.
  • the principle of the invention is achieved, and the insulation and energy saving requirements are achieved without additional insulation layer, and the sound insulation reaches 65 decibels.
  • the plastering tool (corresponding to the surface structure of the block, L-shaped sheet structure) can easily block the gap of the partition groove, the plastering is very fast, and the plastering surface can be reached. 70%, high bonding strength, saving money, labor saving, labor saving, overcoming the existing technology, the block on the masonry is more difficult to use, and it is more difficult to use the plug to block the hole and then grout the mortar. It is inconvenient to operate, difficult to promote, and insufficient strength in combination, which is very popular among operators.
  • the accuracy of the block of the invention is ⁇ 20mm, which can eliminate the double-faced plastering process, and the low-precision grade of the prior art such as 390x 190x 190 (the plastering accounts for 10-15% of the project cost) , the construction period accounts for 30%, and the labor force is 30%.)
  • the mortar is not leveled after the masonry, saving labor and materials.
  • the block of the invention has no gray mouth during the period, the block is rigidly bonded during the laying, the sand paddle and the block aggregate are the same, the thermal expansion and contraction coefficient are the same; and the block has the unjoined body
  • the part of the cleavage section can be slightly deformed after demolding, eliminating the internal stress of the forming. Unlike the prior art (such as 390x 190x 190), there is a large internal stress during the press forming of the block. Overcome the problem of stress cracks and deformation cracks.
  • the preparation process of the block of the invention can adopt the traditional clay block modulus relationship and related design, construction and acceptance specifications of China, and unlike other blocks, there must be thousands of shapes to meet the requirements, and the present invention only needs to have one.
  • the whole block and an auxiliary block can be 240x115x57.
  • the block of the invention is a green environmentally friendly material, which reduces many environmental protection investments. It is expressed in the following four aspects: 1) The materials used are wastes other than domestic garbage, such as construction waste, fly ash, slag, slag, etc., all of which are green wall materials; 2) no secondary pollution in the production process, ⁇ For reasons of energy saving, the block building of the invention can reduce air pollution by 65%; 3) has good heat preservation effect; 4) the material can be reused after being broken.
  • the invention has good economic and social benefits, as follows:
  • the advanced technology is reflected in the economic benefits. After the same price as other blocks, the building blocks can be used to build energy-saving houses.
  • the construction cost can be reduced by 80 yuan ⁇ 2 (building area), which is very popular among real estate developers.
  • the profit of the manufacturer of the block production wall material of the invention can be about 100-200%.
  • the building block energy-saving house of the invention can save a lot of coal, electric power, boiler, pipeline, radiator, etc., and can purify the environment.
  • the block of the invention is a labor-intensive enterprise. In the production of blocks, for example, a factory with an annual output of 100,000 ⁇ 3 needs to produce 80 workers.
  • FIG. 1 is a schematic view showing the structure of a block (flat seam) according to an embodiment of the present invention. '
  • Figure 2 is a side view (tooth) of Figure 1.
  • Figure 3 is a plan view of Figure 5.
  • Figure 4 is a right side view of Figure 5.
  • Figure 5 is a front view of the plastering tool. detailed description
  • Insulation and soundproof block determine the block width, composition, and the number of partitions according to the regional structure and energy-saving requirements; see Figure 1, 2 (where 1 is the partition), the partition The trough is vertically and vertically disposed in the block, separated and staggered, and has a longitudinal symmetrical structure on the flat surface; at least one partition groove cross section at the edge of the block tooth surface (in this embodiment, a plurality of rectangular blocks, from the flat When viewed from the seam, there are 7 partition grooves on the flow passage with a width of 15 mm); the gap of the partition groove accounts for 30-45% of the total surface of the flat joint of the block; Percentage, the block composition is 15% binder, 85% slag (ore powder, particles are 10mm); wherein the binder is 5% hard stone 3 ⁇ 4 ; (anhydrous calcium sulfate (CaS0 4 )), 5 % white ash and 5% cement (425# purchased product).
  • the block has a compressive strength of 10 MP
  • Masonry method The bond between the blocks is rigid and there is no gray mouth; the main ingredients of the dry powder are the same as the aggregate of the block, namely: the mixed composition of slag and cement, the mixing ratio can make
  • the compressive strength of the mortar is 10 MPa weight ratio (80% slag and 20% cement in this embodiment), and then mixed with water according to the slump degree of 80 cm (the amount of water added in this embodiment is 1 ton of dry powder per ton of mortar)
  • the specific operation is as follows: Place a plastering tool on the joints and flat joints of the block (first cover the flat seam part of the block and one All of the side seams, the gap of the partition groove is blocked, the solid part of the block is exposed, the mortar is poured on it, the scraping tool is scraped off with a scraper and the flat seam is removed, and then the other part of the block is placed Side, the same as above (the total plastering surface is close to 70%); the next block is renewed.
  • the plastering tool is an L-shaped sheet structure corresponding to the surface structure of the block, that is, a solid part at the partition groove of the block, a slit at the solid of the block, and a long side of the L-shaped block is a block.
  • the distance from the center of the longitudinal direction to the pair of sides corresponds to the half block size, and the short side dimension of the L shape corresponds to the size of the block tooth surface (Fig. 3-5, wherein the reference numeral 2 is the solid portion of the partition groove).
  • the method of the invention is quick and labor-saving, and is about 1 times more efficient than the prior art clay block masonry, and more than 3 times more efficient than other masonry blocks. Moreover, the masonry construction process is simple, the labor intensity is not large, and the work efficiency is high. It is also a major reform in the masonry work.
  • the block is a non-load-bearing block for the frame structure, and the aggregate is 79% fly ash and 21% binder (7% by weight).
  • it is 70% fly ash and 30% cement, so that its compressive strength is 15Mpa, and it is mixed with water in the amount of 100cm slump (3 tons of water per 1 ton of sand).
  • the block of the invention can reduce the cost per M 2 building area by 80 yuan/M 2 under the premise of the same price, the effective area increases by about 5%, and the construction period is 30% ahead, which reduces the labor intensity. .
  • the thermal insulation sound block of the invention adopts the principle of minimum thermal conductivity of air to change the structure of the body, determines the wall material and width according to the climatic conditions and structural requirements of each region, and changes the number and width of the broken grooves to realize the use. Add insulation layer to achieve the purpose of heat preservation and energy saving.
  • the masonry of the present invention is very different from the clay blocks and other blocks in the prior art in the masonry process.
  • the bonding between the block and the block is rigid, and there is no gray mouth portion, thus completely solving the clay masonry.
  • the formation of stress cracks and deformation cracks (taking clay blocks as an example): size 240x115x53, gray mouth 8-12mm, equivalent to 20% thickness of clay block; and mortar composition is different, during masonry
  • the mechanized construction speed is very fast, but the mortar part is soft. For example, a layer of room ⁇ three meters is equivalent to 50 layers of block thickness. If each layer of ash is deformed by 0.1mm, the total sinking amount is 5mm.
  • the gap is revealed, which is the force crack; in addition, the thermal expansion and contraction coefficient of the mortar is different from that of the clay block and other blocks.
  • the thermal expansion and contraction coefficient of the mortar is different from that of the clay block and other blocks.
  • the thermal expansion and contraction coefficient of the mortar is different from that of the clay block and other blocks.
  • the thermal expansion and contraction coefficient of the mortar is different from that of the clay block and other blocks.
  • the thermal expansion and contraction coefficient of the mortar is different from that of the clay block and other blocks.
  • Different coefficients have different deformations, and the stress superposition produces cracks in a weak part.
  • the internal stress during molding is also released along with the temperature change.
  • the block of the present invention has no gray mouth and rigid bonding, there is no problem of force cracking; and the mortar component of the gray mouth is the same as the aggregate component of the block, and there is no reaction with different thermal expansion and contraction coefficients.
  • the block automatically removes the internal stress of the forming through the partition groove after the molding release, and does not reflect
  • the heat-insulating block of the invention changes the tolerance of the general block when processing, and the concept of the mud is not uniform, the manufacturing tolerance of the heat-insulating block is within ⁇ 0.20 mm, so as long as the operation is carried out according to the operation specification, the wall
  • the two sides are free of plastering, which is a costly, labor-intensive and laborious process. It can directly enter the interior and exterior decoration stage. This can reduce the construction cost by 10%, save labor by 30%, and advance the construction period by 30%.
  • each region such as load-bearing or non-load-bearing, several layers of high, construction Si design and construction requirements
  • the block size is from 150, 180, 240, 300 to 360mm in width, and the length is 240mm, 300mm, 360mm according to the weight of the aggregate, but the height must be 115mm.
  • This is the implementation of China's clay block specification, its purpose is to reduce Construction cost, speed up the progress of the project and reduce labor intensity.
  • the aggregates of different regions are different. Firstly, the granules are pulverized into no more than 10mm. After chemical analysis, it is determined that there is no harmful radioactivity. The aggregate formula is determined according to the requirements of the building structure, and the number of partitions is determined according to the energy-saving requirements. The mold aggregate ingredients are matched, and the mixture is extruded and extruded into the block.
  • the high-pressure culture equipment with economic strength is generally not less than 28 days in the open-air health maintenance period of the site. ,
  • the technical indicators of the products of the invention conform to the requirements of the building system.
  • the bulk density is 1370kg/ni 3 (supporting 11 blocks)
  • the void ratio is 40%, more than 25%, the water content is 16%, and the relative water content is 31. %, less than 40%
  • compressive strength average MPa 15.7, softening coefficient is 0.96
  • compressive strength after freezing is 11.7, less than 25%
  • mass loss after freezing is 0.3%, less than 1.5%.
  • Masonry structure index The compressive strength of masonry structure is 6.8MPa, the shear strength of masonry structure is 0.5MPa, the bending strength of masonry structure is 0.44MPa, and the joint of masonry structure is resistant to bending.
  • the strength is 0.8MPa, the elastic modulus of the masonry structure is l.lMPa, and the Poisson's ratio of the masonry structure is 0.28.
  • the thermal resistance value of a heat insulating groove of the thermal insulation block of the present invention is 0.17 ⁇ 2 ⁇ ⁇ , which is 10 mm wide; 240 mm wide 5
  • the insulation effect of the channel partition is equivalent to the insulation effect of 390x190x190 block 1000mm wide.
  • the plaster surface of the 390x 190x190 block is 26%.
  • a tool In order to prevent the ash from falling into the cavity, a tool must be used to block the hole. The construction efficiency is too low, and the strength is separated by a distance.
  • the steel bar grouting is placed; while the block of the invention has a surface of 65%, and a special plastering tool is used, the speed is very fast, and the reinforcing bar is not required.
  • the common problem after the 390x190x190 block is a wall is: force crack and deformation crack, it is mainly because the gray mouth is too thick and the mortar composition and block are different, the thermal expansion and contraction coefficient are different. And the internal stress caused by the formation of the block; and the block of the invention has no gray mouth, the composition of the mortar powder is consistent with the block aggregate, and the block is demoulded at the same time because some parts are not slightly deformed by the joint body. The internal stress of the forming is eliminated, so that the above two types of cracks are not formed after the block wall of the present invention.
  • the 390x 190x190 block has too much tolerance during the processing. Therefore, the two sides must be sanded and ashed after the masonry. The amount of this project accounts for about 10% of the total cost, 30% of the construction period, and 30% of the labor. %. However, the machining tolerance of the block of the present invention is ⁇ 0.20 mm. If the work is done according to the operation rules, the two-side plastering work can be canceled and directly transferred to the decoration.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Retaining Walls (AREA)

Abstract

La présente invention concerne un parpaing isolé et insonorisé pourvu de rainures de séparation, et un procédé de maçonnerie s'y rapportant. Les rainures de séparation sont entrecroisées et espacées les unes des autres dans le parpaing et pénètrent dans celui-ci du haut vers le bas, et le parpaing est fait de granulat et de 15 à 21 % en poids de liant. Le liant comprend du gypse, de la chaux et du ciment, et le granulat comprend des cendres volantes, du laitier ou des gravats de construction. Le procédé de maçonnerie comprend les étapes suivantes consistant à : former une poudre sèche de mortier en mélangeant le granulat identique à celui du parpaing et du ciment avec un rapport de poids pour obtenir ainsi un mortier fini ayant une résistance à la compression supérieure à 10-15 MPa; mélanger la poudre sèche de mortier à de l'eau pour faire le mortier avec une constante d'affaissement de 80-100 cm; et enfin enduire de mortier fini uniquement les joints saillants et les joints plats du parpaing, moyennant quoi les parpaings sont liés de manière rigide les uns aux autres.
PCT/CN2006/001387 2006-06-09 2006-06-19 Parpaing isolé et insonorisé et procédé de maçonnerie s'y rapportant Ceased WO2007143885A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200610046858.7 2006-06-09
CNA2006100468587A CN101086181A (zh) 2006-06-09 2006-06-09 保温隔音砌块及砌筑方法

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WO2007143885A1 true WO2007143885A1 (fr) 2007-12-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581922A (zh) * 2012-02-24 2012-07-18 山东金洲矿业集团有限公司 一种石英脉型金矿尾砂加气混凝土砌块的制备方法
CN108218339A (zh) * 2017-12-18 2018-06-29 固岩科技发展有限公司 一种生产抗蚀砌块的方法

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CN102031842B (zh) * 2010-12-01 2012-02-01 丰泽区新安江新型建筑材料厂 具有多重静止空气间层构造的自保温混凝土砌块
CN102765907B (zh) * 2012-06-30 2013-09-11 安徽中龙建材科技有限公司 一种利用高炉矿渣生产加气空心砖方法
CN102765906B (zh) * 2012-06-30 2013-12-11 安徽中龙建材科技有限公司 一种利用萤石矿渣生产加气空心砖方法
CN102765923B (zh) * 2012-06-30 2013-09-11 安徽中龙建材科技有限公司 一种利用电石渣生产加气空心砖方法
CN102912924A (zh) * 2012-11-06 2013-02-06 沈阳建筑大学 格构式夹芯无热桥混凝土砌块及其制备方法
CN106587879B (zh) * 2016-12-12 2019-02-05 武汉中理环保科技有限公司 一种渣炒石膏制备石膏干混砂浆的方法
CN111039642A (zh) * 2020-01-16 2020-04-21 深圳港创建材股份有限公司 一种由废弃砖制备成的压力成型砖及其制备方法

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CN2382772Y (zh) * 1999-07-28 2000-06-14 兰州沙井驿建筑材料工业公司 承重保温空心砌块
CN1425628A (zh) * 2001-12-11 2003-06-25 王长生 轻质复合保温砌块材料
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DE4403588A1 (de) * 1993-03-01 1994-09-08 Helmut Gruener Wärmedämmbauelement
DE4415406A1 (de) * 1994-05-02 1995-11-09 Johnson Controls Gmbh & Co Kg Verfahren zur Herstellung von Dämmplatten und Dämmformteilen zur Schall- und/oder Wärmeisolierung, Ausbildung sowie Verwendung derselben
CN2350461Y (zh) * 1998-03-26 1999-11-24 北京市阎村砖厂 模数多孔砖
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581922A (zh) * 2012-02-24 2012-07-18 山东金洲矿业集团有限公司 一种石英脉型金矿尾砂加气混凝土砌块的制备方法
CN108218339A (zh) * 2017-12-18 2018-06-29 固岩科技发展有限公司 一种生产抗蚀砌块的方法

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