WO2008022412A1 - Heating boiler - Google Patents
Heating boiler Download PDFInfo
- Publication number
- WO2008022412A1 WO2008022412A1 PCT/BG2007/000019 BG2007000019W WO2008022412A1 WO 2008022412 A1 WO2008022412 A1 WO 2008022412A1 BG 2007000019 W BG2007000019 W BG 2007000019W WO 2008022412 A1 WO2008022412 A1 WO 2008022412A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- space
- combustion
- opening
- hollow
- panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/26—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
- F24H1/28—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes
- F24H1/287—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes with the fire tubes arranged in line with the combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B40/00—Combustion apparatus with driven means for feeding fuel into the combustion chamber
- F23B40/04—Combustion apparatus with driven means for feeding fuel into the combustion chamber the fuel being fed from below through an opening in the fuel-supporting surface
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/10—Under-feed arrangements
- F23K3/14—Under-feed arrangements feeding by screw
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/0042—Cleaning arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G3/00—Rotary appliances
- F28G3/10—Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2230/00—Solid fuel fired boiler
Definitions
- the invention is applicable in the sphere of heat supply, in particular for home heating and heating water for domestic purposes, by burning biofuel.
- a heating boiler operating only with pellets is known [1], which consists of a coated with heat- insulating material tetrahedral-prism-shaped body, at the bottom of which is located a hearth, in the shape of a double- wall jacket with numerous openings over its inner surface, through which it is in connection with a primary air source.
- the primary-air inlet is situated on the lateral surface of the double- wall jacket.
- a screw, feeding the biofuel is mounted on the lower part of the hearth, connected to a driving mechanism. Above the front part of the screw, outside the body of the boiler, is envisioned a bunker for the biofuel.
- a connected- to- the upper part- of the- body heat exchanger which has vertical channels for the flue gases.
- a housing for guiding the flue gases which is in the shape of a frustum of a cone, turned with its larger base downwards.
- a hollow ring-shaped body At the upper part of the gas- guiding housing, immediately before the inlet of the heat exchanger, is envisioned a hollow ring-shaped body, over the inner cylindrical surface of which are situated outlet openings.
- the space of the hollow ring-shaped body is connected to a fan for secondary air via a pipeline.
- Above the upper part and above the heat exchanger there is formed a space for the flue gases, above which is situated a metal reflecting plate.
- the body is provided with flue-gases outlet.
- the heat exchanger has an inlet and an outlet for the heat- conductor.
- This heating boiler can operate only with pellets and has a comparatively low efficiency, due to the fact that combustion is performed in a hearth, over the inner surrounding surface of which primary air is supplied to the biofuel through many openings.
- the combustion of the biofuel is incomplete because the primary air does not reach, or only reduced quantity of it reaches the biofuel, located along the axis of the hearth.
- the pressure of the primary air, going out of the different openings of the hearth to the biofuel is different, resulting from the lateral feeding of primary air to the hollow space of the double- wall housing. This accounts for the uneven and incomplete combustion of the biofuel.
- the possibility for deposition of a large quantity of soot over the walls of the heat exchanger additionally reduces the efficiency, due to the obstructed heat exchange through them.
- Another problem of the known boiler is that, because of the incomplete and uncontrolled combustion of the biofuel, a significant amount of environmentally- harmful emissions are released into the atmosphere.
- the aim of the invention is to create a heating boiler of higher efficiency and reduced amount of environmentally- harmful, dismissed into the atmosphere, emissions, operating with pellets as well as with other kind of biofuel.
- the solution to this aim is a heating boiler, which consists of a coated with insulating-material body, covered with a lid, at the lower part of which is envisined a hearth.
- a biofuel- feeding screw Under the lower part of the hearth is positioned a biofuel- feeding screw, connected with a driving mechanism.
- the hearth has a number of openings through which it is connected to a source of primary air.
- a bunker for the biofuel Above the front part of the screw, outside the body of the boiler, is envisioned a bunker for the biofuel.
- Above the hearth is mounted a heat exchanger, connected to the upper part of the body, through which passes a heat conductor.
- the heat exchanger has vertical channels for the flue gases.
- the body is cylindrical and built of connected upper and lower chambers in a fixed position.
- the lower chamber is double-walled and is made of a concentrically positioned inner and outer body.
- the outer body has a flat horizontal bottom, while the inner body has a profile bottom and is at a distance from the bottom of the outer body.
- the formed between them space is connected to the inlet of the heat conductor.
- the combustion panel is a hollow door, whose inner space is divided into two separate chambers by a diagonal barrier. One of the spaces of the hollow door of the combustion panel, through an opening on the outer wall of the combustion panel, is connected to the source of secondary-air.
- the hearth is a hollow horizontal combustion plate with a central cylindrical opening, running through the whole height of the combustion plate. Around the central opening and all over the upper surface of the combustion plate are located a number of openings for primary air. On the lower part of the combustion plate, and concentrically to the cylindrical opening, there is formed a second opening.
- the lower end of the central cylindrical opening of the combustion plate is connected to an inner pipe, which consists of an elbow and a straight section, along the axis and the whole length of which is mounted the biofuel- feeding screw.
- the axis of the screw intercepts the horizontal at 3° to 8° .
- the inner pipe concentrically enclosed by an outer pipe.
- the formed between the two pipes space is connected, on the one side, to the fan for primary air, and on the other side to the inner space of the combustion plate through its second opening.
- the inner pipe runs through the combustion panel, and above its back end is connected a vertical furrow, which, though a fire-safety dose- pump, is connected to the biofuel- bunker's outlet.
- a pipe which is connected at its outer end to an ignition device, located outside the body of the boiler, while its other end is situated in the space of the inner pipe, immediately under the central opening of the burning plate.
- a reflecting disk is mounted above the hollow ring-shaped airline.
- the inner space of the ring-shaped airline is connected to the fan for secondary air, through one of the spaces of the combustion panel.
- the openings of the hollow ring-shaped airline for secondary air are located in parallel horizontal rows, the diameter of the openings of every following ascending row being bigger than the diameter of the preceding one.
- the heat exchanger is mounted in the upper chamber, and below the cover, and at some distance from it, is positioned a reflecting plate with openings, connected in a fixed position to the upper chamber.
- the heat exchanger consists of a number of vertical and parallel to one another smoke tubes, located under every opening of the reflecting plate. In every smoke tube is positioned a rotating- round its- axis cleaner.
- the smoke tubes are connected in a fixed position to an upper mirror, which is placed at some distance from the reflecting plate, and to a lower mirror. There is some space formed for the flue gases between the reflecting plate and the upper mirror.
- a gas-turbine panel is positioned in the back part of the upper chamber. It has an upper opening, to which a flue-gas fan is connected, and a lower opening, connected to a smoke off-take.
- the gas- turbine panel is equipped with a ⁇ - probe, positioned in the space before the upper opening and outside to the upper chamber of the boiler. At one side of the gas- turbine panel there is an outlet for the heat conductor, and at its other side there is an inlet/outlet to/for other heat conductors.
- control openings two at each side, designated for transmitting signals from a pick-up device for the temperature of the heat conductor in the heat exchanger, a transducer for the pressure of the heat conductor in the heat exchanger, a pick-up device for the temperature of the outer wall of the upper chamber, and a pick-up device for preliminary chemical gases in the space of the nearest smoke tube. Every one of the enumerated pick-ups is connected to the remote-control device, which is in connection with the ⁇ - probe and a detector for smoke availability, located immediately by the lower opening of the gas-turbine panel.
- the profile bottom can be constructed of a central horizontal sector, whose two walls pass over into slanting, rising sectors, one of which passes over into a second horizontal sector.
- the length of the central horizontal section is equal to the distance between the outer walls of the hollow door and the combustion panel.
- Each of the cleaners is, preferably, made as a spiral-coiled profile of stainless steel.
- the upper part of the cleaner in the space above the reflecting plate is connected in a fixed position to a gear wheel, and all gear wheels are connected to an engine through a transmission.
- a waste-cleaning device which can be made as a screw. If so constructed, in the hollow-door wall, statically and coaxically to the screw, is connected a guide tube, along the axis of which runs the going out of the lower body front end of the screw and reaches a waste bin above.
- the guide-tube end is a dead-end, and before it, to the waste-bin's side, there is an opening for waste discharge.
- the screw is on bearings at its both ends, correspondingly, at the dead-end part of the guide-tube and at the combustion panel.
- the ash-cleaning device can be also made as a vacuum-sucking device, connected to the waste-bin.
- the smoke detector through a remote-control device, is in contact with the device for initial ignition.
- the reflecting plate can be made as a three-layer plate, constructed of a base under which are positioned a temperature-resistant layer and a reflector made of stainless sheet.
- the cleaner's profile is, preferably, of quadrangular section, two of whose edges are in close contact with the inner surface of the smoke tube.
- a number of openings on the upper surface of the combustion plate are, preferably, evenly distributed in concentric to the central opening circles, in the shape of a frustum of a cone with its smaller base downwards.
- this heating boiler according to the invention, is that it can work with pallets, as well as with other biofuels, e.g. wood chips, hayseed, dry animal faeces, maize and soybeans.
- biofuels e.g. wood chips, hayseed, dry animal faeces, maize and soybeans.
- Another advantage of the boiler is the increased efficiency, due to the fact that the construction of the horizontal hollow combustion plate allows for an uniform burning of the biofuel over its whole combustion surface, while, at the same time, the shape of the cone- shaped openings prevents them from getting blocked and ensures a lower biofuel consumption, because of its more complete and more even burning.
- the spiral-shaped cleaners of quadrangular section tightly adhering to the inner surface of the smoke tubes, prevent from soot deposing upon the walls of the smoke tubes, thus improving the process of heat- releasing through them, and create a turbulent movement of the flue gases, elongating their way through the smoke tubes, which, on its turn, additionally improves the process of heating.
- Yet another advantage of the boiler is the decreased quantity of discharged- into- the atmosphere harmful emissions, resulting from the controlled and more complete combustion of the biofuel, ensured by the numerous built-in detectors, transmitting signals to the remote- control device, which analyses them and emits controlling signals to the corresponding nodes of the heating boiler in the cases when the flue gases do not fall into the set-in- advance parameters, and ensures the performance of additional processing of the flue gases, so that they reach the set-in-advance parameters for the quantity of the released into the atmosphere harmful emissions.
- Another advantage of the boiler, according to the invention is its quick operation, due to the possibility for simultaneous and more even combustion of the biofuel over the whole upper surface of the hollow horizontal combustion plate.
- Another advantage of the boiler, according to the invention is the more even waste disposal out of the boiler, because the bearings of the waste screw at its both ends, makes possible the avoiding of its beating, which causes its blocking.
- Another advantage of the boiler is that its construction allows for easy service maintenance, as well as its easy transformation from a boiler of a certain capacity into a boiler of a higher capacity, by simply replacing the hollow horizontal combustion plate, hollow ring-shaped airline and reflecting disk with other ones of the desired capacity. DESCRIPTION OF THE FIGURES
- Figure l is a vertical section along the axis of the heating boiler
- Figure 2 is a vertical section along A-A of the heating boiler on
- Figure 3 is a cross- section of profile bottom 6;
- Figure 4 is a view from the above of profile bottom 6;
- Figure 5 is a view from the outer wall of the combustion panel 18 with a partially removed outer wall
- Figure 6 is a section along B-B of fig.5;
- Figure 7 is a side view of the body of the heating boiler with a partial cut through tight door 17;
- Figure 8 is a vertical section of combustion plate 26
- Figure 9 is a view from the above of combustion plate 26;
- Figure 10 is an enlarged vertical section of part of the boiler shown on fig. 1;
- Figure 11 is a side-view of an axonometry of upper chamber 1;
- Figure 12 is a partial vertical section of reflecting plate 45 along the axis of cleaners 48;
- Figure 13 is a side-view of combustion panel 18, together with the connected to it thrust strip 36 and fans for primary 23 and secondary 25 air.
- Figure 14 is a vertical section along A-A of the heating boiler from fig.l, showing the way of the flue gases, forced back to the lower chamber 2 by the flue-gases fan for further processing. _
- the heating boiler (fig. 1 and 2) consists of a cylindrical body, including an upper chamber 1 and a lower double-wall chamber 2, connected in a fixed position to one another by flanges, between which there is a heat-resistant gasket.
- the lower chamber 2 is constructed of concentrically positioned outer 3 and inner 4 bodies.
- the outer body 3 has a flat horizontal bottom 5.
- the inner body 4 has a profile bottom 6 (figs. 3 and 4), which is at a distance from bottom 5 of the outer body 3.
- the profile bottom 6 consists of a horizontal sector 7 and its two sides pass over into slanted rising sectors 8 and 9, one of which, 8, passes over into a second horizontal sector 10.
- the length of the central horizontal sector 7 is equal to the distance between the outer walls of the hollow door 17 and the combustion panel 18. Between the bottoms 5 and 6 are arranged the distance-ensuring elements 11. In this way space is formed between the outer body 3 and the inner body 4, which is connected with the inlet for the heat conductor.
- the inspection door 12 is constructed of heat- resistant material, with handles, made of heat-resistant material, and has an inspection opening 14, closed with cover 15.
- the combustion panel 18 (figs. 5, 6 and 13) is a hollow door, whose inner space is divided into two separate chambers 19 and 20 by a diagonal barrier 21.
- One of the spaces of the hollow door 19, through an opening 22 in the outer wall of the combustion panel 18, is connected to a fan for secondary air 23.
- the other space 20, through a corresponding opening 24 in the outer wall of the combustion panel 18, is connected to a fan for primary air 25.
- a furnace which is a hollow horizontal combustion plate 26 (figs. 8 and 9), with a central cylindrical opening 27, running through the whole height of combustion plate 26.
- a furnace which is a hollow horizontal combustion plate 26 (figs. 8 and 9), with a central cylindrical opening 27, running through the whole height of combustion plate 26.
- Round the central opening 27, all over the upper surface 28 of the combustion plate 26 are formed a number of openings 29 in the shape of a frustum of a cone, turned with its smaller base downwards.
- the openings 29 are evenly distributed in circles, concentrically to the central opening 27, which ensures the complete combustion of the fed biofuel, with no risk of getting blocked.
- To the lower part of combustion plate 26 and concentrically to the central opening 27 is formed another opening 27'.
- the lower end of the central cylindrical opening 27 of the combustion plate 26 is connected to an inner tube 30 (fig.10).
- the inner tube 30 consists of an elbow and a straight section, along the axis and along the whole length of which is mounted a screw 31, whose axis joins the horizontal at 3° to 8°, preferably 7°.
- a concentrical outer tube 32 encloses the inner tube 30.
- the space between the two tubes 30 and 32 is connected to the space of the combustion plate 26 through its second opening 27'.
- the inner tube 30 runs through the combustion panel 18. Above the upper end of inner tube 30 is connected a vertical furrow 33, which, through a fire-safety dose pump 34 is connected to the outlet of bunker 35 for biofuel.
- the back end of screw 31 is on bearings in a thrust strip 36, which closes the space of the inner tube 30.
- the thrust strip 36 is connected in a fixed position to the front part of dose pump 34.
- the screw 31 is driven by
- a heat-resistant tube 38 of stainless steel which is connected with its outer end to an ignition device 39, located sideward to and out of the combustion panel 18.
- the other end of tube 38 is situated in the space of inner tube 30, immediately under the central opening 27 of the combustion plate 26.
- a hollow ring-shaped airline 40 Coaxically, and at a distance above the upper surface 28 of the combustion plate 26, is positioned a hollow ring-shaped airline 40, over whose entire inner surface there are formed openings 41, set in parallel and horizontal rows. The diameter of the openings 41 is bigger with every ascending row than that of the preceding row.
- a reflecting disk 42 Above the hollow ring-shaped airline 40 is situated a reflecting disk 42.
- the width of the ring-shaped airline 40 has been so chosen, as to ensure the complete combustion and guiding of the flame to the center of the reflecting disk 42, creating a turbulent movement of the hot air along the walls of inner body 4 of lower chamber 2.
- the inner space of the ring-shaped airline 40 is connected to space 19 of the combustion panel 18, which, on its turn, is connected to the fan for secondary air 23.
- a waste-cleaning device 43 constructed as a screw.
- a guide tube 31 ' In the hollow-door wall 17, and coaxically to the screw 31 is installed, in a fixed position, a guide tube 31 ', along the axis of which runs the going out of the lower body 2 front end of the screw 3I 5 ending above the waste bin 63.
- the end of guide-tube 31 ' is a dead-end, and before it, to the waste-bin's 63 side, is formed an opening for waste discharge.
- the screw 31 is on bearings at its both ends, correspondingly, at the dead-end of the guide-tube 31' and in the combustion panel 18.
- a heat exchanger with vertically positioned tubes.
- a reflecting plate 45 constructed as a three-layer plate, consisting of a base under which are placed a heat-resistant layer and a reflector of stainless sheet.
- the reflecting plate 45 has formed openings 46 and is connected in a fixed position to the upper body 1.
- the heat exchanger includes a number of vertical and parallel to one another smoke tubes 47, located under every opening 46 of the reflecting plate. In every smoke tube 47 is positioned a cleaner 48, every one of which is a coiled spiral of a stainless- steel profile of quadrangular section.
- each cleaner 48 (fig.12) is connected with axis 49, which is on bearings in the outlet 46 of the reflecting plate 45.
- the upper end of axis 49 is connected in a fixed position with gear 50, positioned in the space above the reflecting plate 45. All gear wheels 50 are connected to a driver through a gear transmission
- Smoke tubes 47 are connected in a fixed position to the upper chamber 1 through an upper mirror 51, and a lower mirror 52.
- the upper mirror 51 is positioned at some distance from the reflecting plate 45, at which, space 53 is formed for the flue gases.
- space 53 is formed for the flue gases.
- space 54 for the heat conductor is connected through a pipeline 55 to the space between the outer 3 and the inner 4 bodies of the lower chamber 2.
- a gas-turbine panel 56 (fig. 11), which has an upper opening 57, to which a flue-gas fan is connected, and a lower opening 58, connected to a smoke off-take.
- an outlet for the heat conductor At one side of the gas-turbine panel 56 is situated an outlet for the heat conductor, and at its other side there is an inlet/outlet to/for other heat conductors.
- the gas-turbine panel 56 is equipped with a ⁇ - probe 59, positioned outside of the upper body 1 of the boiler, in the space before the upper opening 57.
- control openings 60 At both sides of the gas-turbine panel 56 there are formed control openings 60, two at each side, designated for transmitting signals from a pick-up device for the temperature of the heat conductor in the space 54, a transducer for the pressure of the heat conductor in the space 54, a pick-up device for the temperature of the outer wall of the upper chamber 1, and a pick-up device for preliminary chemical gases in the space of the nearest smoke tube 47. Every one of the enumerated pick-ups, which is not shown on the attached figures, is connected to the remote-control device 61.
- the remote-control device 61 is in connection with the ⁇ - probe 59, and with a detector 62 for smoke availability, located immediately by the lower opening 58 of the gas-turbine panel 56.
- the remote-control device 61 could be realized by the available at the market Universal regulator type 5711 OGC of TEM company, Switzerland.
- the construction of the boiler allows for easy service maintenance, as well as its easy transformation from a boiler of a certain capacity into a boiler of higher capacity, by simply replacing the hollow horizontal combustion plate 26, hollow ring-shaped airline 40 and reflecting disk 42, with other ones of the desired capacity.
- the area of the upper surface 28 of the hollow horizontal combustion plate 26 and the reflecting disk 42 is bigger.
- the inner diameter of the hollow ring-shaped airline 40 is increased proportionally to the hollow horizontal combustion plate 26. Increase is, also, the number of the openings 29 in the combustion plate 26 and the openings 41 in the hollow ring-shaped airline 40.
- the invention is constructed as a heating boiler of 100 KW.
- Doses of bio-fuel are fed from the biofuel bunker 35, through dose- pump 34, down the vertical furrow 33, at certain intervals, and they enter the back end of screw 31.
- Dose- pump 34 works according the set- by- the remote-control device 61 programme and discharges the dosed biofuel, which, under the pressure of its own weight, down along the vertical furrow 33, goes onto screw 31.
- the screw 31 conveys the biofuel to the central opening 27 of the hollow combustion plate 26, where it enters into contact with the fed by the ignition device 39, through heat-resistant tube 38, hot air. In seconds the biofuel ignites spontaneously.
- the smoke detector 62 switches on the smooth feeding of the primary air from fan 25.
- the air passes consecutively through chamber 20 of the combustion panel 18, the space between the tubes 30 and 32, the opening 27', and goes into the cavity of the hollow horizontal plate 26, from where it goes out through the cone- openings 29 on its upper surface 28.
- the screw 31 starts to smoothly take out the biofuel and to push upwards the already ignited biofuel upon the upper surface 28 of the combustion plate 26. That even and smooth discharge of the biofuel allows for discharging the burning material in the shape of a circle upon the upper surface 28 of the combustion plate 26.
- the fact that the screw's 31 axis joins the horizontal at an angle of 3° to 6 ° accounts for the avoiding the clogging of the screw 31 and ensures the even and smooth feeding of the biofuel to the surface 28 of the hollow horizontal combustion plate 26.
- the supplied through chamber 19 of the combustion panel 18 secondary air goes into the interior of the hollow ring-shaped airline 40, and then out through its openings 41, and gets into contact with the ascending flow of burning flue gases, in which the non-burnt particles of biofuel are increased, which ensures their additional complete combustion and further increases the temperature of the flue gases, and from it - the heat quantity released to the heat conductor.
- the ring-shaped airline 40 ensures directing the flame to the centre of the reflecting disk 42.
- the heated heat conductor is led out of the boiler to a user-unit, for example, a local heating installation, through an outlet in the upper chamber 1.
- the ⁇ - probe 59 supplies data for chemical analysis of the flue gases to the remote-control device 61, which, depending on the established chemical composition and the pre-set parameters, regulates the air quantity, fed by the fans 23 and 25.
- the remote controlling device 61 switches on the not-shown on the figures fan for flue gases for sucking and discharging them into the atmosphere.
- the heating boiler has a reduced quantity released- into- the atmosphere harmful emissions, resulting from the ensured programmed and more complete combustion of the biofuel, due to the inbuilt ⁇ - probe 59, sending a signal to the remote- controlling device 61, which analyses it and emits controlling signals to the fans for the flue gases in the cases when they are not within the pre-set parameters.
- the waste from the combusted biofuel is continuously pushed out to the periphery of combustion plate 26 by the entering through the central opening 27 combusting biofuel, and from there, sliding down the slanted sections 8 and 9 of the profile bottom 6 of the inner body 4, falls onto the central horizontal sector 7, from where, by means of cleaning device 43, for example a screw, is conveyed to the waste bin 63.
- the heating boiler whose outlet for the heat conductor is connected to an user, it is possible to lead out, from the outlet for other heat resources, part of the warmed heat conductor to an additional user. If the heating boiler, connected to the user, is not in use at the moment, it is possible, through the same inlet, to supply to the user (a local heating network) in space 54, a heat conductor from another source, e.g. a sun panel, with no need of disassembling and installing new links to the user.
- a local heating network e.g. a sun panel
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
The boiler is used for building and water heating by utilizing biofuel, ensuring higher efficiency, reduced quantity of harmful emissions and faster action. It consists of a body, in which, coaxically and along the height are positioned furnace, hollow ring-shaped airline (40) with openings (41), reflecting disk (42), and heat exchanger. The furnace is a hollow horizontal combustion plate (26) with openings (29), through which is supplied primary air of one and the same pressure. In smoke tubes (47) in tight contact with the walls rotate spiral cleaners (48) of quadrangular section. The boiler is equipped with a remote-control device (61), which is in contact with a number of sensors and controls.
Description
HEATING BOILER
FIELD OF INVENTION
The invention is applicable in the sphere of heat supply, in particular for home heating and heating water for domestic purposes, by burning biofuel.
PRIOR ART
A heating boiler, operating only with pellets is known [1], which consists of a coated with heat- insulating material tetrahedral-prism-shaped body, at the bottom of which is located a hearth, in the shape of a double- wall jacket with numerous openings over its inner surface, through which it is in connection with a primary air source. The primary-air inlet is situated on the lateral surface of the double- wall jacket. A screw, feeding the biofuel, is mounted on the lower part of the hearth, connected to a driving mechanism. Above the front part of the screw, outside the body of the boiler, is envisioned a bunker for the biofuel. Above the hearth is located a connected- to- the upper part- of the- body heat exchanger, which has vertical channels for the flue gases. At the lower part of the heat exchanger, before the inlet for the flue-gases is installed a housing for guiding the flue gases, which is in the shape of a frustum of a cone, turned with its larger base downwards. At the upper part of the gas- guiding housing, immediately before the inlet of the heat exchanger, is envisioned a hollow ring-shaped
body, over the inner cylindrical surface of which are situated outlet openings. The space of the hollow ring-shaped body is connected to a fan for secondary air via a pipeline. Above the upper part and above the heat exchanger there is formed a space for the flue gases, above which is situated a metal reflecting plate. The body is provided with flue-gases outlet. The heat exchanger has an inlet and an outlet for the heat- conductor.
The problem of this heating boiler is that it can operate only with pellets and has a comparatively low efficiency, due to the fact that combustion is performed in a hearth, over the inner surrounding surface of which primary air is supplied to the biofuel through many openings. The combustion of the biofuel is incomplete because the primary air does not reach, or only reduced quantity of it reaches the biofuel, located along the axis of the hearth. Besides, the pressure of the primary air, going out of the different openings of the hearth to the biofuel, is different, resulting from the lateral feeding of primary air to the hollow space of the double- wall housing. This accounts for the uneven and incomplete combustion of the biofuel. On the other side, the possibility for deposition of a large quantity of soot over the walls of the heat exchanger additionally reduces the efficiency, due to the obstructed heat exchange through them.
Another problem of the known boiler is that, because of the incomplete and uncontrolled combustion of the biofuel, a significant amount of environmentally- harmful emissions are released into the atmosphere.
SUMMARY OF THE INVENTION
The aim of the invention is to create a heating boiler of higher efficiency and reduced amount of environmentally- harmful, dismissed into
the atmosphere, emissions, operating with pellets as well as with other kind of biofuel.
The solution to this aim is a heating boiler, which consists of a coated with insulating-material body, covered with a lid, at the lower part of which is envisined a hearth. Under the lower part of the hearth is positioned a biofuel- feeding screw, connected with a driving mechanism. The hearth has a number of openings through which it is connected to a source of primary air. Above the front part of the screw, outside the body of the boiler, is envisioned a bunker for the biofuel. Above the hearth is mounted a heat exchanger, connected to the upper part of the body, through which passes a heat conductor. The heat exchanger has vertical channels for the flue gases. Above the hearth and before the inlet of the heat exchanger is envisioned a coaxical- to- the hearth hollow ring-shaped body, over whose inner cylindrical surface are formed outlet openings. The space of the hollow ring- shaped body is connected to a source of secondary air. Above the upper part of the heat exchanger is mounted a metal reflecting plate, and the formed between them space is connected to the flue- gases outlet. According to the invention, the body is cylindrical and built of connected upper and lower chambers in a fixed position. The lower chamber is double-walled and is made of a concentrically positioned inner and outer body. The outer body has a flat horizontal bottom, while the inner body has a profile bottom and is at a distance from the bottom of the outer body. The formed between them space is connected to the inlet of the heat conductor. Nearby the profile bottom, in the wall of the lower chamber, is formed an opening, closed with an inspection door, and in front of it, to its inside, is located a movable screen. Diametrically opposite, and on both sides of the inspection door, in the lower- chamber wall, are formed two identical openings, one of which is
closed with a hollow door, while the other is closed with a combustion panel. The combustion panel is a hollow door, whose inner space is divided into two separate chambers by a diagonal barrier. One of the spaces of the hollow door of the combustion panel, through an opening on the outer wall of the combustion panel, is connected to the source of secondary-air. The other space, through a corresponding opening on the outer wall of the combustion panel, is connected to the source of primary-air. The hearth is a hollow horizontal combustion plate with a central cylindrical opening, running through the whole height of the combustion plate. Around the central opening and all over the upper surface of the combustion plate are located a number of openings for primary air. On the lower part of the combustion plate, and concentrically to the cylindrical opening, there is formed a second opening. The lower end of the central cylindrical opening of the combustion plate is connected to an inner pipe, which consists of an elbow and a straight section, along the axis and the whole length of which is mounted the biofuel- feeding screw. The axis of the screw intercepts the horizontal at 3° to 8° . The inner pipe concentrically enclosed by an outer pipe. The formed between the two pipes space is connected, on the one side, to the fan for primary air, and on the other side to the inner space of the combustion plate through its second opening. The inner pipe runs through the combustion panel, and above its back end is connected a vertical furrow, which, though a fire-safety dose- pump, is connected to the biofuel- bunker's outlet. Through the combustion panel runs a pipe, which is connected at its outer end to an ignition device, located outside the body of the boiler, while its other end is situated in the space of the inner pipe, immediately under the central opening of the burning plate. A reflecting disk is mounted above the hollow ring-shaped airline. The inner space of the ring-shaped airline is
connected to the fan for secondary air, through one of the spaces of the combustion panel. The openings of the hollow ring-shaped airline for secondary air are located in parallel horizontal rows, the diameter of the openings of every following ascending row being bigger than the diameter of the preceding one. The heat exchanger is mounted in the upper chamber, and below the cover, and at some distance from it, is positioned a reflecting plate with openings, connected in a fixed position to the upper chamber. The heat exchanger consists of a number of vertical and parallel to one another smoke tubes, located under every opening of the reflecting plate. In every smoke tube is positioned a rotating- round its- axis cleaner. The smoke tubes are connected in a fixed position to an upper mirror, which is placed at some distance from the reflecting plate, and to a lower mirror. There is some space formed for the flue gases between the reflecting plate and the upper mirror. Between the two mirrors there is some space for the heat conductor, which is connected through a pipeline to the space between the outer and the inner bodies of the lower chamber. A gas-turbine panel is positioned in the back part of the upper chamber. It has an upper opening, to which a flue-gas fan is connected, and a lower opening, connected to a smoke off-take. The gas- turbine panel is equipped with a λ- probe, positioned in the space before the upper opening and outside to the upper chamber of the boiler. At one side of the gas- turbine panel there is an outlet for the heat conductor, and at its other side there is an inlet/outlet to/for other heat conductors. At both sides of the gas- turbine panel there are formed control openings, two at each side, designated for transmitting signals from a pick-up device for the temperature of the heat conductor in the heat exchanger, a transducer for the pressure of the heat conductor in the heat exchanger, a pick-up device for the temperature of the outer wall of the upper chamber, and a pick-up device for
preliminary chemical gases in the space of the nearest smoke tube. Every one of the enumerated pick-ups is connected to the remote-control device, which is in connection with the λ- probe and a detector for smoke availability, located immediately by the lower opening of the gas-turbine panel.
The profile bottom can be constructed of a central horizontal sector, whose two walls pass over into slanting, rising sectors, one of which passes over into a second horizontal sector. The length of the central horizontal section is equal to the distance between the outer walls of the hollow door and the combustion panel.
Each of the cleaners is, preferably, made as a spiral-coiled profile of stainless steel. The upper part of the cleaner in the space above the reflecting plate is connected in a fixed position to a gear wheel, and all gear wheels are connected to an engine through a transmission.
Near the horizontal sector of the bottom of the inner body and under the outer tube, is located a waste-cleaning device, which can be made as a screw. If so constructed, in the hollow-door wall, statically and coaxically to the screw, is connected a guide tube, along the axis of which runs the going out of the lower body front end of the screw and reaches a waste bin above. The guide-tube end is a dead-end, and before it, to the waste-bin's side, there is an opening for waste discharge. The screw is on bearings at its both ends, correspondingly, at the dead-end part of the guide-tube and at the combustion panel.
The ash-cleaning device can be also made as a vacuum-sucking device, connected to the waste-bin.
The smoke detector, through a remote-control device, is in contact with the device for initial ignition.
The reflecting plate can be made as a three-layer plate, constructed of a base under which are positioned a temperature-resistant layer and a reflector made of stainless sheet.
The cleaner's profile is, preferably, of quadrangular section, two of whose edges are in close contact with the inner surface of the smoke tube.
A number of openings on the upper surface of the combustion plate are, preferably, evenly distributed in concentric to the central opening circles, in the shape of a frustum of a cone with its smaller base downwards.
The advantage of this heating boiler, according to the invention, is that it can work with pallets, as well as with other biofuels, e.g. wood chips, hayseed, dry animal faeces, maize and soybeans.
Another advantage of the boiler, according to the invention, is the increased efficiency, due to the fact that the construction of the horizontal hollow combustion plate allows for an uniform burning of the biofuel over its whole combustion surface, while, at the same time, the shape of the cone- shaped openings prevents them from getting blocked and ensures a lower biofuel consumption, because of its more complete and more even burning. On the other hand, the spiral-shaped cleaners of quadrangular section, tightly adhering to the inner surface of the smoke tubes, prevent from soot deposing upon the walls of the smoke tubes, thus improving the process of heat- releasing through them, and create a turbulent movement of the flue gases, elongating their way through the smoke tubes, which, on its turn, additionally improves the process of heating. Further efficiency increase is guaranteed by the fact that the axis of the screw for biofuel intercepts the horizontal at an angle of 3° to 6°, which prevents its clogging and ensures an even feeding of biofuel to the hollow horizontal combustion plate.
Yet another advantage of the boiler, according to the invention, is the decreased quantity of discharged- into- the atmosphere harmful emissions, resulting from the controlled and more complete combustion of the biofuel, ensured by the numerous built-in detectors, transmitting signals to the remote- control device, which analyses them and emits controlling signals to the corresponding nodes of the heating boiler in the cases when the flue gases do not fall into the set-in- advance parameters, and ensures the performance of additional processing of the flue gases, so that they reach the set-in-advance parameters for the quantity of the released into the atmosphere harmful emissions.
Another advantage of the boiler, according to the invention, is its quick operation, due to the possibility for simultaneous and more even combustion of the biofuel over the whole upper surface of the hollow horizontal combustion plate.
Another advantage of the boiler, according to the invention, is the more even waste disposal out of the boiler, because the bearings of the waste screw at its both ends, makes possible the avoiding of its beating, which causes its blocking.
Another advantage of the boiler, according to the invention, is that its construction allows for easy service maintenance, as well as its easy transformation from a boiler of a certain capacity into a boiler of a higher capacity, by simply replacing the hollow horizontal combustion plate, hollow ring-shaped airline and reflecting disk with other ones of the desired capacity.
DESCRIPTION OF THE FIGURES
The invention is explained in grater detail by means of an embodiment, shown on the attached figures, where:
1. Figure lis a vertical section along the axis of the heating boiler;
2. Figure 2 is a vertical section along A-A of the heating boiler on
%i;
3. Figure 3 is a cross- section of profile bottom 6;
4. Figure 4 is a view from the above of profile bottom 6;
5. Figure 5 is a view from the outer wall of the combustion panel 18 with a partially removed outer wall;
6. Figure 6 is a section along B-B of fig.5;
7. Figure 7 is a side view of the body of the heating boiler with a partial cut through tight door 17;
8. Figure 8 is a vertical section of combustion plate 26;
9. Figure 9 is a view from the above of combustion plate 26;
10. Figure 10 is an enlarged vertical section of part of the boiler shown on fig. 1;
11. Figure 11 is a side-view of an axonometry of upper chamber 1;
12. Figure 12 is a partial vertical section of reflecting plate 45 along the axis of cleaners 48;
13. Figure 13 is a side-view of combustion panel 18, together with the connected to it thrust strip 36 and fans for primary 23 and secondary 25 air.
14. Figure 14 is a vertical section along A-A of the heating boiler from fig.l, showing the way of the flue gases, forced back to the lower chamber 2 by the flue-gases fan for further processing.
_
10
EMBODIMENTS OF THE INVENTION
In the shown on the figures exemplary construction of the invention, the heating boiler (fig. 1 and 2) consists of a cylindrical body, including an upper chamber 1 and a lower double-wall chamber 2, connected in a fixed position to one another by flanges, between which there is a heat-resistant gasket. The lower chamber 2 is constructed of concentrically positioned outer 3 and inner 4 bodies. The outer body 3 has a flat horizontal bottom 5. The inner body 4 has a profile bottom 6 (figs. 3 and 4), which is at a distance from bottom 5 of the outer body 3. The profile bottom 6 consists of a horizontal sector 7 and its two sides pass over into slanted rising sectors 8 and 9, one of which, 8, passes over into a second horizontal sector 10. The length of the central horizontal sector 7 is equal to the distance between the outer walls of the hollow door 17 and the combustion panel 18. Between the bottoms 5 and 6 are arranged the distance-ensuring elements 11. In this way space is formed between the outer body 3 and the inner body 4, which is connected with the inlet for the heat conductor.
Close to the horizontal sector 10 in the wall of the lower chamber 2 is formed an opening, which is closed with the inspection door 12, in front of which, to the inside, is positioned a movable screen 13 with possibility for rotating round its upper end. The inspection door 12 is constructed of heat- resistant material, with handles, made of heat-resistant material, and has an inspection opening 14, closed with cover 15. Diametrically opposite, and at both sides of inspection door 12 in the wall of the lower chamber 2, are formed two identical openings 16, one of which is closed with hollow door 17, and the other is closed with the combustion panel 18.
The combustion panel 18 (figs. 5, 6 and 13) is a hollow door, whose inner space is divided into two separate chambers 19 and 20 by a diagonal barrier 21. One of the spaces of the hollow door 19, through an opening 22 in the outer wall of the combustion panel 18, is connected to a fan for secondary air 23. The other space 20, through a corresponding opening 24 in the outer wall of the combustion panel 18, is connected to a fan for primary air 25.
Near the bottom of the inner body 4, centrally, is positioned a furnace, which is a hollow horizontal combustion plate 26 (figs. 8 and 9), with a central cylindrical opening 27, running through the whole height of combustion plate 26. Round the central opening 27, all over the upper surface 28 of the combustion plate 26 are formed a number of openings 29 in the shape of a frustum of a cone, turned with its smaller base downwards. The openings 29 are evenly distributed in circles, concentrically to the central opening 27, which ensures the complete combustion of the fed biofuel, with no risk of getting blocked. To the lower part of combustion plate 26 and concentrically to the central opening 27 is formed another opening 27'. The lower end of the central cylindrical opening 27 of the combustion plate 26 is connected to an inner tube 30 (fig.10). The inner tube 30 consists of an elbow and a straight section, along the axis and along the whole length of which is mounted a screw 31, whose axis joins the horizontal at 3° to 8°, preferably 7°. A concentrical outer tube 32 encloses the inner tube 30. There is an empty space between the two tubes 30 and 32, connected to space 20 of the combustion panel 18, which, on its turn, is connected to the fan for primary air 25. The space between the two tubes 30 and 32 is connected to the space of the combustion plate 26 through its second opening 27'. The inner tube 30 runs through the combustion panel
18. Above the upper end of inner tube 30 is connected a vertical furrow 33, which, through a fire-safety dose pump 34 is connected to the outlet of bunker 35 for biofuel. The back end of screw 31 is on bearings in a thrust strip 36, which closes the space of the inner tube 30. The thrust strip 36 is connected in a fixed position to the front part of dose pump 34. The screw 31 is driven by a gear transmission with engine 37.
Through the combustion panel 18, at its upper end, runs a heat- resistant tube 38 of stainless steel, which is connected with its outer end to an ignition device 39, located sideward to and out of the combustion panel 18. The other end of tube 38 is situated in the space of inner tube 30, immediately under the central opening 27 of the combustion plate 26.
Coaxically, and at a distance above the upper surface 28 of the combustion plate 26, is positioned a hollow ring-shaped airline 40, over whose entire inner surface there are formed openings 41, set in parallel and horizontal rows. The diameter of the openings 41 is bigger with every ascending row than that of the preceding row. Above the hollow ring-shaped airline 40 is situated a reflecting disk 42. The width of the ring-shaped airline 40 has been so chosen, as to ensure the complete combustion and guiding of the flame to the center of the reflecting disk 42, creating a turbulent movement of the hot air along the walls of inner body 4 of lower chamber 2. The inner space of the ring-shaped airline 40 is connected to space 19 of the combustion panel 18, which, on its turn, is connected to the fan for secondary air 23.
Near the horizontal sector 7 of the profile bottom 6 of the inner body 4 and under the outer tube 32, is located a waste-cleaning device 43, constructed as a screw. In the hollow-door wall 17, and coaxically to the screw 31 is installed, in a fixed position, a guide tube 31 ', along the axis of
which runs the going out of the lower body 2 front end of the screw 3I5 ending above the waste bin 63. The end of guide-tube 31 ' is a dead-end, and before it, to the waste-bin's 63 side, is formed an opening for waste discharge. The screw 31 is on bearings at its both ends, correspondingly, at the dead-end of the guide-tube 31' and in the combustion panel 18.
In the upper chamber I5 which is closed by cover 44, is installed a heat exchanger with vertically positioned tubes. Below the cover 44, and at some distance from the heat exchanger, is positioned a reflecting plate 45, constructed as a three-layer plate, consisting of a base under which are placed a heat-resistant layer and a reflector of stainless sheet. The reflecting plate 45 has formed openings 46 and is connected in a fixed position to the upper body 1. The heat exchanger includes a number of vertical and parallel to one another smoke tubes 47, located under every opening 46 of the reflecting plate. In every smoke tube 47 is positioned a cleaner 48, every one of which is a coiled spiral of a stainless- steel profile of quadrangular section. The two edges of the quadrangular section are in close contact with the inner surface of smoke tube 47. The upper end of each cleaner 48 (fig.12) is connected with axis 49, which is on bearings in the outlet 46 of the reflecting plate 45. The upper end of axis 49 is connected in a fixed position with gear 50, positioned in the space above the reflecting plate 45. All gear wheels 50 are connected to a driver through a gear transmission
Smoke tubes 47 are connected in a fixed position to the upper chamber 1 through an upper mirror 51, and a lower mirror 52. The upper mirror 51 is positioned at some distance from the reflecting plate 45, at which, space 53 is formed for the flue gases. Between the upper mirror 51 and the lower mirror 52 is formed some space 54 for the heat conductor.
This space 54 for the heat conductor is connected through a pipeline 55 to the space between the outer 3 and the inner 4 bodies of the lower chamber 2.
In the back part of the upper chamber 1 is connected in a fixed position a gas-turbine panel 56 (fig. 11), which has an upper opening 57, to which a flue-gas fan is connected, and a lower opening 58, connected to a smoke off-take. At one side of the gas-turbine panel 56 is situated an outlet for the heat conductor, and at its other side there is an inlet/outlet to/for other heat conductors. The gas-turbine panel 56 is equipped with a λ- probe 59, positioned outside of the upper body 1 of the boiler, in the space before the upper opening 57. At both sides of the gas-turbine panel 56 there are formed control openings 60, two at each side, designated for transmitting signals from a pick-up device for the temperature of the heat conductor in the space 54, a transducer for the pressure of the heat conductor in the space 54, a pick-up device for the temperature of the outer wall of the upper chamber 1, and a pick-up device for preliminary chemical gases in the space of the nearest smoke tube 47. Every one of the enumerated pick-ups, which is not shown on the attached figures, is connected to the remote-control device 61. The remote-control device 61 is in connection with the λ- probe 59, and with a detector 62 for smoke availability, located immediately by the lower opening 58 of the gas-turbine panel 56.
The remote-control device 61 could be realized by the available at the market Universal regulator type 5711 OGC of TEM company, Switzerland.
The construction of the boiler, according to the invention, allows for easy service maintenance, as well as its easy transformation from a boiler of a certain capacity into a boiler of higher capacity, by simply replacing the hollow horizontal combustion plate 26, hollow ring-shaped airline 40 and reflecting disk 42, with other ones of the desired capacity. At higher
capacity, the area of the upper surface 28 of the hollow horizontal combustion plate 26 and the reflecting disk 42 is bigger. Correspondingly, the inner diameter of the hollow ring-shaped airline 40 is increased proportionally to the hollow horizontal combustion plate 26. Increase is, also, the number of the openings 29 in the combustion plate 26 and the openings 41 in the hollow ring-shaped airline 40.
The invention is constructed as a heating boiler of 100 KW.
ACTION OF THE INVENTION
Doses of bio-fuel are fed from the biofuel bunker 35, through dose- pump 34, down the vertical furrow 33, at certain intervals, and they enter the back end of screw 31. Dose- pump 34 works according the set- by- the remote-control device 61 programme and discharges the dosed biofuel, which, under the pressure of its own weight, down along the vertical furrow 33, goes onto screw 31. The screw 31 conveys the biofuel to the central opening 27 of the hollow combustion plate 26, where it enters into contact with the fed by the ignition device 39, through heat-resistant tube 38, hot air. In seconds the biofuel ignites spontaneously. The smoke detector 62 switches on the smooth feeding of the primary air from fan 25. The air passes consecutively through chamber 20 of the combustion panel 18, the space between the tubes 30 and 32, the opening 27', and goes into the cavity of the hollow horizontal plate 26, from where it goes out through the cone- openings 29 on its upper surface 28. The screw 31 starts to smoothly take out the biofuel and to push upwards the already ignited biofuel upon the upper surface 28 of the combustion plate 26. That even and smooth discharge of the biofuel allows for discharging the burning material in the
shape of a circle upon the upper surface 28 of the combustion plate 26. On the other hand, the fact that the screw's 31 axis joins the horizontal at an angle of 3° to 6 ° accounts for the avoiding the clogging of the screw 31 and ensures the even and smooth feeding of the biofuel to the surface 28 of the hollow horizontal combustion plate 26. The increase of the quantity of fed primary air through openings 29, whose shape prevents them from getting blocked, additionally ensures more complete and more even combustion of the fuel. After a certain temperature has been reached, the feeding of secondary air is switched on, which is pressed by fan 23. As a result of the continuous pushing out of the burning biofuel into a circle, concentrically to the central opening 27 of the hollow horizontal combustion plate 26, it is possible to have a quick and simultaneous ignition of all the biofuel, which is in the upper surface of the hollow horizontal combustion plate 26, thus ensuring a fast and high performance of the heating boiler.
The supplied through chamber 19 of the combustion panel 18 secondary air goes into the interior of the hollow ring-shaped airline 40, and then out through its openings 41, and gets into contact with the ascending flow of burning flue gases, in which the non-burnt particles of biofuel are increased, which ensures their additional complete combustion and further increases the temperature of the flue gases, and from it - the heat quantity released to the heat conductor. Besides, the ring-shaped airline 40, ensures directing the flame to the centre of the reflecting disk 42. The going upwards flow of burning flue gases is, under the pressure, directed to the reflecting disc 42, which diverts it and creates turbulent movement, directed to the lower part of the internal body 4 of the lower chamber 2, at which their heat is released to the heat conductor, located in the space between the outer 3 and inner 4 bodies of the lower chamber 2. After that the flue gases take an
L
17
upward direction under the existing pressure and as a result of the created by the smoke-offtake natural draught through opening 58, pass through the smoke tubes 47, and before reaching the smoke offtake, release their heat to the already heated in the space between the outer 3 and inner 4 bodies heat conductor, entering the space 54 between the smoke tubes 47 through pipeline 55. The movement of the spiral-like cleaners 48 additionally improves the heat- releasing through the walls of the smoke tubes 47 due to the fact that, on the hand, keeps their inner surface clean of soot through continuously scraping them by the sharp edges of the moving profile 48, and on the other hand, creates a turbulent movement of the moving upwards in the smoke tubes 47 flow of flue gases, which lengthens its way.
The heated heat conductor is led out of the boiler to a user-unit, for example, a local heating installation, through an outlet in the upper chamber 1.
Before the flue gases enter the smoke offtake 58, they get in contact with the λ- probe 59. The λ- probe 59 supplies data for chemical analysis of the flue gases to the remote-control device 61, which, depending on the established chemical composition and the pre-set parameters, regulates the air quantity, fed by the fans 23 and 25.
When the λ- probe 59 establishes that the leaving space 53 flue gases is within the norms of the pre-set parameters, the remote controlling device 61 switches on the not-shown on the figures fan for flue gases for sucking and discharging them into the atmosphere.
If the λ- probe 59 establishes that the leaving space 53 flue gases are out of the pre-set parameters, the controlling device 61 sends a signal to the fan for flue gases, switching it into a back-movement regime, which causes reverse feeding of the flue gases through space 53 and the smoke tubes 47 in
the lower body 2, where, due to the increased quantity of oxygen in the fed secondary air, is carried out their complete combustion and achievement of the pre-set norms (fig.14).
The heating boiler, according to the invention, has a reduced quantity released- into- the atmosphere harmful emissions, resulting from the ensured programmed and more complete combustion of the biofuel, due to the inbuilt λ- probe 59, sending a signal to the remote- controlling device 61, which analyses it and emits controlling signals to the fans for the flue gases in the cases when they are not within the pre-set parameters.
The waste from the combusted biofuel is continuously pushed out to the periphery of combustion plate 26 by the entering through the central opening 27 combusting biofuel, and from there, sliding down the slanted sections 8 and 9 of the profile bottom 6 of the inner body 4, falls onto the central horizontal sector 7, from where, by means of cleaning device 43, for example a screw, is conveyed to the waste bin 63.
During the process of operation the heating boiler, whose outlet for the heat conductor is connected to an user, it is possible to lead out, from the outlet for other heat resources, part of the warmed heat conductor to an additional user. If the heating boiler, connected to the user, is not in use at the moment, it is possible, through the same inlet, to supply to the user (a local heating network) in space 54, a heat conductor from another source, e.g. a sun panel, with no need of disassembling and installing new links to the user.
QUOTED LITERTURE 1. AT 402850 B
Claims
PATENT CLAIMS
A heating boiler, which consists of a coated with insulating-material body, covered with a lid, at the lower part of which is envisioned a hearth under lower part of the hearth a biofuel- feeding screw is provided, which is connected with a driving mechanism, and the hearth has a number of openings through which it is connected to a source of primary air, and outside the body of the boiler above the front part of the screw a bunker for biofuel is envisioned, a heat exchanger, connected to the upper part of the body, is mounted above the hearth, through which runs a heat conductor, the heat exchanger has vertical channels for the flue gases, at which, above the hearth and before the inlet of the heat exchanger and coaxially to the hearth a hollow ring-shaped body is situated, and over the inner cylindrical surface of which are situated outlet openings, the space of the hollow ring-shaped body is connected to a source of secondary air, and above the upper part of the heat exchanger a metal reflecting plate is mounted, and the formed between them space is connected to the flue- gases outlet, characterized by the fact that the body is cylindrical and constructed by connected in a fixed position an upper (1) and a lower (2) chambers, the lower chamber (2) is double- walled and is constructed of a concentrically positioned outer (3) and inner (4) bodies, the outer body (3) has a flat horizontal bottom (5), while the inner body (4) has a profile bottom (6), which is at a distance from the bottom (5) of the outer body (3), and between them a space is formed which is connected to the inlet of the heat conductor, nearby the profile bottom (6), in the wall of the lower chamber (2), an opening is formed, which is closed with an inspection door (12) with a located in front of it movable screen (13), diametrically opposite, and on both sides of the inspection door (12), in the lower chamber (2) wall, are formed two identical openings (16), one of which is closed with a hollow door (17), while the other is closed with a combustion panel (18), and the combustion panel is a hollow door, whose inner space is divided into two separate chambers (19) and (20) by a diagonal barrier (21), one of the spaces (19) of the hollow door of the combustion panel (18), through an opening (22) on the outer wall of the combustion panel (18), is connected to the source of secondary-air (23), and the other space (20), through a corresponding opening (24) on the outer wall of the combustion panel (18), is connected to the source of primary-air (25), and the hearth is a horizontal hollow combustion plate (26) with a central cylindrical opening (27), running through the whole height of the burning plate (26), at the lower side of the hollow combustion plate (26), concentrically to the cylindrical opening (27) a second opening (27') is for and med, and the number of furnace openings are formed on the upper surface (28) of the hollow horizontal combustion plate (26), the lower end of the central cylindrical opening (27) of the hollow horizontal combustion plate (26) is connected to an inner pipe (30), which consists of an elbow and a straight section, along the axis and the whole length of which is mounted the biofuel- feeding screw (31), and the axis of the intersects the horizontal at 3° to 8°, the inner pipe (30) is concentrically enclosed by an outer pipe (32), and the formed between them space is connected to the fan for primary air (25), and the space between the two pipes (30) and (32) is in connection with the inner space, too, of the hollow horizontal combustion plate (26) through its second opening (27'), the inner pipe runs through the combustion panel (18), and behind its back end is connected a vertical furrow (33), which, though a fire-safety dose- pump (34), is connected to the biofuel- bunker's outlet (35), and through the combustion panel (18) runs a pipe (38), u
21
which is connected at its outer end to an ignition device (39), located outside the body of the boiler, while its other end is situated in the space of the inner pipe (30), immediately under the central opening (27) of the hollow horizontal combustion plate (26), a reflecting disk (42) is mounted above the hollow ring-shaped airline (40), and the openings (41) of the disk (40) are arranged in parallel horizontal rows, and the diameter of every following ascending row is bigger that the diameter of the preceding one, and the heat exchanger is mounted in the upper chamber (1), at which the inner space of the ring-shaped airline (40) is connected to a fan for secondary air (23) through space (19) of the combustion panel (18), and below the cover (44), and at some distance from the heat exchanger, a reflecting plate (45) with formed openings (46) is positioned, connected in a fixed position to the upper chamber (1), and the heat exchanger consists of a number of vertical and parallel to one another smoke tubes (47), located under every opening (46), and in every smoke tube (47) is positioned a rotating- round its- axis cleaner (48), and the smoke tubes (47) are connected in a fixed position to an upper mirror (51), which is positioned at some distance from the reflecting plate (45), between which is formed some space (53) for taking off the flue gases, and the smoke tubes (47) are also connected in a fixed position to the lower mirror (52), and the formed between the two mirrors (51) and (52) space (54) for the heat conductor is connected through a tube (55) to the space between the outer (3) and the inner (4) bodies of the lower chamber (2), and a gas-turbine panel (56) is positioned in the back part of the upper chamber (1), which gas-turbine panel has an upper opening (57), to which is connected a flue-gas fan and a lower opening (58), connected to the space (53) for the flue gases, which is connected to a smoke offtake, and the gas- turbine panel (56) is equipped with a λ- probe (59), positioned in the space before the upper opening (57) and outside to the upper body (1) of the boiler, and at both sides of the gas- turbine panel (56) there are formed control openings (60), two at each side, designated for transmitting signals from a pick-up device for the temperature of the heat conductor in space (54), a transducer for the pressure of the heat conductor in space (54), a pick-up device for the temperature of the outer wall of the upper chamber (1), a pickup device for preliminary chemical gases in the space of the nearest smoke tube (47), and every one of the enumerated pick-ups is connected to a remote-control device (61), which is in connection with the λ- probe (59) and a detector (62) for smoke availability, located immediately by the lower opening (58).
2. A heating boiler, according to claim 1, characterised by the fact that the profile bottom (6) is constructed of a central horizontal sector (7), whose two walls pass over into slanting, rising sectors (8) and (9), one of which (8) passes over into a second horizontal sector (10), and the length of the central horizontal sector (7) is equal to the distance between the outer walls of the hollow door (17) and the combustion panel (18).
3. A heating boiler, according to claim 1, characterised by the fact that each of the cleaners (48) is a spiral-coiled profile of stainless steel, and the upper part of the cleaner (48) in the space above the reflecting plate (45) is connected in a fixed position to a gear wheel (50), and all gear wheels (50) are connected to an engine through a transmission.
4. A heating boiler, according to claim 1, characterised by the fact that near the horizontal sector (7) of the bottom (6) of the inner body (4) and under the outer tube (32), is located a waste-cleaning device (43), constructed as a screw, and through hollow-door wall (17), coaxically to the screw (31), is installed a guide tube (31 '), along the axis of which runs the front end of the screw (31) which goes out of the lower body (2), which reaches the waste bin (63), and the guide-tube's (31') end is a dead-end, and before it, to the waste-bin's (63) side, there is an opening for waste discharge, and the screw (31) is on bearings at its both ends, correspondingly, at the dead-end of the guide-tube (31 ') and the combustion panel (18).
5. A heating boiler, according to claim 1, characterised by the fact that near the horizontal sector (7) on the bottom (6) of the inner body (4) and under the outer tube (32) is positioned an ash-cleaning device (43), constructed as a vacuum-sucking device, connected to the waste-bin (63).
6. A heating boiler, according to claim 1, characterised by the fact that the smoke detector (62) is connected to the device for initial ignition (39) through a remote-control device (61).
7. A heating boiler, according to claim 1, characterised by the fact that the reflecting plate (45) is constructed as a three-layer plate, made of a base under which is positioned a temperature-resistant layer and a reflector made of stainless sheet.
8. A heating boiler, according to claim 3, characterised by the fact that the cleaner's (48) profile is of quadrangular section, two of whose edges are in close contact with the inner surface of the smoke tube (47).
9. A heating boiler, according to claim 1, characterised by the fact that the number of openings (29) on the hollow horizontal combustion plate (26) are evenly distributed in concentric to the central opening (27) circles, and are in the shape of a frustum of a cone with its smaller base downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07800360.5A EP2054675B1 (en) | 2006-08-25 | 2007-08-21 | Heating boiler |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BG109653A BG66233B1 (en) | 2006-08-25 | 2006-08-25 | Heating and hot water tank |
| BG109653 | 2006-08-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008022412A1 true WO2008022412A1 (en) | 2008-02-28 |
Family
ID=37603032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BG2007/000019 Ceased WO2008022412A1 (en) | 2006-08-25 | 2007-08-21 | Heating boiler |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2054675B1 (en) |
| BG (1) | BG66233B1 (en) |
| WO (1) | WO2008022412A1 (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITBG20100037A1 (en) * | 2010-07-01 | 2012-01-02 | Jolly Mec Caminetti S P A | DEVICE FOR DELIVERING FUEL IN A BURNER |
| EP2410279A1 (en) | 2010-07-21 | 2012-01-25 | Thomas Hipp | Low-maintenance heat exchanger comprising rotating scrapers |
| AT507528B1 (en) * | 2008-10-09 | 2013-01-15 | Kalkgruber Johann | HEAT EXCHANGER FOR A BOILER |
| US20130168044A1 (en) * | 2009-08-04 | 2013-07-04 | Erwin Schiefer | Device for cleaning a heat exchanger |
| ITVR20130151A1 (en) * | 2013-06-27 | 2014-12-28 | Gruppo Piazzetta Spa | DEVICE FOR CLEANING SMOKE PIPES |
| CN105180151A (en) * | 2015-10-13 | 2015-12-23 | 灌阳县鸿运矿山设备有限公司 | Biomass fuel machine |
| WO2016108709A1 (en) * | 2014-12-29 | 2016-07-07 | Felino-Fundição De Const. Mecânicas, Sa | Feeding boiler for heating water or other thermal fluid lines with modular heat exchanger and cleaning system |
| EP2213940A3 (en) * | 2009-01-30 | 2017-10-25 | Ulf Wikström Konsult AB | Cleaning device for pellet-fired heaters |
| CN109751884A (en) * | 2019-01-26 | 2019-05-14 | 福建省德化县新顺机械有限公司 | A kind of ceramic kiln waste heat utilization device |
| PL126780U1 (en) * | 2017-11-13 | 2019-05-20 | P P H Kostrzewa Spolka Jawna | Automatic ash removal system of a hot water boiler |
| CN113340126A (en) * | 2021-05-28 | 2021-09-03 | 内蒙古大唐国际托克托发电有限责任公司 | Windproof device for air cooling island of direct air cooling unit |
| PL437563A1 (en) * | 2021-04-13 | 2022-10-17 | Łukasz Mocek | Central heating boiler |
| CN115900064A (en) * | 2022-11-27 | 2023-04-04 | 安徽自然使者环保科技有限公司 | An oscillating heat-generating high-temperature hot air fan |
| CN117213060A (en) * | 2023-09-25 | 2023-12-12 | 江苏四方清洁能源装备制造有限公司 | Water-fire tube composite enhanced heat transfer condensing type gas boiler |
| CN118324393A (en) * | 2024-06-13 | 2024-07-12 | 洛玻集团洛阳龙海电子玻璃有限公司 | Ash cleaning method for easy ash accumulation position of glass melting furnace flue and regenerator |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU168895U1 (en) * | 2016-03-24 | 2017-02-27 | Денис Александрович Папилин | WATER BOILER |
| WO2018186769A1 (en) * | 2017-04-06 | 2018-10-11 | Общество с ограниченной ответственностью "Светлобор" | Combustion chamber of solid-fuel boiler |
| RU177020U1 (en) * | 2017-04-06 | 2018-02-06 | Общество с ограниченной ответственностью "Светлобор" | SOLID BOILER COMBUSTION CHAMBER |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE8220521U1 (en) * | 1982-07-17 | 1983-06-09 | Wagner, Albert, 6200 Wiesbaden | BOILER |
| DE8810474U1 (en) * | 1987-12-23 | 1988-11-10 | LGZ Landis & Gyr Zug AG, Zug | Device used to generate a gas flow in a device |
| DE9000738U1 (en) * | 1990-01-24 | 1990-05-03 | Ruhrkohle Ag, 4300 Essen | Secondary heating surface for boiler |
| WO2006008762A1 (en) * | 2004-07-16 | 2006-01-26 | Filippo Antonio Di Cecilia | A pellet heat generator with production of hot water and air |
-
2006
- 2006-08-25 BG BG109653A patent/BG66233B1/en unknown
-
2007
- 2007-08-21 WO PCT/BG2007/000019 patent/WO2008022412A1/en not_active Ceased
- 2007-08-21 EP EP07800360.5A patent/EP2054675B1/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE8220521U1 (en) * | 1982-07-17 | 1983-06-09 | Wagner, Albert, 6200 Wiesbaden | BOILER |
| DE8810474U1 (en) * | 1987-12-23 | 1988-11-10 | LGZ Landis & Gyr Zug AG, Zug | Device used to generate a gas flow in a device |
| DE9000738U1 (en) * | 1990-01-24 | 1990-05-03 | Ruhrkohle Ag, 4300 Essen | Secondary heating surface for boiler |
| WO2006008762A1 (en) * | 2004-07-16 | 2006-01-26 | Filippo Antonio Di Cecilia | A pellet heat generator with production of hot water and air |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT507528B1 (en) * | 2008-10-09 | 2013-01-15 | Kalkgruber Johann | HEAT EXCHANGER FOR A BOILER |
| EP2213940A3 (en) * | 2009-01-30 | 2017-10-25 | Ulf Wikström Konsult AB | Cleaning device for pellet-fired heaters |
| US20130168044A1 (en) * | 2009-08-04 | 2013-07-04 | Erwin Schiefer | Device for cleaning a heat exchanger |
| ITBG20100037A1 (en) * | 2010-07-01 | 2012-01-02 | Jolly Mec Caminetti S P A | DEVICE FOR DELIVERING FUEL IN A BURNER |
| EP2410279A1 (en) | 2010-07-21 | 2012-01-25 | Thomas Hipp | Low-maintenance heat exchanger comprising rotating scrapers |
| ITVR20130151A1 (en) * | 2013-06-27 | 2014-12-28 | Gruppo Piazzetta Spa | DEVICE FOR CLEANING SMOKE PIPES |
| WO2016108709A1 (en) * | 2014-12-29 | 2016-07-07 | Felino-Fundição De Const. Mecânicas, Sa | Feeding boiler for heating water or other thermal fluid lines with modular heat exchanger and cleaning system |
| CN105180151A (en) * | 2015-10-13 | 2015-12-23 | 灌阳县鸿运矿山设备有限公司 | Biomass fuel machine |
| PL126780U1 (en) * | 2017-11-13 | 2019-05-20 | P P H Kostrzewa Spolka Jawna | Automatic ash removal system of a hot water boiler |
| CN109751884A (en) * | 2019-01-26 | 2019-05-14 | 福建省德化县新顺机械有限公司 | A kind of ceramic kiln waste heat utilization device |
| PL437563A1 (en) * | 2021-04-13 | 2022-10-17 | Łukasz Mocek | Central heating boiler |
| CN113340126A (en) * | 2021-05-28 | 2021-09-03 | 内蒙古大唐国际托克托发电有限责任公司 | Windproof device for air cooling island of direct air cooling unit |
| CN115900064A (en) * | 2022-11-27 | 2023-04-04 | 安徽自然使者环保科技有限公司 | An oscillating heat-generating high-temperature hot air fan |
| CN117213060A (en) * | 2023-09-25 | 2023-12-12 | 江苏四方清洁能源装备制造有限公司 | Water-fire tube composite enhanced heat transfer condensing type gas boiler |
| CN118324393A (en) * | 2024-06-13 | 2024-07-12 | 洛玻集团洛阳龙海电子玻璃有限公司 | Ash cleaning method for easy ash accumulation position of glass melting furnace flue and regenerator |
Also Published As
| Publication number | Publication date |
|---|---|
| BG66233B1 (en) | 2012-07-31 |
| BG109653A (en) | 2006-12-29 |
| EP2054675B1 (en) | 2015-07-15 |
| EP2054675A1 (en) | 2009-05-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2054675B1 (en) | Heating boiler | |
| US8322331B2 (en) | Burner for combustion of fuel in pellet or granular form | |
| CA2625536C (en) | Wood fired boiler | |
| US5133266A (en) | Pellet burning heating device | |
| EP2753878B1 (en) | Combustion device and a method for combusting granular, solid fuel | |
| WO2017048314A1 (en) | Improved pellet stove | |
| KR101371235B1 (en) | A pellet boiler with a brush cleaning grate and running method thereof | |
| JP2017075721A (en) | Combustion device | |
| US20130276721A1 (en) | Boiler | |
| EP0095334A2 (en) | Solid fuel heating appliance | |
| KR20120108679A (en) | Fuel pellet and oil boiler | |
| KR101852908B1 (en) | Pellet boiler having mobile fire grate | |
| KR101448100B1 (en) | Hybrid Boiler | |
| KR101224631B1 (en) | Pellet boiler | |
| EP2144001B1 (en) | Method for cleaning the brazier of a heating apparatus | |
| EP4227580A1 (en) | Fireplace intended for solid fuels with multi-fuel device arranged into its burning place | |
| CN214370367U (en) | Novel burning box of wood particle furnace | |
| KR20160111708A (en) | Pellet heater to prevent scattering ashes and cleaning ashes easily | |
| KR101479841B1 (en) | Boiler | |
| EP1843091B1 (en) | A solid fuel burner unit and a method for cleaning the combustion chamber | |
| GB2447952A (en) | Solid fuel boiler | |
| CN112781074A (en) | Novel burning box of wood particle furnace | |
| RU51178U1 (en) | WATER-GAS PIPELINES FOR PLANT-BASED WASTE BURNING | |
| RU223349U1 (en) | PELLET HEAT GENERATOR | |
| EP1983258A2 (en) | Wood fired boiler |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 07800360 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2007800360 Country of ref document: EP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| NENP | Non-entry into the national phase |
Ref country code: RU |