WO2008122425A2 - Oral compositions containing tacrolimus in amorphous form - Google Patents

Oral compositions containing tacrolimus in amorphous form Download PDF

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Publication number
WO2008122425A2
WO2008122425A2 PCT/EP2008/002716 EP2008002716W WO2008122425A2 WO 2008122425 A2 WO2008122425 A2 WO 2008122425A2 EP 2008002716 W EP2008002716 W EP 2008002716W WO 2008122425 A2 WO2008122425 A2 WO 2008122425A2
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Prior art keywords
tacrolimus
agent
active principle
capsule
compositions according
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PCT/EP2008/002716
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French (fr)
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WO2008122425A3 (en
Inventor
Celestino Ronchi
Giancarlo Ceschel
Luca Rampoldi
Manuela Astulfoni
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Monteresearch Srl
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Monteresearch Srl
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1617Organic compounds, e.g. phospholipids, fats
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K38/00Medicinal preparations containing peptides
    • A61K38/04Peptides having up to 20 amino acids in a fully defined sequence; Derivatives thereof
    • A61K38/12Cyclic peptides, e.g. bacitracins; Polymyxins; Gramicidins S, C; Tyrocidins A, B or C
    • A61K38/13Cyclosporins
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1611Inorganic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1617Organic compounds, e.g. phospholipids, fats
    • A61K9/1623Sugars or sugar alcohols, e.g. lactose; Derivatives thereof; Homeopathic globules
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1641Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, poloxamers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/4841Filling excipients; Inactive ingredients
    • A61K9/4858Organic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/4841Filling excipients; Inactive ingredients
    • A61K9/4866Organic macromolecular compounds

Definitions

  • the present invention relates to fast or controlled-release oral formulations containing as active principle Tacrolimus or its derivatives in amorphous form.
  • Tacrolimus (also known as FK-506) is an immunosuppressant agent that acts through inhibition of T cells activation, binding to protein 12 and forming a complex that blocks the activity of serine/threonine phosphatases.
  • Tacrolimus is a macrolide isolated from a fermentation broth of Streptomyces tsukubaensis and whose main use is to reduce the activity of the patient's immune system after allogeneic organ transplant and therefore the risk of organ rejection.
  • cyclosporin Its activity is similar to cyclosporin, but is more potent in equivalent doses. As cyclosporin, it has a wide range of adverse interactions, including that with grapefruit juice that increases its concentration in plasma. It is also used in a topical preparation in the treatment of severe atopic dermatitis ("eczema”), severe refractory uveitis after bone marrow transplants, and the skin condition vitiligo.
  • eczema severe atopic dermatitis
  • the molecule has low bioavailability by the oral route (no more than 15-20% of the administrated dose) mainly due to its poor solubility in water (3.6 ⁇ g/ml at 25°C), therefore several patents disclose methods to improve its bioavailability.
  • US Patent No. 5,260,301 describes the preparation of Tacrolimus solution in ethanol.
  • US2006177500 the preparation of solid dispersions are described with high dissolution rates and increased bioavailability due to the presence of a surfactant with function both of a carrier or vehicling agent for Tacrolimus and of dissolution enhancer in aqueous medium.
  • the surfactant has a value of hydrophilic lipophilc balance (HLB) higher than or equal to 7 and it is solid at room temperature.
  • Tacrolimus and the surfactant are preferably present in ratios from 1 :0.1 to 1 :100, more preferably from 1 :3 to 1 :50.
  • the solid dispersion in all cases is obtained by dispersing Tacrolimus and solid surfactant in an organic solvent followed by removing the solvent under vacuum and obtaining the powder by spray drying or fluid bed granulation.
  • WO2006/062334 describes the preparation of micro-emulsions for oral use containing completely dissolved Tacrolimus, a surfactant, a co-surfactant, an oil and an organic acid with improved stability and high bioavailability.
  • Hard or soft gelatine capsules are preferably filled with these microemulsions.
  • Tacrolimus in amorphous state has improved physical characteristics with respect to the crystalline form, namely higher dissolution rate and superior bioavailability that in rat is 7.5 times higher than that of the crystalline form (Improvement by solid dispersion of the bioavailability of KRN633, a selective inhibitor of VEGF receptor-2 tyrosine kinase, and identification of its potential therapeutic window", Kazuhide Nakamura et al, MoI Cancer Ther. 2006, 5, 80-88, 2006 American Association for Cancer Research Naoki Matsunaga). Processes to obtain oral pharmaceutical forms containing Tacrolimus in amorphous state with improved solubility and dissolution rates have been disclosed.
  • WO20066083486 describes a method to obtain Tacrolimus in amorphous state and the preparation of tablets containing Tacrolimus in amorphous state.
  • the conversion of crystaline Tacrolimus into the amorphous form is carried out by dissolving the active principle in an organic solvent such as acetone, ethyl acetate, methanol, ethanol, acetonitrile and other organic solvents and mixtures thereof followed by evaporation of the solvents,
  • WO2006083130 describes oral solid formulations containing Tacrolimus in amorphous form obtained by dissolving the active principle in an organic solvent and mixing the solution thus obtained with a dispersion or solution in an organic solvent of cyclodextrins and an organic acid followed by final removal of solvents by spray drying.
  • the dispersions described in this application can be formulated as powders, granules, tablets or charged into hard or soft gelatine capsules or as coated formulations.
  • Tacrolimus in amorphous form The use of organic solvent in production processes implies issues related to their toxicity and, in several cases, also high in inflammability, moreover further dangers are connected to the removal of these solvents generally carried out via evaporation.
  • compositions containing Tacrolimus in amorphous form comprising: a) a "solubilizing agent" of the active principle suitable to maintain it in the amorphous form over an extended period of time b) at least one "diluting agent” having the function to stabilize the active principle in amorphous form c) at least one agent "modulating" the rate of dissolution of the active principle from the pharmaceutical form.
  • the compositions of the present invention can be formulated in the form of hard or soft gelatine capsules, in the form of powder, granules, paste, solution or suspension which can be splitted up into said hard or soft gelatine capsules, or can be formulated in other pharmaceutical forms for oral administration.
  • the above compositions are characterised in that all phases of their preparation are carried out in the absence of water and/or organic solvents.
  • the present invention further relates a process for preparation of pharmaceutically acceptable capsules according to the present invention without using water and/or organic solvents. Moreover the method of preparation described does not comprise the use of surfactants and organic acids.
  • the process of the present invention comprises the following steps:
  • step (A) Dispersing the molten lipidic mass coming from step (A) in the technological adjuvants at room temperature until said mass is completely adsorbed and homogenised
  • step (C) sizing the mixture prepared in step (B) by sieving.
  • step A) For the preparation of hard or soft gelatine capsules containing a paste, a solution or a suspension, step A) can be followed immediately by step D).
  • Figure 1 represents the graphic of the dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine filled with oral compositions in the form of granules prepared as described in example 1 (without modulating agent) in examples 2-4 with the modulating agent Gelucire 39/01 and compared with the commercial form PROGRAF 5 mg.
  • Figure 2 represents the graphic of the dissolution release profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine capsules filled with oral compositions in the form of a granulate prepared as described in Example 1 (without modulating agent) and in Examples 5-7 in the presence of modulating agent Precirol ATO5 as described in Examples 5-7 and compared with the corresponding release of the commercial form PROGRAF 5 mg.
  • Figure 3 represents dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine capsules filled with the oral compositions in the form of a paste prepared as described in Example 8, in the absence of a modulating agent, and with the modulating agent Gelucire 39/01 as described in the Examples 9-11 and compared with the commercial form PROGRAF 5 mg.
  • Figure 4 represents the graphic of the dissolution profile in an aqueous medium of Tacrolimus, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from capsules of hard gelatine filled with the oral compositions in the form of a paste prepared as described in Example 8 in the absence of modulating agent and with modulating agent Precirol ATO5 as described in Examples 12-14 and compared with the corresponding release of the commercial form PROGRAF 5 mg.
  • Figure 5 represents the graphic of the release profile of dissolution of Tacrolimus in an aqueous medium reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes from hard capsule of gelatine filled with the oral composition in the form of a paste prepared as described in Example 15 in the absence of modulating agent Precirol ATO5 as described in the Examples 16-18 and compared with the corresponding release of the commercial form PROGRAF 5 mg.
  • Figure 6 represents the graphic of the dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time expressed in minutes, from hard gelatine capsule filled with the oral composition in the form of a paste prepared as described in Example 15 in the absence of modulating agent and with the modulating agent Gelucire 39/01 as described in examples 19-21 and compared with the commercial form PROGRAF 5 mg.
  • Figure 7 represents DSC analysis of crystalline Tacrolimus.
  • Figure 8 represents DSC analysis of Tacrolimus in oral solid composition in granular form charged into a hard gelatine capsule as described in example 3 and compared with DSC analysis of Tacrolimus in crystalline form.
  • Figure 9 represents DSC analysis of Tacrolimus in oral solid composition in granular form charged into a hard gelatine capsule as described in example 4 and compared with DSC analysis of Tacrolimus in crystalline form.
  • Figure 10 reports the DSC analysis of Tacrolimus in the oral composition in the form of a paste contained in the hard gelatine capsule as described in example 9 and compared with DSC analysis of Tacrolimus in crystalline form.
  • Figure 11 represents DSC analysis of Tacrolimus in oral solid composition in paste form contained in a soft gelatine capsule as described in Example 16 and compared with DSC analysis of Tacrolimus in crystalline form.
  • Figure 12 represents DSC analysis of Tacrolimus in oral solid composition in paste form charged into a soft gelatine capsule as described in Example 12 and compared with DSC analysis of Tacrolimus in crystalline form.
  • Figure 13 represents DSC analysis of a 1 :1 (weight/weight) mixture of crystalline Tacrolimus and mannitol.
  • active principle or “active substance” in the oral compositions according to the present invention indicate Tacrolimus or its derivatives (such as (monohydrated Tacrolimus present in the final product in the amorphous state).
  • isolatedizing agent indicate a substance soluble in liquids and liquid at room temperature such as diethylenglycol monoethylether (as, for example, Transcutol HP, Trascutol P), polyethylenglycols (with average molecular weight preferably between 1000 and 20000 Da ) and macroglycerides of liquid fatty acids (as for example Labrasol , a mixture of PEG-8 with capric o caprylic acid). All these substances are reported in pharmacopoeia and are considered non-toxic for oral use.
  • the diluting agent imparts stabilising properties to the active principle Tacrolimus in the final dosage form while maintaining the same in the amorphous form.
  • Tacrolimus is preferably present in the formulation in weight ratio with respect to the lipidic mass (consisting of the solubilizing, the diluting and the modulating agent(s) between1 :1000 and 1 :1 , most preferably between 1 : 100 and 1 :10.
  • the solubilizing, the diluting and the modulating agent(s) are used respectively in weight ratios ranging from 1 :1 :1 to 1 :0.05:0.05, more preferably from 1 :0.6:0.6 to 1 :0.4:0.4.
  • the production process may encompass the use of other excipients with technological functions preferably selected from dibasic calcium phosphate (for example Fujicalin), mannitol (for example Pearlitol 160C) 1 lactose, pre-gelatinised maize starch, calcium silicate (for example Zeopharm 600), microcrystalline cellulose or mixtures thereof, antioxidants (vitamin E acetate and derivatives thereof, ascorbyl palmitate, sodium metabisulfite), lubricants ed antiadherents (for examples: talc, magnesium stearate, glycerol behenate).
  • dibasic calcium phosphate for example Fujicalin
  • mannitol for example Pearlitol 160C 1 lactose
  • pre-gelatinised maize starch for example Zeopharm 600
  • microcrystalline cellulose or mixtures thereof for example Zeopharm 600
  • antioxidants vitamin E acetate and derivatives thereof, ascorbyl palmitate, sodium metabisulfite
  • the first step or step (A) of the production process is carried out by heating the solubilizing agent, the diluent(s), the modulating agent(s) at a temperature preferably between 50 and 65 0 C and dispersing Tacrolimus in the lipidic molten mass and stirring gently until the active principle is completely dissolved.
  • step (B) the molten lipidic mass prepared in step (A), is dispersed in the mixture of technological adjuvants at room temperature, adding optionally lubricants, antiadherents or other excipients having technological uses, until obtaining complete absorption and homogenisation.
  • step (C) the mixture prepared in step (B) is sized on a sieve of appropriate mesh.
  • step (D) the sized mixture obtained in step (C) is splitted up into capsules using normal filling machines capable to fill capsules with either powders or paste according to the desired formulation to be obtained.
  • the apparatus employed is the standard machinery used for preparation of these pharmaceutical forms.
  • compositions reported hereunder contain, the same amount of "solvent" component, whereas overall decreasing amounts of diluting agent(s) and corresponding increasing amounts of the modulating agent(s) according to schemes reported in table 1-3.
  • Example 1 (batch F807RS30) comparative formulation without modulator (Hard gelatine capsules containing a granulated solid)
  • composition of the capsule content expressed in weight is as follows:
  • Production method The production is carried out in four phases:
  • Phase I melting of the lipid mass and dissolution of the active principle
  • Phase II dispersion of the molten mass in the mixture of technological adjuvants
  • Phase III sizing Phase IV: splitting up into capsules
  • lipid components and the solubilising agent are placed in a becker mantained in a thermostated container at 65°C. The mixture is gently stirred until complete fusion of all the lipid components.
  • the molten lipidic mass, containing the dissolved monohydrate Tacrolimus is dispersed in a second becker containing the mixture of solid diluents (manintol, basic calcium phosphate and talc) by manual stirring. The manual stirring is continued until complete dispersion of the lipidic mass.
  • Phase III is sized with a 500 micron sieve.
  • the sieve mixture is splitted up into hard gelatine capsules.
  • composition of the capsule content expressed in weight is as follows:
  • Example 4 (batch F807RS34) (Hard gelatine capsules containing a granulated solid)
  • composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows:
  • Example 6 (batch F807RS37) (Hard gelatine capsules containing a granulated solid) Composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
  • Example 8 (batch F807RS31) - comparative formulation without modulator (Hard gelatine capsules containing a paste)
  • composition of the capsule content expressed in weight is as follows:
  • Production method The production is carried out in two phases:
  • Phase I melting of the lipid mass and dissolution of the active principle
  • Phase I All the lipid components are placed in a beaker maintained in a thermostated container at 65°C.
  • the molten mass is splitted up into hard gelatine capsules using a pipette
  • composition of the capsule content expressed in weight is as follows:
  • Example 10 (batch F807RS40) (Hard gelatine capsules containing a paste)
  • composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows: 1. Monohyd rated Tacrolimus 5.11 mg
  • Example 12 (batch F807RS46) (Hard gelatine capsules containing a paste)
  • the composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows:
  • Example 14 (batch F807RS48) (Hard gelatine capsules containing a paste)
  • composition of the capsule content expressed in weight is as follows:
  • Example 15 (batch F807RS43) - Comparative formulation without modulator
  • composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
  • the production is carried out in two phases:
  • Phase I melting of the lipid mass and dissolution of the active principle
  • Phase II filling of the capsule
  • Phase I All lipid components and a solubilising agent (Transcutol) are mixed in a beaker maintained at 65°C in a thermostated container under gentle stirring until a completely molten mass is obtained, then Tacrolimus monohydrate is added and stirring is continued until complete dissolution.
  • Phase Il All lipid components and a solubilising agent (Transcutol) are mixed in a beaker maintained at 65°C in a thermostated container under gentle stirring until a completely molten mass is obtained, then Tacrolimus monohydrate is added and stirring is continued until complete dissolution.
  • composition of the capsule content expressed in weight is as follows: 1. Monohyd rated Tacrolimus 5.11 mg
  • composition of the capsule content expressed in weight is as follows:
  • Example 18 (batch F807RS45)
  • composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows:
  • composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
  • Example 21 (batch F807RS51) (Soft gelatine capsules)
  • the composition of the capsule content expressed in weight is as follows:
  • Aim of the following dissolution studies is to test the in vitro release rates of tacrolimus capsule to evaluate the influence of the modulating components in the formulations.
  • Three comparative formulations were prepared (batches 30, 31 and 43) without modulating agent to determine the influence of these agents.
  • the analyte was quantified by HPLC .
  • thermograms 1 Experimental Conditions: sample weight: 3.00- 5.00 mg scanning rate: 10.0 °C/min start temperature: 40 0 C final temperature: 300 0 C.
  • scanning rate 10.0 °C/min start temperature: 40 0 C final temperature: 300 0 C.
  • the endothermic peak displayed in some formulations of capsules, at about 170°C, is due to the transition state of mannitol, when present in the formulations.
  • No peak that can be referred to Tacrolimus appears in any of the thermograms relative to content of capsules in all formulations according to the present inventions, demonstrating that the active principle is contained in amorphous form in the final formulation.

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Abstract

Fast release or modified release oral compositions containing as the active principle Tacrolimus and/or derivatives thereof in amorphous form, and: a) a 'solubilising agent' of the active principle suitable to maintain it in the amorphous form over time, b) at least one 'diluting agent' having the function to stabilize the active principle in the amorphous form, c) at least one agent being 'modulator' of the dissolution rate of the active principle from the pharmaceutical form. These compositions in form of paste, granules, powder, solution, suspension can be formulated in hard or soft gelatine capsules or can be formulated in other pharmaceutical forms for oral use. These compositions are characterized in that all the relative operations of preparation are carried out in the absence of water and/or organic solvents.

Description

ORAL COMPOSITIONS CONTAINING TACROLIMUS IN AMORPHOUS FORM
* * * * *
Field of the invention
The present invention relates to fast or controlled-release oral formulations containing as active principle Tacrolimus or its derivatives in amorphous form.
Background of the invention
Tacrolimus (also known as FK-506) is an immunosuppressant agent that acts through inhibition of T cells activation, binding to protein 12 and forming a complex that blocks the activity of serine/threonine phosphatases. Tacrolimus is a macrolide isolated from a fermentation broth of Streptomyces tsukubaensis and whose main use is to reduce the activity of the patient's immune system after allogeneic organ transplant and therefore the risk of organ rejection.
Its activity is similar to cyclosporin, but is more potent in equivalent doses. As cyclosporin, it has a wide range of adverse interactions, including that with grapefruit juice that increases its concentration in plasma. It is also used in a topical preparation in the treatment of severe atopic dermatitis ("eczema"), severe refractory uveitis after bone marrow transplants, and the skin condition vitiligo.
It is marketed by Astellas with the tradename Prograf®. It was approved by FDA
(US Food and Drug Administration) in 1994 for liver transplants and its use has been extended to include kidney, heart, small bowel, pancreas, lung, trachea, skin, cornea, bone marrow, and limb transplants.
In Europe Prograf (Astellas) was authorised for the first time in France on August
21 , 1995.
Nevertheless the molecule has low bioavailability by the oral route (no more than 15-20% of the administrated dose) mainly due to its poor solubility in water (3.6 μg/ml at 25°C), therefore several patents disclose methods to improve its bioavailability.
For example US Patent No. 5,260,301 describes the preparation of Tacrolimus solution in ethanol. In US2006177500 the preparation of solid dispersions are described with high dissolution rates and increased bioavailability due to the presence of a surfactant with function both of a carrier or vehicling agent for Tacrolimus and of dissolution enhancer in aqueous medium. The surfactant has a value of hydrophilic lipophilc balance (HLB) higher than or equal to 7 and it is solid at room temperature. This surfactant is selected from sodium Lauryl Sulfate (HLB=40), or poloxamers with HLB values higher than or equal to 7, esters of fatty acids and sucrose with HLB values between 7 and 18. In the mentioned invention Tacrolimus and the surfactant are preferably present in ratios from 1 :0.1 to 1 :100, more preferably from 1 :3 to 1 :50.
The solid dispersion in all cases is obtained by dispersing Tacrolimus and solid surfactant in an organic solvent followed by removing the solvent under vacuum and obtaining the powder by spray drying or fluid bed granulation.
WO2006/062334 describes the preparation of micro-emulsions for oral use containing completely dissolved Tacrolimus, a surfactant, a co-surfactant, an oil and an organic acid with improved stability and high bioavailability. Hard or soft gelatine capsules are preferably filled with these microemulsions. It is known that Tacrolimus in amorphous state has improved physical characteristics with respect to the crystalline form, namely higher dissolution rate and superior bioavailability that in rat is 7.5 times higher than that of the crystalline form (Improvement by solid dispersion of the bioavailability of KRN633, a selective inhibitor of VEGF receptor-2 tyrosine kinase, and identification of its potential therapeutic window", Kazuhide Nakamura et al, MoI Cancer Ther. 2006, 5, 80-88, 2006 American Association for Cancer Research Naoki Matsunaga). Processes to obtain oral pharmaceutical forms containing Tacrolimus in amorphous state with improved solubility and dissolution rates have been disclosed. WO20066083486 describes a method to obtain Tacrolimus in amorphous state and the preparation of tablets containing Tacrolimus in amorphous state. In this document the conversion of crystaline Tacrolimus into the amorphous form is carried out by dissolving the active principle in an organic solvent such as acetone, ethyl acetate, methanol, ethanol, acetonitrile and other organic solvents and mixtures thereof followed by evaporation of the solvents,
WO2006083130 describes oral solid formulations containing Tacrolimus in amorphous form obtained by dissolving the active principle in an organic solvent and mixing the solution thus obtained with a dispersion or solution in an organic solvent of cyclodextrins and an organic acid followed by final removal of solvents by spray drying.
The dispersions described in this application can be formulated as powders, granules, tablets or charged into hard or soft gelatine capsules or as coated formulations.
In conclusion also for these two prior art documents the use of organic solvents is necessary not only to manufacture the target formulations but also to obtain
Tacrolimus in amorphous form. The use of organic solvent in production processes implies issues related to their toxicity and, in several cases, also high in inflammability, moreover further dangers are connected to the removal of these solvents generally carried out via evaporation.
Therefore there is a need to overcome the aforesaid drawbacks. SUMMARY OF THE INVENTION
The applicant has now found a process to prepare fast or delayed-release oral pharmaceutical compositions containing Tacrolimus in amorphous form comprising: a) a "solubilizing agent" of the active principle suitable to maintain it in the amorphous form over an extended period of time b) at least one "diluting agent" having the function to stabilize the active principle in amorphous form c) at least one agent "modulating" the rate of dissolution of the active principle from the pharmaceutical form. The compositions of the present invention can be formulated in the form of hard or soft gelatine capsules, in the form of powder, granules, paste, solution or suspension which can be splitted up into said hard or soft gelatine capsules, or can be formulated in other pharmaceutical forms for oral administration. The above compositions are characterised in that all phases of their preparation are carried out in the absence of water and/or organic solvents.
Therefore, the present invention further relates a process for preparation of pharmaceutically acceptable capsules according to the present invention without using water and/or organic solvents. Moreover the method of preparation described does not comprise the use of surfactants and organic acids.
In particular, the process of the present invention comprises the following steps:
A) Melting the lipid component formed by the solubilizing agent and by the diluting agent(s) and by the modulating agents at a temperature comprised between 400C e 800C, and dispersing Tacrolimus in the molten mass under mild stirring until complete dissolution of the active principle
B) Dispersing the molten lipidic mass coming from step (A) in the technological adjuvants at room temperature until said mass is completely adsorbed and homogenised,
C) sizing the mixture prepared in step (B) by sieving.
D) Charging the mixture into hard gelatine capsules
For the preparation of hard or soft gelatine capsules containing a paste, a solution or a suspension, step A) can be followed immediately by step D). DESCRIPTION OF THE FIGURES
Figure 1 represents the graphic of the dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine filled with oral compositions in the form of granules prepared as described in example 1 (without modulating agent) in examples 2-4 with the modulating agent Gelucire 39/01 and compared with the commercial form PROGRAF 5 mg.
Figure 2 represents the graphic of the dissolution release profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine capsules filled with oral compositions in the form of a granulate prepared as described in Example 1 (without modulating agent) and in Examples 5-7 in the presence of modulating agent Precirol ATO5 as described in Examples 5-7 and compared with the corresponding release of the commercial form PROGRAF 5 mg. Figure 3 represents dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from hard gelatine capsules filled with the oral compositions in the form of a paste prepared as described in Example 8, in the absence of a modulating agent, and with the modulating agent Gelucire 39/01 as described in the Examples 9-11 and compared with the commercial form PROGRAF 5 mg. Figure 4 represents the graphic of the dissolution profile in an aqueous medium of Tacrolimus, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes, from capsules of hard gelatine filled with the oral compositions in the form of a paste prepared as described in Example 8 in the absence of modulating agent and with modulating agent Precirol ATO5 as described in Examples 12-14 and compared with the corresponding release of the commercial form PROGRAF 5 mg. Figure 5 represents the graphic of the release profile of dissolution of Tacrolimus in an aqueous medium reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time in minutes from hard capsule of gelatine filled with the oral composition in the form of a paste prepared as described in Example 15 in the absence of modulating agent Precirol ATO5 as described in the Examples 16-18 and compared with the corresponding release of the commercial form PROGRAF 5 mg.
Figure 6 represents the graphic of the dissolution profile of Tacrolimus in an aqueous medium, reporting in ordinates the % by weight of released Tacrolimus and in abscissae the time expressed in minutes, from hard gelatine capsule filled with the oral composition in the form of a paste prepared as described in Example 15 in the absence of modulating agent and with the modulating agent Gelucire 39/01 as described in examples 19-21 and compared with the commercial form PROGRAF 5 mg. Figure 7 represents DSC analysis of crystalline Tacrolimus. Figure 8 represents DSC analysis of Tacrolimus in oral solid composition in granular form charged into a hard gelatine capsule as described in example 3 and compared with DSC analysis of Tacrolimus in crystalline form. Figure 9 represents DSC analysis of Tacrolimus in oral solid composition in granular form charged into a hard gelatine capsule as described in example 4 and compared with DSC analysis of Tacrolimus in crystalline form. Figure 10 reports the DSC analysis of Tacrolimus in the oral composition in the form of a paste contained in the hard gelatine capsule as described in example 9 and compared with DSC analysis of Tacrolimus in crystalline form. Figure 11 represents DSC analysis of Tacrolimus in oral solid composition in paste form contained in a soft gelatine capsule as described in Example 16 and compared with DSC analysis of Tacrolimus in crystalline form. Figure 12 represents DSC analysis of Tacrolimus in oral solid composition in paste form charged into a soft gelatine capsule as described in Example 12 and compared with DSC analysis of Tacrolimus in crystalline form. Figure 13 represents DSC analysis of a 1 :1 (weight/weight) mixture of crystalline Tacrolimus and mannitol.
DETAILED DESCRIPTION OF THE INVENTION
The terms "active principle" or "active substance" in the oral compositions according to the present invention indicate Tacrolimus or its derivatives (such as (monohydrated Tacrolimus present in the final product in the amorphous state). The terms "solubilizing agent" indicate a substance soluble in liquids and liquid at room temperature such as diethylenglycol monoethylether (as, for example, Transcutol HP, Trascutol P), polyethylenglycols (with average molecular weight preferably between 1000 and 20000 Da ) and macroglycerides of liquid fatty acids (as for example Labrasol , a mixture of PEG-8 with capric o caprylic acid). All these substances are reported in pharmacopoeia and are considered non-toxic for oral use.
The term "diluting agent" indicates a substance with amphiphilic properties characterised by high HLB value: higher than 10, such as mixtures of macroglycerides of semi-solid C12-C18 fatty acids preferably by HLB value between 13 and 20, as for example Gelucire 44/14: mixtures of lauroyl esters of PEG32 with HLB= 14, Gelucire 50/13: mixtures of palmitostearyl esters of PEG 32 with HLB = 13 and therefore high capability to act as diluting agent for lypophilic substances. The diluting agent imparts stabilising properties to the active principle Tacrolimus in the final dosage form while maintaining the same in the amorphous form. With terms agent "modulating" the rate of dissolution of the active principle, for the purpose of the present invention, components are meant characterised by a low HLB value lower than 5, preferably between 1 and 2, such as mixtures of semisolid esters of fatty C12-C18 acids with glycerol such as Gelucire 39/01 (with HLB=I), Precirol ATO5 that is a mixture of palmitin and stearin (triglycerides of palmitic and stearic acids), with HLB=2.
According to the present invention Tacrolimus is preferably present in the formulation in weight ratio with respect to the lipidic mass (consisting of the solubilizing, the diluting and the modulating agent(s) between1 :1000 and 1 :1 , most preferably between 1 : 100 and 1 :10. For the scope of this invention the solubilizing, the diluting and the modulating agent(s) are used respectively in weight ratios ranging from 1 :1 :1 to 1 :0.05:0.05, more preferably from 1 :0.6:0.6 to 1 :0.4:0.4. The production process may encompass the use of other excipients with technological functions preferably selected from dibasic calcium phosphate (for example Fujicalin), mannitol (for example Pearlitol 160C)1 lactose, pre-gelatinised maize starch, calcium silicate (for example Zeopharm 600), microcrystalline cellulose or mixtures thereof, antioxidants (vitamin E acetate and derivatives thereof, ascorbyl palmitate, sodium metabisulfite), lubricants ed antiadherents (for examples: talc, magnesium stearate, glycerol behenate). The first step or step (A) of the production process is carried out by heating the solubilizing agent, the diluent(s), the modulating agent(s) at a temperature preferably between 50 and 650C and dispersing Tacrolimus in the lipidic molten mass and stirring gently until the active principle is completely dissolved. In step (B) the molten lipidic mass prepared in step (A), is dispersed in the mixture of technological adjuvants at room temperature, adding optionally lubricants, antiadherents or other excipients having technological uses, until obtaining complete absorption and homogenisation.
In step (C) the mixture prepared in step (B) is sized on a sieve of appropriate mesh. In step (D) the sized mixture obtained in step (C) is splitted up into capsules using normal filling machines capable to fill capsules with either powders or paste according to the desired formulation to be obtained. In the case of preparation of soft gelatine capsules, the apparatus employed is the standard machinery used for preparation of these pharmaceutical forms.
The following examples are reported of the preparation of some of the oral formulations according to the present invention for illustrative, but not limitative purpose.
The compositions reported hereunder contain, the same amount of "solvent" component, whereas overall decreasing amounts of diluting agent(s) and corresponding increasing amounts of the modulating agent(s) according to schemes reported in table 1-3.
Table!
Hard gelatine capsules containing a granulated solid
Weight ratio: "solubilizing" component: diluent(s): modulating component(s) in the formulation
Figure imgf000009_0001
(*) comparative formulation without modulator
Table 2.
Hard gelatine capsules containing a paste
Weight ratio: "solubilizing" component: diluent(s): modulating component(s) in the formulation
Figure imgf000009_0002
Figure imgf000010_0001
(*) comparative formulation without modulator
Table 3.
Soft gelatine capsules
Weight ratio: "solubilizing" component: "diluent(s)": modulating component(s) in the formulation
Figure imgf000010_0002
(*)comparative formulation without modulator
Example 1 (batch F807RS30) comparative formulation without modulator (Hard gelatine capsules containing a granulated solid)
The composition of the capsule content expressed in weight is as follows:
1. Monohydrated tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 25.55 mg
3. Gelucire 44/14 25.34 mg
4. Dibasic Calcium phosphate 67.20 mg
5. Mannitol 12.60 mg
6. Talc 4.20 mg
Total content in 1 capsule 140.00 mg
Capsule (size 3) 50.00 mg
Total 190.00 mg
Production method The production is carried out in four phases:
Phase I: melting of the lipid mass and dissolution of the active principle
Phase II: dispersion of the molten mass in the mixture of technological adjuvants
Phase III: sizing Phase IV: splitting up into capsules
Description of process:
Phase I
All lipid components and the solubilising agent (Transcutol) are placed in a becker mantained in a thermostated container at 65°C. The mixture is gently stirred until complete fusion of all the lipid components.
After melting, while stirring, monohydrated Tacrolimus is added.
The mixture is left under stirring until complete solubilisation of the active principle.
Phase Il
The molten lipidic mass, containing the dissolved monohydrate Tacrolimus is dispersed in a second becker containing the mixture of solid diluents (manintol, basic calcium phosphate and talc) by manual stirring. The manual stirring is continued until complete dispersion of the lipidic mass.
Phase III
Once cooling is completed, the mixture obtained in Phase III is sized with a 500 micron sieve.
Phase IV
The sieve mixture is splitted up into hard gelatine capsules.
Example 2 (batch F807RS32)
(Hard gelatine capsules containing a granulated solid) The composition of the capsule content expressed in weight is as follows:
1. Monohydrated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 25.55 mg
3. Gelucire 44/14 19.00 mg 4. Gelucire 39/01 6.34 mg
5. Dibasic calcium phosphate 67.20 mg
6. Mannitol 12.60 mg 7. Talc 4.20 mg
Total content in single capsule 140.00 mg
Capsule (size 3) 50.00 mg
Total 190.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 1
(lipids used in Phase I: excipients: 2, 3 and 4)
(technological adjuvants used in Phase III: excipients 5 and 6)
(antiadherent in phase IV: excipient 7) Example 3 (batch F807RS33)
(Hard gelatine capsules containing a granulated solid)
The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg) 2. Transcutol HP 25.55 mg
3. Gelucire 44/14 12.67 mg
4. Gelucire 39/01 12.67 mg
5. Dibasic calcium phosphate 67.20 mg
6. Mannitol 12.60 mg 7. Talc 4.20 mg
Total content in 1 capsule 140.00 mg
Capsule (size 3) 50.00 mg
Total 190.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 1.
(lipids used in Phase I: excipients 2, 3, and 4)
(technological adjuvants used in Phase III: excipients 5 and 6)
(antiadherent in phase IV: excipient 7)
Example 4 (batch F807RS34) (Hard gelatine capsules containing a granulated solid)
The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 25.55 mg
3. Gelucire 44/14 6.34 mg
4. Gelucire 39/01 19.00 mg 5. Dibasic calcium phosphate 67.20 mg
6. Mannitol 12.60 mg
7. Talc 4.20 mg Total content in 1 capsule 140.00 mg Capsule (size 3) 50.00 mg Total 190.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 1
(lipids used in Phase I: excipients 2, 3 and 4)
(technological adjuvants used in Phase III: excipients 5 and 6) (antiadherent in phase IV: excipient 7)
Example 5 (batch F807RS36)
(Hard gelatine capsules containing a granulated solid)
The composition of the capsule content expressed in weight is as follows:
1. Monohydrated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 25.55 mg
3. Gelucire 44/14 19.00 mg
4. Precirol ATO5 6.34 mg
5. Dibasic calcium phosphate 67.20 mg 6. Mannitol 12.60 mg
7. Talc 4.20 mg
Total content in 1 capsule 140.00 mg
Capsule (size 3) 50.00 mg
Total 190.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 1. (lipids used in Phase I: excipients 2, 3 and 4) (technological adjuvants used in Phase III: excipients 5 and 6) (antiadherent in phase IV: excipient 7) Example 6 (batch F807RS37) (Hard gelatine capsules containing a granulated solid) Composition of the capsule content expressed in weight is as follows:
1. Monohydrated tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2.Transcutol HP 25.55 mg
3. Gelucire 44/14 12.67 mg 4. Precirol ATO5 12.67 mg
5. Dibasic calcium phosphate 67.20 mg
6. Mannitol 12.60 mg
7. Talc 4.20 mg Total content in 1 capsule 140.00 mg Capsule (size 3) 50.00 mg
Total 190.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 1 lipids used in Phase I: excipients 2, 3, and 4) (technological adjuvants used in Phase III: excipients 5 and 6)
(antiadherent in phase IV: excipient 7)
Example 7 (batch F807RS38)
(Hard gelatine capsules containing a granulated solid)
Composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg)
2. Transcutol HP 25.55 mg
3. Gelucire 44/14 6.34 mg
4. Precirol ATO5 19.00 mg 5. Dibasic calcium phosphate 67.20 mg
6. Mannitol 12.60 mg
7. Talc 4.20 mg Total content in 1 capsule 140.00 mg
Capsule (size 3) 50.00 mg
Total 190.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 1.
(lipids used in Phase I: excipients 2, 3 and 4) (technological adjuvants used in Phase III: excipients 5 and 6) (antiadherent in phase IV: excipient 7)
Example 8 (batch F807RS31) - comparative formulation without modulator (Hard gelatine capsules containing a paste)
The composition of the capsule content expressed in weight is as follows:
1. Monohydrated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg 3. Gelucire 44/14 151.59 mg
Total content in 1 capsule 200.00 mg
Capsule (size 3) 50.00 mg
Total 250.00 mg
Production method The production is carried out in two phases:
Phase I: melting of the lipid mass and dissolution of the active principle
Phase II: filling of the capsule
Description of the process:
Phase I All the lipid components are placed in a beaker maintained in a thermostated container at 65°C.
The whole is gently mixed until complete fusion of all the lipids. Once the fusion is completed monohydrated Tacrolimus is added. The mixture is left under stirring until complete solubilisation of the active ingredient. Phase Il
The molten mass is splitted up into hard gelatine capsules using a pipette
Eppendorf (200 mg per capsule). Example 9 (batch F807RS35)
(Hard gelatine capsules containing a paste)
The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg
3. Gelucire 44/14 113.67 mg
4. Gelucire 39/01 37.92 mg Total content in 1 capsule 200.00 mg Capsule (size 3) 50.00 mg
Total 250.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 8
Example 10 (batch F807RS40) (Hard gelatine capsules containing a paste)
Composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2.Transcutol HP 43.30 mg 3. Gelucire 44/14 75.80 mg
4. Gelucire 39/01 75.80 mg
Total content in 1 capsule 200.00 mg
Capsule (size 3) 50.00 mg
Total 250.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 8
Example 11 (batch F807RS41)
(Hard gelatine capsules containing a paste)
The composition of the capsule content expressed in weight is as follows: 1. Monohyd rated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg 3. Gelucire 44/14 37.92 mg
4. Gelucire 39/01 113.67 mg
Total content in 1 capsule 200.00 mg
Capsule (size 3) 50.00 mg
Total 250.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 8. Example 12 (batch F807RS46) (Hard gelatine capsules containing a paste) The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg
3. Gelucire 44/14 113.67 mg 4. Precirol ATO5 37.92 mg
Total content in 1 capsule 200.00 mg
Capsule (size 3) 50.00 mg
Total 250.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 8.
Example 13 (batch F807RS47)
(Hard gelatine capsules containing a paste)
Composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2.Transcutol HP 43.30 mg
3.Gelucire 44/14 75.80 mg
4. Precirol ATO5 75.80 mg
Total content in 1 capsule 200.00 mg Capsule (size 3) 50.00 mg
Total 250.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 8.
Example 14 (batch F807RS48) (Hard gelatine capsules containing a paste)
The composition of the capsule content expressed in weight is as follows:
1. Monohydrated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg 3. Gelucire 44/14 37.92 mg
4. Precirol ATO5 113.67 mg
Total content in 1 capsule 200.00 mg
Capsule (size 3) 50.00 mg
Total 250.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 8.
Example 15 (batch F807RS43) - Comparative formulation without modulator
(soft gelatine capsules containing a paste)
The composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg
3. Gelucire 44/14 151.59 mg Total content in 1 capsule 200.00 mg Soft gelatine capsule (size 3) 50.00 mg
Total 250.00 mg
Production method
The production is carried out in two phases:
Phase I: melting of the lipid mass and dissolution of the active principle Phase II: filling of the capsule
Description of the process:
Phase I All lipid components and a solubilising agent (Transcutol) are mixed in a beaker maintained at 65°C in a thermostated container under gentle stirring until a completely molten mass is obtained, then Tacrolimus monohydrate is added and stirring is continued until complete dissolution. Phase Il
The molten mass is splitted up into gelatine capsules Example 16 (batch F807RS39) (Soft gelatine capsules)
The composition of the capsule content expressed in weight is as follows: 1. Monohyd rated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg)
2 Transcutol HP 43.30 mg
3. Gelucire 44/14 113.67 mg
4. Precirol ATO5 37.92 mg Total content in 1 capsule 200.00 mg
Soft gelatine capsule 80.00 mg
Total 280.00 mg
The operating conditions for manufacturing the capsules were conducted as described in Example 15 Example 17 (batch F807RS44)
(Soft gelatine capsules)
The composition of the capsule content expressed in weight is as follows:
1. Tacrolimus monohydrate 5.11 mg
(Tacrolimus base 5.00 mg) 2.Transcutol HP 43.30 mg
3. Gelucire 44/14 75.80 mg
4. Precirol ATO5 75.80 mg Total content in 1 capsule 200.00 mg Soft gelatine capsule 30.00 mg Total 230.00 mg
The operating conditions for manufacturing the capsules were the same as those described in Example 15. Example 18 (batch F807RS45)
(Soft gelatine capsules)
The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 113.67 mg
3. Gelucire 44/14 43.30 mg
4. Precirol ATO5 37.92 mg Total content in 1 capsule 200.00 mg Soft gelatine capsule 80.00 mg
Total 280.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 15.
Example 19 (batch F807RS49) (Soft gelatine capsules)
The composition of the capsule content expressed in weight is as follows:
1. Monohydrated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg 3. Gelucire 44/14 113.67 mg
4. Gelucire 39/01 37.92 mg
Total content in 1 capsule 200.00 mg
Soft gelatine capsule 80.00 mg
Total 280.00 mg The operating conditions for manufacturing the capsules were similar to those described in Example 15.
Example 20 (batch F807RS50)
(Soft gelatine capsules)
The composition of the capsule content expressed in weight is as follows: 1. Monohydrated Tacrolimus 5.11 mg
(Tacrolimus content 5.00 mg)
2. Transcutol HP 43.30 mg 3. Gelucire 44/14 75.80 mg
4. Gelucire 39/01 75.80 mg
Total content in 1 capsule 200.00 mg
Soft gelatine capsule 80.00 mg
Total 280.00 mg
The operating conditions for manufacturing the capsules were conducted as described in Example 15. Example 21 (batch F807RS51) (Soft gelatine capsules) The composition of the capsule content expressed in weight is as follows:
1. Monohyd rated Tacrolimus 5.11 mg (Tacrolimus content 5.00 mg)
2. Transcutol HP 113.67 mg
3. Gelucire 44/14 43.30 mg 4. Geiucire 39/01 37.92 mg
Total content in 1 capsule 200.00 mg
Soft gelatine capsule 80.00 mg
Total 280.00 mg
The operating conditions for manufacturing the capsules were similar to those described in Example 15.
Capsules Dissolution studies
Aim of the following dissolution studies is to test the in vitro release rates of tacrolimus capsule to evaluate the influence of the modulating components in the formulations. Three comparative formulations were prepared (batches 30, 31 and 43) without modulating agent to determine the influence of these agents.
Experimental conditions: apparatus 2 (paddle) medium: hydroxypropylcellulose (MW 100.00) 0.05% in purified water at pH 4.5 with phosphoric acid temperature: 37°C (+/- 0.50C) volume of medium:900 ml rotating speed: 50 rpm volume of the sample: 5 ml, with initial volume restore used of sinkers
The analyte was quantified by HPLC .
Results:
Table 4.
Hard gelatine capsules containing a granulated solid
Figure imgf000022_0001
(*) comparative formulation without modulating agent (**) Commercial drug product
Table 5.
Hard gelatine capsules containing a paste
Figure imgf000022_0002
(*) comparative formulation without modulating agent (**) Commercial drug product
Table 6. Soft gelatine capsule
Figure imgf000023_0001
(*) comparative formulation without modulating agent (**) Commercial drug product The results evidence that the formulations according to the present invention allow to modulate the release of the active principle from the capsule. These results were compared with those obtained by using the same methodology with the commercial product Prograf (capsules containing 5 mg of Tacrolimus) the results reported in the above tables are also represented in the diagrams reported hereunder in figures 1-6.
Differential Scanning Calorimetry diagrams
The content of the capsules prepared according to the method described in examples 2, 3, 4, 9 and 16 was analysed by Differential Scansion Calorimetry
(DSC)1 Experimental Conditions: sample weight: 3.00- 5.00 mg scanning rate: 10.0 °C/min start temperature: 400C final temperature: 3000C. In all depicted thermograms the scanning of the active principle only in the crystalline form (displaying a peak at about 1200C) is superimposed, The endothermic peak displayed in some formulations of capsules, at about 170°C, is due to the transition state of mannitol, when present in the formulations. No peak that can be referred to Tacrolimus appears in any of the thermograms relative to content of capsules in all formulations according to the present inventions, demonstrating that the active principle is contained in amorphous form in the final formulation.

Claims

1. Fast- or controlled-release oral compositions containing as the active principle Tacrolimus in amorphous form comprising: a) a "solubilizing agent" of the active principle able to maintain it in the amorphous form over an extended the time period b) at least one "diluting agent" having function to stabilize the active principle in amorphous form c) at least one agent "modulating" the dissolution rate of the active principle from the pharmaceutical form
2. The compositions according to claim 1 , characterised in that they are in the form of powder, granules, paste, solution or suspension.
3. The compositions according to claim 2, characterised in that they can be charged into hard or soft gelatine capsules
4. The compositions according to claim 2, characterised in that they are in the form of a paste which is charged into soft gelatine capsules
5. The compositions according to any of claims 1-5, characterised in that the solubilizing agent is a substance solubile in lipophilic media at room temperature selected from the group consisting of: diethyleneglycol monoethylether, polyethylenglycol with average molecular weight comprised between 1000 e 20000 Da and liquid fatty acid macroglycerides.
6. The compositions according to any of claims 1-5, characterised in that the "diluting agent" is a substance with amphiphilic properties characterised by a HLB value higher than 10.
7. The compositions according to claim 6, characterised in that said substance is a mixture of macroglycerides of semisolid fatty acids C12-C18 with HLB comprised between 13 and 20.
8. The compositions according to any of claims 1-7, characterized in that the modulating agent is a substance with HLB <5.
9. The compositions according to claim 8, characterized in that the HLB is comprised between 1 and 2 and that the substance is selected from the group consisting of mixtures of C12-C18 semi-solid esters of fatty acids with glycerol.
10. The compositions according to any of claims 1-9, characterized in that
Tacrolimus is present in the formulation in weight ratio with respect to the lipidic component consisting of the solubilizing agent(s), the diluting agent(s) and the modulating agent(s) between 1 :1000 and 1 :1.
11. The compositions according to claim 10, characterised in that such weight ratio is comprised between 1 :100 and 1 :10.
12. The compositions according to any of claims 1-11 , characterized in that the solubilizing agent(s), the diluting agent(s) and the modulating agent(s) are used in weight ratios between 1 :1 :1 and 1 :0.05:0.05,
13. The compositions according to claim 12, wherein this ratio is comprised between 1 :0.6:0.6 and 1 :0.4:0.4.
14. Process for preparing compositions in the form of a granulated solid or powder to be charged into the hard gelatine capsules according to claim 3 comprising the follollowing steps: A) Melting a mixture of the solubilizing agent, the diluent(s), the modulating agent(s) at a temperature between 40 and 800C, dispersing Tacrolimus in the lipidic molten mass and stirring gently until the active principle is completely dissolved;
B) Dispersing the molten lipidic mass in the technological adjuvants at room temperature until said mass is completely adsorbed and homogenised;
C) Sizing the mixture prepared in step (B) on a sieve of appropriate mesh;
D) Charging the sized mixture obtained in step (C) into capsules using normal filling machines capable to fill capsules with powders or paste according to the desired form to be obtained
15. The process for preparing the compositions in form of a paste, solution or suspension splitted up into hard gelatine capsules according to claim 3 comprising the following steps:
A') Melting a mixture of the solubilizing agent, the diluent(s), the modulating agent(s) at a temperature preferably between 40 and 800C and adding Tacrolimus to the lipidic molten mass, stirring gently until the active principle is completely dissolved; B') Filling the molten mass into the hard gelatine capsules.
16. Process for preparing the compositions in form of a paste, solution or suspension charged into soft gelatine capsules according to claim 4 comprising the following steps:
A") Melting a mixture of the solubilizing agent, the diluent(s), the modulating agent(s) at a temperature between 40 and 800C and adding Tacrolimus to the lipidic molten mass stirring gently until the active principle is completely dissolved;
B") charging the molten mass obtained from step A") into soft gelatine capsules.
17. The process according to any of the claims 14-16, wherein the step (A), (A') or (A") are carried out at temperatures between 50 and 65°C.
PCT/EP2008/002716 2007-04-06 2008-04-04 Oral compositions containing tacrolimus in amorphous form Ceased WO2008122425A2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN113577032A (en) * 2021-08-27 2021-11-02 国药集团川抗制药有限公司 Preparation method of tacrolimus solid dispersion, quick-release pharmaceutical composition and application
EP4066822A1 (en) * 2015-08-19 2022-10-05 Vivus, Inc. Pharmaceutical formulations

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ME00189B (en) * 1998-03-26 2011-02-10 Astellas Pharma Inc Sustained release preparations
WO2005020993A1 (en) * 2003-08-29 2005-03-10 Lifecycle Pharma A/S Modified release compositions comprising tacrolimus
KR100678829B1 (en) * 2004-12-06 2007-02-05 한미약품 주식회사 Oral Microemulsion Composition of Tacrolimus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4066822A1 (en) * 2015-08-19 2022-10-05 Vivus, Inc. Pharmaceutical formulations
CN113577032A (en) * 2021-08-27 2021-11-02 国药集团川抗制药有限公司 Preparation method of tacrolimus solid dispersion, quick-release pharmaceutical composition and application

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