WO2009016645A2 - Procédé et appareil pour découper un métal de feuille par laser à fibre avec un moteur linéaire - Google Patents
Procédé et appareil pour découper un métal de feuille par laser à fibre avec un moteur linéaire Download PDFInfo
- Publication number
- WO2009016645A2 WO2009016645A2 PCT/IN2007/000499 IN2007000499W WO2009016645A2 WO 2009016645 A2 WO2009016645 A2 WO 2009016645A2 IN 2007000499 W IN2007000499 W IN 2007000499W WO 2009016645 A2 WO2009016645 A2 WO 2009016645A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheet metal
- laser
- fiber laser
- cutting
- metal cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least two axial directions, e.g. in a plane
- B23K26/0861—Devices involving movement of the workpiece in at least two axial directions, e.g. in a plane in at least three axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/1462—Nozzles; Features related to nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Definitions
- the present invention relates to a laser cutting method for cutting sheet metal using source of the fiber laser with liner motor.
- laser cutting using a laser source of the CO 2 type to generate a laser beam with a wavelength of 10.6 m and power ranging up to 6 kW is widely used in industry.
- the present method is used in particular for cutting sheet metal.
- CO 2 laser is replaced by fiber laser.
- the present method has higher electrical efficiency without laser generating gas.
- the present invention method has higher cutting speed hence per hour cost is decreased by 2.5 times then that of CO 2
- the cutting speeds that can be achieved and the cutting quality that results are very variable, depending on the material to be cut and moreover depending on the cutting method parameters adopted, such as the nature of the assistance gas, the diameter of the focused beam, the power of the incident laser etc.
- CO 2 laser cannot be used with assistance gases of low-ionization potential, for example such as argon, without the risk of generating parasitic plasmas that could impair the method
- CO 2 laser are limited in terms of power, thereby directly impacting the cutting speed.
- the fact of having to guide the laser beam from the laser generator right to the focusing head, that is to say the cutting head, has drawbacks, especially as regards alignment of the optics in the optical path.
- guiding optics are generally polished and/or coated copper mirrors and their positions determine the path followed by the laser beam. Therefore, the alignment of the mirrors must be perfect in order to ensure optimum entry of the Ia, ser beam into the focusing head or cutting head.
- the position of these mirrors is generally adjusted by mechanical means, which may easily go out of alignment according to the wear of parts and the environmental conditions, such as the ambient temperature, moisture content, etc.
- the optical path of the beam must necessarily be kept in an inert atmosphere in order to avoid any contamination and to maintain a medium with a constant optical index, which is necessary for good propagation of the beam.
- the quality factor for beam parameter product (BPP) of the high-power CO2 laser beams used in cutting generally being between 3 mm.mrad and 6 mm.mrad.
- BPP beam parameter product
- the present invention relates to METHOD AND APPARATUS FOR SHEET METAL CUTTING BY FIBER LASER WITH LINER MOTOR is invented.
- FIG. 1 Side view of sheet metal cutting by fiber laser with liner motor
- Fig. 2 Top view of sheet metal cutting by fiber laser with liner motor
- FIG. 3 Front view of sheet metal cutting by fiber laser with liner motor Fig.4 graph of laser cutting speed with thickness of 2k fiber laser
- Single mode fiber laser is an efficient, reliable and compact solution for micro machining. Since overall efficiency is high, most fiber lasers are powered by a standard 110V supply. Average power levels upto IOOW are possible with air-cooling.
- Fiber laser cutting system consists of CNC motion system, fiber laser source, beam collimator and cutting head.
- Cutting head includes a focusing optic and an assist gas nozzle.
- Liner Motors offer enhanced dynamic response and speed significantly velocities up to 300m/min and acceleration of up to 45g are theoretically possible.
- the present system comprises of 2OW to IOOOOW laser source.
- Laser has variable parameter of laser power from 10 % to 100%. This power variation can be done on process by CNC controller through analogue port 0-10 power variation feature. Laser power can be varied offline or can be part of ongoing process Le; for on process it is by G-code of CNC system also.
- This feature will make possible to cut small thickness of sheet metal. Modulation of power will make piercing cycle efficient.
- Laser power can switch on/off by 24V signal. It is interfaced with CNC M-fimction (high speed i/o) so, that it can be offline & online with help of programming. By modulation of variable frequency and pulse width, this input can make piercing cycle smooth also. Simultaneously, it synchronies different thickness with contour of small to big shapes with good cutting quality, less distortion and heat affected zone.
- laser beam is delivered by fiber of 50 / 100 / 150 / 200 micron with the help of collimator of 4Ox / 6Ox / 10Ox / 12Ox. So that beam diversion is reduced and beam coming out from collimator would be of 5 -mm to 20-mm collimated.
- This collimated beam is focused on workpiece by different focusing lens (50mm-400 mm focal length) according to spot size and depth of field required. This makes possible to cut variable thickness.
- Fiber[E], collimator and lenses are mounted on a capacitive focusing head that kept on Z-axis[C]. Z-axis travel range is from 50mm - 500mm.
- Z-axis is close loop controlled by stand off distance adjustment capacity of focusing head electronics.
- the focusing will be automatically controlled by height sensor (capacitive), CNC system and
- X & Y-axis [A and B] Gantry, mounted with linear (magnetic) motor and LM guide having max speed of 250 mt/min at 3 G or more moves laser cutting head fast which makes positioning and cutting process fast.
- X & Y linear motor is selected with suitable torque, speed, acceleration and gantry load.
- Sheet metal can be mounted on a flexible table independent of X & Y axis.
- Auto sheet loader or shuttle table controlled by CNC system can be used for sheet metal' mounting.
- Auto sheet loader and shuttle table are driven either by hydraulic or by electrical actuator driver.
- the flexible table is replaced by hydraulic or rack & pinion or chain-drive mechanism.
- Fiber laser cutting system has no or low maintenance as compare to CO 2 laser cutting.
- the Fiber laser cutting system has no internal or external optics.
- the fiber laser cutting system running with very low cost.
- the fiber laser cutting system has higher cutting thickness with same power and higher cutting speed with same power & thickness.
- the fiber laser cutting system is easily integrated for 3D cutting.
- Fiber laser system is used in the field of micromachining, thermal printing, engraving, cutting, drilling, welding and sintering.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
Le système de découpe laser de fibre n'a pas d'optique interne ou externe. Le système de découpe laser à fibre fonctionne à très faible coût. Le système à découpe laser à fibre a une épaisseur de coupe supérieure et une vitesse de découpe supérieure avec la même puissance. Le système de coupe laser de fibre est facilement intégré pour une découpe en trois dimensions. Le système laser de fibre est utilisé dans le domaine du micro-usinage, de l'impression thermique, de la gravure, de la découpe, du forage, de la soudure et du frittage.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN1452MU2007 | 2007-07-31 | ||
| IN1452/MUM/2007 | 2007-07-31 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2009016645A2 true WO2009016645A2 (fr) | 2009-02-05 |
| WO2009016645A3 WO2009016645A3 (fr) | 2009-09-24 |
Family
ID=40305022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IN2007/000499 Ceased WO2009016645A2 (fr) | 2007-07-31 | 2007-10-22 | Procédé et appareil pour découper un métal de feuille par laser à fibre avec un moteur linéaire |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2009016645A2 (fr) |
Cited By (59)
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|---|---|---|---|---|
| WO2012080883A1 (fr) | 2010-12-16 | 2012-06-21 | Bystronic Laser Ag | Dispositif d'usinage au faisceau laser et procédé d'usinage laser comprenant une lentille unique pour la focalisation de la lumière |
| WO2013041936A1 (fr) * | 2011-09-21 | 2013-03-28 | Align Technology, Inc. | Système de découpe au laser et procédé de découpe au laser |
| US9339890B2 (en) | 2011-12-13 | 2016-05-17 | Hypertherm, Inc. | Optimization and control of beam quality for material processing |
| US10390913B2 (en) | 2018-01-26 | 2019-08-27 | Align Technology, Inc. | Diagnostic intraoral scanning |
| US10470847B2 (en) | 2016-06-17 | 2019-11-12 | Align Technology, Inc. | Intraoral appliances with sensing |
| US10504386B2 (en) | 2015-01-27 | 2019-12-10 | Align Technology, Inc. | Training method and system for oral-cavity-imaging-and-modeling equipment |
| US10509838B2 (en) | 2016-07-27 | 2019-12-17 | Align Technology, Inc. | Methods and apparatuses for forming a three-dimensional volumetric model of a subject's teeth |
| US10517482B2 (en) | 2017-07-27 | 2019-12-31 | Align Technology, Inc. | Optical coherence tomography for orthodontic aligners |
| US10524881B2 (en) | 2010-04-30 | 2020-01-07 | Align Technology, Inc. | Patterned dental positioning appliance |
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| US10639134B2 (en) | 2017-06-26 | 2020-05-05 | Align Technology, Inc. | Biosensor performance indicator for intraoral appliances |
| US10758321B2 (en) | 2008-05-23 | 2020-09-01 | Align Technology, Inc. | Smile designer |
| US10779718B2 (en) | 2017-02-13 | 2020-09-22 | Align Technology, Inc. | Cheek retractor and mobile device holder |
| US10813720B2 (en) | 2017-10-05 | 2020-10-27 | Align Technology, Inc. | Interproximal reduction templates |
| US10842601B2 (en) | 2008-06-12 | 2020-11-24 | Align Technology, Inc. | Dental appliance |
| US10885521B2 (en) | 2017-07-17 | 2021-01-05 | Align Technology, Inc. | Method and apparatuses for interactive ordering of dental aligners |
| US10893918B2 (en) | 2012-03-01 | 2021-01-19 | Align Technology, Inc. | Determining a dental treatment difficulty |
| US10919209B2 (en) | 2009-08-13 | 2021-02-16 | Align Technology, Inc. | Method of forming a dental appliance |
| US10980613B2 (en) | 2017-12-29 | 2021-04-20 | Align Technology, Inc. | Augmented reality enhancements for dental practitioners |
| US10993783B2 (en) | 2016-12-02 | 2021-05-04 | Align Technology, Inc. | Methods and apparatuses for customizing a rapid palatal expander |
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| US11026831B2 (en) | 2016-12-02 | 2021-06-08 | Align Technology, Inc. | Dental appliance features for speech enhancement |
| US11045283B2 (en) | 2017-06-09 | 2021-06-29 | Align Technology, Inc. | Palatal expander with skeletal anchorage devices |
| US11083545B2 (en) | 2009-03-19 | 2021-08-10 | Align Technology, Inc. | Dental wire attachment |
| US11096763B2 (en) | 2017-11-01 | 2021-08-24 | Align Technology, Inc. | Automatic treatment planning |
| US11103330B2 (en) | 2015-12-09 | 2021-08-31 | Align Technology, Inc. | Dental attachment placement structure |
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Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5854460A (en) * | 1996-05-07 | 1998-12-29 | Cincinnati Incorporated | Linear motor driven laser cutting machine |
| ITVI20050339A1 (it) * | 2005-12-20 | 2007-06-21 | Livio Campana | Macchina utensile per il taglio laser di materiali in lastre e in tubi |
-
2007
- 2007-10-22 WO PCT/IN2007/000499 patent/WO2009016645A2/fr not_active Ceased
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| CN103842124A (zh) * | 2011-09-21 | 2014-06-04 | 阿莱恩技术有限公司 | 激光切削系统和激光切削方法 |
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| WO2009016645A3 (fr) | 2009-09-24 |
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