WO2010057787A2 - Procédé de fabrication d'une plaque, et plaque fabriquée par ce procédé - Google Patents

Procédé de fabrication d'une plaque, et plaque fabriquée par ce procédé Download PDF

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Publication number
WO2010057787A2
WO2010057787A2 PCT/EP2009/064775 EP2009064775W WO2010057787A2 WO 2010057787 A2 WO2010057787 A2 WO 2010057787A2 EP 2009064775 W EP2009064775 W EP 2009064775W WO 2010057787 A2 WO2010057787 A2 WO 2010057787A2
Authority
WO
WIPO (PCT)
Prior art keywords
base plate
coating
impregnation
laminate
press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2009/064775
Other languages
German (de)
English (en)
Other versions
WO2010057787A3 (fr
Inventor
Walter Schiegl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to ES09747856.4T priority Critical patent/ES2562225T3/es
Priority to PL09747856T priority patent/PL2349717T3/pl
Priority to EP09747856.4A priority patent/EP2349717B1/fr
Publication of WO2010057787A2 publication Critical patent/WO2010057787A2/fr
Publication of WO2010057787A3 publication Critical patent/WO2010057787A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203One or more of the layers being plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/26Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the lamination process, e.g. release layers or pressure equalising layers
    • B32B2037/266Cushioning layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/07Parts immersed or impregnated in a matrix
    • B32B2305/076Prepregs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/12Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/14Corona, ionisation, electrical discharge, plasma treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • B32B2317/125Paper, e.g. cardboard impregnated with thermosetting resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/12Photovoltaic modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring

Definitions

  • the invention relates to a method for producing a laminate plate and a laminate plate produced therefrom.
  • the known from the prior art plates of this type consist of a plurality of impregnated with phenolic resin layers of core papers, on whose at least one side a melamine resin impregnated decor paper is provided, the layer thus layered under increased pressure and at elevated temperature to a compact Plate are pressed.
  • a transparent paper layer the so-called overlay paper, may be provided on the decorative paper. This can be equipped with increased requirements in terms of abrasion resistance and / or scratch resistance with hard particles, such as corundum ((X-Al 2 O 3 )).
  • HPL decorative high pressure laminates
  • Carrier material provided, while plates greater than 2 mm usually without carrier material, ie self-supporting, are used.
  • the present invention relates preferably on laminated boards, also called laminated boards, and their production with a thickness of 2 mm and larger, but it is not limited to these.
  • laminated boards The area of application of laminated boards is very diverse. So these are commonly used as so-called laminates in furniture construction as a coating for highly stressed surfaces such as worktops or edges, as so-called compact panels but also as self-supporting table tops, partitions or wall coverings. But also in the outdoor area, for example for the cladding of facades, their application is very common.
  • phenol resin impregnated Kraft papers to form a core and impregnated with melamine resin decor papers are laminated to form a decorative surface and pressed together at elevated temperature.
  • the temperatures used are usually in the range of 130 0 C, at specific pressures of 8 to 10 MPa.
  • recooling presses are used which cool the plates before opening the press in order to reduce the vapor pressure present due to the residual moisture present at high temperatures. Excessive vapor pressure in the plate would otherwise cause it to burst at the moment of opening the press.
  • presses that allow re-cooling of the pressed material are very expensive in your plant
  • Melamine resins have lower thermal stability than phenolic resins. At high pressing temperatures, discoloration of melamine impregnated decors may occur. In this context one also speaks of yellowing. The pressing temperature is therefore limited for this reason.
  • the object is achieved according to a second teaching of the present invention by a laminate plate, which is produced in particular by such a method, as will be explained in more detail below, wherein the laminate plate contains: a base plate having a plurality of impregnated provided, superimposed and pressed under increased pressure and elevated temperature cellulose fiber webs and - provided on at least one side of the base plate coating.
  • the layered sheet is made by a 2-stage process.
  • the production of the main body or the base plate and the coating are carried out separately.
  • there are disadvantages due to the additional coating process but are more than compensated by the possible faster production of the body.
  • appropriate pretreatments by grinding, smoothing, especially thermal quenching, and / or the application of primers, primers and / or primers done.
  • plasma treatment of the surfaces may also be beneficial.
  • the layer from which the base plate is formed has at least one cellulose fiber web without impregnation, preferably such that the layer is provided with an outer layer on one side and / or on both sides, which is formed by at least one cellulose fiber web without impregnation. In this way, a better adhesion of a coating is ensured.
  • Laminate surfaces are just the highest quality, high-maintenance press plates that are periodically cleaned and from time to time can also be refurbished, that is, need to be re-chrome, used to achieve a closed surface with the desired degree of gloss and the desired structure. These high-quality and maintenance-intensive press plates can be dispensed with by the 2-stage process.
  • An additional, effective measure for reducing the pressing time results from the possibility of providing a porous, water vapor-permeable layer on one or both sides of the stratification, ie between the base body and the press plates.
  • the resulting surface roughness of the finished base body can be easily removed again by means of the subsequent sanding.
  • the additional layer for example a nonwoven or a film, in particular made of plastic, the water vapor arising from the residual moisture of the impregnated cellulose fiber webs can be improved over the surfaces of the stratification during the pressing. It is thus the inner vapor pressure reduced in the resulting laminate, whereby the described bursting of the plate when leaving the press can be avoided.
  • a significant reduction of pressing time is thus achievable. It is preferred to provide the porous, water vapor permeable layer on both sides, otherwise, especially for larger
  • the process can be carried out both with the aid of cycle presses and with continuous presses.
  • laminates can be produced by continuously operating double belt presses according to the inventive method for the first time, these are available for the first time in theoretically infinite length.
  • By selectively cutting the produced plate strand after the double belt press plates can be produced for the first time with a thickness of 2 mm and more in almost any length.
  • a restriction arises only by the local space conditions or the given
  • Laminate plates with a length of more than 5 m, preferably more than 8 m, particularly preferably more than 10 m in length, can be produced for the first time.
  • the aim is to choose the pressing temperature as high as possible in order to reduce the pressing time.
  • the 2-stage laminated panels can also be painted, printed, powder coated or provided with other decorative materials such as wood or stone veneer, decorative or metal foil or of course a decorative laminate.
  • the possibility of pressing with an impregnated decor paper available. Comparatively very good conditions are available with regard to the application of motifs by digital printing methods. Although these have already made inroads in the field of compact disk production, they are problematic because of the high heat required during compression, since the inks used for digital printing do not have the required heat resistance or only have an excessively expensive composition.
  • a pretreatment of the base plate for subsequent coating may be required, but is by no means absolutely necessary. Performed coatings with decorative films of base plates without pretreatment have shown that when using, for example, 1-component reactive systems as an adhesive satisfactory composites can be achieved.
  • pressings impregnated with melamine resin have shown that with a grain size of 80 ground support plates with settings that are common in the coating of wood-based materials, can be well pressed.
  • the achieved adhesion and its durability meets at least the requirements set for interior spaces.
  • system-based primers can be used to achieve high bond strengths.
  • the coating step it is also possible to apply a layer which makes it possible to use the coating at least in sections using solar technology. This is any utilization of the solar
  • Sun radiation by means of the coating meant.
  • An example of solar technology usage is photovoltaics by means of solar cells.
  • the present invention is not limited to this type of solar technology use.
  • the object is also achieved by a corresponding laminate plate, wherein according to one embodiment, the base plate may contain at least one cellulose fiber web without impregnation, which forms in particular an outer side of the base plate.
  • the base plate may contain at least one cellulose fiber web without impregnation, which forms in particular an outer side of the base plate.
  • a coating in the form of a lacquer, a print, a powder coating, a decorative material and / or an impregnated decorative paper may be a wood or stone veneer, a decorative or metal foil or a laminate.
  • the impregnated decorative paper can be impregnated in particular with melamine resin.
  • the coating can be a coating which makes possible, at least in sections, solar technology use of the laminate plate.
  • the latter can be formed for example by dye solar cells.
  • Cells is an organic dye embedded in nanocrystalline electrodes of, for example, titanium dioxide. This converts the incident light into electricity.
  • FIG. 1 shows schematically the production of a compact plate (laminate plate 1) according to a possible embodiment of the method according to the invention.
  • a continuously operating, isochore double belt press 2 is provided here.
  • several rolls 3 of already impregnated kraft paper 4 are arranged in front of which the rolls 4a are unwound and fed directly to the press 2.
  • phenol resin-impregnated kraft paper 4 having a raw paper weight of 150 g / m 2 and a degree of doctoring of 67%. At a residual moisture content of 7%, this corresponds to a basis weight of the impregnated kraft paper 4 of 270 g / m 2 .
  • the uppermost and lowermost layer is formed by a porous layer 5 of a plastic sheet 5a.
  • a plurality of layers of impregnated paper webs 4a may be wound on a roll 3.
  • the press 2 has an effective length of 22.5 m and can be heated in sections by means of appropriate heating means 6 to different temperatures and also acted upon by respective press sections 7 with different pressing pressures.
  • the pressing pressure is selected in the first (front) of the press sections 7 with 20 MPa, which then reduced to about the middle of the press 2 to about 17 MPa and from there on is held.
  • the last quarter of the press length then no longer the pressing pressure is given, but it is controlled distance controlled, so given the distance of the press belts 8 in order to achieve the desired plate thickness as possible within the smallest tolerances.
  • the feed speed is approx. 0.55 m / min, which corresponds to a pressing time of approx. 41 minutes. With a plate thickness of 9 mm, this corresponds to a pressing factor, ie the ratio of pressing time and plate thickness, of about 4.5 min / mm.
  • a diagonal saw 9 is provided, which cuts the endless plate strand Ia to the desired plate length.
  • the individual plates 1 are then cooled in a downstream (not shown) cooling star and can then be stored temporarily or be fed directly to further processing. As in the production of wood-based materials, it makes sense to grind the cooled plates 1 and then store them. The respective desired plate thicknesses can then be supplied to the order from the bearing of the coating.

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

L'invention porte sur un procédé de fabrication d'une plaque en un matériau stratifié, suivant lequel les étapes suivantes sont successivement mises en œuvre : mise à disposition d'un grand nombre de bandes de fibre de cellulose pourvues d'une imprégnation, formation d'une structure de couches, par le fait que les bandes de fibre de cellulose pourvues de l'imprégnation sont disposées les unes au-dessus des autres, introduction du système de couches dans une presse chauffante, pressage du système de couches par augmentation de la pression et de la température, pour obtenir une plaque de base, sortie de la plaque de base de la presse chauffante, et revêtement de la plaque de base. Un tel procédé garantit, malgré l'abandon de l'utilisation d'une presse de refroidissement en retour, une qualité optimale, pour une diminution des temps de pressage. L'invention porte en outre sur une plaque d'un matériau stratifié, fabriquée par le procédé.
PCT/EP2009/064775 2008-11-20 2009-11-06 Procédé de fabrication d'une plaque, et plaque fabriquée par ce procédé Ceased WO2010057787A2 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
ES09747856.4T ES2562225T3 (es) 2008-11-20 2009-11-06 Procedimiento para la fabricación de una placa y placa fabricada conforme a él
PL09747856T PL2349717T3 (pl) 2008-11-20 2009-11-06 Sposób wytwarzania płyty oraz płyta wytwarzana według niego
EP09747856.4A EP2349717B1 (fr) 2008-11-20 2009-11-06 Procédé de fabrication d'une plaque, et plaque fabriquée par ce procédé

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008058345.6 2008-11-20
DE102008058345.6A DE102008058345B4 (de) 2008-11-20 2008-11-20 Verfahren zur Herstellung einer Platte

Publications (2)

Publication Number Publication Date
WO2010057787A2 true WO2010057787A2 (fr) 2010-05-27
WO2010057787A3 WO2010057787A3 (fr) 2010-10-14

Family

ID=41478983

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2009/064775 Ceased WO2010057787A2 (fr) 2008-11-20 2009-11-06 Procédé de fabrication d'une plaque, et plaque fabriquée par ce procédé

Country Status (6)

Country Link
EP (1) EP2349717B1 (fr)
DE (1) DE102008058345B4 (fr)
ES (1) ES2562225T3 (fr)
HU (1) HUE028674T2 (fr)
PL (1) PL2349717T3 (fr)
WO (1) WO2010057787A2 (fr)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010031639A1 (de) * 2010-07-22 2012-01-26 Bayerische Motoren Werke Aktiengesellschaft Verbundbauteil und Verfahren zur Herstellung eines Verbundbauteils
CN102760539A (zh) * 2012-06-26 2012-10-31 华中科技大学 一种带材上绝缘装置
EP2803783A3 (fr) * 2013-05-16 2014-12-24 Novo-Tech GmbH & Co. KG Panneau et procédé de fabrication d'un panneau
ITMO20130282A1 (it) * 2013-10-08 2015-04-09 Max Canti Un metodo ed un impianto per la produzione di elemnti laminari di rivestimento
WO2016079124A1 (fr) 2014-11-17 2016-05-26 Metadynea Austria Gmbh Procédé de pressage à basse température
WO2020050713A1 (fr) * 2018-09-05 2020-03-12 Trespa International B.V. Panneau décoratif hpl
WO2023113605A1 (fr) 2021-12-17 2023-06-22 Trespa International B.V. Procédé de fabrication de panneau stratifié décoratif

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DE102014116848B4 (de) * 2014-11-18 2023-06-15 Deutsches Zentrum für Luft- und Raumfahrt e.V. Verfahren und Anlage zum automatisierten Herstellen eines Vakuumaufbaus
DE102020134285A1 (de) * 2020-12-18 2022-06-23 Rheinspan GmbH & Co. KG Verfahren und Anlage zur Herstellung einer beschichteten Spanplatte

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010031639A1 (de) * 2010-07-22 2012-01-26 Bayerische Motoren Werke Aktiengesellschaft Verbundbauteil und Verfahren zur Herstellung eines Verbundbauteils
CN102760539A (zh) * 2012-06-26 2012-10-31 华中科技大学 一种带材上绝缘装置
EP2803783A3 (fr) * 2013-05-16 2014-12-24 Novo-Tech GmbH & Co. KG Panneau et procédé de fabrication d'un panneau
ITMO20130282A1 (it) * 2013-10-08 2015-04-09 Max Canti Un metodo ed un impianto per la produzione di elemnti laminari di rivestimento
WO2016079124A1 (fr) 2014-11-17 2016-05-26 Metadynea Austria Gmbh Procédé de pressage à basse température
WO2020050713A1 (fr) * 2018-09-05 2020-03-12 Trespa International B.V. Panneau décoratif hpl
US11407213B2 (en) 2018-09-05 2022-08-09 Trespa International B.V. Decorative HPL panel
WO2023113605A1 (fr) 2021-12-17 2023-06-22 Trespa International B.V. Procédé de fabrication de panneau stratifié décoratif
NL2030172B1 (en) 2021-12-17 2023-06-28 Trespa Int Bv Method for manufacturing a decorative laminate panel.

Also Published As

Publication number Publication date
DE102008058345A1 (de) 2010-08-05
PL2349717T3 (pl) 2016-05-31
DE102008058345B4 (de) 2022-09-29
WO2010057787A3 (fr) 2010-10-14
EP2349717B1 (fr) 2016-01-13
ES2562225T3 (es) 2016-03-03
HUE028674T2 (en) 2016-12-28
EP2349717A2 (fr) 2011-08-03

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