WO2012128607A2 - Machine pour biscuits roulés - Google Patents

Machine pour biscuits roulés Download PDF

Info

Publication number
WO2012128607A2
WO2012128607A2 PCT/MY2012/000035 MY2012000035W WO2012128607A2 WO 2012128607 A2 WO2012128607 A2 WO 2012128607A2 MY 2012000035 W MY2012000035 W MY 2012000035W WO 2012128607 A2 WO2012128607 A2 WO 2012128607A2
Authority
WO
WIPO (PCT)
Prior art keywords
jam
dough
barrel
hopper
rolled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/MY2012/000035
Other languages
English (en)
Other versions
WO2012128607A3 (fr
Inventor
Azman HAMZAH
Pua MING YEE
Rosnah SHAMSUDIN
Johari ENDON
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Universiti Putra Malaysia (UPM)
Original Assignee
Universiti Putra Malaysia (UPM)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universiti Putra Malaysia (UPM) filed Critical Universiti Putra Malaysia (UPM)
Publication of WO2012128607A2 publication Critical patent/WO2012128607A2/fr
Publication of WO2012128607A3 publication Critical patent/WO2012128607A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16—Extruding machines
    • A21C11/163—Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
    • A23P30/25—Co-extrusion of different foodstuffs

Definitions

  • the present invention relates generally to a machine for preparing rolled cookies for example rolled jam tart.
  • Jam tarts are categorized into three main groups, which are filled with, rolled with or topped with pineapple jam.
  • majority jam tarts are produced manually and very less amounts are produced by machine.
  • the productivity of tarts cannot fulfill the market demand and the tarts produced by handmade are not uniform in shape and size.
  • the present invention is provided rolled tart machine comprising: a jam hopper 101 configured to receive tart jam; a dough hopper 201 configured to receive dough; first barrel 103 connected to the jam hopper 101 configured to house the jam for compressing before conveying; second barrel 203 connected to the dough hopper 201 to configured to house the dough for compressing and conveying; first nozzle horn 105 attached at the first barrel 103 configured for extrusion and compression; second nozzle horn 205 attached at the second barrel 203 configured for extrusion and compression; a cutter 301 located next to the second nozzle horn 205; motor unit 400; first extrusion screw 107 located inside the first barrel 103 connected to the motor unit 400, wherein the first extrusion screw 107 configured to push, convey and compress the jam; second extrusion screw 207 located inside the second barrel 203 connected to the motor unit 400, wherein the second extrusion screw 207 configured to push, convey and compress the dough; and a tube 601 extended at the mouth of the
  • FIG.l illustrates a diagram of one embodiment of the present invention.
  • FIG.2 illustrates hoppers of one embodiment of the present invention.
  • FIG.3 illustrates extrusion screws of one embodiment of the present invention.
  • FIG.4 illustrates barrels of one embodiment of the present invention.
  • FIG.5 illustrates nozzle horns of one embodiment of the present invention.
  • the present invention comprising a jam hopper 101 configured to receive tart jam; a dough hopper 201 configured to receive dough; first barrel 103 connected to the jam hopper 101 configured to house the jam for compressing before conveying; second barrel 203 connected to the dough hopper 201 to configured to house the dough for compressing and conveying; first nozzle horn 105 attached at the first barrel 103 configured for extrusion and compression; second nozzle horn 205 attached at the second barrel 203 configured for extrusion and compression; a cutter 301 located next to the second nozzle horn 205; motor unit 400; first extrusion screw 107 located inside the first barrel 103 connected to the motor unit 400, wherein the first extrusion screw 107 configured to push, convey and compress the jam; second extrusion screw 207 located inside the second barrel 203 connected to the motor unit 400, wherein the second extrusion screw 207 configured to push, convey and compress the dough; and a tube 601 at the mouth of the first nozzle horn 105 connecting to the
  • the method for making pineapple rolled tart is by using co-extrusion method.
  • the dough and jam are extruded concurrently at the second nozzle horns 205.
  • the design concept of this invention is by screw conveying, compressing, and extruding the dough and jam.
  • the first nozzle horn 105 is extended into the concentric point of the second nozzle horn 205 by a connector tube 601.
  • the feeding unit is comprised of two pneumatic cylinders 501 and two hoppers 101, 201. These two pneumatic cylinders 501 are used to push jam and dough from hoppers 101, 201 into the first and second barrel 103, 203 respectively.
  • the dimension of the dough hopper 201, the second barrel 203, and the second nozzle horn205 are two times bigger than their jam counter partner, because the volume ratio of dough to jam in the pineapple rolled tart is 2: 1 as shown in FIG.2.
  • the dimension of the two barrels 103, 203 also having similar dimension as the hoppers 101, 201 accordingly as illustrated in FIG.4.
  • nozzle horn 105, 205 for jam and dough are the most critical dimension in this machine. If the too long of the nozzle horn length, the force for extruding is insufficient and it causes the blockage of dough, while if the length is too short, the dough is never have enough time for compression. If the dough have not been completely compressed, the dough is easy to break and separate into pieces.
  • the diameter of nozzle horn cannot be too small to avoid the die pressure generated inside the nozzle horn. If the die pressure is high inside the nozzle horn, the force for extruding is required to be higher to overcome the die pressure.
  • the cutting section is comprised of pneumatic cylinder 501, a cutter 301, infrared sensor and reflector.
  • the sensor radiates the infrared.
  • the circuit for cutter pneumatic is opened loop. When the tart extruded out from the second nozzle horn 205, the infrared is blocked. Then the sensor cannot receive the infrared and the circuit for cutter pneumatic in the PLC would be connected and the command signal is sent to pneumatic cylinder 501 for pushing the cutter 301.
  • the moving direction of cutter 301 during cutting process of rolled tart dough is from up to down.
  • the motor unit 400 further comprising two thrust bearings to prevent the first and second extrusion screws 107, 207 from moving forward and backward; two motors 401 configured to supply power for the extrusion screws 107, 207; two gear boxes 403 configured to regulate the motor speed; a linear bearing to hold the second extrusion screw shaft; a direct coupling to assemble the motor 401 and gearbox 403; and two pulleys 405 and a belt system 407 to transmit power from the motors 401 to the gearboxes 403.
  • two thrust bearings to prevent the first and second extrusion screws 107, 207 from moving forward and backward
  • two motors 401 configured to supply power for the extrusion screws 107, 207
  • two gear boxes 403 configured to regulate the motor speed
  • a linear bearing to hold the second extrusion screw shaft
  • a direct coupling to assemble the motor 401 and gearbox 403 and two pulleys 405 and a belt system 407 to transmit power from the motors 401 to the gearbox

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

L'invention concerne en général une machine pour préparer un gâteau roulé à la confiture. L'invention concerne des mécanismes de compression de la pâte et de la confiture, et de garniture de la pâte comprimée roulée avec de la confiture. Le mécanisme utilisé est un mécanisme de co-extrusion. La machine de l'invention est également assistée par un capteur pour découper le gâteau automatiquement et de manière uniforme.
PCT/MY2012/000035 2011-03-03 2012-02-29 Machine pour biscuits roulés Ceased WO2012128607A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MYPI2011700016 2011-03-03
MYPI2011700016 2011-03-03

Publications (2)

Publication Number Publication Date
WO2012128607A2 true WO2012128607A2 (fr) 2012-09-27
WO2012128607A3 WO2012128607A3 (fr) 2013-01-17

Family

ID=46879939

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/MY2012/000035 Ceased WO2012128607A2 (fr) 2011-03-03 2012-02-29 Machine pour biscuits roulés

Country Status (1)

Country Link
WO (1) WO2012128607A2 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112056344A (zh) * 2019-12-12 2020-12-11 雷先兴 一种多功能全自动智能曲奇食品机
CN113424847A (zh) * 2021-06-23 2021-09-24 李晓明 一种面剂子加工装置

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5124161A (en) * 1989-06-07 1992-06-23 Nabisco Brands, Inc. Filled, microwave expandable snack food product and method and apparatus for its production
US5227186A (en) * 1992-09-02 1993-07-13 Belshaw Bros., Inc. Apparatus and method for forming lightweight edible products
JPH07123903A (ja) * 1993-11-05 1995-05-16 Yamasan Koki Kk 固形物入り三重包あん装置
US6263789B1 (en) * 2000-03-09 2001-07-24 Ora Corporation Machine for automatically sizing and positioning filling material upon randomly spaced tortillas advancing upon conveyor
US20050214421A1 (en) * 2004-03-24 2005-09-29 Kraft Foods Holdings, Inc. Method and apparatus for extruding filled doughs

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112056344A (zh) * 2019-12-12 2020-12-11 雷先兴 一种多功能全自动智能曲奇食品机
CN113424847A (zh) * 2021-06-23 2021-09-24 李晓明 一种面剂子加工装置
CN113424847B (zh) * 2021-06-23 2022-12-16 陕西育德坊餐饮管理有限公司 一种面剂子加工装置

Also Published As

Publication number Publication date
WO2012128607A3 (fr) 2013-01-17

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