WO2012149598A1 - A fire retardant and anti static pipe - Google Patents

A fire retardant and anti static pipe Download PDF

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Publication number
WO2012149598A1
WO2012149598A1 PCT/AU2012/000453 AU2012000453W WO2012149598A1 WO 2012149598 A1 WO2012149598 A1 WO 2012149598A1 AU 2012000453 W AU2012000453 W AU 2012000453W WO 2012149598 A1 WO2012149598 A1 WO 2012149598A1
Authority
WO
WIPO (PCT)
Prior art keywords
fire retardant
pipe
polymer
statically dissipative
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/AU2012/000453
Other languages
French (fr)
Inventor
John Mcnab
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pipelion Pty Ltd
Original Assignee
Pipelion Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2011901669A external-priority patent/AU2011901669A0/en
Application filed by Pipelion Pty Ltd filed Critical Pipelion Pty Ltd
Priority to EP12779685.2A priority Critical patent/EP2705290A4/en
Priority to CA2834896A priority patent/CA2834896A1/en
Priority to US14/115,132 priority patent/US20140069546A1/en
Priority to AU2012250487A priority patent/AU2012250487B2/en
Publication of WO2012149598A1 publication Critical patent/WO2012149598A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/133Rigid pipes of plastics with or without reinforcement the walls consisting of two layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/04Protection of pipes or objects of similar shape against external or internal damage or wear against fire or other external sources of extreme heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/121Rigid pipes of plastics with or without reinforcement with three layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/125Rigid pipes of plastics with or without reinforcement electrically conducting

Definitions

  • the present invention relates to pipe systems and particularly relates to pipes with fire retardant and anti-static properties.
  • Pipes are well known for use in conveying fluids under pressure such as water, other liquids, or compressed air.
  • the present invention provides a pipe having a wall defining a bore, the wall is formed from at least two layers comprising: a structural core layer; an outer layer which is statically dissipative; and wherein the outer layer is fire retardant.
  • the outer layer may include a statically dissipative polymer.
  • the statically dissipative polymer may be in the form of a matrix distributed in a host polymer.
  • the host polymer may include polypropylene.
  • the structural core layer may be formed from a polymer such as
  • the outer layer may include a non-halogenated fire retardant material.
  • the pipe may further include an inner layer which is also statically dissipative.
  • the present invention provides a method of producing a pipe including the steps of: co-extruding at least two pipe layers comprising: a structural core layer; and an outer layer which is statically dissipative and fire retardant.
  • the outer layer may be formed by distributing a statically dissipative polymer as a matrix into a host polymer.
  • the host polymer may include polypropylene.
  • the outer layer may be made fire retardant by the addition of a non- halogenated fire retardant material.
  • the method may further include the step of co-extruding an inner layer which is statically dissipative.
  • the inner layer may be formed by distributing a statically dissipative polymer as a matrix into a host polymer.
  • the inner layer may be made fire retardant by the addition of a non- halogenated fire retardant material.
  • Figure 1 is a perspective view of a section of pipe according to an embodiment of the invention.
  • Figure 2 is an end view of the pipe of figure 1.
  • a length of pipe 10 is shown in perspective view.
  • the pipe has been formed by a co-extrusion process and has a multi-layered wall structure which defines a central bore.
  • Outer layer 12 consists of a statically dissipative outer layer which is formed by distributing a statically dissipative polymer in a polypropylene-based host polymer which has also been mixed with a non-halogenated fire retardant material.
  • Inner layer 16 is formed from the same material as layer 12. In some embodiments, the fire retardant material is omitted from layer 16.
  • Intermediate structural core layer 14 is formed from Impact Modified
  • Layer 14 has high strength and provides the overall multilayer pipe structure with strength making it suitable for use in pressure or vacuum applications.
  • Statically dissipative polymers are commercially available and are used, for instance, in the production of electrostatically discharging packaging for use in the electronics industry.
  • the inner and outer layers may be made statically dissipative by the addition of one or more of carbon black, carbon nanotubes or metal fibres.
  • a layer is said to be statically dissipative it is generally considered by those skilled in the art to have a level of resistivity between 10 5 and 10 11 ohm-metres. This provides a suitable level of electrical conductivity to dissipate charge in a reasonably short time without the risk of a spark hazard and avoids the need to provide earthing for a pipe installation formed using pipe according to embodiments of the invention.
  • Non-halogenated fire retardant materials are commercially available and can include one or more of ammonium polyphosphate (APP), melamine polyphosphate (MPP), magnesium hydroxide, aluminium trihydrate and red phosphorous.
  • APP ammonium polyphosphate
  • MPP melamine polyphosphate
  • magnesium hydroxide aluminium trihydrate and red phosphorous.
  • Pipe 10 is formed in a continuous co-extrusion process in which all three layers are combined in one operation.
  • the constituents of each of the layers are heated and mixed appropriately and introduced into an extrusion machine fitted with a co-extrusion die. Lengths of pipe emanating from the machine are cut to desired lengths and allowed to cool.
  • the fire retardant material used was a non-halogenated fire retardant material.
  • a halogen based fire retardant material may be used such as a bromide or chloride.
  • the inner and outer layers included a polypropylene host polymer.
  • other host polymers could be used such as other polyolefms including polyethylene or polybutylene.
  • Pipe is suitable for use in areas where fire rating and anti-static rating is required.
  • Non-halogenated fire retardant provides improved safety over bromide based fire retardant in the event of fire

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

A pipe is described having a wall defining a bore, the wall is formed from at least two layers comprising: a structural core layer; an outer layer which is statically dissipative; and wherein the outer layer is also fire retardant.

Description

A FIRE RETARDANT AND ANTI STATIC PIPE
Technical Field
The present invention relates to pipe systems and particularly relates to pipes with fire retardant and anti-static properties.
Background to the Invention
Pipes are well known for use in conveying fluids under pressure such as water, other liquids, or compressed air.
In certain environments, such as in underground mines, for example, there is a particular need for pipes to have either or both of fire retardant or anti-static properties for safety reasons. One suitable material for this purpose is steel. However, steel pipe installations are expensive to manufacture and install. Furthermore, steel is prone to corrosion and thus has a limited life span, requiring replacement of the entire pipe installation.
Summary of the Invention
In a first aspect the present invention provides a pipe having a wall defining a bore, the wall is formed from at least two layers comprising: a structural core layer; an outer layer which is statically dissipative; and wherein the outer layer is fire retardant.
The outer layer may include a statically dissipative polymer.
The statically dissipative polymer may be in the form of a matrix distributed in a host polymer.
The host polymer may include polypropylene.
The structural core layer may be formed from a polymer such as
polypropylene.
The outer layer may include a non-halogenated fire retardant material.
The pipe may further include an inner layer which is also statically dissipative.
In a second aspect the present invention provides a method of producing a pipe including the steps of: co-extruding at least two pipe layers comprising: a structural core layer; and an outer layer which is statically dissipative and fire retardant.
The outer layer may be formed by distributing a statically dissipative polymer as a matrix into a host polymer. The host polymer may include polypropylene.
The outer layer may be made fire retardant by the addition of a non- halogenated fire retardant material.
The method may further include the step of co-extruding an inner layer which is statically dissipative.
The inner layer may be formed by distributing a statically dissipative polymer as a matrix into a host polymer.
The inner layer may be made fire retardant by the addition of a non- halogenated fire retardant material.
Brief Description of the Drawings
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of a section of pipe according to an embodiment of the invention; and
Figure 2 is an end view of the pipe of figure 1.
Detailed Description of the Preferred Embodiment
Referring to figure 1, a length of pipe 10 is shown in perspective view. The pipe has been formed by a co-extrusion process and has a multi-layered wall structure which defines a central bore.
Outer layer 12 consists of a statically dissipative outer layer which is formed by distributing a statically dissipative polymer in a polypropylene-based host polymer which has also been mixed with a non-halogenated fire retardant material.
Inner layer 16 is formed from the same material as layer 12. In some embodiments, the fire retardant material is omitted from layer 16.
Intermediate structural core layer 14 is formed from Impact Modified
Copolymer Polypropylene. Layer 14 has high strength and provides the overall multilayer pipe structure with strength making it suitable for use in pressure or vacuum applications.
Statically dissipative polymers are commercially available and are used, for instance, in the production of electrostatically discharging packaging for use in the electronics industry. In other embodiment the inner and outer layers may be made statically dissipative by the addition of one or more of carbon black, carbon nanotubes or metal fibres.
Where a layer is said to be statically dissipative it is generally considered by those skilled in the art to have a level of resistivity between 105 and 1011 ohm-metres. This provides a suitable level of electrical conductivity to dissipate charge in a reasonably short time without the risk of a spark hazard and avoids the need to provide earthing for a pipe installation formed using pipe according to embodiments of the invention.
Non-halogenated fire retardant materials are commercially available and can include one or more of ammonium polyphosphate (APP), melamine polyphosphate (MPP), magnesium hydroxide, aluminium trihydrate and red phosphorous.
Where a layer is said to be fire retardant it is generally understood by those skilled in the art that it would meet one of the classifications under the UL 94 standard, which is a plastics f ammability standard released by Underwriters Laboratories of the USA.
Pipe 10 is formed in a continuous co-extrusion process in which all three layers are combined in one operation. The constituents of each of the layers are heated and mixed appropriately and introduced into an extrusion machine fitted with a co-extrusion die. Lengths of pipe emanating from the machine are cut to desired lengths and allowed to cool.
In the embodiments described above, the fire retardant material used was a non-halogenated fire retardant material. In other embodiments, a halogen based fire retardant material may be used such as a bromide or chloride.
In the embodiment described above the inner and outer layers included a polypropylene host polymer. Similarly, other host polymers could be used such as other polyolefms including polyethylene or polybutylene.
It can be seen that embodiments of the invention provide at least one of the following advantages: • Pipe is suitable for use in areas where fire rating and anti-static rating is required.
• Being non-metallic, pipe does not suffer from corrosion.
• Being polymeric, pipe is lightweight and simple to transport and cut to length · Non-halogenated fire retardant provides improved safety over bromide based fire retardant in the event of fire
• Pipe is suitable for pressure and vacuum applications
• No earthing required Any reference to prior art contained herein is not to be taken as an admission that the information is common general knowledge, unless otherwise indicated.
Finally, it is to be appreciated that various alterations or additions may be made to the parts previously described without departing from the spirit or ambit of the present invention.

Claims

A pipe having a wall defining a bore, the wall is formed from at least two layers comprising:
a structural core layer;
an outer layer which is statically dissipative; and
wherein the outer layer is fire retardant.
A pipe according to claim 1 wherein the outer layer includes a statically dissipative polymer.
A pipe according to claim 2 wherein the statically dissipative polymer is in the form of a matrix distributed in a host polymer.
A pipe according to claim 3 wherein the host polymer includes polypropylene. A pipe according to any preceding claim wherein the structural core layer is formed from a polymer.
A pipe according to claim 5 wherein the polymer includes polypropylene. A pipe according to any preceding claim wherein the outer layer includes a non-halogenated fire retardant material.
A pipe according to any preceding claim further including an inner layer which is also statically dissipative.
A pipe according to claim 8 wherein the inner layer includes a statically dissipative polymer.
A pipe according to claim 9 wherein the statically dissipative polymer is in the form of a matrix distributed in a host polymer.
A pipe according to claim 10 wherein the host polymer includes
polypropylene.
A method of producing a pipe including the steps of:
co-extruding at least two pipe layers comprising:
a structural core layer; and
an outer layer which is statically dissipative and fire retardant.
A method according to claim 12 wherein the outer layer is formed by distributing a statically dissipative polymer as a matrix into a host polymer.
A method according to claim 13 wherein the host polymer includes
polypropylene.
A method according to any one of claims 12 to 14 wherein the outer layer is made fire retardant by the addition of a non-halogenated fire retardant material. A method according to any one of claims 12 to 15 wherein the structural core layer is formed from polypropylene.
17. A method according to any one of claims 12 to 16 further including the step of co-extruding an inner layer which is statically dissipative.
18. A method according to 17 wherein the inner layer is formed by distributing a statically dissipative polymer as a matrix into a host polymer.
19. A method according to claim 18 wherein the host polymer includes
polypropylene.
20. A method according to any one of claims 17 to 19 wherein the inner layer is also fire retardant.
21. A method according to claim 20 wherein the inner layer is made fire retardant by the addition of a non-halogenated fire retardant material.
PCT/AU2012/000453 2011-05-05 2012-04-30 A fire retardant and anti static pipe Ceased WO2012149598A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP12779685.2A EP2705290A4 (en) 2011-05-05 2012-04-30 A fire retardant and anti static pipe
CA2834896A CA2834896A1 (en) 2011-05-05 2012-04-30 A fire retardant and anti static pipe
US14/115,132 US20140069546A1 (en) 2011-05-05 2012-04-30 Fire retardant and anti static pipe
AU2012250487A AU2012250487B2 (en) 2011-05-05 2012-04-30 A fire retardant and anti static pipe

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2011901669 2011-05-05
AU2011901669A AU2011901669A0 (en) 2011-05-05 A fire retardant and anti static pipe

Publications (1)

Publication Number Publication Date
WO2012149598A1 true WO2012149598A1 (en) 2012-11-08

Family

ID=47107679

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2012/000453 Ceased WO2012149598A1 (en) 2011-05-05 2012-04-30 A fire retardant and anti static pipe

Country Status (5)

Country Link
US (1) US20140069546A1 (en)
EP (1) EP2705290A4 (en)
AU (1) AU2012250487B2 (en)
CA (1) CA2834896A1 (en)
WO (1) WO2012149598A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103267178A (en) * 2013-05-27 2013-08-28 成都三环金属制品有限公司 Polyethylene composite tube for underground coal mine

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WO2016115605A1 (en) * 2015-01-23 2016-07-28 Ianni Industries Pty Limited Underground ventilation apparatus and method
CN109899602A (en) * 2019-04-10 2019-06-18 上海伟星新型建材有限公司 Flame retardant type fiber reinforcement polypropylene random copolymer composite tube and preparation method thereof
WO2020223508A1 (en) * 2019-04-30 2020-11-05 Saint-Gobain Performance Plastics Corporation Dissipative peristaltic pump tubing
US11643539B2 (en) * 2020-11-25 2023-05-09 Contitech Usa, Inc. Fire resistant rubber compositions and hose
CN112503266A (en) * 2020-12-11 2021-03-16 上海伟星新型建材有限公司 Flame-retardant fiber-reinforced polybutylene composite pipe

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Also Published As

Publication number Publication date
EP2705290A4 (en) 2014-11-05
AU2012250487B2 (en) 2013-05-23
AU2012250487A1 (en) 2013-03-28
CA2834896A1 (en) 2012-11-08
US20140069546A1 (en) 2014-03-13
EP2705290A1 (en) 2014-03-12

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