WO2012152052A1 - Système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau - Google Patents

Système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau Download PDF

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Publication number
WO2012152052A1
WO2012152052A1 PCT/CN2012/000226 CN2012000226W WO2012152052A1 WO 2012152052 A1 WO2012152052 A1 WO 2012152052A1 CN 2012000226 W CN2012000226 W CN 2012000226W WO 2012152052 A1 WO2012152052 A1 WO 2012152052A1
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WO
WIPO (PCT)
Prior art keywords
valve
water
feeding
cylinder
minutes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/000226
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English (en)
Chinese (zh)
Inventor
陈和军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yinhe Printing & Dyeing Co Ltd
Original Assignee
Zhejiang Yinhe Printing & Dyeing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN2011101206879A external-priority patent/CN102182026B/zh
Priority claimed from CN2011201476676U external-priority patent/CN202099568U/zh
Application filed by Zhejiang Yinhe Printing & Dyeing Co Ltd filed Critical Zhejiang Yinhe Printing & Dyeing Co Ltd
Priority to EP12759338.2A priority Critical patent/EP2559798A4/fr
Publication of WO2012152052A1 publication Critical patent/WO2012152052A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14—Containers, e.g. vats
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

Definitions

  • the invention relates to a gas flow atomization dyeing machine system and a water use method thereof.
  • the grey fabric is driven by the airflow and the guide wheel during the pretreatment and dyeing, and the ratio of the water and the cloth is relatively small.
  • the cotton fabric is 1:3-4
  • the polyester fabric is 1:2-4.
  • the pre-treatment and post-staining water washing are continuous water washing, and are continuously discharged, and the water consumption is large. Therefore, in the previous process of processing and dyeing, such as processing and producing per ton of polyester-cotton dark grey fabric, the total water consumption of the pre-treatment and dyeing and washing process will reach 80 tons, resulting in serious waste of water resources and increased production costs. .
  • the airflow atomization dyeing machine system comprises a matching cylinder, a heat exchanger, a feeding bucket, a main pump, a fan, a storage tank, a guide roller, a nozzle, a filter, a feeding pump, a steam heating valve Cooling water inlet valve, trap, cooling water discharge valve, return valve, inlet valve, direct feed valve, metering valve, feed return valve, feed pump, feed bucket drain valve, connection width V, characterized by The middle portion of the cylinder body is provided with a partition plate, and the partition plate divides the cylinder body into two parts.
  • a connecting valve II connecting the two sides of the cylinder block is installed at the bottom of the cylinder body below the partition plate; Connecting the valve IV, the left end of the nozzle main connecting pipe is connected with the additional pump disposed on the left side of the cylinder through the connecting valve III, and the connecting valve I is disposed between the other end of the additional pump and the discharge width I disposed at the bottom of the right side of the partition plate.
  • the bottom of the cylinder on the left side of the partition plate is provided with a discharge width II.
  • the airflow atomization dyeing machine system is characterized in that the height of the insulation panel is one third of the height of the storage tank.
  • the airflow atomization dyeing machine system is characterized in that the additional pump is of the same type as the main pump.
  • the water method of the airflow atomization dyeing machine system is characterized in that the polyester cotton cloth in the dyeing machine needs to undergo the following process steps:
  • Pre-treatment 60°C influent feeding fabric running, directly heating to 98°C, holding for 40-60 minutes, directly cooling to 70°C, pre-treatment to complete drainage once, and continuously washing into 60°C hot water for 15 minutes. Neutralize and wash for 5 minutes, deoxygenate for 5 minutes;
  • Dyeing cotton Into the water at 60 °C and metering the feeding, the running of the grey cloth is increased to 70 °C at a heating rate of 1 °C per minute, and the temperature is kept for 30 minutes. Then the second metering is added, the temperature is kept for 30 minutes, and the dyeing is completed. Once, continue to wash in hot water at 60 ° C for 15 minutes, and wash for 10 minutes;
  • the fan When the dyeing machine is in normal circulation operation, the fan is swayed, and one end of each tube blank cloth in the dyeing machine passes through the respective guide wheels through respective nozzles into respective storage slots. When the gray cloth is finished, the head and tail of the cloth are connected into a rope shape. The aerodynamic force generated by the fan is continuously driven.
  • the inlet valve, the connection valve II, the connection valve IV, the connection valve V, the discharge valve I, the discharge valve II, the connection valve I, the connection valve III, the additional pump, and the main pump are opened.
  • the pump the water passes through the heat exchanger, the nozzle and the driven fabric are continuously contacted, and the water flows down the cylinder to the bottom of the cylinder. After passing through the filter screen, connecting the valve V, and finally flowing back to the main pump for water circulation, when the cylinder body reaches the set water level, the inlet valve is closed;
  • the steam heating valve is opened, and the steam is indirectly contacted with the water in the cylinder through the heat exchanger, the water temperature in the cylinder is increased, and the steam becomes water vapor discharged from the drain; when the temperature needs to be lowered, the steam is turned off.
  • the steam is heated wide, and the cooling water inlet valve is opened.
  • the cold water is indirectly contacted with the water in the cylinder through the heat exchanger, the water temperature in the cylinder is lowered, and the cooling water is turned into hot water from the cooling water discharge valve, and the main pump is the whole process.
  • the water circulation in the body provides power;
  • the auxiliary agent or the dye is diluted in the feeding tank in advance, and the feeding pump is turned on when the feeding is added.
  • the metering and feeding valve is opened, and the feeding return valve is opened to return the metered material to the feeding barrel.
  • directly feeding close the metering valve and the feeding return valve, open the direct feeding valve, when the feeding is nearing completion, open the return valve and feed the remaining material of the feeding barrel from the feeding pump to the cylinder through the direct feeding valve, and close the return valve.
  • the feeding drum is washed with water, the feeding reflux is turned on, and the feeding barrel and the like are cyclically cleaned by the feeding pump.
  • the feeding pump is closed, the feeding return valve is closed, the feeding barrel is drained, the cleaning is finished, and the feeding barrel is closed. Drain valve;
  • the main pump When water washing is required in the process step, the main pump is first turned off, the discharge valve I is opened, the water at the bottom of the cylinder is directly discharged from the discharge valve I, and it takes 1 minute; then the discharge valve I, the connection valve II, the connection width IV are closed. And connecting the valve, open the connection valve I, the discharge valve II and the connection valve III, open the inlet valve, start the main pump and the additional pump, the main pump injects water into the cylinder on the right side of the isolation plate, and performs the polyester cotton cloth in the cylinder body After washing, the water flows to the bottom of the cylinder. After the filter and the valve I are connected, the additional pump acts, and the water is sent to the left cylinder of the isolation plate through the connecting valve III. After the washing of the polyester cotton cloth in the left cylinder of the isolation plate is completed, The water is discharged through the discharge valve II, and the washing is completed.
  • the water method of the airflow atomization dyeing machine system is characterized in that in the step 4) dyeing process, the first metering feed is dye and Yuanming powder, and the second metering feed is soda ash.
  • the invention effectively saves water resources and improves work efficiency; taking a dyeing machine of four tubes as an example, a partition plate is arranged between the first and second tubes and the third and fourth tubes, and is on the corresponding pipeline The valve is added, so that during the whole washing process, the water after the first and second tubes are washed by the additional pump is pumped to the third and fourth tubes for washing, and the purpose of washing the circulating water is achieved, thereby reducing the entire pretreatment, reducing and cleaning. Water for dyeing and washing with soap.
  • This system and its water method can be used in dyeing machines such as two-tube, four-tube, six-tube and eight-tube, which reduce waste water discharge and improve water utilization. It does not affect the dyeing quality of the grey fabric and reduces the production cost.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic view 2 of the structure of the present invention.
  • An airflow atomization dyeing machine system comprising a cylinder 4, a heat exchanger 3, a feeding tank 8, a main pump 9, a fan 21, a storage tank 25, a guide wheel 26, a nozzle 27, a filter 29, Feed pump 14, steam heating valve 1, cooling water inlet valve 2, steam trap 5, cooling water discharge valve 6, return valve 7, inlet valve 10, direct feed width 11, metering valve 12, feed return valve 13,
  • the feed pump 14, the feed bucket drain valve 15, and the connecting valve V30, the middle portion of the cylinder block 4 is provided with a partition plate 24, and the partition plate 24 divides the cylinder block 4 into two parts, and is installed at the bottom of the cylinder block 4 below the partition plate 24.
  • the connecting valve II 18 is connected to the two sides of the cylinder block 4; the nozzle 27 is connected to the middle of the pipe to be connected with the connecting valve IV23, and the left end of the nozzle 27 is connected to the left end of the pipe to be connected with the additional pump disposed on the left side of the cylinder 4 20, the other end of the additional pump 20 is disposed between the discharge valve I 16 disposed at the bottom of the right side of the partition plate 24, and the discharge valve I 16 is disposed at the bottom of the cylinder 4 on the left side of the partition plate 24.
  • the height of the partitioning plate 24 is one third of the height of the storage tank 25, an additional pump 20 is the same model as the main pump 9.
  • Pre-treatment 60°C influent feeding fabric running, directly heating to 98°C, holding for 40-60 minutes, directly cooling to 70'C, draining once before pretreatment, and continuously washing in 60°C for 15 minutes. Neutralize and wash for 5 minutes, deoxygenate for 5 minutes;
  • Dyeing cotton Into the water at 60 °C and metering the feeding, the running of the grey cloth is increased to 70 °C at a heating rate of C per minute, and the temperature is kept for 30 minutes. Then the second feeding is performed, the temperature is kept for 30 minutes, and the dyeing is completed once. Continuously wash in hot water at 60 ° C for 15 minutes, and wash for 10 minutes;
  • each tube blank 28 in the dyeing machine is passed through the respective guide wheels 26 through the respective nozzles 27 into the respective storage slots 25.
  • the gray cloth 28 head and tail Connected in a rope shape, continuously driven by the aerodynamic force generated by the fan 21, simultaneously opening the inlet valve 10, connecting the valve 11 18, connecting the valve IV23, connecting the valve V 30, closing the discharge valve I 16 , discharging the valve 11 19 , connecting The valve 1 17 , the connecting valve 11122 , the additional pump 20 , activates the main pump 9 , the water passes through the heat exchanger 3 , the nozzle 27 continuously contacts the driven fabric 28 , and the water flows down into the bottom of the cylinder 4 in the cylinder 4 .
  • the auxiliary agent or the dye is diluted in the feeding tank 8 in advance, and the feeding pump 14 is turned on when the feeding is performed. If the feeding is started, the metering and feeding valve 12 is opened, and the feeding and returning valve 13 is opened to make the part exceeding the metering amount.
  • the main pump 9 When water washing is required in the process step, the main pump 9 is first turned off, the discharge valve I is opened, the water at the bottom of the cylinder 4 is directly discharged from the discharge valve I 16 for 1 minute; then the discharge valve I 16 is closed, and the connection valve is closed. II 18, the connecting valve W23 and the connecting valve V30, open the connecting valve 1 17, the discharge valve II 19 and the connecting valve 11122, open the inlet valve 10, actuate the main pump 9 and the additional pump 20, and the main pump 9 injects water into the separating plate 24 The cylinder 4 on the right side washes the polyester cotton cloth in the cylinder block 4, and the water flows to the bottom of the cylinder block 4.
  • the additional pump 20 is operated, and the water is sent to the valve port 22 through the connection valve 22
  • the left side cylinder 4 of the partitioning plate 24, the water-repellent cloth in the left side cylinder block 4 of the partitioning plate 24 is washed, and the water is discharged through the discharge valve ⁇ 19, and the water washing is completed.
  • the first metering feed is dye and Yuanming powder
  • the second metering feed is soda ash
  • An isolation plate 24 is disposed between the first and second tubes and the third and fourth tubes, and a connection valve 1 17 , a connection valve II 18 , a discharge valve 1119 , a connection valve 11122 , a connection valve IV23, and the like are added to the corresponding pipes.
  • the pump 20 is additionally provided, so that the water after the first and second tubes in the right cylinder 4 of the partitioning plate 24 is pumped by the additional pump 20 to the left cylinder 4 of the partitioning plate 24 during the water washing process of the entire dyeing process.
  • the third and fourth tubes are reused, so that the purpose of circulating water for the washing process is achieved, and the above-mentioned washing cycle process is used only when there is a step of washing in the above process.
  • the dyeing machine is in a normal working mode.
  • water for pretreatment, reduction cleaning, dyeing cotton, soaping process and then water washing process is reduced, and the system and the water method thereof are used in two tubes, four tubes, six tubes, eight tubes, etc. It can be used in the dyeing machine, which reduces the discharge of wastewater and improves the utilization of water, which not only does not affect the dyeing quality of the grey fabric 28, but also reduces the production cost.
  • the aerodynamic force generated by the fan and the grey cloth of each storage tank of the guide wheel drive cylinder are controlled by the PLC program, and the dye liquor in the cylinder is passed by the main pump.
  • the components such as the heat exchanger and the nozzle are atomized by the airflow and continuously contact with the fabric to continuously circulate, and the processes such as pre-treatment, dyeing, and water washing are completed.
  • the first step of the dyeing machine is to complete the drainage once before the water is added. Because the water content of the polyester/cotton cloth in the cylinder is 1:2, that is, the drainage at the bottom of the cylinder is about ton of tons of water, and then enter the continuous water.
  • the standard design power of the pump and the standard design pressure of the influent water generally enter 400 kg of water per minute.
  • the whole washing process is continuously counted into the water and drain for 95 minutes.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

La présente invention concerne un système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau. Une cloison (24) est disposée au centre d'une cuve (4) de la machine de teinture par pulvérisation à écoulement d'air. La cloison (24) divise la cuve (4) en deux parties. Une soupape de raccordement II (18) est disposée sur la partie inférieure de la cuve (4), sous la cloison (24), et est en communication avec les deux côtés de la cuve (4). Une soupape de raccordement IV (23) est disposée au centre du tube de raccordement principal de la buse de pulvérisation (27). L'extrémité gauche du tube de raccordement principal de la buse de pulvérisation (27) est accouplée, au moyen d'une soupape de raccordement III (22), à une pompe auxiliaire (20) correspondante disposée sur le côté gauche de la cuve (4). Une soupape de raccordement I (17) est disposée entre l'autre extrémité de la pompe auxiliaire (20) et une soupape de refoulement (16) disposée sur la partie inférieure de la cuve (4) sur le côté droit de la cloison (24). Une soupape de refoulement II (19) est disposée sur la partie inférieure de la cuve (4) sur le côté gauche de la cloison (24). La présente invention conserve les ressources en eau et améliore l'efficacité du travail. Le système et son procédé d'utilisation d'eau peuvent ainsi être utilisés dans des machines de teinture à deux, quatre, six ou huit tubes. L'invention réduit l'évacuation des eaux usées, augmente l'utilisation d'eau sans affecter la qualité de la teinture et réduit les coûts de production.
PCT/CN2012/000226 2011-05-11 2012-02-22 Système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau Ceased WO2012152052A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12759338.2A EP2559798A4 (fr) 2011-05-11 2012-02-22 Système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN2011101206879A CN102182026B (zh) 2011-05-11 2011-05-11 一种气流雾化染色机系统及其用水方法
CN201120147667.6 2011-05-11
CN2011201476676U CN202099568U (zh) 2011-05-11 2011-05-11 一种气流雾化染色机系统
CN201110120687.9 2011-05-11

Publications (1)

Publication Number Publication Date
WO2012152052A1 true WO2012152052A1 (fr) 2012-11-15

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PCT/CN2012/000226 Ceased WO2012152052A1 (fr) 2011-05-11 2012-02-22 Système de machine de teinture par pulvérisation à écoulement d'air et son procédé d'utilisation d'eau

Country Status (3)

Country Link
EP (1) EP2559798A4 (fr)
DE (1) DE202012013234U1 (fr)
WO (1) WO2012152052A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106835569A (zh) * 2017-03-03 2017-06-13 桐乡市新时代皮草有限公司 便于加料的滚筒式染色机加料斗
CN115559137A (zh) * 2022-11-04 2023-01-03 浙江鑫盛瑞纺织科技有限公司 涤棉混纺织物一浴一步染色工艺

Citations (7)

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Publication number Priority date Publication date Assignee Title
GB1513887A (en) * 1975-07-10 1978-06-14 Textile Processing Ab Apparatus for wet treatment of textiles
CN1358897A (zh) * 2002-01-07 2002-07-17 广东溢达纺织有限公司 一种用联缸染色的方法
CN1368574A (zh) * 2001-02-07 2002-09-11 邓金麟 气液式染色机
JP2002339225A (ja) * 2001-05-15 2002-11-27 金麟 ▲トウ▼ ２相流体染色機
CN201158750Y (zh) * 2007-12-28 2008-12-03 天津纺织工程研究院有限公司 一种染色连体缸
CN102182026A (zh) * 2011-05-11 2011-09-14 浙江银河印染有限公司 一种气流雾化染色机系统及其用水方法
CN202099568U (zh) * 2011-05-11 2012-01-04 浙江银河印染有限公司 一种气流雾化染色机系统

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US3685325A (en) * 1971-04-27 1972-08-22 Synalloy Corp Apparatus for liquid treatment of textile material webs
US3921420A (en) * 1972-12-26 1975-11-25 Gaston County Dyeing Mach Apparatus for wet processing of textile materials
DE19813593C2 (de) * 1998-03-27 2002-03-28 Then Maschinen Und Appbau Gmbh Verfahren und Vorrichtung zur Behandlung von strangförmigem Textilgut
DE10349375B4 (de) * 2003-10-21 2008-04-10 Then Maschinen (B.V.I.) Ltd., Road Town Verfahren und Vorrichtung zum Spülen von strangförmigen Textilgut

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Publication number Priority date Publication date Assignee Title
GB1513887A (en) * 1975-07-10 1978-06-14 Textile Processing Ab Apparatus for wet treatment of textiles
CN1368574A (zh) * 2001-02-07 2002-09-11 邓金麟 气液式染色机
JP2002339225A (ja) * 2001-05-15 2002-11-27 金麟 ▲トウ▼ ２相流体染色機
CN1358897A (zh) * 2002-01-07 2002-07-17 广东溢达纺织有限公司 一种用联缸染色的方法
CN201158750Y (zh) * 2007-12-28 2008-12-03 天津纺织工程研究院有限公司 一种染色连体缸
CN102182026A (zh) * 2011-05-11 2011-09-14 浙江银河印染有限公司 一种气流雾化染色机系统及其用水方法
CN202099568U (zh) * 2011-05-11 2012-01-04 浙江银河印染有限公司 一种气流雾化染色机系统

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Title
See also references of EP2559798A4 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106835569A (zh) * 2017-03-03 2017-06-13 桐乡市新时代皮草有限公司 便于加料的滚筒式染色机加料斗
CN106835569B (zh) * 2017-03-03 2023-04-14 浙江祥隆皮革股份有限公司 便于加料的滚筒式染色机加料斗
CN115559137A (zh) * 2022-11-04 2023-01-03 浙江鑫盛瑞纺织科技有限公司 涤棉混纺织物一浴一步染色工艺

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Publication number Publication date
EP2559798A1 (fr) 2013-02-20
DE202012013234U1 (de) 2015-08-13
EP2559798A4 (fr) 2014-01-22

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