WO2014003402A1 - Dispositif électroluminescent en uv proches - Google Patents

Dispositif électroluminescent en uv proches Download PDF

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WO2014003402A1
WO2014003402A1 PCT/KR2013/005576 KR2013005576W WO2014003402A1 WO 2014003402 A1 WO2014003402 A1 WO 2014003402A1 KR 2013005576 W KR2013005576 W KR 2013005576W WO 2014003402 A1 WO2014003402 A1 WO 2014003402A1
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layer
light emitting
emitting device
type contact
doped
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Inventor
Chang Suk Han
Hwa Mok Kim
Hyo Shik Choi
Mi So Ko
A Ram Cha Lee
Jung Hwan Hwang
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Seoul Viosys Co Ltd
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Seoul Viosys Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/811Bodies having quantum effect structures or superlattices, e.g. tunnel junctions
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/811Bodies having quantum effect structures or superlattices, e.g. tunnel junctions
    • H10H20/812Bodies having quantum effect structures or superlattices, e.g. tunnel junctions within the light-emitting regions, e.g. having quantum confinement structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/822Materials of the light-emitting regions
    • H10H20/824Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP
    • H10H20/825Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP containing nitrogen, e.g. GaN

Definitions

  • the present invention relates to an inorganic semiconductor light emitting device, and more particularly, to a near ultraviolet (UV) light emitting device.
  • UV near ultraviolet
  • gallium nitride-based semiconductors are widely applied to full-color displays, traffic signals, light sources for general illumination and optical communication apparatuses, ultraviolet and blue/green light emitting diodes, laser diodes, and the like.
  • InGaN indium gallium nitride
  • Gallium nitride-based compound semiconductors are utilized in various application fields, such as large natural color flat panel display apparatuses, light sources for backlight units, traffic signals, indoor illumination, high-density light sources, high-resolution output systems, optical communication systems, and the like.
  • near UV light emitting devices are used in the fields of counterfeit bill identification, resin curing, ultraviolet treatment, and the like, and can realize various colors of visible light in combination with phosphors.
  • Near ultraviolet light generally refers to ultraviolet light in a wavelength range from about 320 nm to about 390 nm.
  • Devices employing InGaN as a well layer can be used to emit light having wavelengths of about 360 nm or more, that is, near ultraviolet light having wavelengths from 360 nm to 390 nm depending on the amount of In.
  • a plurality of semiconductor layers is placed on a light travelling path and absorbs light.
  • the semiconductor layers have narrower or similar band gaps to that of the well layer, significant light loss occurs.
  • an electron blocking layer, a barrier layer, an n-type contact layer and a p-type contact layer are formed of AlGaN having a wider band gap than InGaN.
  • the n-type contact layer is formed of AlGaN, formation of an active layer having good crystallinity is difficult.
  • near ultraviolet light emitting devices are inferior to blue light emitting devices in terms of electrical and optical properties, and are more expensive than blue/green light emitting diodes.
  • a light emitting device includes: an n-type contact layer including an AlGaN layer; a p-type contact layer including an AlGaN layer; an active region of a multiple quantum well structure disposed between the n-type contact layer and the p-type contact layer; and a superlattice layer disposed between the n-type contact layer and the active region.
  • the superlattice layer has a structure in which a first AlInGaN layer and a second AlInGaN layer are alternately stacked one above another, and the active region of the multiple quantum well structure emits near ultraviolet light within a wavelength range from 360 nm to 390 nm.
  • the active region of the multiple quantum well structure may include barrier layers and well layers.
  • the barrier layers are formed of AlInGaN.
  • the barrier layer includes In, thereby mitigating lattice mismatch between the well layer and the barrier layer.
  • a first barrier layer closest to the n-type contact layer among the barrier layers may include 2% to 4% more Al than other barrier layers.
  • the first barrier layer is formed of AlInGaN having a smaller lattice constant than the other barrier layers, thereby improving light output of the light emitting device.
  • the content of a metallic element represented in percent is a composition ratio of each metallic component to the sum of composition ratios of metallic components of the gallium nitride-based layer in percent. That is, the content of Al of the gallium nitride-based layer represented by Al x In y Ga z N is calculated by 100 ⁇ x/(x+y+z) and is represented in %.
  • the well layers are formed of InGaN, and the other barrier layers except for the first barrier layer may include 10% to 12% of Al and 1% or less of In.
  • the first barrier layer may be formed of AlInGaN including 12% to 16% of Al and 1% or less of In.
  • the p-type contact layer may include a lower doped layer with higher concentration, an upper doped layer with higher concentration, and a doped layer with lower concentration disposed between the lower doped layer with higher concentration and the upper doped layer with higher concentration.
  • the doped layer with lower concentration is thicker than the lower and upper doped layers with higher concentration. As the doped layer with lower concentration is formed to a relatively thick thickness, light absorption due to the p-type contact layer is prevented.
  • the n-type contact layer may include a lower gallium nitride layer, an upper aluminum gallium nitride layer, and an intermediate layer of a multilayer structure disposed between the lower gallium nitride layer and the upper aluminum gallium nitride layer.
  • the intermediate layer of the multilayer structure is inserted into the middle of the n-type contact layer, thereby improving crystallinity of epitaxial layers formed on the n-type contact layer.
  • the intermediate layer of the multilayer structure may have a structure in which AlInN and GaN are alternately stacked one above another.
  • the n-type contact layer may include a modulation doped AlGaN layer.
  • the upper aluminum gallium nitride layer may be a modulation doped layer.
  • the light emitting device may further include an electron implantation layer disposed between the superlattice layer and the active region.
  • the electron implantation layer has a higher n-type impurity doping concentration than the superlattice layer. Since electrons are well implanted into the active region by the electron implantation layer, the light emitting device may exhibit improved luminous efficacy.
  • the electron implantation layer may be formed of AlGaN.
  • An undoped AlGaN layer may be disposed between the n-type contact layer and the superlattice layer.
  • the undoped AlGaN layer may adjoin the n-type contact layer, and restores deteriorated crystallinity of the n-type contact layer depending on impurity doping.
  • the light emitting device may further include an AlGaN layer with lower concentration disposed between the undoped AlGaN layer and the superlattice layer and doped in a lower n-type impurity concentration than the n-type contact layer; and an AlGaN layer with higher concentration disposed between the AlGaN layer with lower concentration and the superlattice layer and doped in a higher n-type impurity concentration than the AlGaN layer with lower concentration.
  • An AlInGaN/AlInGaN-stacked superlattice layer is disposed between an n-type contact layer including an AlGaN layer and an active region to improve crystallinity of the active region, thereby improving light output.
  • a first barrier layer includes more Al than other barrier layers, thereby further improving light output.
  • Figure 1 is a sectional view of a light emitting device according to one embodiment of the present invention.
  • Figure 2 is a sectional view of a multiple quantum well structure of a light emitting device according to one embodiment of the present invention
  • Figure 3 is a graph depicting light output depending on use of a superlattice layer
  • Figure 4 is a graph depicting light output depending on the amount of In in a superlattice layer.
  • Figure 5 is a graph depicting light output depending on thickness of a well layer.
  • Figure 1 is a sectional view of a light emitting device according to one embodiment of the present invention
  • Figure 2 is an enlarged sectional view of a multiple quantum well structure of the light emitting device.
  • the light emitting device includes an n-type contact layer 27, a superlattice layer 35, an active region 39, and a p-type contact layer 43.
  • the light emitting device may include a substrate 21, a nuclear layer 23, a buffer layer 25, an undoped GaN layer 29, an AlGaN layer 31 with lower concentration, a AlGaN layer with higher concentration 33, an electron implantation layer 37, an electron blocking layer 41, or a delta doped layer 45.
  • the substrate 21 is a substrate for growth of a gallium nitride-based semiconductor layer, and may be formed of sapphire, SiC, spinel, and the like, without being limited thereto.
  • the substrate 21 may be a patterned sapphire substrate (PSS).
  • the nuclear layer 23 may be formed of (Al, Ga)N at a low temperature from 400°C to 600°C in order to grow the buffer layer 25 on the substrate 21.
  • the nuclear layer is formed of GaN or AlN.
  • the nuclear layer 23 may be formed to a thickness of about 25 nm.
  • the buffer layer 25 serves to mitigate defects such as dislocation between the substrate 21 and the n-type contact layer 27, and is grown at relatively high temperatures.
  • the buffer layer 25 may be formed of undoped GaN to a thickness of about 1.5 ⁇ m.
  • the n-type contact layer 27 is formed as a gallium nitride-based semiconductor layer doped with an n-type impurity such as Si, and may have, for example, a thickness of about 3 ⁇ m.
  • the n-type contact layer 27 includes an AlGaN layer and may be formed as a single layer or multiple layers.
  • the n-type contact layer 27 may include a lower GaN layer 27a, an intermediate layer 27b, and an upper AlGaN layer 27c.
  • the intermediate layer 27b may be formed of AlInN, or may have a multilayer structure (including a superlattice structure) in which AlInN and GaN are alternately stacked one above another, for example, about 10 times.
  • the lower GaN layer 27a may be formed to a thickness of about 1.5 ⁇ m, and the upper AlGaN layer 27c may be formed to a thickness of about 1 ⁇ m.
  • the upper AlGaN layer 27c may have a composition ratio of about 3% Al.
  • the intermediate layer 27b is formed to a smaller thickness than the upper AlGaN layers 27c, and may be formed to a thickness of about 80 nm.
  • the intermediate layer 27b is formed on the lower GaN layer 27a, and the upper AlGaN layer 27c is formed thereon, thereby improving crystallinity of the upper AlGaN layer 27c.
  • the lower GaN layer 27a and the upper AlGaN layer 27c are doped in a high Si impurity concentration, and the intermediate layer 27b may be doped in the same or lower impurity concentration than the upper AlGaN layer 27c, or may be intentionally left undoped.
  • the upper AlGaN layer 27c may be formed as a modulation doped layer by repeating doping and un-doping.
  • the lower GaN layer 27a and the upper AlGaN layer 27c are doped in a high impurity concentration, thereby reducing resistance of the n-type contact layer 27.
  • An electrode, which contacts the n-type contact layer 27, may contact the upper AlGaN layer 27c.
  • the lower GaN layer 27a and the intermediate layer 27b may be removed.
  • the undoped AlGaN layer 29 is formed of impurity-free AlGaN, and may be formed to a smaller thickness than the upper AlGaN layer 27c, for example, a thickness from 80 nm to 300 nm.
  • the n-type contact layer 27 is doped with an n-type impurity, residual stress is generated in the n-type contact layer 27, thereby deteriorating crystallinity thereof.
  • another epitaxial layer is grown on the n-type contact layer 27, it is difficult to grow an epitaxial layer having good crystallinity thereon.
  • the undoped AlGaN layer 29 since the undoped AlGaN layer 29 is free from impurities, the undoped AlGaN layer 29 functions as a restoring layer which restores deteriorated crystallinity of the n-type contact layer 27. Thus, it is advantageous that the undoped AlGaN layer 29 is directly formed on the n-type contact layer 27 and adjoins the n-type contact layer 27. In addition, since the undoped AlGaN layer 29 has higher resistivity than the n-type contact layer 27, electrons flowing from the n-type contact layer 27 into the active layer 39 may be uniformly dispersed in the n-type contact layer 27 before passing through the undoped AlGaN layer 29.
  • the AlGaN layer with lower concentration 31 is disposed on the undoped GaN layer 29 and has a lower n-type impurity doping concentration than the n-type contact layer 27.
  • the AlGaN layer with lower concentration 31 may have a Si doping concentration in the range from 5 ⁇ 10 17 /cm 3 to 5 ⁇ 10 18 /cm 3 , and may be formed to a smaller thickness than the undoped AlGaN layer 29, for example, to a thickness from 50 nm to 150 nm.
  • the AlGaN layer with higher concentration 33 is disposed on the AlGaN layer with lower concentration 31 and has a higher n-type impurity doping concentration than the AlGaN layer with lower concentration 31.
  • the AlGaN layer with higher concentration 33 may have a substantially similar Si doping concentration to the n-type contact layer 27.
  • the AlGaN layer with higher concentration 33 may have a smaller thickness than the AlGaN layer with lower concentration 31, and for example, may be formed to a thickness of about 30 nm.
  • the n-type contact layer 27, the undoped AlGaN layer 29, the AlGaN layer with lower concentration 31 and the AlGaN layer with higher concentration 33 may be continuously grown by supplying metallic source gases into a chamber.
  • metallic source gases organic materials of Al, Ga and In, such as TMA, TMG and/or TMI, and the like, are used.
  • SiH 4 may be used as the Si source gas. These layers may be grown at a first temperature, for example, at a temperature from 1050°C to 1150°C.
  • the superlattice layer 35 is disposed on the AlGaN layer with higher concentration 33.
  • the superlattice layer 35 may be formed by alternately stacking a first AlInGaN layer and a second AlInGaN layer having different composition ratios. For example, 20 ⁇ thick first AlInGaN layers and 20 ⁇ thick second AlInGaN layers may be alternately stacked about 30 times one above another to form the superlattice layer 35.
  • the first AlInGaN layer and the second AlInGaN layer have a wider band gap than well layers 39w ( Figure 2) in the active region 39.
  • the first AlInGaN layer and the second AlInGaN layer may have a lower composition ratio of In than the well layers 39w, without being limited thereto, and at least one layer of the first AlInGaN layer and the second AlInGaN layer may have a higher composition ratio of In than the well layers 39w.
  • one layer including more In than the other layer may have a composition ratio of about 1% In and a composition ratio of about 4% Al.
  • the superlattice layer 35 may be formed as an undoped layer which is free from impurities.
  • the superlattice layer 35 is formed as the undoped layer, thereby reducing leakage current of the light emitting device.
  • the superlattice layer 35 may function as a buffer layer for an epitaxial layer formed thereon, thereby improving crystallinity of the epitaxial layer.
  • the electron implantation layer 37 has a higher n-type impurity doping concentration than the superlattice layer 35.
  • the electron implantation layer 37 may have substantially the same n-type impurity doping concentration as that of the n-type contact layer 27.
  • the electron implantation layer 37 has an n-type impurity doping concentration ranging from 2 ⁇ 10 18 /cm 3 to 2 ⁇ 10 19 /cm 3 , more preferably from 1 ⁇ 10 19 /cm 3 to 2 ⁇ 10 19 /cm 3 .
  • the electron implantation layer 37 has a higher impurity doping concentration and thus facilitates electron injection into the active region 39.
  • the electron implantation layer 37 may be formed to a thickness similar to or thinner than that of the doped layer with higher concentration 33, for example, to a thickness of about 20 nm.
  • the electron implantation layer 37 may be formed of AlGaN.
  • the active region 39 is disposed on the electron implantation layer 37.
  • Figure 2 is an enlarged sectional view of the active region 39.
  • the active region 39 has a multiple quantum well structure including alternately stacked barrier layers 39b and well layers 39w.
  • the well layers 39w have a composition to emit near ultraviolet light in the wavelength range from 360 nm to 390 nm.
  • the well layers 39w may be formed of GaN, InGaN or AlInGaN, particularly InGaN.
  • the amount of In included in the well layer 39w is determined depending on a desired wavelength of near ultraviolet light.
  • the well layer 39w may include 1% or less of In.
  • the well layers 39w may be formed to a thickness from about 20 ⁇ to about 30 ⁇ .
  • the barrier layers 39b may be formed of gallium nitride-based semiconductor having a wider band gap than the well layer 39b, such as GaN, InGaN, AlGaN, and AlInGaN. Particularly, the barrier layers 39b may be formed of AlInGaN, thus including In, and thereby mitigating lattice mismatch between the well layer 39w and the barrier layer 39b.
  • a first barrier layer 39b1 closest to the electron implantation layer 37 or the superlattice layer 35 may have more Al than other barrier layers.
  • the first barrier layer 39b1 may include 2% to 4% more Al than the other barrier layers 39b.
  • the first barrier layer 39b1 may include about 18% of Al.
  • the barrier layers 39b1, 39b, 39bn include about 1% or less of In.
  • the barrier layers have the same composition.
  • the first barrier layer 39b1 has 2% to 4% higher Al than the other barrier layers 39b.
  • the first barrier layer 39b1 is formed to have a wider band gap than the other barrier layers 39b1, and thus can confine carriers in the active region 39. If the Al content in the first barrier layer 39b1 exceeds about 4%, lattice mismatch between the first barrier layer 39b1 and the electron implantation layer 37 and between the first barrier layer 39b1 and the well layer 39w can increase, thereby deteriorating crystallinity of the active region 39.
  • the first barrier layer may have substantially the same thickness as the other barrier layers except for the last barrier layer closest to the electron blocking layer 41 or the p-type contact layer 43.
  • the first barrier layer may have a thickness from 40 ⁇ to 60 ⁇ particularly, about 50 ⁇ .
  • the active region 39 may adjoin the electron implantation layer 37.
  • the barrier layers and the well layers of the active region 39 may be formed as undoped layers in order to improve crystallinity of the active region, the active region 39 may be partially or entirely doped with impurities to decrease forward voltage.
  • the p-type contact layer 43 may be disposed on the active region 39, and the electron blocking layer 41 may be disposed between the active region 39 and the p-type contact layer 43.
  • the electron blocking layer 41 may be formed of AlGaN or AlInGaN, preferably AlInGaN, in order to mitigate lattice mismatch between the active region 39 and the electron blocking layer 41.
  • the electron blocking layer 41 may include about 35% of Al.
  • the electron blocking layer 41 may be doped with a p-type impurity such as Mg, or may be free of impurities.
  • the electron blocking layer 41 may be formed to a thickness of about 15 nm.
  • the p-type contact layer 43 may be an Mg-doped AlGaN layer, and may include, for example, about 8% of Al and have a thickness of 100 nm.
  • the p-type contact layer 43 may be formed as a single layer, without being limited thereto, and may include a lower doped layer with higher concentration 43a, a doped layer with lower concentration 43b, and an upper doped layer with higher concentration 43c, as shown.
  • the doped layer with lower concentration 43b has a lower doping concentration than the lower and upper doped layer with higher concentrations 43a, 43c, and is disposed between the lower doped layer with higher concentration 43a and the upper doped layer with higher concentration 43c.
  • the doped layer with lower concentration 43b may be grown without supply of Mg source gas such as Cp 2 Mg during growth.
  • the impurity content may be reduced using N 2 gas excluding H 2 gas as a carrier gas.
  • the doped layer with lower concentration 43b may be formed to a greater thickness than the lower and upper doped layer with higher concentrations 43a, 43c.
  • the doped layer with lower concentration 43b may be formed to a thickness of about 60 nm, and each of the lower and upper doped layer with higher concentrations 43a, 43c may be formed to a thickness of 10 nm.
  • the delta doped layer 45 may be disposed on the p-type contact layer 43 in order to reduce ohmic contact resistance.
  • the delta doped layer 45 is doped in a high n-type or p-type impurity concentration, thereby reducing ohmic resistance between an electrode formed thereon and the p-type contact layer 43.
  • the delta doped layer 45 may be formed to a thickness from about 2 ⁇ to about 5 ⁇ .
  • a light emitting device of a horizontal structure or a flip chip structure may be prepared by patterning the epitaxial layers on the substrate 21, or a light emitting device of a vertical structure may be prepared by removing the substrate 21.
  • the superlattice layer 35 was omitted in Comparative Example, the superlattice layer 35 had a thickness of 60 nm in Example 1, and the superlattice layer 35 had a thickness of 120 nm in Example 2.
  • Each of the first AlInGaN layer and the second AlInGaN layer had a thickness of 20 ⁇ .
  • the superlattice layer 35 was formed by changing a flow rate of TMI as an In source.
  • Composition ratios of Al and In in the superlattice layer 35 were measured using an atomic probe. The first layer and the second layer had a relatively thin thickness, and thus did not show great difference in composition ratio from the measurement results by the atomic probe. On the whole, the composition ratio of In was about 1% and the composition ratio of Al was about 4%.
  • the light emitting devices employing the superlattice layer 35 in Examples 1 (60 nm) and 2 (120 nm) exhibited 20% higher light output than the light emitting device prepared in Comparative Example (0 nm).
  • the light emitting device of Example 1 exhibited higher light output than the light emitting device of Example 2.
  • epitaxial layers were grown on a patterned sapphire substrate by MOCVD under the same conditions except for conditions for growth of the superlattice layer 35.
  • the composition ratio of In in the superlattice layer 35 was changed by changing a flow rate of TMI, while maintaining constant flow rates of TMA and TMG.
  • the light emitting device having a well layer thickness of 3 nm exhibited the highest light output among the prepared samples and light output was decreased with increasing thickness of the well layer.

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PCT/KR2013/005576 2012-06-28 2013-06-25 Dispositif électroluminescent en uv proches Ceased WO2014003402A1 (fr)

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CN107482095A (zh) * 2017-09-23 2017-12-15 湘能华磊光电股份有限公司 一种led外延生长方法
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CN108321266A (zh) * 2018-02-01 2018-07-24 映瑞光电科技(上海)有限公司 一种GaN基LED外延结构及其制备方法

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CN104810442B (zh) * 2015-04-29 2017-09-29 华灿光电(苏州)有限公司 一种发光二极管外延片及其生长方法
JP2017050439A (ja) * 2015-09-03 2017-03-09 豊田合成株式会社 紫外発光素子およびその製造方法
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WO2019149095A1 (fr) * 2018-02-01 2019-08-08 映瑞光电科技(上海)有限公司 Structure épitaxiale de del à base de gan et son procédé de préparation

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