WO2014176706A1 - Procede de fabrication d'un cable chauffant et cable chauffant realise selon ce procede - Google Patents
Procede de fabrication d'un cable chauffant et cable chauffant realise selon ce procede Download PDFInfo
- Publication number
- WO2014176706A1 WO2014176706A1 PCT/CH2014/000054 CH2014000054W WO2014176706A1 WO 2014176706 A1 WO2014176706 A1 WO 2014176706A1 CH 2014000054 W CH2014000054 W CH 2014000054W WO 2014176706 A1 WO2014176706 A1 WO 2014176706A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- box
- phase conductors
- binder
- cable
- central cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Soldering of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400°C
- B23K35/262—Sn as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550°C
- B23K35/3033—Ni as the principal constituent
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Definitions
- the present invention relates to a method for manufacturing an electric heating cable, in particular for a submarine conduit of the pipeline type, this cable comprising a group of phase conductors individually isolated relative to one another and a connection end in star where the ends of said phase conductors are connected together, said cable being coated with an insulating sheath and spirally wound around said conduit.
- the present invention also relates to an electric heating cable, in particular for a submarine conduit of the pipeline type, made according to the above method, this cable comprising a group of phase conductors individually isolated from each other and one end. star connection connection where the ends of said phase conductors are connected to each other, said cable being coated with an insulating sheath and spirally wound around said conduit.
- FIG. 1 This embodiment, represented by FIG. 1 illustrating the closest prior art, generates a significant extra thickness at the connection end of the phase conductors which must be isolated in this zone, generally by means of a heat-shrinkable sheath.
- This sheath is on the one hand difficult to implement and on the other hand, its implementation takes a lot of time.
- the security of the junction is not absolutely assured because the introduction of the spiral winding cable around the duct generates significant stresses that may disengage the crimping piece, which can induce the a poor mechanical resistance and a bad electrical connection.
- 1,407,180 describes a heating cable intended for agriculture, comprising two resistive wires having different ohmic values for various applications and various voltages applied to the wires which are connected to a power source at one end and connected between them at their other end.
- the insulated wires are laid directly in the ground to heat for crops.
- the present invention proposes to overcome all the drawbacks mentioned above by providing an economical, efficient and reliable heating cable whose manufacture is greatly simplified compared to the techniques currently used.
- a box having a closed bottom and of which said at least one central cavity contains a mass of said hard cold binder is used, said box and / or the binder which it contains is heated to to make it fluid, said bare end sections of said phase conductors are introduced into said at least one central cavity and the assembly is cooled.
- a box having a closed bottom and at least one central cavity is used, said bare end sections of said phase conductors are introduced into said at least one central cavity. and pouring into said at least one central cavity containing said stripped end sections of said phase conductors, a predetermined mass of said cold binder preheated to make it liquid.
- a binder consisting of a tin solder alloy or a binder made of a nickel solder alloy can advantageously be used.
- a box made of an electrically conductive metal material is used.
- a box made of an electrically non-conductive material is used.
- phase conductors comprises a box open at at least one end, and comprising at least one central cavity, this box being arranged to receive a stripped end section of each of said phase conductors and a mass of hot melt conductive binder and cold hardenable to provide a mechanical and electrical connection between said end sections
- said mass of binder comprises an alloy for soldering with tin or an alloy for nickel welding.
- Said box is preferably made of a metallic material having a high conductivity coefficient.
- said box has a common central recess 30 for bare conductor sections.
- said box comprises several cavities respectively dedicated to said bare conductor sections, individually welded in the respective cavities.
- FIG. 1 represents a schematic view of a known embodiment according to the prior art and which is commonly used in the context of an application as a heating cable for the pipelines
- FIG. 2 is a longitudinal sectional view of a preferred embodiment of the junction zone of the phase conductors of the cable according to the invention
- FIG. 3 is a cross-sectional view of the preferred embodiment of the junction zone of the phase conductors of the cable according to the invention.
- the heating cable usually comprises three phase conductors which are each stripped on an end section and which are star-connected.
- the end sections are stripped individually over a certain length, folded on themselves and crimped by means of a crimping flange.
- FIG. 1 schematically shows a loop 1 2 folded phase conductor and crimped by means of a crimping flange 3.
- the solution provided by the invention makes it possible to eliminate said embrittlement and to make the connection much more efficiently and quickly.
- the longitudinal sectional view of FIG. 2 and cross-sectional view of FIG. 3 show an embodiment of the connection of the phase conductors according to FIG.
- phase conductors 11, 12 and 13 are stripped respectively on sections 11a, 12a and 13a. These sections are intended to be put in place and mechanically fixed on the one hand, and electrically connected together on the other hand, inside a box 14, having for example a recess of rectangular section, constituting at least one central cavity 15 lo whose depth is at least equal to the length of stripped portions 11a, 12a and 13a and whose length is preferably greater than the cross section of these bare phase conductor sections.
- the central cavity may be single or subdivided into several sub-cavities by partitions. It is essential, however, that phase drivers be
- the box 14 may be made of a conductive material, for example a copper alloy. It can also be made of a non-conductive material, for example ceramic, or the like.
- the cavity 15 is intended to contain a conductive bonding material 16, for example a tin-based solder alloy or a nickel-based solder alloy, or the like, for example. Two situations can arise: either the binder is initially contained in the cavity or the sub-cavities and it will be heated to melt it from its solid state cold to its liquid state hot, or it will be poured hot into the cavity, or the sub-cavities, in which the bare sections of phase conductors have been placed beforehand.
- the box 14 is heated until the melting of the conductive connecting material 16 which allows to bind firmly said sections to the box 14 and to ensure the electrical coupling between the phase conductors.
- the sections exposed conductors 11a, 12a and 13a are introduced into the recess 15 which is empty and the conductive connecting material 16 is cast in the liquid state, after preliminary heating, in the box to fix said phase conductors and connect them electrically between them.
- the three conductors are juxtaposed and the only extra thickness is that of the wall of the box 14, which can be reduced to a minimum. The electrical connection is perfect and the stability of the connection is guaranteed.
- FIG. 3 further shows an insulating sheath 17 which is located around the outer wall of the box 14 to electrically isolate the connection of the three phase conductors 11, 12 and 13.
- the box comprises a common central recess for the three bare conductor sections 11a, 12a and 13a.
- the recess 16 may be subdivided into three cavities respectively dedicated to the three bare conductor sections 11a, 12a and 13a, individually welded in the respective cavities. Since the box is made of a conductive material such as, for example, a copper alloy, the quality of the electrical connection of the three phase conductors is ensured.
- the present invention is not limited to the embodiments described, but may undergo various modifications or variations.
- the practical embodiments can be adapted to the intended applications, the materials used can then be diversified according to these applications.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing & Machinery (AREA)
- Cable Accessories (AREA)
- Processing Of Terminals (AREA)
Abstract
Description
Claims
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2015151194A RU2623107C2 (ru) | 2013-05-01 | 2014-04-28 | Нагревательный кабель и способ его производства |
| CA2910942A CA2910942C (fr) | 2013-05-01 | 2014-04-28 | Procede de fabrication d'un cable chauffant et cable chauffant realise selon ce procede |
| DE112014002246.2T DE112014002246T5 (de) | 2013-05-01 | 2014-04-28 | Verfahren zur Herstellung eines Heizkabels und Heizkabel, das nach diesem Verfahren hergestellt ist |
| CN201480024810.9A CN105230118B (zh) | 2013-05-01 | 2014-04-28 | 制造加热线缆的方法和根据该方法实现的加热线缆 |
| KR1020157030132A KR102195336B1 (ko) | 2013-05-01 | 2014-04-28 | 발열 케이블의 제조방법 및 이 방법에 의하여 제조된 발열 케이블 |
| US14/787,474 US11330675B2 (en) | 2013-05-01 | 2014-04-28 | Method for producing a heating cable and heating cable produced according to this method |
| GB1521107.1A GB2529961B (en) | 2013-05-01 | 2014-04-28 | Method for producing a heating cable and heating cable produced according to this method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH00899/13A CH708026B1 (fr) | 2013-05-01 | 2013-05-01 | Procédé de fabrication d'un câble chauffant et câble chauffant réalisé selon ce procédé. |
| CH899/13 | 2013-05-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014176706A1 true WO2014176706A1 (fr) | 2014-11-06 |
Family
ID=49150719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CH2014/000054 Ceased WO2014176706A1 (fr) | 2013-05-01 | 2014-04-28 | Procede de fabrication d'un cable chauffant et cable chauffant realise selon ce procede |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US11330675B2 (fr) |
| KR (1) | KR102195336B1 (fr) |
| CN (1) | CN105230118B (fr) |
| CA (1) | CA2910942C (fr) |
| CH (1) | CH708026B1 (fr) |
| DE (1) | DE112014002246T5 (fr) |
| GB (1) | GB2529961B (fr) |
| RU (1) | RU2623107C2 (fr) |
| WO (1) | WO2014176706A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU170025U1 (ru) * | 2016-05-23 | 2017-04-12 | Алексей Сергеевич Коротаев | Низковольтное устройство обогрева трубопроводов |
| RU232276U1 (ru) * | 2024-08-27 | 2025-03-05 | Акционерное общество "Научно-исследовательский институт "Полюс" им. М.Ф. Стельмаха" | Устройство для лужения проводов |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107611754A (zh) * | 2017-09-21 | 2018-01-19 | 丽水市创峰科技有限公司 | 自动电网电线加工设备及其工艺 |
| GB2582178B (en) * | 2019-03-15 | 2021-07-14 | Acergy France SAS | Subsea installations comprising heated conduits |
| CN110578848B (zh) * | 2019-09-16 | 2021-02-09 | 中国化学工程第六建设有限公司 | 一种化工管道的电伴热分步安装施工方法 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1407180A (fr) | 1964-06-16 | 1965-07-30 | Câble chauffant destiné plus particulièrement au chauffage des sols | |
| FR2164706A1 (fr) * | 1971-12-21 | 1973-08-03 | Isopad Ltd | |
| FR2226799A1 (en) * | 1973-04-18 | 1974-11-15 | Fressynet Et Fils Ets A | Heating sheath in electrical circuits - uses braiding technique and allows choice of heating range |
| GB2197170A (en) * | 1986-10-29 | 1988-05-11 | Eilentropp Hew Kabel | A flexible heating element |
| WO2010032017A1 (fr) | 2008-09-18 | 2010-03-25 | Heat Trace Limited | Câble chauffant |
| WO2012159221A1 (fr) * | 2011-05-20 | 2012-11-29 | Bacab S.A. | Cable electrique et application de ce cable |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4090767A (en) * | 1976-10-06 | 1978-05-23 | William Leonard Tregoning | Cable termination assembly with cast conductive shield and method of making same |
| US4200973A (en) * | 1978-08-10 | 1980-05-06 | Samuel Moore And Company | Method of making self-temperature regulating electrical heating cable |
| US5221815A (en) * | 1991-07-26 | 1993-06-22 | Raychem Corporation | Heat recoverable soldering device |
| JP3919193B2 (ja) * | 2003-06-12 | 2007-05-23 | 矢崎総業株式会社 | 接続キャップを用いた電線接続方法 |
| US7180040B2 (en) * | 2004-05-27 | 2007-02-20 | Msx, Inc. | Crimp splice for an electrical resistance heating cable |
| US9172167B2 (en) * | 2004-11-20 | 2015-10-27 | Al Cop Llc | Junction failure inhibiting connector |
| KR200458888Y1 (ko) * | 2009-07-13 | 2012-03-16 | 강병호 | 아크 방지가 가능한 탄소발열선과 전선의 연결구조 |
| DE102009058789B4 (de) * | 2009-12-18 | 2011-09-22 | Futech Gmbh | Wärmedämmendes Verglasungselement und Verfahren zu dessen Herstellung |
| US8635770B2 (en) * | 2010-11-16 | 2014-01-28 | Allan S. Warner | Method for insulating wire terminations |
| DE202011051596U1 (de) * | 2011-10-11 | 2013-01-17 | Obo Bettermann Gmbh & Co. Kg | Elektrische Verbindungsklemme |
-
2013
- 2013-05-01 CH CH00899/13A patent/CH708026B1/fr unknown
-
2014
- 2014-04-28 KR KR1020157030132A patent/KR102195336B1/ko active Active
- 2014-04-28 DE DE112014002246.2T patent/DE112014002246T5/de active Pending
- 2014-04-28 CN CN201480024810.9A patent/CN105230118B/zh active Active
- 2014-04-28 RU RU2015151194A patent/RU2623107C2/ru active
- 2014-04-28 CA CA2910942A patent/CA2910942C/fr active Active
- 2014-04-28 US US14/787,474 patent/US11330675B2/en active Active
- 2014-04-28 GB GB1521107.1A patent/GB2529961B/en active Active
- 2014-04-28 WO PCT/CH2014/000054 patent/WO2014176706A1/fr not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1407180A (fr) | 1964-06-16 | 1965-07-30 | Câble chauffant destiné plus particulièrement au chauffage des sols | |
| FR2164706A1 (fr) * | 1971-12-21 | 1973-08-03 | Isopad Ltd | |
| FR2226799A1 (en) * | 1973-04-18 | 1974-11-15 | Fressynet Et Fils Ets A | Heating sheath in electrical circuits - uses braiding technique and allows choice of heating range |
| GB2197170A (en) * | 1986-10-29 | 1988-05-11 | Eilentropp Hew Kabel | A flexible heating element |
| WO2010032017A1 (fr) | 2008-09-18 | 2010-03-25 | Heat Trace Limited | Câble chauffant |
| WO2012159221A1 (fr) * | 2011-05-20 | 2012-11-29 | Bacab S.A. | Cable electrique et application de ce cable |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU170025U1 (ru) * | 2016-05-23 | 2017-04-12 | Алексей Сергеевич Коротаев | Низковольтное устройство обогрева трубопроводов |
| RU232276U1 (ru) * | 2024-08-27 | 2025-03-05 | Акционерное общество "Научно-исследовательский институт "Полюс" им. М.Ф. Стельмаха" | Устройство для лужения проводов |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2623107C2 (ru) | 2017-06-22 |
| CN105230118A (zh) | 2016-01-06 |
| CN105230118B (zh) | 2018-08-31 |
| GB2529961A (en) | 2016-03-09 |
| US11330675B2 (en) | 2022-05-10 |
| RU2015151194A (ru) | 2017-06-06 |
| CH708026A1 (fr) | 2014-11-14 |
| KR20160007504A (ko) | 2016-01-20 |
| CA2910942A1 (fr) | 2014-11-06 |
| GB2529961B (en) | 2020-10-14 |
| CA2910942C (fr) | 2023-05-23 |
| CH708026B1 (fr) | 2017-11-30 |
| DE112014002246T5 (de) | 2016-01-21 |
| GB201521107D0 (en) | 2016-01-13 |
| US20160165666A1 (en) | 2016-06-09 |
| KR102195336B1 (ko) | 2020-12-28 |
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