WO2015107380A1 - Laineuse pour tissus tubulaires sans couture - Google Patents

Laineuse pour tissus tubulaires sans couture Download PDF

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Publication number
WO2015107380A1
WO2015107380A1 PCT/IB2014/002890 IB2014002890W WO2015107380A1 WO 2015107380 A1 WO2015107380 A1 WO 2015107380A1 IB 2014002890 W IB2014002890 W IB 2014002890W WO 2015107380 A1 WO2015107380 A1 WO 2015107380A1
Authority
WO
WIPO (PCT)
Prior art keywords
roller
tubular fabric
rotatable roller
abrasive band
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2014/002890
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English (en)
Inventor
Gorgaini MAURO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NORMAN INTERNATIONAL SpA
Original Assignee
NORMAN INTERNATIONAL SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NORMAN INTERNATIONAL SpA filed Critical NORMAN INTERNATIONAL SpA
Publication of WO2015107380A1 publication Critical patent/WO2015107380A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D06C23/02—Making patterns or designs on fabrics by singeing, teasing, shearing, etching or brushing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated

Definitions

  • the present invention relates to a napping machine for tubular fabrics.
  • the invention relates to a napping machine for seamless tubular fabrics, i.e. tubular fabrics with no (longitudinal) seams along the tubular shape, for realizing smoothed tubular fabrics, for example internally usable for manufacturing garments known as "seamless".
  • tubular fabric forms for example, possibly cut, finished with hems, assembled with other fabric or finishing elements or to other seamless tubular elements, define a garment known as seamless, which exhibits a high degree of comfort when worn, as well as exhibiting other peculiarities such as a high degree of elasticity and adaptability to the body of the wearer.
  • tubular fabrics of wearable dimensions makes it however difficult to achieve, on an industrial scale, certain types of operation on the fabrics themselves, such as for example realizing a napped side.
  • Napping fabrics is done using napping machines which are provided with an abrasive element, for example a sheet of sandpaper, which is rubbed in contact on the side of the fabric to be smoothed, thus partially napping and increasing the volume of the fabric in the contact zone.
  • an abrasive element for example a sheet of sandpaper
  • these napping machines exhibit, as shown in prior documents D1-D2, a continuous transporter on which a long and wide tubular piece of flattened fabric (i.e. , with the internal surfaces in reciprocal contact) which, during the advancing of the piece, passes through a napping station, for example ⁇ defined by two counter-rotating rollers equipped ' with sandpaper, which smooth the lower and upper surface of the flattened tubular piece.
  • the tubular piece napped in this way is then cut into congruent pieces for the garment to be realised, turned inside-out so that the napped side is located internally of the garment and sewn-in So as to realise the garment, which will then exhibit seams and will be of the traditional type.
  • An aim of the present invention is to obviate the above-mentioned drawbacks in the prior art, with a solution that is simple, rational and relatively inexpensive.
  • an aim of the invention is to realise a napping machine for industrial napping of tubular pieces of pre-formed fabric, for example seamless, which is at the same time uniform over a whole circumferential surface of the fabric destined to be napped and which involves a reduction, if not indeed a total elimination of the production wastes, thus realising a napping machine that is particularly efficient, rapid and functional.
  • an aim of the invention is to make possible industrial realisation of seamless tubular fabrics (i.e. without longitudinal seams for closing the tubular piece) with an (internal) surface that is napped, for use in manufacture of garments, such as pullovers, fleeces, trousers, skirts, underwear, hosiery and others besides.
  • the invention discloses a napping machine for tubular fabrics the peculiarity of which consists in the fact that it comprises a support frame of at least a rotatable roller (for example having a vertical axis) insertable internally of a tubular fabric to be napped arid configured such as to draw the tubular fabric inserted on the rotatable roller in rotation, and at least an abrasive band in relative motion to the rotatable roller and able to contact, on an opposite side of the rotatable roller, with the tubular fabric in rotation.
  • a napping machine for tubular fabrics the peculiarity of which consists in the fact that it comprises a support frame of at least a rotatable roller (for example having a vertical axis) insertable internally of a tubular fabric to be napped arid configured such as to draw the tubular fabric inserted on the rotatable roller in rotation, and at least an abrasive band in relative motion to the rotatable roller and able to contact, on an opposite side of the rot
  • the napping machine might include a single rotatable roller, for example coated with a material having a high coefficient of friction such as sandpaper or rubber, on which the tubular fabric can be snugly inserted (which for example can be slightly stretched so as to be inserted on the rotatable roller) so as to be drawn in rotation thereby.
  • a material having a high coefficient of friction such as sandpaper or rubber
  • the single rotatable roller can exhibit an external diameter that is substantially greater than (or the same as) the internal diameter of the tubular fabric to be treated and the fabric exhibits, for example, an elasticity of its own, so that it can be stretched and inserted on the rotatable roller and, once released becomes substantially adherent to the rotatable roller so as to be drawn in rotation thereby.
  • the rotatable roller can be formed by two rotatable rollers that are substantially parallel and rotating in the same rotation direction, on which the tubular fabric can be substantially snugly inserted (which tubular fabric for example can be slightly stretched in order to be inserted on the rotatable rollers) so as to be drawn in rotation thereby.
  • the two rotatable rollers can be supported by a platform (for example a common platform to which they are for example associated rotatably at a respective.end, for example the lower end).
  • a platform for example a common platform to which they are for example associated rotatably at a respective.end, for example the lower end.
  • the two (or more) rotatable rollers can be arranged at a reciprocal fixed distance or, preferably, can be configured so as to be able . to vary the reciprocal distance thereof.
  • the external periphery of the rotatable rollers can be inscribed in a closed imaginary line, for example ovalled, the perimeter of which is greater than (or the same as) the perimeter of a transversal section of the tubular fabric to be inserted on the rotatable rollers.
  • the external periphery of the rotatable rollers can be inscribed in a closed imaginary line, for example ovalled, having a variable configuration between a compact configuration, in which the perimeter of the closed imaginary line is smaller than the perimeter of a transversal section of the tubular fabric to be inserted on the rotatable rollers themselves, and an extended configuration, in which the perimeter of the closed imaginary line is greater than (or the same as) the perimeter of a transversal section of the tubular fabric to be inserted on the rotatable rollers themselves.
  • the rotatable rollers by facilitating the insertion of the tubular fabric on the rotatable rollers when in the compact configuration, function as a stretcher element for the tubular fabric when they are in the extended configuration.
  • the abrasive band is supported and drawn in rotation by at least a support roller that is for example counter- rotating with respect to the rotatable roller and parallel with respect to the rotatable roller, for example at a rotation velocity (a little) different (or at most equal) to the rotation velocity of the rotatable roller.
  • the support roller supporting and drawing in rotation the abrasive band might equivalents be equi-rotating with respect to the rotatable roller ⁇ exhibiting for any rotation velocity a relative motion with respect to the tubular fabric supported by the rotatable roller and therefore exerting a rubbing action thereon).
  • the reciprocal rotation of the rotatable roller and the abrasive band is such that the abrasive band goes into contact with the whole circumferential surface of the tubular fabric.
  • the abrasive band is advantageously wound substantially in a loop fashion about at least a pair of the support rollers (i.e. rollers which are equi-rotating with respect to one another and counter-rotating with respect to the rotatable roller), the abrasive band going into contact with the tubular fabric at the free portion of abrasive band interposed between the pair of support rollers (preferably counter-rotating with respect to the rotating roller), for example a support roller whereof being motorized and a support roller whereof being driven.
  • the support rollers i.e. rollers which are equi-rotating with respect to one another and counter-rotating with respect to the rotatable roller
  • the abrasive band can be slidably associated to the support frame with respect to a sliding direction parallel to the rotation axis of the rotatable roller.
  • the axial dimensions of the abrasive band can be modest while still enabling the napping of tubular fabrics having axial dimensions that are greater than an axial dimension of the abrasive band.
  • the rotatable roller exhibits at least a portion having a high coefficient of friction, for example high coefficient of friction meaning a high coefficient of friction between the tubular fabric and the portion of the rotatable roller such as to enable drawing the tubular fabric in rotation (without axial and/or circumferential rubbing) by the rotatable roller, in particular a coefficient of friction between the tubular fabric inserted on the rotatable roller and the rotatable roller itself that is higher (greater) than the coefficient of friction between the tubular fabric itself and the abrasive band.
  • a high coefficient of friction meaning a high coefficient of friction between the tubular fabric and the portion of the rotatable roller such as to enable drawing the tubular fabric in rotation (without axial and/or circumferential rubbing) by the rotatable roller, in particular a coefficient of friction between the tubular fabric inserted on the rotatable roller and the rotatable roller itself that is higher (greater) than the coefficient of friction between the tubular fabric itself and the abrasive band
  • the machine advantageously comprises cladding means configured such as to at least partially removably clad the portion having a high coefficient of friction of the rotatable roller.
  • the means comprise a cladding body provided with a longitudinal groove configured such as to house at least the portion having a high coefficient of friction of the rotatable roller, at least one from between the rotatable roller and the cladding body being associated movably to the support frame in a perpendicular direction to the rotation axis of the rotatable roller between a retracted position, in which the portion having a high coefficient of friction of the rotatable roller is located internally of the groove of the cladding body, and at least an extracted position, in which the portion having a high coefficient of friction of the rotatable roller is located at least partially externally of the groove.
  • the cladding body can exhibit an external surface that is substantially smooth or in any case having a low coefficient of friction so that the fabric having tubular form can slide thereon when it is to be inserted on the rotatable roller with the portion having a high coefficient of friction in a retracted position.
  • the cladding body advantageously comprises at least a pair of hinged shells with a hinge axis parallel to the longitudinal axis of the rotatable roller and mobile from a closed position to an open position in contrast to return means, the groove being delimited by the pair of shells in closed position.
  • a further aspect of the invention relates to a napping method for tubular fabric, for example without sewed seams, comprising steps.of:
  • the method can advantageously comprise a step of translating the rotating (for example counter-rotating) abrasive band in contact with the external surface of the tubular fabric along a parallel direction to the rotation axis of the tubular fabric.
  • a further aspect of the invention provides a tubular fabric without joining longitudinal seams, obtained using the above-described method, comprising at least a portion of napped wall along a whole circumference thereof.
  • only the first portion exhibits the napping on the only side which axially prolongs the napped portion of the tubular fabric.
  • the tubular fabric with both ends free already finished and sewn along a circumferential sewing line, is treated according to the above- described method (using the napping machine described above) and is substantially recognizable unequivocally and immediately with respect to the tubular fabrics obtained by means of napping machines that are different and of known type.
  • Figure 1 is a lateral view of a portion of A napping machine according to the invention.
  • Figure 4 is a view of figure 3 in a second operating position.
  • reference numeral 10 is used to denote in its entirety a fabric napping machine for realising a smoothing thereof.
  • the machine 10 is able to perform napping of tubular fabric T preforms of finite and substantially modest dimensions (both axially and circumferentially), comparable to those of the garment that is to be made.
  • tubular fabrics T are seamless, meaning that the fabric is formed, using weaving techniques, already in the tubular form and exhibiting no longitudinal seams (parallel or substantially parallel to the axis of the tubular fabric) structuring the tubular form itself, for example seams closing folded ends of a sheet of fabric for the realization of the tubular piece.
  • tubular fabric T being processed on the machine 10, though seamless, to have sewn parts, such as circumferential hemming (not illustrated but described in the foregoing), cuts, holes, operations defining reliefs or recesses or other processes typical of the fabric.
  • sewn parts such as circumferential hemming (not illustrated but described in the foregoing), cuts, holes, operations defining reliefs or recesses or other processes typical of the fabric.
  • the machine 10 comprises a support frame 11 with traditional ground support (not shown).
  • the machine 10 further comprises at least a rotatable roller 20 rotatably associated to the support frame 11.
  • the rotatable roller 20 for example, exhibits a longitudinal (and rotational) axis having a substantially vertical rotation.
  • the rotatable roller 20 for example exhibits a first end rotatably connected to a support plate 110 in turn associated to the support frame 11.
  • the first end for example, exhibits an end pin inserted in a cylindrical seating formed in the support plate 110, so as to enable rotation of the rotatable roller 20 about the central axis thereof.
  • the rotatable roller 20 for example, exhibits a second free end, so that a tubular fabric T can be pulled over the rotatable roller 20, from the side of the free end, and inserted on the rotatable roller.
  • the rotatable roller 20 exhibits a length that is substantially comparable to the length of the tubular fabric T (for example between 1 and 10 times the length of the tubular fabric T).
  • tubular fabric T can have a length that is shorter than or equal to the length of the rotatable roller 20.
  • the rotatable roller 20 comprises a first roller 21 provided with at least a portion having a high coefficient of friction and rotatably associated to the support frame 1 1 with respect to a longitudinal axis (e.g. central).
  • the first roller 21 for example, exhibits a cladding made of sandpaper or other material with a high coefficient of friction, such as rubber or the like, in relation to the fabric that it will support and draw in rotation.
  • the first roller 21 exhibits for example a first end 2 rotatably constrained to a first platform 210 in turn associated to the support frame 1 1 , for example to the support plate 1 0.
  • the first end for example, exhibits an end pin, for example coaxial to the first roller 21 , which is inserted in a cylindrical seating fashioned in the first platform 210, so as to enable rotation of the first roller 21 about the central axis thereof.
  • the first roller 21 exhibits, for example, a second free 1 end 212, so that a tubular fabric T can be pulled over the first roller 21 , starting from the above- described part of the free end and be inserted on the rotatable roller.
  • the first roller 21 has a substantially comparable length to the length of the tubular fabric T (for example between 1 and 10 times the length of the tubular fabric T).
  • tubular fabric T can be of a length of less than or equal to the length of the first roller 21.
  • the rotatable roller 20 comprises a second roller 22 provided with at least a portion, for example with a lower coefficient of friction compared to the first roller 21 (although still sufficient to draw a tubular fabric inserted thereon in rotation), and also rotatably associated to the support frame 1 1 with respect to a longitudinal axis (e.g. central).
  • the second roller 22 for example, exhibits a cladding made of sandpaper (less coarse than the sandpaper cladding the first roller 21 ), or another material, such as rubber or the like, so as to support and draw in rotation the tubular fabric T inserted thereon.
  • the second roller 22 exhibits for example a first end 221 rotatably constrained to a second platform 220 in turn associated to the support frame 1 , for example to the support plate 1 10.
  • the first end 221 for example, exhibits an end pin, for example coaxial to the second roller 22, which end pin is inserted in a cylindrical seating formed in the second platform 220, such as to enable rotation of the second roller 22 around the central axis thereof.
  • the second platform 220 is for example slidingly associated to the support plate 110 with respect to a perpendicular direction to the rotation axis of the second roller 22 and, for example, parallel (and aligned) to L the sliding direction of the first platform 210.
  • the second roller 22 exhibits, for example, a second free end 222, so that a tubular fabric T can be pulled over the second roller 22, starting from the above-described part of the free end and be inserted on the rotatable roller.
  • the second roller 21 has a substantially comparable length (identical in the illustrated example) to the length of the first roller 21.
  • the rotatable roller 20, in practice, is constituted by the first roller 21 and second roller 22, parallel to one another and associated so as to vary the reciprocal distance thereof, for example by means of the first and the second platform, respectively 210 and 220.
  • the rotatable roller 20 comprises transforming means of the rotary motion of the first roller 2 into the rotary motion of the second roller 22.
  • the transforming means in particular, comprise: a first pulley 213 associated to one from between the first end 211 and second end 212 of the first roller 21 (in the example the first end 21 , inserted on the end pin); a second pulley 223 associated to one between the first end 221 and second end 222 of the second roller 22, (in the example the first end 221 , inserted on the end pin); and a flexible organ for transferring motion, such as a belt 200 loop-wound around the first pulley 213 and the second pulley 223, equipped with a suitable belt tensioner (not shown) able to compensate for the variation of the distance between the first roller 21 and second roller 22.
  • the respective second ends 212 and 222 of the first roller 21 and second roller 22 have respective axially accessible seatings, for example, grooved and/or conical.
  • the first roller 21 defines, in essence, a portion having a high coefficient of friction of the rotatable roller 20.
  • the term high coefficient of friction in the present description, is intended to mean a friction sufficient to prevent the tubular fabric T, when subjected to the usual stresses in play caused by the moving organs of the machine 10, to slide and be rubbed axially and/or circumferentially on the rotatable roller 20 (i.e. on, the first roller 21).
  • the material, the roughness and the physical characteristics of the first roller 21 are configured, according to the fabric to be treated, in such a way as to attain this result.
  • the machine 10 comprises cladding means configured so as at least partially to removably cover the portion having a high coefficient of friction of the rotatable roller 20.
  • the cladding means are configured to removably clad at least one of the first roller 21 and second roller 22, in the example the first roller 21.
  • the cladding means include, in the example, an elongate cladding body 23 (e.g. tubular) equipped with a longitudinal groove 230 configured so as to accommodate at least one of the first roller 21 and second roller 22 (in the example the first roller 21).
  • the cladding body 23 is located with the longitudinal axis thereof parallel to the axis of the first roller (and vertical).
  • the cladding body 23 exhibits for example a first end 231 constrained to the support frame 11 , for example to the support plate 1 0 in a fixing zone interposed (and aligned) between the hinge points of the first roller 21 to the first platform 210 and of the second roller 22 to the second platform 220.
  • the cladding body 23 exhibits, for example, a second free end 232, so that a tubular fabric T can be inserted over the cladding body 23 from the part of the free end and inserted on the cladding body.
  • the cladding body 23 has a length substantially comparable (slightly greater) than the length of the first roller 21.
  • the cladding body 23 exhibits a substantially smooth external surface, or having a low coefficient of friction (lower than the coefficient of friction of the first roller 21 with respect to the tubular fabric T), so that the tubular fabric T inserted thereon can easily slide axially along it.
  • groove 230 of the cladding body 23 exhibits a substantially cylindrical shape with a diameter and height slightly greater than the first roller 21.
  • the cladding body 23 is fixed to the support plate 1 0 by the first end 231 thereof.
  • the cladding body 23 comprises at least a pair of semi-cylindrical shells 234 hinged along a generatrix, in which the hinging axis is substantially parallel to the longitudinal axis of the first roller 21.
  • the shells 234 are mutually and alternately mobile between a closed position, in which the free ends distal from the pivot axis are substantially reciprocally close or in contact, and an open position, in which the distance between the free ends is at least equal to the diameter of the first roller 2 .
  • the shells 234 are mutually movable from the closed position to the open position in contrast with return means, for example elastic means; it is however possible for the opening and/or closing movements to be controlled by means of lever or automatic activating means.
  • the groove 230 is peripherally delimited by the shells 234 when the shells 234 are in the closed position, being accessible from the outside when the shells are in the open position.
  • the first roller 21 is movable on the support plate 1 10 (by means of the first platform 210) with respect to the cladding body 23, alternately between a retracted position, in which the first roller 21 is placed inside the groove 230 (figure 3), and at least an extended position, in which the first roller 21 is located at least partially outside the groove 23 (figure 4).
  • the first roller 21 can be moved with the rotation axis remaining parallel to itself and in a vertical position between the retracted position, in which it enters between the shells 234 of the cladding body 23, becoming substantially coaxial with the groove 230, and the extracted position in which it is positioned externally of the groove 230 and is thus parallel to (and distant from) the cladding body 23.
  • the radial dimension of the rotatable roller 20 is also limited (less with respect to when the first roller 21 is located in the extracted position, given a same positioning of the second roller 22) also facilitating the detachment of the tubular fabric from the rotatable roller 20 and therefore the sliding thereof along the axis of the rotatable roller.
  • the greater coefficient of friction and/or the greater radial dimensions of the rotatable roller 20 prevent and/or strongly limit the axial sliding of the tubular fabric T on the rotatable roller 20, enabling the stable positioning of the tubular fabric thereof on the rotatable roller 20.
  • the support plate 1 10 is slidably associated to the support frame 1 1 , for example by means of a guide 1 12 that guides the movement imposed by an ⁇ actuator group (not shown) having for example an- independent motor and chain means able to draw the support plate 110 in translation along the guide 1 12.
  • a guide 1 12 that guides the movement imposed by an ⁇ actuator group (not shown) having for example an- independent motor and chain means able to draw the support plate 110 in translation along the guide 1 12.
  • the guide 1 12 can define a substantially closed annular or otherwise- configured path.
  • the machine 10 comprises a plurality of support plates 1 10, each supporting a rotatable roller 20 as described above and movable along the guide 1 12.
  • the machine 10 comprises at least a loading and/or unloading station, where the items of tubular fabric T are loaded and/or unloaded, for example manually, on the rotatable roller 20 and a work station, for example, separate from the loading and/or unloading station, where the tubular fabric T are napped, as will be more fully illustrated in the following.
  • the rotatable roller 20 In the loading and/or unloading station, the rotatable roller 20 is located with the free end thereof facing upwards and is accessible from the outside so as to be inserted (and vice versa removed) in/from a tubular fabric T which, entering from the free end, slides axially along the rotatable roller 20 so as to be positioned about it, for example at an axially central portion thereof.
  • the tubular fabric T is inserted on the cladding body 23 and on the second roller 22 (figures 1 and 3).
  • the first roller 21 is brought into an extracted position, so as to come into contact with the internal surface of the tubular fabric T and fabric T.
  • the first platform 210 for example, pawl-engages a cogged guide (not illustrated located in the support plate 1 10, so as to guide the translation of the first roller 21 from the retracted position to an extracted position and prevent the automatic return thereof (which can be activated only by means of a mechanical or electromechanical release).
  • a cogged guide not illustrated located in the support plate 1 10, so as to guide the translation of the first roller 21 from the retracted position to an extracted position and prevent the automatic return thereof (which can be activated only by means of a mechanical or electromechanical release).
  • the first roller 21 distances from the second roller 22 (along the alignment direction between the firstand second rollers) in practice stretching the tubular fabric T inserted thereon.
  • the friction between the first roller 21 (and the second roller 22) and the tubular fabric T is such as to prevent the sliding (downwards) of the tubular fabric itself, so that it remains in the position in which it was positioned (substantially central with respect to the length of the first roller 21 ).
  • the machine 10 comprises a rotation group of the rotatable roller 20.
  • the first motor 24 is movably associated to an upper cross- member 241 parallel to the support frame 1 1 and located at a higher altitude than the altitude at which the free end of the rotatable roller 20 is located.
  • the upper cross-member 241 exhibits at least a section parallel (and substantially aligned in plan view) to a portion of the underlying guide 1 12.
  • the first motor 24 (and/or the drive shaft 240) is slidably associated to the upper cross-member 241 with respect to a sliding axis that is substantially parallel to the rotation axis of the rotatable roller 20 (vertical), so as to be able to align with the rotatable roller 20 which is movable along the guide 1 12 and/or on the support plate 1 10.
  • the first motor 24 (and/or the drive shaft 240 thereof) is vertically movable between a raised position of non-interference with the rotatable roller 20 and a lowered position of engagement, in which the motor shaft 240 engages the rotatable roller 20.
  • the drive shaft 240 of the first motor 24 is aligned in plan view with the rotatable roller 20 when the rotatable roller 20 is located in the work station.
  • the drive shaft 240 of the first motor 24 is aligned in plan view with the first roller 21 when-the first roller 21 is located in the work station.
  • the first motor 24 is slidingly associated to the upper cross-member 241 also along a direction that is substantially parallel to the guide 1 12 lying below it, so that it can be moved horizontally and aligned with the rotatable roller 20 or with the first roller 21.
  • the drive shaft 240 of the first motor 24 exhibits a rapid coupling 242 able to be inserted in a seating formed in the second end 212 of the first roller 21 , when the first motor 24 is in the lowered position, so as to draw the first roller 21 in rotation.
  • the drive shaft 240 is moved alternately between the raised position and the lowered position by a first jack 243.
  • the rotation activating group further comprises a centring organ 245.
  • the centring organ 245 comprises a revolving element, for example a bearing (conical) movable with respect to a sliding axis that is substantially parallel to the rotation axis of the rotatable roller (vertical).
  • a revolving element for example a bearing (conical) movable with respect to a sliding axis that is substantially parallel to the rotation axis of the rotatable roller (vertical).
  • the centring organ 245 is vertically movable between a raised position of non-interference with the rotatable roller 20 and a lowered position of contact therewith, in which the centring organ 245 comes into contact with the rotatable roller 20.
  • the centring organ 245 is aligned in plan view with the second roller 22 when the second roller is located in the work station.
  • the centring organ 245 is slidably associated to the upper cross-member 241 also along a direction that is substantially parallel to the underlying guide 1 12, so that the centring organ 245 can be moved horizontally and aligned with the rotatable roller 20 or the second roller 22.
  • the centring organ 245 is moved alternately between the raised position and the lowered position thereof by a second jack 246.
  • the centring organ 245 (for example, the conical bearing) is insertable in a conical seating fashioned in the second end 222 of the second roller 22, when the centring organ 245 is in the lowered position, in such a way as to support and guide the rotation of the second roller 22, imposed by the first motor 24 via the first roller 21 and the transforming means (i.e. the first pulley 213, second pulley 223 and belt 200).
  • the machine 10 comprises an abrasive group 30 that can come into contact with the external surface of the tubular fabric T inserted on the rotatable roller 20, in order to nap the fabric T.
  • the abrasive group 30 comprises an abrasive band 300, which is driven in rotation about a rotation axis parallel to the rotation axis of the rotatable roller 20, for example in a counter-rotating direction thereto.
  • the counter-rotation in practice, defines a gentle napping (which does not damage the fabric) of the tubular fabric, which at most is done without large- scale circumferential rubbing and is gentler with respect to a case in which the abrasive band were activated in rotation in a same direction with respect to the rotatable roller 20 (and therefore to the tubular fabric T drawn in rotation thereby).
  • the abrasive band 300 comprises a sheet of abrasive material, such as diamond abrasive papers or silicon of appropriate grain size, loop- wound on at least a drive roller 31 .
  • the abrasive band 300 is wound about one or more drive rollers 3 , 32 of which one drive roller 31 and at least a driven roller 32 (in the example two driven rollers 32).
  • the abrasive band 300 is able to come into contact with the tubular fabric T in the free portion thereof interposed between one support roller 31 ,32 and another, in particular between the drive roller 31 and a driven roller 32.
  • the free portion interposed between one support roller 31 ,32 and the other is substantially facing the rotatable roller
  • the tubular fabric T can be interposed between the abrasive band 300 and the first roller 21 when the abrasive band 300 is in contact with the tubular fabric T.
  • the abrasive group 30 comprises actuating means for moving the abrasive band 300 between a position of no contact with the tubular fabric T inserted on the rotatable roller 20 in the work station and a position of contact therewith
  • actuating means for moving the abrasive band 300 between a position of no contact with the tubular fabric T inserted on the rotatable roller 20 in the work station and a position of contact therewith
  • the abrasive band 300 is moved by the actuator means along a perpendicular direction to the rotation axis of the abrasive band, in the approach to and/or expulsion from the rotatable roller 20.
  • the drive roller 31 is rotatably supported by a support platform 34 that is substantially parallel to the support frame 1 1 and fixed thereto by means of an upright 35, substantially parallel to the rotatable roller 20, i.e. substantially vertical.
  • the drive roller 31 is activated in rotation by a second motor 310, for example supported by the floor support 35, by means of appropriate motion transmission organs, such as a pair of pulleys and a belt.
  • the driven rollers 32 are supported by an intermediate body 36 in turn hinged to the platform support 34 coaxially to the drive roller 31.
  • the actuator means advantageously comprise a third jack 33 hinged to the support platform 34 and the intermediate body 36, so as to control the oscillation of the intermediate body 36 with respect to the rotation axis of the drive roller 31 and the displacement of the abrasive band 300 between the no contact position (figure 2) and the contact position.
  • the abrasive band 300 is, therefore, slidably associated to the support frame 1 1 with respect to a sliding direction parallel to the rotation axis of the rotatable roller 20, for example when in the contact position thereof.
  • the support platform 34 is slidably associated to the upright 35 with respect to the longitudinal axis thereof, and is moved along it by means of an independent third motor 37 that controls translation and vertical positioning thereof.
  • the abrasive band 300 once in the contact position with the tubular fabric T (i.e. a portion of the tubular fabric T is stretched between the abrasive band 300 and the first roller 21 of the rotatable roller 20, for example counter-rotating), is moved vertically so as to be in contact with a larger surface (for example all) of the tubular fabric T and so nap the external surface thereof (which external will later be turned inside-out to become the inside of the garment realized with the tubular fabric T).
  • a larger surface for example all
  • the tubular fabric T is loaded on a rotatable roller 20 located in the loading and/or unloading station, and is moved towards the work station where it is napped and unloaded when it reaches the loading and/or unloading station.
  • the configuration of the machine 10 could be different and for example exhibit a loading station separate from the unloading station and/or exhibit more than one work station or like particulars known to a person skilled in the sector.
  • the machine 10 comprises a control and command unit, not illustrated, as it is a usual electronic processor, operatively connected to the first motor 24, the second motor 310, the third motor 37, the first jack 243, the second jack 246 and the third cylinder 33, so as to control movement and activation thereof independently, for carrying out programmable work and rest cycles. Further, the control and command unit is operatively connected to the actuator assembly which commands the advancement and the stationing of the support plate(s) 1 10 along the guide 1 12.
  • the machine 10 comp ises one or more groups of photocells (and/or sensors), for example in the work station, able to detect the presence and position of the rotatable roller 20 (first roller 21 and/or second roller 22) along the guide 1 12, as well as the position and extension of the tubular fabric T along the axis of the rotatable roller 20, so as to enable an exact positioning of the first motor 24, the centring organ 245 and the abrasive band 300 for the carrying-out of the napping steps in the work station.
  • the rotatable roller 20 first roller 21 and/or second roller 22
  • the machine 10 is operated by the command and control unit which controls the operating steps as illustrated below.
  • the first roller 21 should be moved into or be in the retracted position thereof internally of the groove 230 of the cladding body 23.
  • the tubular fabric T can be inserted on the second roller 22 and the cladding body 23 so that it surrounds both.
  • the tubular fabric T is then made to slide along the longitudinal axis of the second roller 22 and the cladding body 20 that, as it exhibits a low coefficient of friction, enables the sliding of the tubular fabric T without great resistance and the correct positioning of the tubular fabric T, for example without folds and creases; thus the tubular fabric T can be positioned so that when it is placed on the second roller 22 and the cladding body 23 it presents its maximum elongation.
  • the operator can operate (for example by acting on a suitable grippable lever, the translation of the first roller 21 so that it moves from from the retracted position to the extracted position and exits from the cladding body 23.
  • the first roller 21 comes into contact with the internal surface of the tubular fabric T and moves away from the first roller 21 (therefore widening the distance between the first roller 21 and the second roller 22), stretching the tubular fabric T so that it remains firmly fixed in the central position of the rotatable roller 20 (which at this stage is constituted by the first roller 21 and second roller 22) so as to remove any slack therefrom.
  • the machine 10 advances the support plate 110 along the guide 112, so that the rotatable roller 20 with the tubular fabric T loaded thereon reaches the work station.
  • the support plate 110 is, for example, halted.
  • the machine 10 - is configured so that when a rotatable roller 20 is halted at the work station for the working of the tubular fabric T loaded thereon, a further rotatable roller 20 is halted in the loading and/or unloading station so that a tubular fabric T can be loaded onto and/or off it.
  • the machine 10 commands the positioning of the abrasive band 300, by actuating the third motor 37 and the third jack 33, so that it moves into the contact position with the tubular fabric T.
  • the first zone of contact between the abrasive band 300 and the tubular fabric T is positioned at an axial end of the tubular fabric T, for example the lower end thereof.
  • the machine 10 commands the activating of the first jack 243 so that the motor shaft 240 engages, by means of the quick coupling 242, in the groove fashioned in the second end 212 of the first roller 21 and simultaneously commands the activating of the second cylinder 246, so that the centring organ 245 inserts into the conical seating fashioned in the second end 222 of the second roller 22.
  • the machine 10 commands the activating of the first motor 24 so as to rotate the first roller 21 and second roller 22 (the rotatable roller 20) that draw the tubular fabric T loaded thereon in rotation.
  • the reciprocal motion between the rotatable roller 20 and the abrasive band 300 enables napping the tubular fabric T in the contact zone (annular) of the abrasive band 300 with the tubular fabric T, i.e. the external surface of the tubular fabric T inserted on the rotatable roller 20.
  • the machine 10 To perform this processing on the entire external surface of the tubular fabric T inserted on the rotatable roller 20, it is sufficient for the machine 10 to command vertical translation of the abrasive band 300 by activating the third motor 37, for example through a simple translation in a direction (up) or with a plurality of translations, depending on requirements.
  • the axial stroke (vertical) of the napping belt 300 can be configured so that it works on only one axial portion of the tubular fabric T, for example smaller than the whole.
  • the two are maintained in rotation (reciprocal counter-rotation), so that the entire external surface of the tubular fabric T inserted on the rotatable roller 20 (in the circumferential direction) is napped by entering into contact with the abrasive band 300.
  • the rotation (and counter-rotation) velocity of the rotating roller 20 and the abrasive band 300 and the axial (vertical) translation velocity of the abrasive band 300 are suitably dimensioned and calibrated so that the abrasive band 300 is in contact with the entire circumferential surface of the tubular fabric T along the entire axial (vertical) run thereof.
  • the machine 10 commands the abrasive band 300 so that it returns to its position of no-contact (it moves away from the rotating roller 20).
  • the machine 10 commands the disengagement of the motor shaft 240 from the first roller 21 and the centering organ 245 from the second roller 22, releasing the free end of the rotating roller.
  • the operator simply has to bring the first roller 21 into the retracted position thereof, and the tubular fabric T, sliding axially on the cladding body 23 and the second roller 22 (which define in this stage the rotating roller 20) can easily be removed from the rotating roller 20, leaving the rotating roller 20 free to receive a new tubular fabric to be loaded and worked.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

La présente invention concerne une laineuse (10) destinée à des tissus tubulaires (T) et caractérisée en ce qu'elle comprend un cadre de support (11) d'au moins un rouleau rotatif (20) qui peut être inséré à l'intérieur d'un tissu tubulaire (T) à lainer et conçu pour tirer le tissu tubulaire (T) inséré sur le rouleau rotatif (20) en rotation, et au moins une bande abrasive (300) en mouvement relatif par rapport au rouleau rotatif (20) et pouvant, sur un côté en regard du rouleau rotatif (20), venir au contact du tissu tubulaire (T) en rotation.
PCT/IB2014/002890 2014-01-17 2014-12-24 Laineuse pour tissus tubulaires sans couture Ceased WO2015107380A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITRE2014A000002 2014-01-17
ITRE20140002 2014-01-17

Publications (1)

Publication Number Publication Date
WO2015107380A1 true WO2015107380A1 (fr) 2015-07-23

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ID=50239802

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2014/002890 Ceased WO2015107380A1 (fr) 2014-01-17 2014-12-24 Laineuse pour tissus tubulaires sans couture

Country Status (1)

Country Link
WO (1) WO2015107380A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109162059A (zh) * 2018-09-26 2019-01-08 嘉善县第二实验小学 一种服装面料的磨毛装置
WO2019092712A1 (fr) * 2017-11-07 2019-05-16 Kornit Digital Ltd. Imprimante rotative pour textiles
CN111139610A (zh) * 2020-01-23 2020-05-12 江苏川岛洗涤机械科技有限公司 一种槽式熨平机小导带移动装置
CN113005692A (zh) * 2021-04-20 2021-06-22 晏文书 一种适用于任意内径圆筒布的磨绒机
CN113005693A (zh) * 2021-04-20 2021-06-22 晏文书 一种圆筒布磨绒机
CN114455365A (zh) * 2022-01-26 2022-05-10 奥伯尼工程纺织品(杭州)有限公司 一种环形布料上料装置及上料方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2695656A1 (fr) * 1992-09-17 1994-03-18 Scholaert Michel Dispositif gratteur et machine à gratter les tissus.
EP0616066A1 (fr) * 1993-03-19 1994-09-21 Osvaldo Tonello Procédé et installation pour donner à des vêtements denim un aspect usagé
WO1996024715A1 (fr) * 1995-02-06 1996-08-15 Tonello Snc Di Tonello Osvaldo & C. Procede ameliore visant a donner un aspect usage a des vetements et machine amelioree a cet usage
EP1281801A1 (fr) * 2001-07-27 2003-02-05 Sperotto Rimar S.R.L. Dispositif d'assouplissement de surfaces pour un tricot circulaire continu
WO2004048672A1 (fr) * 2002-11-25 2004-06-10 Mario Crosta S.R.L. Machine de broyage pour tissus tubulaires
EP1526208A1 (fr) * 2003-10-17 2005-04-27 LAFER SpA Dispositif de broyage pour tissus tubulaires
US20090178258A1 (en) * 2007-01-10 2009-07-16 Joo Sik Kang Structure for supporting clothes to be decolorized, method of forming the same and method of using the same
WO2013034990A1 (fr) * 2011-09-05 2013-03-14 Tecnopea S.R.L. Appareil pour le traitement thermique d'articles textiles de forme tubulaire

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2695656A1 (fr) * 1992-09-17 1994-03-18 Scholaert Michel Dispositif gratteur et machine à gratter les tissus.
EP0616066A1 (fr) * 1993-03-19 1994-09-21 Osvaldo Tonello Procédé et installation pour donner à des vêtements denim un aspect usagé
WO1996024715A1 (fr) * 1995-02-06 1996-08-15 Tonello Snc Di Tonello Osvaldo & C. Procede ameliore visant a donner un aspect usage a des vetements et machine amelioree a cet usage
EP1281801A1 (fr) * 2001-07-27 2003-02-05 Sperotto Rimar S.R.L. Dispositif d'assouplissement de surfaces pour un tricot circulaire continu
WO2004048672A1 (fr) * 2002-11-25 2004-06-10 Mario Crosta S.R.L. Machine de broyage pour tissus tubulaires
EP1526208A1 (fr) * 2003-10-17 2005-04-27 LAFER SpA Dispositif de broyage pour tissus tubulaires
US20090178258A1 (en) * 2007-01-10 2009-07-16 Joo Sik Kang Structure for supporting clothes to be decolorized, method of forming the same and method of using the same
WO2013034990A1 (fr) * 2011-09-05 2013-03-14 Tecnopea S.R.L. Appareil pour le traitement thermique d'articles textiles de forme tubulaire

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019092712A1 (fr) * 2017-11-07 2019-05-16 Kornit Digital Ltd. Imprimante rotative pour textiles
US11673410B2 (en) 2017-11-07 2023-06-13 Kornit Digital Ltd. Rotary printer for textiles
CN109162059A (zh) * 2018-09-26 2019-01-08 嘉善县第二实验小学 一种服装面料的磨毛装置
CN111139610A (zh) * 2020-01-23 2020-05-12 江苏川岛洗涤机械科技有限公司 一种槽式熨平机小导带移动装置
CN113005692A (zh) * 2021-04-20 2021-06-22 晏文书 一种适用于任意内径圆筒布的磨绒机
CN113005693A (zh) * 2021-04-20 2021-06-22 晏文书 一种圆筒布磨绒机
CN114455365A (zh) * 2022-01-26 2022-05-10 奥伯尼工程纺织品(杭州)有限公司 一种环形布料上料装置及上料方法

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