Classifications

• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/56—Fastening frames to the border of openings or to similar contiguous frames
  • E06B1/60—Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
  • E06B1/6015—Anchoring means
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/02—Base frames, i.e. template frames for openings in walls or the like, provided with means for securing a further rigidly-mounted frame; Special adaptations of frames to be fixed therein

Definitions

• a subject of this invention are system of mounting, sealing and thermal insulation of windows, facades and doors profitably in the building warming zone and method of mounting, sealing and thermal insulation of windows, facades and doors profitably in the jamb building warming zone.
• Developed invention includes complex system of solutions for mounting, regulation, insulation and thermal insulation, waterproofing and vapor proofing the window, which at the same time is vapor permeable and is leading away any possible vapor outside, according to rules of gases diffusion.
• Elaborated system and method are designed for installation of windows, facades and doors made both out of PVC as well as out of aluminum or wood, beside of their width and weight.
• Supports are settled in slots incised or mason at the corners of the bearing wall in a such way that plane of the dragging wall support is leaning on outer side of bearing wall mounted with an extra support anchor.
• Window frame with doorstep lath is placed above insulating layer, on the upper plane and tightened against dragging support salience. Oblique cut of the insulation makes room for low-resilience PU foam which is bounding window frame with bearing wall and is also insulating periphery.
• Objective of elaborated invention is creating a complex, complete and universal system and way of building window, door and shop windows holes, which would minimize heat permeation and would be also user friendly and easy to install.
• That objective was realized by developing a system of mounting , insulating and thermic isolation of window, facades and door favorably in building warming zone, which is characterized by a fact that basic elements used in this method are beams with anchors inside of it, which are placed around bodied holes of the building. Anchors are so to say placed in two rows, and peripheral parts of one of anchor row is mounted in window hole and other row of anchor peripheral parts is mounted to the wall
• anchors are deployed in the beam according to the load, which beam is supposed to carry, usually every 250mm.
• each anchor is adapted to carry a load of 150kg, which means that beam is adapted to carry a load of 600kg per 1 meter of its length.
• beam can have different cross-section, including square, rectangular, triangular and polygonal.
• width of metal anchor is from 50 to 90mm, relatively from 100 to 150mm to the wall in warming zone.
• each anchor described above can be made with block of plastic material, metal or wood which has any shape and is cut out of a chunk or which is made out of plastic material, metal or wood which has any shape and is made by extrusion, wherein block are embedded in the beam.
• block is made favorably out of plastic material, especially out of PVC, ABS, PE or PP, relatively out of metal, wood or another hard material.
• anchors are anchors with hinged joint mounted in the window hole and hinged joint mounted to the wall or anchor with hinged joint mounted in the window hole and stiff joint mounted to the wall, or anchor with stiff joint mounted in the window hole and hinged joint mounted to the wall, or anchor with stiff joint mounted in the window hole and stiff joint mounted to the wall, or anchor with hinged joint mounted in the window hole and extendable element mounted to the wall, or anchor with extendable element mounted in the window hole and hinged joint mounted to the wall, or anchor with extendable element mounted in the window hole and extendable element mounted to the wall, or anchor with extendable element mounted in the window hole and stiff joint mounted to the wall, or anchor with stiff joint mounted in the window hole and extendable element mounted to the wall.
• peripheral parts of the anchor those which are not embedded in the beam - independently of the fact if it is a stiff joint, hinged joint or extendable element - there are two holes, which can be oval, in which montage screws are entered. Then those screws are entered into the wall through the anchor via double or triple nut.
• triple nut consists so to say out of three following nuts-screws, which have thread on their outside circumference in the same direction as the thread on outside circumference of the montage screw, whereas inside circumference of these nuts have their threads in opposite directions.
• montage screw screwed in which is fixing the anchor to the wall, and favorably there is an extra blockade with spikes, which block in the hole preventing the montage screw from withdrawal.
• part of the anchor - that part which is embedded in the beam - is at least one pipe, made favorably from metal or plastic material, placed perpendicularly to that side of the beam which will face the frame of the mounted element, which stabilizes anchor in the beam and by which montage screw will be inserted, then it will go through the beam into the frame of mounted element ( either window frame, door frame or facade frame ). After then it is being sealed and covered.
• washer placed which favorably is 1,0mm or 2,0mm or 5,0mm or 10,0mm in thickness.
• beam with anchors embedded in it is made by filling suitable mold with foamed plastic material, in a process where head is being slowly pulled from the most inside part of the mold to the outside and it is covering anchors with material.
• the filling material is favorably foamed EPDM or foamed PE or foamed polystyrene or foamed polyurethane or styrodur or foamed PVC or polystyrene or hard Styrofoam or composite made out of polyurethane and glass fiber with density higher than 100kg/m 3 or composite made out of polyurethane and glass fiber and mineral wool with density higher than 100kg/m 3 or another foamed and stiff material which has closed cells, favorably with density from 40 kg/m 3 to 100 kg/m 3 .
• integral part of the beam is hard, waterproof, longitudinal, spacer chunk, favorably made out of material made from compressed wood dust and plastic material which is polyurethane or foamed PVC or hard Styrofoam or styrodur or composite made out of polyurethane and glass fiber with density higher than 100kg/m 3 or composite made out of polyurethane and glass fiber and mineral wool with density higher than 100kg/m 3 or another foamed and stiff material which has closed cells, favorably with density from 40 kg/m 3 to 100 kg/m 3 .
• compressed wood dust and plastic material which is polyurethane or foamed PVC or hard Styrofoam or styrodur or composite made out of polyurethane and glass fiber with density higher than 100kg/m 3 or composite made out of polyurethane and glass fiber and mineral wool with density higher than 100kg/m 3 or another foamed and stiff material which has closed cells, favorably with density from 40 kg/m 3 to 100 kg/m 3 .
• band wherein the top side and outside and also down side of the beam is covered with outside band which is vapor permeable but waterproof, but the inner side of the beam is covered with inner band which is waterproof and vapor proof.
• waterproof and vapor permeable outside band is a band favorably with vapor permeability factor ⁇ from 30 to 30.000 and it is usually made on a base of fleece and EPDM
• the lath is made from waterproof and vapor permeable material, favorably it is foamed EPDM or foamed PE or expanding band 300 Pa or expanding band 600 Pa or combination of expanding bands 300 Pa and 600 Pa.
• both longitudinal edges of spacer chunk, which are being the top part of the beam - are filled with expanding band, favorably 300 Pa, which is sealing contact area of the spacer chunk and most extended parts of window profile.
• cushioning strap which is favorably made out of foamed EPDM or foamed PE or expanding band 300 Pa or low pressure PUR foam or adhesive mortar.
• Anchors which optionally are retractable or extendable, allow to be easily bended, which lets you transport it very comfortably because you can put twice more beams on one pallet than you would be able to if you had stiff anchors. Introducing the bending anchors is also very helpful during the montage. Wherein the usage of stiff anchors during the montage has its own pros, because it allows you to join each beam together before securing it in window hole.
• the System provides an ability to put any number of the anchors in the beam, according to the projected and expected strength of the beam. They can be mounted each 30, 40cm or at any distance between them, wherein they are adjusted to carry any, predicted load per one meter of length, the more that strength of the anchors can be planned and adjusted by choosing its thickness. Side beams and upper beams aren't carrying such loads as lower beam, and that's why their parameters can be lowered and different.
• fig.10 - shows cross section of rectangular shaped beam settled on the wall
• fig.4 - shows cross section of triangular shaped beam settled on the wall
• fig.5 - show cross section of polygonal beam settled on the wall
• fig.6 - shows metal anchor with two hinged joints
• fig.7 - shows metal anchor with one hinged joint and one extending element
• fig.8 - shows metal anchor with two extending elements
• fig.9 - shows metal anchor with two hinged joints and plastic material chunk
• fig.10 - shows vertical cross-section of the triple nut
• fig.11 - shows triple nut
• fig.12 - shows vertical cross-section of the double nut
• fig.13 - shows spacer for under the anchor
• fig.l4 - also shows spacer for under the anchor
• fig.15— shows vertical cross- section of the double nut being placed in the anchor
• fig.16 - shows vertical cross-section of the double nut placed in the anchor
• fig.17 - shows example of mounting a PVC profile on the lower beam
• fig.18 - shows diagram drawing showing order and way of montage of the system according to the invention.
• Anchors 2 are distributed in the beam 1 according to the loads which are supposed to be carried by the beam 1, favorably each 250mm. Technical parameters of those elements are chosen so each anchor 2 can carry a load of 150kg, which means that beam 1 can carry 600kg per one meter of its length. Distributing anchors 2 each 250mm allows easy division of the beam 1 into 30 or 60cm sections. That, easy to count and project ability to cut a beam 1 allows building any size of window, for example 10 x 10m, which gives the possibility of building facades construction, not only windows, which other system can't provide.
• Metal anchors 2 are adapter to mount windows, doors, and facades out of PVC, aluminium and wood and then their optimal width is from 50 to 90mm or relatively from 100 to 150mm to the wall in the warming zone.
• anchors 2 in our system with trebly resolved joints, which can be: stiff joints 3 or hinged joints 4 relatively extending elements 5.
• Each of the anchors 2 described above has an option of using plastic chunk 6, relatively metal or wood or another hard material, which can be cut and has any shape, or has an option of using plastic chunk which is extruded and has any shape, wherein chunks 6 are embedded in the beam 1.
• Chunk 6 is made favourably out of plastic material, for example:
• Anchors 2 are embedded in the beam 1 so to say in two rows. Configuration of the joints and extending elements 5 in the anchor 2 is free, yet always - if it is hinged joint 4 then after unfolding, and if it is extended element 5 then after its protrusion - peripheral elements of the anchor 2 from one of the row is mounted in the window hole, and from the second row to the wall 7. Therefore beam 1 is equipped with two rows of anchors 2 for example:
• hinged joint 4 mounted in the window hole and hinged joint 4 mounted to the wall 7
• hinged joint 4 mounted in the window hole and stiff joint 3 mounted to the wall 7
• stiff joint 3 mounted in the window hole and hinged joint 4 mounted to the wall 7
• stiff joint 3 mounted in the window hole and stiff joint 3 mounted to the wall 7
• hinged joint 4 mounted in the window hole and extending element 5 mounted to the wall 7
• stiff joint 3 of the anchor 2 In the system, there is predicted a possibility to use stiff joint 3 of the anchor 2. Whereas other anchors 2 with moving joints, both with hinged joint 4 and extending element, allow to fold during the transportation and remain folded during the first phase of the montage, during the settling of the beam 1 around the window hole. Wherein axle of rotation of hinged joint 4 is parallel to the edge of the beam 1, and a part of extending element 5 is perpendicular.
• the triple nut 10 there is a way to regulate any height of the anchor 2 to the wall 7.
• construction of the triple nut 10 allows control being done with all three elements of the triple nut 10.
• the task of its outer part is to fasten all three parts of the triple nut 10 stiffly to the tin anchor 2,and stiffening with anchors 2 plane.
• washers 12 are helpful, in which there are at least two cavities 13 done on the longer edge of the washer 12, relatively both on the longer and shorter edge of the washer 12. Washers 12 allow smooth height regulation, and if you move them using hole 8, which favorably longer, in which you screw montage screw 9, without fastening as hard as you can. Then you can move it in any direction, after that in the smaller hole 8 screw it in ⁇
• anchors 2 are placed in beams 1 in two rows.
• One row contains anchors 2, which will be put on the hole in the wall 7, in which you want to put window etc.
• second row of the anchors 2 is being used to put montage screws 15 inside of them allowing to secure beams 1 with element between them, which beams 1 are surrounding.
• the task of anchor 2 is on one side - to fix beams to the wall 7, and on the other side beams 1 to window frame, or another mounted element between beams 1.
• Part of the anchor 2 - that part, which is embedded in the beam - is at least one, made favorably out of metal or plastic material tube 16, which stabilizes anchor 2 in the beam, and simultaneously so to say cover the sector which secures anchor 2 with window frame, because it allows convenient insertion into the tube 16 - that is into embedded in the beam l anchor 2, and then via the beam 1 into the window frame - securing screw 15, which is screwed into window frame or door frame or facade frame.
• Tube 16 allows deep insertion from the outside - in this case from the bottom - securing screw 15, which is inserted so to say from the outside to the inside of build window hole. Tube 16 creates some kind of a distance to the securing screw 15, making it easier to secure beam 1 to the window frame. Length of the tube 16 is chosen to make it easy to screw screws in using wrenches, cordless screwdriver. Practically it means that securing screw 15 is already in the tube 16 by the manufacturer of the beam 1, during the montage it is easy, fast and deep and stable to screw securing screw 15 into the window frame, door frame or facade frame. After screwing in the securing screw 15 tube 16 is sealed and covered.
• spacing washers 12 for example thermal insulating, that have various thickness, which will overcome any inequalities in the wall 7, and will provide extra thermal insulation.
• Washers 12 optimal thicknesses are 1,0mm or 2,0mm or 5,0mm or 10,0mm.
• Juxtaposition of the developed and described elements allows regulation of the position of the beam 1 according to the wall 7, using three ways of regulations: using spacing washers 12, using properly regulated triple nut 10 or relatively using double nut 11.
• Beam 1 with anchors 2 embedded in it - with properly chosen joints - is made by filling proper mold starting from the most inside part of it slowly extracting the head to the most outside part of the mold, covering everything with foamed plastic material, filling the mold and embedding anchors 2 in the beam 1.
• the material used is:
• Integral part of the beam 1 is hard, waterproof, longitudinal, spacer chunk 17, which task is to lock mounted element frame, for example window frame, which basing on the spacer chunk 17 will not fall out, even if they aren't fixed properly yet.
• Spacer chunk 17 is made out of material, which favourably is made out of: -compressed wood dust and plastic material with polyurethane
• Entire beam 1 with spacer chunk 17 is covered with band, wherein the top side and outside and also down side of the beam 1 is covered with outside band 18 which is vapor permeable but waterproof, but the inner side of the beam 1 is covered with inner band 19 which is waterproof and vapor proof.
• Both bands were chosen according to rules of gasses diffusion. They allow vapor to go outside, but prevent getting water inside the room and thereby creating vapor and water proof insulation of the room.
• Waterproof and vapor permeable outside band 18 is a band with favorably vapor permeability factor ⁇ from 30 to 30.000 and is usually made based on fleece and EPDM.
• inner band 19 is a waterproof and vapor proof band, favorably vapor permeability factor ⁇ from 90.000 to 300.000 and similarly is usually made based on fleece and EPDM.
• Lath 20 is made out of waterproof and vapor permeable material, and favorably it is:
• both longitudinal edges of spacer chunk, which are being the top part of the beam - are filled with expanding band, favorably 300 Pa, which is sealing contact area of the spacer chunk and most extended parts of window profile.
• Described way can also be done by doing everything in different order of doing tasks. And so, way of montage, sealing and thermal insulation of windows, facades and doors favorably in the building warming zone, is being done by doing specific task - order of this task can be changed - which do not require any previous preparations, or technical knowledge.
• the work is started by dismantling window sash, to leave window frame alone. Then:
• module is : leveled an set vertically, and next you secure it to the window hole, on the window hole or to the wall 7 with montage screws 9, then you secure window frame to it using securing screws 15, relatively in reverse order described module is secured to the window frame using securing screw 15, then it is being leveled and set vertically and using montage screws secure it to the window hole, in the window hole or to the wall 7, wherein in both cases, if such described module is missing beam lc or Id - those beams are placed and secured to the wall 7 and window frame using montage screws 9 and securing screws 15, while being on stage of connecting elements together favorably you properly level them out and make sure they are vertical by using washers 12 and triple nut 10 relatively using double nut 11, and tubes 16 which were used to insert screws are sealed and covered.
• Beam (la -lower beam, lb and lc - side beam, ld-upper beam)
• Strip (cushioning, placed between beam and wall)

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Door And Window Frames Mounted To Openings (AREA)
• Wing Frames And Configurations (AREA)
• Special Wing (AREA)

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Cited By (6)

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• 2014
  • 2014-03-17 PL PL407567A patent/PL225701B1/pl unknown
  • 2014-09-05 WO PCT/PL2014/000101 patent/WO2015142201A2/en not_active Ceased
  • 2014-09-05 EP EP14806743.2A patent/EP3119971B1/en active Active
  • 2014-09-05 PL PL14806743T patent/PL3119971T3/pl unknown

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