WO2017068123A1 - Ensemble de contact pour contacteur et ensemble électrique avec contacteur - Google Patents

Ensemble de contact pour contacteur et ensemble électrique avec contacteur Download PDF

Info

Publication number
WO2017068123A1
WO2017068123A1 PCT/EP2016/075376 EP2016075376W WO2017068123A1 WO 2017068123 A1 WO2017068123 A1 WO 2017068123A1 EP 2016075376 W EP2016075376 W EP 2016075376W WO 2017068123 A1 WO2017068123 A1 WO 2017068123A1
Authority
WO
WIPO (PCT)
Prior art keywords
contact
assembly
contact assembly
contacting
contactor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2016/075376
Other languages
English (en)
Inventor
Gerzson Toth
André Dressel
Wilhelm Grzywok
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Germany GmbH
Original Assignee
TE Connectivity Germany GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TE Connectivity Germany GmbH filed Critical TE Connectivity Germany GmbH
Priority to CN201680061285.7A priority Critical patent/CN108140973B/zh
Publication of WO2017068123A1 publication Critical patent/WO2017068123A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/245Contacts for co-operating by abutting resilient; resiliently-mounted by stamped-out resilient contact arm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • H01R13/111Resilient sockets co-operating with pins having a circular transverse section
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/06Contacts characterised by the shape or structure of the contact-making surface, e.g. grooved
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/64Protective enclosures, baffle plates, or screens for contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/18Pins, blades or sockets having separate spring member for producing or increasing contact pressure with the spring member surrounding the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2464Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point
    • H01R13/2478Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point spherical

Definitions

  • the invention relates to a contact assembly for at least one contact bolt of a contactor.
  • the invention further relates to an electrical assembly with a contactor with two contact bolts.
  • Such contact assemblies are used to tap off the voltage, for example.
  • a contact element is introduced between the contactor and the power consumer.
  • this has the disadvantage that a transition resistance occurs twice here, as a result of which the total resistance increases.
  • the problem of the invention is to provide a solution in which the total resistance is low.
  • a contact assembly for at least one contact bolt of a contactor comprising a contact element with a base part extending in a plane, the base part having an opening for the contact bolt to pass through, and at least one contacting tab that is integrally connected to the base part and located at the edge of the contact opening, the contacting tab being bent out of the plane of the base part and being elastically deflectable parallel to the plane of the base part.
  • An electrical assembly according to the invention comprises a contactor with two contact bolts and a contact assembly according to the invention, wherein the contact assembly touches the surface shells of the contact bolts.
  • the contact bolt can be contacted at the surface shell.
  • a power consumer can furthermore be connected to the contact bolt at an end face or at another location.
  • this connection is also direct, such that a transition resistance only occurs only one single time. The total resistance is lower as a result.
  • the contacting tab can extend perpendicular or substantially perpendicular to the opening. A compact configuration is possible as a result.
  • the contacting tab can protrude perpendicular to the plane of the base part from the base part. As a result, simplicity of manufacture can be achieved.
  • the contacting tab can have a contact point protruding radially inwards over the rest of the contacting tab, which enables a defined contact.
  • the contact point can be embossed, as a result of which it can be manufactured simply.
  • the contacting tab has at least one stiffening tab which extends radially outwards. Deformation of the contacting tab can be minimised as a result.
  • the stiffening tab can be indirectly connected to the base part. For example, it may be connected to the base part only indirectly via the rest of the contacting tab.
  • stiffening tabs per contacting tab. These can be attached at opposite sides of the contacting tab.
  • the stiffening tab can extend away from the rest of the contacting tab, in order not to impede the contacting of the contact bolt.
  • the contact assembly can have at least three contacting tabs.
  • the contacting tabs can be distributed at equal angles in order to enable a uniform distribution of force. In the case of three contacting tabs, these can span an equilateral triangle.
  • the at least three contacting tabs can form a contact bolt receptacle.
  • contacting tabs can each have at least one notch-shaped receptacle, wherein the notch-shaped receptacles are situated in a plane.
  • a retaining element or spring element which retains or clamps the contacting tabs can be able to be received in the notch-shaped receptacles.
  • the notch-shaped receptacle can be open radially outwards, in order to enable a simple attachment of a retaining element or a spring element.
  • the contact assembly can have an annular overspring for the pressing on of the contacting tab.
  • the overspring can be arranged in the notch-shaped receptacles of the contacting tabs.
  • the contact element can be cast in a plastic carrier.
  • Said plastic carrier can stabilise the contact element.
  • handling can be facilitated, because the plastic carrier can be insulating and, as a result, contact with a live element is prevented.
  • the contact assembly can have two openings for two contact bolts. As a result, it is possible to tap off the voltage between the two contact bolts.
  • the contact assembly can have a plug contact element, which is integrally connected to the base part, for contacting a plug for a voltage tapping.
  • This plug contact element can be bent away from the base part in order to enable a compact configuration.
  • the contact assembly can form a plug receptacle. This makes simple contacting possible.
  • the plug receptacle can in particular be formed by a plastic carrier.
  • the plug receptacle can have a coding so that in each case only one fitting plug can be introduced.
  • the contact assembly can have a coding which, in cooperation with the surrounding housing of the relay, can represent a coding which is independent of the relay.
  • the contact bolts can project above the contact assembly mounted thereon.
  • the contact bolts can protrude out of the contact assembly mounted thereon. This permits a compact configuration.
  • a power consumer can be affixed to the projecting-above or protruding part. For example, a cover surface of the contact bolt can remain free and be used for power contacting.
  • the contact bolts of the contactor can be cylindrical in order to enable simple contacting.
  • Other configurations are also possible, for instance prismatic, conical or other shapes.
  • a shape of which the cross-section remains unaltered as the height changes, for instance a cylinder, is particularly advantageous here, because a contact assembly can be slid on easily.
  • Fig. 1 shows a schematic perspective view of a contact assembly according to the invention on a contactor
  • Fig. 2 shows a schematic perspective view of the contact assembly from Fig. 1 without the contactor
  • Fig. 3 shows a schematic perspective view of a first manufacturing step of a contact assembly according to the invention
  • Fig. 4 shows a schematic perspective view of a second manufacturing step of a contact assembly according to the invention
  • Fig. 5 shows a schematic perspective view of a third manufacturing step of a contact assembly according to the invention
  • Fig. 6 shows a schematic perspective view of a fourth manufacturing step of a contact assembly according to the invention.
  • Fig. 7 shows a schematic perspective view of a fifth manufacturing step of a contact assembly according to the invention.
  • Fig. 8 shows a schematic perspective view of a sixth manufacturing step of a contact assembly according to the invention.
  • Fig. 9 shows a schematic perspective view of a seventh manufacturing step of a contact assembly according to the invention.
  • Fig. 10 shows a schematic perspective view of the contact assembly from Fig. 9 from another viewing direction
  • Fig. 1 1 shows a schematic perspective view of the attachment of the contact assembly from Figures 9 and 10 on a contactor
  • Fig. 12 shows a schematic perspective view of the contact assembly from Figures 9 and 10 mounted on the contactor
  • Fig. 13 shows a schematic longitudinal section through the contact assembly together with the contactor
  • Fig. 14 shows a further schematic perspective view of a detail of the contact assembly.
  • Fig. 1 depicts a contact assembly 1 according to the invention affixed to a contactor 2. Together, the two of them form an electrical assembly 10.
  • Two contact bolts 20 of the contactor 2, which are configured cylindrically here, are used to attach power consumers which are switched with the contactor 2.
  • the contact assembly 1 comprises a plastic carrier 5 and two contact elements 3 embedded therein for contacting the contact bolts 20 at their surface shells 21.
  • Two oversprings 4 press the contacting tabs 31 against the surface shells 21.
  • the contact bolts 20 protrude out of the contact assembly 1 mounted thereon.
  • Fig. 2 depicts the contact assembly 1 without the contactor 2.
  • Several contacting tabs 31 in each case surround an opening 34 through which a contact bolt 20 of the contactor 2 can be plugged.
  • Contact points 33 which enable defined contacting, project radially inwards, i.e. into the opening 34.
  • the contact points 33 are embossed.
  • the contacting tabs 31 can be elastically deflected in a deflection direction A which extends parallel to the plane B of the base part 30.
  • the contact assembly 1 further forms a plug receptacle 8 which is used to attach a plug with which the voltage can be transferred.
  • Figures 3 to 9 depict the manufacture of the contact assembly 1 .
  • the different intermediate products are labelled with the letters A to G here.
  • Fig. 3, for instance, depicts the first step of the manufacturing process, wherein the reference symbol 3A denotes the first product in the manufacture of the contact element 3.
  • Fig. 3 shows a stamped-out metal sheet element. It was stamped or cut out of a uniform metal sheet and forms a coherent structure. The individual elements such as the contacting tabs 31 or the plug contact element 7 can already be recognised in a half-finished state.
  • the contact points 33 are embossed, as can be recognised in Fig. 4.
  • the plug contact elements 7 are bent down. They now stick out perpendicular from the plane B of the base part 30, such that, in the mounted state, they extend parallel to a side wall of the contactor, and a compact configuration is possible as a result.
  • stiffening tabs 35 are bent away at the contacting tabs 31. These stiffening tabs 35 serve to stabilise the contacting tabs 31 .
  • the stiffening tabs 35 and thus the contacting tabs 31 have notch-shaped receptacles 36, which later serve to receive the annular oversprings 4.
  • the contacting tabs 31 are bent out of the plane B of the base part 30, such that they stick out, approximately perpendicularly, from the plane B of the base part 30.
  • four contacting tabs 31 which are distributed at equal angles, now form an opening 34 for the contact bolt 20.
  • the contacting tabs 31 are situated at the edge of the opening 34.
  • the notch-shaped receptacles 36 for the oversprings 4 are situated in a plane E which is parallel to the plane B of the base part 30.
  • the embossed, formed and still connected contact elements 3 are cast in a plastic body 5. This stabilises the contact elements 3 and the entire contact assembly 1 . As a result, in a further step, the bars connecting the two contact elements 3 can be detached (see Fig. 8). The two contact elements 3 are now electrically insulated from one another. The annular oversprings 4 are attached in the next step (Fig. 9). In order to be able to better retain the annular oversprings 4, retaining elements 50 which at least partially grip around the oversprings 4 are formed on the plastic body.
  • Fig. 10 depicts the finished contact assembly 1 from Fig. 9 from another viewing direction.
  • the view is from below onto the contact assembly 1 and it is, for example, possible to recognise the plug receptacle 8 with the plug contact elements 7 arranged therein.
  • One plug contact element 7 is integrally connected to a contact element 3 in each case, such that a voltage carried between the contact bolts 20 of the contactor 2 can be tapped off between the two plug contact elements 7.
  • a coding 40 permits plugging together only with a fitting mating plug.
  • this contact assembly 1 is now applied along a mounting direction M onto the contactor 2.
  • the contact bolts 20 are guided through the contact openings 34 and are contacted by the contact elements 3 at their surface shells 21.
  • a cover surface 22 remains free in the mounted state.
  • the contact assembly 1 is located between the cover surfaces 22 and a body 27 of the contactor 2.
  • the contact bolts 20 project above the contact assembly 1 . This permits a compact construction.
  • Fig. 13 is a longitudinal section through the combination of the contact assembly 1 and the contactor 2 in the mounted state. There is a direct contact between the contacting tabs 31 and the contact bolt 21. Likewise, there can occur at a cover surface 22 or in a recess 21 a direct connection to a power consumer, in which only one single transition resistance occurs. Such a current circuit consequently has a lower total resistance than an assembly in which a voltage tapping takes place by introducing an additional element between the contact bolts 21 and a contact element 3 and thus an indirect connection takes place between the contact bolts 21 and the power consumer.
  • the contacting tabs 31 can be elastically deflected parallel to a plane B of the base part 30. The spring forces which arise press the contacting tabs 34 against the surface shells 21 of the contact bolt 20.
  • a detail view can be seen in Fig. 14.
  • a plug receptacle 8 has a coding 40, which in each case only enables the connection of a fitting plug.

Landscapes

  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

L'invention concerne un ensemble de contact (1) pour au moins un boulon de contact (20) d'un contacteur (2), comprenant un élément de contact (3) avec une partie de base (30) s'étendant dans un plan (B), la partie de base (30) ayant une ouverture (34) par laquelle faire passer le boulon de contact (20) et au moins une languette de contact (31) qui est raccordée solidairement à la partie de base (30) et située au niveau du bord de l'ouverture (34), la languette de contact (31) étant courbée hors du plan (B) de la partie de base (30) et pouvant être déviée élastiquement parallèlement au plan (B) et un ensemble électrique (10) avec un contacteur (2) avec deux boulons de contact (20) et un ensemble de contact (1), l'ensemble de contact (1) touchant les enveloppes de surface (21) des boulons de contact (20).
PCT/EP2016/075376 2015-10-22 2016-10-21 Ensemble de contact pour contacteur et ensemble électrique avec contacteur Ceased WO2017068123A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201680061285.7A CN108140973B (zh) 2015-10-22 2016-10-21 用于接触器的接触组件和具有接触器的电气组件

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015220704.8A DE102015220704B4 (de) 2015-10-22 2015-10-22 Kontaktanordnung für ein Schütz und elektrische Anordnung mit einem Schütz
DE102015220704.8 2015-10-22

Publications (1)

Publication Number Publication Date
WO2017068123A1 true WO2017068123A1 (fr) 2017-04-27

Family

ID=57178429

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2016/075376 Ceased WO2017068123A1 (fr) 2015-10-22 2016-10-21 Ensemble de contact pour contacteur et ensemble électrique avec contacteur

Country Status (3)

Country Link
CN (1) CN108140973B (fr)
DE (1) DE102015220704B4 (fr)
WO (1) WO2017068123A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056299A (en) * 1976-05-03 1977-11-01 Burroughs Corporation Electrical connector
US6033245A (en) * 1997-12-05 2000-03-07 Simplex Time Recorder Co. Self-aligning electrical connector
WO2007136569A2 (fr) * 2006-05-15 2007-11-29 Antaya Technologies Corporation Ensemble connecteur électrique
EP2079133A1 (fr) * 2008-01-09 2009-07-15 Legrand France Borne de connexion pourvue d'un alvéole de réception d'une broche de fiche électrique, prise de courant comportant une telle borne et procédé de fabrication d'une telle borne

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB637772A (en) 1948-06-02 1950-05-24 Harry Millington Improvements in electric socket connector fittings
GB2089143B (en) * 1980-11-20 1985-04-03 Akzona Inc A socket contact with low insertion forces
US4550972A (en) * 1984-04-09 1985-11-05 Amp Incorporated Cylindrical socket contact
US6800001B1 (en) 2003-03-14 2004-10-05 Larry J. Costa Socket connector for lead wire termination and method of using the same
CN202076506U (zh) * 2011-03-30 2011-12-14 广东顺科实业有限公司 一种可带电插拔电连接器

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056299A (en) * 1976-05-03 1977-11-01 Burroughs Corporation Electrical connector
US6033245A (en) * 1997-12-05 2000-03-07 Simplex Time Recorder Co. Self-aligning electrical connector
WO2007136569A2 (fr) * 2006-05-15 2007-11-29 Antaya Technologies Corporation Ensemble connecteur électrique
EP2079133A1 (fr) * 2008-01-09 2009-07-15 Legrand France Borne de connexion pourvue d'un alvéole de réception d'une broche de fiche électrique, prise de courant comportant une telle borne et procédé de fabrication d'une telle borne

Also Published As

Publication number Publication date
DE102015220704B4 (de) 2022-07-28
CN108140973A (zh) 2018-06-08
DE102015220704A1 (de) 2017-04-27
CN108140973B (zh) 2021-01-12

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