WO2017104407A1 - 作業機制御装置および作業機械 - Google Patents
作業機制御装置および作業機械 Download PDFInfo
- Publication number
- WO2017104407A1 WO2017104407A1 PCT/JP2016/085426 JP2016085426W WO2017104407A1 WO 2017104407 A1 WO2017104407 A1 WO 2017104407A1 JP 2016085426 W JP2016085426 W JP 2016085426W WO 2017104407 A1 WO2017104407 A1 WO 2017104407A1
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- WIPO (PCT)
- Prior art keywords
- bucket
- control
- work machine
- work
- distance
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/439—Automatic repositioning of the implement, e.g. automatic dumping, auto-return
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/437—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2033—Limiting the movement of frames or implements, e.g. to avoid collision between implements and the cabin
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2045—Guiding machines along a predetermined path
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
- E02F9/265—Sensors and their calibration for indicating the position of the work tool with follow-up actions (e.g. control signals sent to actuate the work tool)
Definitions
- the present invention relates to a work machine control device and a work machine.
- Patent Document 1 a technique for controlling a work machine so that a bucket provided in the work machine does not enter before a design surface indicating a target shape to be excavated is known. Further, as disclosed in Patent Document 2, a technique is known in which the angle of the bucket is kept constant in order to perform straight excavation.
- An object of an aspect of the present invention is to provide a work machine control device and a work machine that can maintain a constant excavation posture during excavation work without an explicit operation by a driver.
- the control device is a work machine control device that controls a work machine including a work machine including a bucket, the work machine state specifying unit for specifying the state of the work machine, A control reference specifying unit for specifying a control reference for the work implement, a distance specifying unit for specifying a distance between the work implement and the control reference, and a distance between the work implement and the control reference is less than a bucket control start threshold. And a bucket control unit that generates a control command for driving the bucket so that the state of the work implement is maintained.
- the work machine includes a work machine including a bucket and the work machine control device according to the above aspect.
- the work machine control device can keep the bucket angle constant during excavation work without an explicit operation by the driver.
- FIG. 1 is a perspective view illustrating a configuration of a hydraulic excavator according to a first embodiment. It is a schematic block diagram which shows the structure of the control system of the hydraulic shovel which concerns on 1st Embodiment. It is a figure which shows the example of the attitude
- FIG. 1 is a perspective view showing a configuration of a hydraulic excavator according to the first embodiment.
- a hydraulic excavator 100 will be described as an example of a work machine.
- the work machine according to another embodiment is not necessarily the hydraulic excavator 100.
- the excavator 100 includes a work machine 110 that is operated by hydraulic pressure, a vehicle body 120 as an upper swing body that supports the work machine 110, and a travel device 130 as a lower travel body that supports the vehicle body 120.
- the work machine 110 includes a boom 111, an arm 112, a bucket 113, a boom cylinder 114, an arm cylinder 115, and a bucket cylinder 116.
- the boom 111 is a column that supports the arm 112 and the bucket 113.
- the base end portion of the boom 111 is attached to the front portion of the vehicle body 120 via a pin P1.
- the arm 112 connects the boom 111 and the bucket 113.
- the proximal end portion of the arm 112 is attached to the distal end portion of the boom 111 via a pin P2.
- the bucket 113 is a container having a blade for excavating earth and sand.
- the proximal end portion of the bucket 113 is attached to the distal end portion of the arm 112 via a pin P3.
- the boom cylinder 114 is a hydraulic cylinder for operating the boom 111.
- a base end portion of the boom cylinder 114 is attached to the vehicle body 120.
- the tip of the boom cylinder 114 is attached to the boom 111.
- the arm cylinder 115 is a hydraulic cylinder for driving the arm 112.
- a base end portion of the arm cylinder 115 is attached to the boom 111.
- the tip of the arm cylinder 115 is attached to the arm 112.
- the bucket cylinder 116 is a hydraulic cylinder for driving the bucket 113.
- a proximal end portion of the bucket cylinder 116 is attached to the arm 112.
- the tip of the bucket cylinder 116 is attached to the bucket 113.
- the vehicle body 120 is provided with a cab 121 in which an operator is boarded.
- the cab 121 is provided in front of the vehicle body 120 and on the left side of the work machine 110.
- the front-rear direction is defined as + Y direction and -Y direction
- the left-right direction is defined as -X direction and + X direction
- the up-down direction is defined as + Z direction and -Z direction with reference to cab 121.
- An operation device 1211 for operating the work machine 110 is provided inside the cab 121.
- the hydraulic oil is supplied to the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116 in accordance with the operation amount of the operating device 1211.
- FIG. 2 is a schematic block diagram illustrating a configuration of a control system of the hydraulic excavator according to the first embodiment.
- the excavator 100 includes a stroke detector 117, an operation device 1211, a position detector 122, an azimuth calculator 123, and a tilt detector 124.
- the stroke detector 117 detects the stroke length of each of the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116. Accordingly, the control device 126 described later can detect the attitude angle of the work implement 110 based on the stroke lengths of the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116. That is, in the first embodiment, the stroke detector 117 is an example of a unit that detects the attitude angle of the work machine 110. On the other hand, in other embodiments, the present invention is not limited to this, and as a means for detecting the attitude angle of the work implement 110, a rotary encoder, a level gauge, etc., instead of the stroke detector 117 or in combination with the stroke detector 117, etc. The angle detector may be used.
- the operating device 1211 includes a right operating lever 1212 provided on the right side of the cab 121 and a left operating lever 1213 provided on the left side of the cab 121.
- the operation device 1211 detects the operation amount in the front-rear direction and the left-right direction of the right operation lever 1212 and the operation amount in the front-rear direction and the left-right direction of the left operation lever 1213, and controls the operation signal according to the detected operation amount. It outputs to 126.
- the operation signal generation method by the operation device 1211 according to the first embodiment is a PPC method.
- the PPC method is a method in which an operation signal is generated by detecting a pilot hydraulic pressure generated by the operation of the right operation lever 1212 and the left operation lever 1213 by a pressure sensor.
- the forward operation of the right operation lever 1212 corresponds to a command for the operation of retracting the boom cylinder 114 and lowering the boom 111.
- the backward operation of the right operation lever 1212 corresponds to a command for extending the boom cylinder 114 and raising the boom 111.
- the rightward operation of the right operation lever 1212 corresponds to a command for retracting the bucket cylinder 116 and dumping the bucket 113.
- the leftward operation of the right operation lever 1212 corresponds to a command for extending the bucket cylinder 116 and excavating the bucket 113.
- the forward operation of the left operation lever 1213 corresponds to a command for extending the arm cylinder 115 and excavating the arm 112.
- the backward operation of the left operation lever 1213 corresponds to a command for retracting the arm cylinder 115 and dumping the arm 112.
- the rightward operation of the left operation lever 1213 corresponds to a right turn command of the vehicle body 120.
- the left operation of the left operation lever 1213 corresponds to a left turn command of the vehicle body 120.
- the position detector 122 detects the position of the vehicle body 120.
- the position detector 122 includes a first receiver 1231 that receives a positioning signal from an artificial satellite constituting a GNSS (Global Navigation Satellite System).
- the position detector 122 detects the position of the representative point of the vehicle body 120 in the global coordinate system based on the positioning signal received by the first receiver 1231.
- the global coordinate system is a coordinate system in which a predetermined point on the ground (for example, the position of a GNSS reference station provided at a construction site) is used as a reference point.
- GNSS Global Positioning System
- the direction calculator 123 calculates the direction in which the vehicle body 120 faces.
- the azimuth calculator 123 includes a first receiver 1231 and a second receiver 1232 that receive positioning signals from artificial satellites that constitute the GNSS.
- the first receiver 1231 and the second receiver 1232 are installed at different positions on the vehicle body 120, respectively.
- the azimuth calculator 123 uses the positioning signal received by the first receiver 1231 and the positioning signal received by the second receiver 1232 to detect the second receiver 1232 with respect to the detected installation position of the first receiver 1231.
- the orientation of the vehicle body 120 is calculated as a relationship between the installation positions of the vehicle body 120.
- the inclination detector 124 measures the acceleration and angular velocity of the vehicle body 120, and based on the measurement result, the inclination of the vehicle body 120 (for example, the pitch representing rotation with respect to the X axis, the yaw representing rotation with respect to the Y axis, and the rotation with respect to the Z axis). Detect role).
- the inclination detector 124 is installed on the lower surface of the cab 121, for example.
- an IMU Inertial Measurement Unit
- the hydraulic device 125 includes a hydraulic oil tank, a hydraulic pump, a flow rate control valve, and an electromagnetic proportional control valve.
- the hydraulic pump is driven by the power of an engine (not shown) and supplies hydraulic oil to the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116 via a flow rate adjustment valve.
- the electromagnetic proportional control valve limits the pilot hydraulic pressure supplied from the operating device 1211 based on a control command received from the control device 126.
- the flow control valve has a rod-shaped spool, and adjusts the flow rate of hydraulic oil supplied to the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116 according to the position of the spool.
- the spool is driven by a pilot hydraulic pressure adjusted by an electromagnetic proportional control valve.
- the oil passage connected to the bucket cylinder 116 is provided with an electromagnetic proportional control valve for limiting the source pressure supplied by the hydraulic pump in parallel with the electromagnetic proportional control valve for limiting the pilot hydraulic pressure.
- the excavator 100 can drive the bucket cylinder 116 according to a higher hydraulic pressure than the pilot hydraulic pressure generated by the operating device 1211.
- the control device 126 includes a processor 910, a main memory 920, a storage 930, and an interface 940.
- the storage 930 stores a program for controlling the work machine 110. Examples of the storage 930 include an HDD (Hard Disk Disk Drive), a nonvolatile memory, and the like.
- the storage 930 may be an internal medium directly connected to the bus of the control device 126, or may be an external medium connected to the control device 126 via the interface 940 or a communication line.
- the processor 910 reads a program from the storage 930, expands it in the main memory 920, and executes processing according to the program.
- the processor 910 secures a storage area in the main memory 920 according to the program.
- the interface 940 is connected to the stroke detector 117, the operation device 1211, the position detector 122, the direction calculator 123, the inclination detector 124, the electromagnetic proportional control valve of the hydraulic device 125, and other peripheral devices, and exchanges signals. Do.
- the program may be for realizing a part of the function to be exhibited by the control device 126.
- the program may exhibit a function by a combination with another program already stored in the storage 930 or a combination with another program installed in another device.
- the control device 126 by executing the program, detects the position detected by the position detector 122, the direction detected by the direction calculator 123, the inclination angle of the vehicle body 120 detected by the inclination detector 124, and the stroke detected by the stroke detector 117. Based on the length, the position of the bucket 113 is specified.
- the control device 126 outputs a control command for the boom cylinder 114 and a control command for the bucket cylinder 116 to the electromagnetic proportional control valve of the hydraulic device 125 based on the specified position of the bucket 113 and the operation amount of the operation device 1211.
- FIG. 3 is a diagram illustrating an example of the posture of the work machine 110.
- the control device 126 calculates the attitude of the work implement 110 and generates a control command for the work implement 110 based on the attitude. Specifically, the control device 126 calculates the posture angle ⁇ of the boom 111, the posture angle ⁇ of the arm 112, the posture angle ⁇ of the bucket 113, and the position of the contour point of the bucket 113 as the posture of the work implement 110.
- the posture angle ⁇ of the boom 111 is represented by an angle formed by a half line extending from the pin P1 in the upward direction (+ Z direction) of the vehicle body 120 and a half line extending from the pin P1 to the pin P2. Note that the upward direction of the vehicle body 120 does not necessarily coincide with the vertical upward direction due to the inclination (pitch angle) ⁇ of the vehicle body 120.
- the posture angle ⁇ of the arm 112 is represented by an angle formed by a half line extending from the pin P1 to the pin P2 and a half line extending from the pin P2 to the pin P3.
- the posture angle ⁇ of the bucket 113 is represented by an angle formed by a half straight line extending from the pin P2 to the pin P3 and a half straight line extending from the pin P3 to the cutting edge E of the bucket 113.
- the sum of the posture angle ⁇ of the boom 111, the posture angle ⁇ of the arm 112, and the posture angle ⁇ of the bucket 113 is referred to as a posture angle ⁇ of the work machine 110.
- the posture angle ⁇ of the work machine 110 is equal to an angle formed by a half line extending from the pin P3 in the upward direction (+ Z direction) of the vehicle body 120 and a half line extending from the pin P3 to the cutting edge E of the bucket 113.
- the positions of the contour points of the bucket 113 are the dimension L1 of the boom 111, the dimension L2 of the arm 112, the dimension L3 of the bucket 113, the attitude angle ⁇ of the boom 111, the attitude angle ⁇ of the arm 112, the attitude angle ⁇ of the bucket 113, and the bucket 113.
- a dimension L1 of the boom 111 is a distance from the pin P1 to the pin P2.
- a dimension L2 of the arm 112 is a distance from the pin P2 to the pin P3.
- a dimension L3 of the bucket 113 is a distance from the pin P3 to the cutting edge E.
- the positional relationship between the representative point O and the pin P1 is represented by, for example, the X coordinate position, the Y coordinate position, and the Z coordinate position of the pin P1 with the representative point O as a reference.
- the positional relationship between the representative point O and the pin P1 is, for example, the distance from the representative point O to the pin P1, the inclination in the X-axis direction of the half line extending from the representative point O to the pin P1, and the representative point O to the pin P1. You may represent by the inclination of the Y-axis direction of the extending half straight line.
- FIG. 4 is a block diagram showing the configuration of the hydraulic shovel control device according to the first embodiment.
- the control device 126 includes a work machine information storage unit 200, an operation amount acquisition unit 201, a detection information acquisition unit 202, a posture specification unit 203, a target construction data storage unit 204, a target construction line specification unit 205, a distance specification unit 206, a target speed.
- a determination unit 207, a work machine control unit 208, a bucket control unit 209, and a control command output unit 210 are provided.
- the work machine information storage unit 200 stores the dimension L1 of the boom 111, the dimension L2 of the arm 112, the dimension L3 of the bucket 113, the contour shape of the bucket 113, and the positional relationship between the position of the representative point O of the vehicle body 120 and the pin P1. To do.
- the operation amount acquisition unit 201 acquires an operation signal indicating the operation amount (pilot hydraulic pressure or electric lever angle) from the operation device 1211. Specifically, the operation amount acquisition unit 201 acquires an operation amount related to the boom 111, an operation amount related to the arm 112, an operation amount related to the bucket 113, and an operation amount related to turning.
- the detection information acquisition unit 202 acquires information detected by each of the position detector 122, the azimuth calculator 123, the inclination detector 124, and the stroke detector 117. Specifically, the detection information acquisition unit 202 includes position information of the vehicle body 120 in the global coordinate system, an orientation in which the vehicle body 120 faces, a tilt of the vehicle body 120, a stroke length of the boom cylinder 114, a stroke length of the arm cylinder 115, and a bucket cylinder. The stroke length of 116 is acquired.
- the posture specifying unit 203 specifies the posture angle ⁇ that is the state of the work machine 110 based on the information acquired by the detection information acquisition unit 202. Specifically, the posture specifying unit 203 specifies the posture angle ⁇ of the work implement 110 according to the following procedure. The posture specifying unit 203 calculates the posture angle ⁇ of the boom 111 from the stroke length of the boom cylinder 114. The posture specifying unit 203 calculates the posture angle ⁇ of the arm 112 from the stroke length of the arm cylinder 115. The posture specifying unit 203 calculates the posture angle ⁇ of the bucket 113 from the stroke length of the bucket cylinder 116.
- the posture specifying unit 203 uses a global coordinate system for a plurality of contour points of the bucket 113 based on the calculated posture angle, information acquired by the detection information acquisition unit 202, and information stored in the work machine information storage unit 200. Identify the location.
- the contour points of the bucket 113 include a plurality of points in the width direction (X direction) at the cutting edge E of the bucket 113 and a plurality of points in the width direction on the bottom plate.
- the posture specifying unit 203 includes a posture angle ⁇ of the boom 111, a posture angle ⁇ of the arm 112, a posture angle ⁇ of the bucket 113, a dimension L1 of the boom 111, a dimension L2 of the arm 112, a dimension L3 of the bucket 113, From the contour shape of the bucket 113, the positional relationship between the representative point O and the pin P1, the position of the representative point O of the vehicle body 120, the direction in which the vehicle body 120 faces, and the inclination ⁇ of the vehicle body 120, the contour point of the bucket 113 in the global coordinate system Identify the location.
- the posture specifying unit 203 is an example of a work machine state specifying unit that specifies the state of the work machine 110.
- the target construction data storage unit 204 stores target construction data representing the target shape of the excavation target at the construction site.
- the target construction data is three-dimensional data represented in a global coordinate system, and is three-dimensional terrain data composed of a plurality of triangular polygons representing the target construction surface.
- the target construction data is stored in the target construction data storage unit 204 by being read from an external storage medium or received from an external server via a network.
- the target construction line specifying unit 205 specifies the target construction line based on the target construction data stored in the target construction data storage unit 204 and the position of the contour point of the bucket 113 specified by the posture specifying unit 203.
- the target construction line is represented by an intersection line between the drive surface of the bucket 113 (a surface passing through the bucket 113 and orthogonal to the X axis) and the target construction data.
- the target construction line identification unit 205 identifies the target construction line in the following procedure.
- the target construction line specifying unit 205 specifies the lowest position (the lowest height) of the contour points of the bucket 113 corresponding to the reference position of the work machine 110.
- the target construction line identification unit 205 identifies a target construction surface located vertically below the identified contour point.
- the target construction surface defined by the target construction line identification unit 205 may be a method of identifying the target construction surface located at the shortest distance from the bucket 113.
- the reference of the work machine 110 in this case is not limited to the outline of the bucket 113 and may be arbitrarily specified on the work machine 110.
- the target construction line specifying unit 205 calculates an intersection line between the drive surface of the bucket 113 passing through the specified contour point and the target construction surface and the target construction data as the target construction line.
- the target construction line calculated by the target construction line specifying unit 205 may be defined not only as a line segment but also by a terrain shape having a width.
- the target construction line specifying unit 205 is an example of a control reference specifying unit that specifies the control reference of the work machine 110.
- the distance specifying unit 206 specifies the distance between the bucket 113 and the target construction line (excavation target position).
- the target speed determination unit 207 determines the target speed of the boom 111 based on the operation amount in the front-rear direction of the right operation lever 1212 acquired by the operation amount acquisition unit 201.
- the target speed determination unit 207 determines the target speed of the arm 112 based on the operation amount in the front-rear direction of the left operation lever 1213 acquired by the operation amount acquisition unit 201.
- the target speed determination unit 207 determines the target speed of the bucket 113 based on the operation amount in the left-right direction of the right operation lever 1212 acquired by the operation amount acquisition unit 201.
- the work machine control unit 208 performs work machine control for controlling the work machine 110 so that the bucket 113 does not enter below the target construction line based on the distance specified by the distance specifying unit 206.
- the work machine control according to the first embodiment is a control for determining the speed limit of the boom 111 so as to prevent the bucket 113 from entering below the target construction line and generating a control command for the boom 111.
- the work implement control unit 208 determines the speed limit in the vertical direction of the boom 111 based on the speed limit table indicating the relationship between the distance between the bucket 113 and the excavation target position and the speed limit of the work implement 110. To do.
- FIG. 5 is a diagram showing an example of the speed limit table.
- the speed limit table when the distance between the bucket 113 and the excavation target position is 0, the speed of the vertical component of the work machine 110 becomes 0.
- the speed limit table when the lowest point of the bucket 113 is located above the target construction line, the distance between the bucket 113 and the excavation target position is represented as a positive value.
- the distance between the bucket 113 and the excavation target position is expressed as a negative value.
- the speed when the bucket 113 is moved upward is expressed as a positive value.
- the speed limit of the work machine 110 is defined based on the distance between the bucket 113 and the target construction line.
- the absolute value of the speed limit of the work implement 110 is greater than the maximum target speed of the work implement 110. That is, when the distance between the bucket 113 and the excavation target position is equal to or greater than the work implement control threshold th, the absolute value of the target speed of the work implement 110 is always smaller than the absolute value of the speed limit, so the boom 111 is always at the target speed. To drive.
- the work machine control unit 208 calculates the vertical component of the target speed of the arm 112 from the speed limit. By subtracting the vertical component of the target speed of the bucket 113, the vertical speed limit of the boom 111 is calculated. The work machine control unit 208 calculates the speed limit of the boom 111 from the speed limit of the boom 111 in the vertical direction.
- the bucket control unit 209 starts bucket control for controlling the bucket 113 so that the posture angle ⁇ of the work implement 110 becomes a constant angle when the bucket control start condition is satisfied.
- the bucket control unit 209 determines the control speed of the bucket 113 based on the speeds of the boom 111 and the arm 112. The speeds of the boom 111 and the arm 112 are obtained from the stroke length per unit time detected by the stroke detector 117.
- the distance between the bucket 113 and the excavation target position is less than the bucket control start threshold, and the operation amount related to the bucket corresponds to a predetermined threshold (play of the operation device 1211).
- the angle is less than the angle) and the work implement control is being executed.
- the bucket control unit 209 ends the bucket control when the bucket control end condition is satisfied.
- the bucket control end condition according to the first embodiment is that the distance between the bucket 113 and the excavation target position is not less than the bucket control end threshold, or the operation amount related to the bucket is not less than a predetermined threshold, or the work implement control is performed. It is a condition that it is not executed.
- the bucket control start threshold is a value smaller than the bucket control end threshold.
- the bucket control start threshold is a value less than or equal to the work implement control threshold th. Note that the bucket control unit 209 does not perform bucket control when work implement control is not performed due to an operator's operation or the like.
- the control command output unit 210 outputs the control command for the boom 111 generated by the work implement control unit 208 to the electromagnetic proportional control valve of the hydraulic device 125.
- the control command output unit 210 outputs the control command for the bucket 113 generated by the bucket control unit 209 to the electromagnetic proportional control valve of the hydraulic device 125.
- FIG. 6 is a flowchart showing the operation of the control device according to the first embodiment.
- the control device 126 executes the following control for each predetermined control cycle.
- the operation amount acquisition unit 201 acquires the operation amount related to the boom 111, the operation amount related to the arm 112, the operation amount related to the bucket 113, and the operation amount related to turning from the operation device 1211 (step S1).
- the detection information acquisition unit 202 acquires information detected by each of the position detector 122, the azimuth calculator 123, the inclination detector 124, and the stroke detector 117 (step S2).
- the posture specifying unit 203 calculates the posture angle ⁇ of the boom 111, the posture angle ⁇ of the arm 112, and the posture angle ⁇ of the bucket 113 from the stroke length of each hydraulic cylinder (step S3).
- the posture specifying unit 203 calculates the calculated posture angles ⁇ , ⁇ , and ⁇ , the dimension L1 of the arm 112, the dimension L2 of the bucket 113, the dimension L3 of the boom 111, and the shape of the boom 111 stored in the work machine information storage unit 200.
- the position of the contour point of the bucket 113 in the global coordinate system is calculated (step S4).
- the target construction line specifying unit 205 specifies the contour point of the bucket 113 that has the lowest position in the global coordinate system (step S5).
- the target construction line identification unit 205 identifies a target construction surface that is located vertically below the identified contour point (step S6).
- the target construction line specifying unit 205 calculates an intersection line between the drive surface of the bucket 113 passing through the specified contour point and the target construction surface and the target construction data as a target construction line (step S7).
- the distance specifying unit 206 specifies the distance between the bucket 113 and the excavation target position (step S8).
- the target speed determination unit 207 calculates the target speeds of the boom 111, the arm 112, and the bucket 113 based on the operation amount acquired by the operation amount acquisition unit 201 in step S1 (step S9).
- the work implement control unit 208 specifies the speed limit of the work implement 110 associated with the distance between the bucket 113 specified by the distance specifying unit 206 and the excavation target position according to the table shown in FIG. 5 (step S10).
- work implement control unit 208 calculates the speed limit of boom 111 based on the target speed of arm 112 and bucket 113 and the speed limit of work equipment 110 (step S11).
- the work implement control unit 208 generates a control command for the boom 111 and a control command for the bucket 113 based on the speed limit of the boom 111 generated by the work implement control unit 208 (step S12).
- FIG. 7 is a flowchart illustrating the bucket control process according to the first embodiment.
- the bucket control unit 209 is in a state where the state of the excavator 100 does not satisfy the bucket control start condition based on the distance specified by the distance specifying unit 206 in step S8 and the operation amount acquired by the operation amount acquisition unit 201 in step S1. It is then determined whether or not the state has been changed to a state satisfying the condition (step S31).
- the bucket control unit 209 When the state of the excavator 100 transitions from a state that does not satisfy the bucket control start condition to a state that satisfies the condition (step S31: YES), the bucket control unit 209 enables the bucket control (step S32). That is, the bucket control unit 209 determines the control speed of the bucket 113 so as to maintain the posture angle ⁇ of the work implement 110 after the bucket control start condition is satisfied.
- the bucket control unit 209 determines that the state of the hydraulic excavator 100 is bucket control. It is determined whether or not the state that does not satisfy the end condition is changed to a state that satisfies the condition (step S33).
- the bucket control unit 209 invalidates the bucket control (step S34). That is, the bucket control unit 209 does not determine the control speed of the bucket 113 after the bucket control end condition is satisfied.
- step S33: NO When bucket control is enabled, when bucket control is disabled, or when there is no transition from insufficient bucket control start condition to satisfaction and from insufficient bucket control end condition to satisfaction (step S33: NO), The bucket control unit 209 determines whether or not the bucket control is valid (step S35). When the bucket control is invalid (step S35: NO), the bucket control unit 209 ends the bucket control process without calculating the control speed of the bucket 113. On the other hand, when the bucket control is effective (step S35: YES), the bucket control unit 209 changes the posture angle change amount ⁇ of the boom 111 and the posture angle of the arm 112 based on the speed of the boom 111 and the arm 112. The amount ⁇ is calculated (step S36).
- the bucket control unit 209 calculates a change amount ⁇ of the posture angle of the bucket 113 by obtaining a reciprocal of the sum of the change amount ⁇ and the change amount ⁇ (step S37).
- the bucket control unit 209 calculates the control speed of the bucket 113 by converting the amount of change ⁇ into a speed (step S38).
- the bucket control unit 209 generates a control command for the bucket 113 based on the control speed of the bucket 113 (step S39), and ends the bucket control process.
- control command output unit 210 When the control device 126 finishes the bucket control process, the control command output unit 210 outputs the control command for the boom 111 generated by the work implement control unit 208 and the control command for the bucket 113 generated by the bucket control unit 209 to the hydraulic device 125. Is output to the electromagnetic proportional control valve (step S14).
- the hydraulic device 125 drives the boom cylinder 114, the arm cylinder 115, and the bucket cylinder 116. Note that if the bucket control unit 209 does not calculate the control speed of the bucket 113 because the bucket control is disabled, the control command for the bucket 113 is not output to the electromagnetic proportional control valve. In this case, the hydraulic device 125 drives the bucket cylinder 116 based on the pilot hydraulic pressure generated by the operating device 1211.
- FIG. 8 is a diagram illustrating an example of the behavior of the excavator 100 according to the first embodiment.
- the control device 126 determines that the angle of the bucket 113 is a constant angle.
- the bucket 113 is controlled so as to become (bucket control is performed). For example, as shown in FIG. 8, when the operator performs an operation of driving the arm 112 in the excavation direction from time T0 to time T4, the distance between the lowest position of the bucket 113 and the target construction line is equal to or greater than the bucket control start threshold.
- the attitude angle of the work machine 110 is not controlled. That is, the boom 111 is controlled from time T1 to time T2.
- time T2 and time T4 when the distance between the lowest position of the bucket 113 and the target construction line is less than the bucket control start threshold control on the boom 111 and control on the bucket 113 are performed.
- the control device 126 can keep the bucket angle constant during excavation work by performing bucket control when the bucket 113 is sufficiently close to the target construction line, without an explicit operation by the operator.
- the control device 126 controls the work machine control for controlling the boom 111 so that the bucket 113 does not enter below the target construction line, and the angle of the bucket 113 is a constant angle. Bucket control for controlling the bucket 113 is performed. That is, the control device 126 controls the height of the work implement 110 with the boom 111 and controls the posture of the work implement 110 with the bucket 113 without intervening in the operation of the arm 112 where the operator's intention to excavate strongly appears. As a result, the control device 126 can achieve both excavation height control and angle control without impairing the operator's operational feeling.
- the attitude control of the work machine disclosed in Patent Document 2 when a disturbance such as contact with a rock occurs during excavation work, for example, when the control command is unexpected, it becomes impossible to cope with it. There is.
- the hydraulic excavator 100 according to another embodiment may not have a work implement working function. Moreover, the hydraulic excavator 100 according to another embodiment may intervene in the behavior of the arm 112 in the work machine control.
- the bucket control start threshold is set to a value equal to or less than the work implement control threshold th at which intervention to the behavior of the boom 111 is performed by the work implement control. That is, the bucket control is not executed while the boom 111 is not intervened. In a range where the work implement control is not executed, there is a high possibility that the operator intends the rough excavation, and a low possibility that the operator intends the final excavation. Therefore, when the bucket control start threshold is equal to or less than the work implement control threshold th, the control device 126 can prevent the angle of the bucket 113 from being controlled unnecessarily.
- the bucket control threshold may be larger than the work implement control threshold th.
- the control device 126 has a case where the operation amount related to the operation of the bucket 113 is less than a predetermined threshold value, and the distance between the bucket 113 and the excavation target position is less than the bucket control threshold value.
- bucket control may be executed.
- the control device 126 can prevent the angle of the bucket 113 from being unnecessarily controlled by performing the bucket control when the operation amount related to the operation of the bucket 113 is small.
- the generation method of the operation signal by the operation device 1211 according to the first embodiment is the PPC method, but is not limited thereto, and may be, for example, an electric lever method.
- the electric lever method is a method of generating an operation signal by detecting operation angles of the right operation lever 1212 and the left operation lever 1213 with a potentiometer.
- the control device 126 generates control commands for the boom 111, the arm 112, and the bucket 113 based on the target speed for the boom 111, the arm 112, and the bucket 113, the speed limit for the boom 111, and the control speed for the bucket 113, respectively.
- the electromagnetic proportional control valve is controlled.
- the control device 126 controls the vehicle body 120 and the work implement 110 based on position information in the global coordinate system, but is not limited thereto.
- the control device 126 according to another embodiment converts the position information of the global coordinate system into a local coordinate system based on the position of the vehicle body 120, and the vehicle body 120 and the work implement 110 based on the position information of the local coordinate system. May be controlled.
- the control device 126 controls the bucket 113 so as to keep the posture angle ⁇ of the work implement 110 constant as maintaining the state of the work implement 110 in the bucket control, but is not limited thereto. Absent.
- the bucket 113 may be controlled to make the angle of the bucket 113 with respect to the target construction line in the global coordinate system of the work machine 110 constant.
- a method for obtaining the posture angle of the work machine 110 in the global coordinate system there are a method of adding the pitch angle ⁇ to the posture angle ⁇ , and a method of installing an inclination sensor in the bucket 113.
- the bucket control start condition according to the first embodiment includes that the distance between the bucket 113 and the excavation target position is less than the bucket control start threshold, but is not limited to this. What is necessary is just to include that the relationship between the state and the control standard of the work implement satisfies a predetermined relationship.
- the bucket control start condition according to another embodiment may include that the distance between the bucket 113 and the ground surface is less than the bucket control start threshold. In this case, the ground surface is an example of a control standard.
- the control device 126 calculates the control speed of the bucket 113 based on the speeds of the boom 111 and the arm 112, but is not limited thereto.
- the control device 126 may calculate the control speed of the bucket 113 based on the target speed of the boom 111 and the arm 112 and the speed limit of the boom 111.
- the control device 126 stores the posture angle ⁇ of the work machine 110 when the bucket control start condition is satisfied, calculates the posture angle ⁇ after the unit time has elapsed, and the unit time has elapsed.
- the control speed of the bucket 113 may be calculated so that the subsequent posture angle ⁇ matches the stored posture angle ⁇ .
- the control device 126 is not limited to a hydraulic excavator and can be applied to any work machine including a work machine.
- control device can keep the bucket angle constant during excavation work without an explicit operation by the driver.
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Abstract
Description
以下、実施形態について、図面を参照しながら説明する。
《油圧ショベル》
図1は、第1の実施形態に係る油圧ショベルの構成を示す斜視図である。第1の実施形態では、作業機械の一例として油圧ショベル100について説明する。なお、他の実施形態に係る作業機械は、必ずしも油圧ショベル100でなくてもよい。
油圧ショベル100は、油圧により作動する作業機110と、作業機110を支持する上部旋回体としての車体120と、車体120を支持する下部走行体としての走行装置130とを備える。
アーム112は、ブーム111とバケット113とを連結する。アーム112の基端部は、ブーム111の先端部にピンP2を介して取り付けられる。
バケット113は、土砂などを掘削するための刃を有する容器である。バケット113の基端部は、アーム112の先端部にピンP3を介して取り付けられる。
アームシリンダ115は、アーム112を駆動するための油圧シリンダである。アームシリンダ115の基端部は、ブーム111に取り付けられる。アームシリンダ115の先端部は、アーム112に取り付けられる。
バケットシリンダ116は、バケット113を駆動するための油圧シリンダである。バケットシリンダ116の基端部は、アーム112に取り付けられる。バケットシリンダ116の先端部は、バケット113に取り付けられる。
運転室121の内部には、作業機110を操作するための操作装置1211が設けられる。操作装置1211の操作量に応じて、ブームシリンダ114、アームシリンダ115、およびバケットシリンダ116に作動油が供給される。
図2は、第1の実施形態に係る油圧ショベルの制御系の構成を示す概略ブロック図である。
油圧ショベル100は、ストローク検出器117、操作装置1211、位置検出器122、方位演算器123、傾斜検出器124を備える。
図3は、作業機110の姿勢の例を示す図である。
制御装置126は、作業機110の姿勢を算出し、その姿勢に基づいて作業機110の制御指令を生成する。具体的には、制御装置126は、作業機110の姿勢として、ブーム111の姿勢角α、アーム112の姿勢角β、バケット113の姿勢角γ、およびバケット113の輪郭点の位置を算出する。
アーム112の姿勢角βは、ピンP1からピンP2へ伸びる半直線と、ピンP2からピンP3へ伸びる半直線とがなす角によって表される。
バケット113の姿勢角γは、ピンP2からピンP3へ伸びる半直線と、ピンP3からバケット113の刃先Eへ伸びる半直線とがなす角によって表される。
ここで、ブーム111の姿勢角α、アーム112の姿勢角β、およびバケット113の姿勢角γの和を、作業機110の姿勢角ηとよぶ。作業機110の姿勢角ηは、ピンP3から車体120の上方向(+Z方向)に伸びる半直線と、ピンP3からバケット113の刃先Eへ伸びる半直線とがなす角に等しい。
図4は、第1の実施形態に係る油圧ショベルの制御装置の構成を示すブロック図である。
制御装置126は、作業機械情報記憶部200、操作量取得部201、検出情報取得部202、姿勢特定部203、目標施工データ記憶部204、目標施工線特定部205、距離特定部206、目標速度決定部207、作業機制御部208、バケット制御部209、制御指令出力部210を備える。
姿勢特定部203は、作業機110の状態を特定する作業機状態特定部の一例である。
目標施工線特定部205は、作業機110の制御基準を特定する制御基準特定部の一例である。
ここで、第1の実施形態に係る制御装置126による油圧ショベル100の制御方法について説明する。
図6は、第1の実施形態に係る制御装置の動作を示すフローチャートである。制御装置126は、所定の制御周期ごとに以下に示す制御を実行する。
操作量取得部201は、操作装置1211からブーム111に係る操作量、アーム112に係る操作量、バケット113に係る操作量、および旋回に係る操作量を取得する(ステップS1)。検出情報取得部202は、位置検出器122、方位演算器123、傾斜検出器124、ストローク検出器117のそれぞれが検出した情報を取得する(ステップS2)。
バケット制御部209は、ステップS8で距離特定部206が特定した距離とステップS1で操作量取得部201が取得した操作量とに基づいて、油圧ショベル100の状態がバケット制御開始条件を満たさない状態から当該条件を満たす状態に遷移したか否かを判定する(ステップS31)。油圧ショベル100の状態がバケット制御開始条件を満たさない状態から当該条件を満たす状態に遷移した場合(ステップS31:YES)、バケット制御部209は、バケット制御を有効にする(ステップS32)。つまり、バケット制御部209は、バケット制御開始条件を満たしたとき以降、作業機110の姿勢角ηを保持するように、バケット113の制御速度を決定する。
図8は、第1の実施形態に係る油圧ショベル100の挙動の例を示す図である。
このように、第1の実施形態によれば、制御装置126は、バケット113と目標施工線(掘削対象位置)との距離がバケット制御開始閾値未満である場合に、バケット113の角度が一定角度になるようにバケット113を制御する(バケット制御を行う)。例えば、図8に示すように、オペレータが時刻T0から時刻T4までアーム112を掘削方向に駆動させる操作をした場合、バケット113の最下位置と目標施工線との距離がバケット制御開始閾値以上となる時刻T0から時刻T1の間、作業機110の姿勢角は制御されない。つまり時刻T1から時刻T2の間はブーム111に対する制御が行われる。一方、バケット113の最下位置と目標施工線との距離がバケット制御開始閾値未満となる時刻T2から時刻T4の間、ブーム111に対する制御およびバケット113に対する制御が行われる。バケット113が目標施工線に十分に近い場合、オペレータは掘削対象の仕上げ掘削を意図している蓋然性が高い。したがって、制御装置126は、バケット113が目標施工線に十分に近い場合にバケット制御を行うことで、オペレータによる明示の操作なしに、掘削作業時にバケットの角度を一定に保つことができる。
他方、他の実施形態に係る油圧ショベル100は、作業機作業機能を有しないものであってもよい。また、他の実施形態に係る油圧ショベル100は、作業機制御においてアーム112の挙動に介入するものであってもよい。
以上、図面を参照して一実施形態について詳しく説明してきたが、具体的な構成は上述のものに限られることはなく、様々な設計変更等をすることが可能である。
Claims (8)
- バケットを含む作業機を備える作業機械を制御する作業機制御装置であって、
前記作業機の状態を特定する作業機状態特定部と、
前記作業機の制御基準を特定する制御基準特定部と、
前記作業機と前記制御基準との距離を特定する距離特定部と、
前記作業機と前記制御基準との距離がバケット制御開始閾値未満である場合に、前記作業機の状態が維持されるように前記バケットを駆動させる制御指令を生成するバケット制御部と
を備える作業機制御装置。 - 前記作業機と前記制御基準との距離が作業機制御閾値未満である場合に、前記バケットが前記制御基準より下方に侵入しないように前記作業機の速度を制限する制御指令を生成する作業機制御部をさらに備え、
前記バケット制御開始閾値は、前記作業機制御閾値以下である
請求項1に記載の作業機制御装置。 - 前記バケット制御部は、前記作業機と前記制御基準との距離がバケット制御終了閾値以上である場合に、前記制御指令の生成を終了し、
前記バケット制御終了閾値は、前記バケット制御開始閾値より大きい
請求項1または請求項2に記載の作業機制御装置。 - 前記作業機を操作するための操作装置への操作量を取得する操作量取得部をさらに備え、
前記バケット制御部は、前記バケットの操作に係る操作量が所定の閾値未満であり、かつ前記作業機と前記制御基準との距離がバケット制御閾値未満である場合に、前記作業機の角度が所定の角度に維持されるように前記バケットを駆動させる制御指令を生成する
請求項1から請求項3の何れか1項に記載の作業機制御装置。 - 施工現場における掘削対象の目標形状を表す目標施工データを記憶する目標施工情報記憶部を備え、
前記作業機制御基準特定部は、前記目標施工情報記憶部が記憶する目標施工データに基づいて、前記作業機と前記目標施工データとの関係によって表される目標施工線を前記制御基準として特定し、
前記距離特定部は、前記作業機と前記作業機の直下の前記目標施工線上の点である掘削対象位置との距離を特定する
請求項1から請求項4の何れか1項に記載の作業機制御装置。 - 前記距離特定部は、前記作業機における基準の位置となる前記バケットの輪郭上で前記制御基準に最も近い位置と前記制御基準との距離を特定する
請求項1から請求項5の何れか1項に記載の作業機制御装置。 - 前記維持すべき角度は、前記作業機と前記制御基準との距離が前記バケット制御開始閾値未満となったときの、前記作業機のブームの姿勢角、前記作業機のアームの姿勢角、および前記バケットの姿勢角の和である
請求項4に記載の作業機制御装置。 - バケットを含む作業機と、
請求項1から請求項7の何れか1項に記載の作業機制御装置と
を備える作業機械。
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| Application Number | Priority Date | Filing Date | Title |
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| US15/534,737 US10352021B2 (en) | 2016-11-29 | 2016-11-29 | Work equipment control device and work machine |
| DE112016000254.8T DE112016000254B4 (de) | 2016-11-29 | 2016-11-29 | Arbeitsausrüstungs-Steuerungsvorrichtung und Arbeitsmaschine |
| JP2017528594A JP6259170B2 (ja) | 2016-11-29 | 2016-11-29 | 作業機制御装置および作業機械 |
| PCT/JP2016/085426 WO2017104407A1 (ja) | 2016-11-29 | 2016-11-29 | 作業機制御装置および作業機械 |
| CN201680004160.0A CN107109819B (zh) | 2016-11-29 | 2016-11-29 | 工作装置控制装置以及作业机械 |
| KR1020177015662A KR101886798B1 (ko) | 2016-11-29 | 2016-11-29 | 작업기 제어 장치 및 작업 기계 |
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| EP3951070A4 (en) * | 2019-03-26 | 2023-01-11 | Hitachi Construction Machinery Co., Ltd. | WORK MACHINE |
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| JP7197392B2 (ja) * | 2019-02-01 | 2022-12-27 | 株式会社小松製作所 | 建設機械の制御システム、建設機械、及び建設機械の制御方法 |
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- 2016-11-29 CN CN201680004160.0A patent/CN107109819B/zh active Active
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| CN111032962B (zh) * | 2017-12-22 | 2022-02-25 | 日立建机株式会社 | 工程机械 |
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| JP7094785B2 (ja) | 2018-06-12 | 2022-07-04 | 株式会社小松製作所 | 作業車両の制御システム、方法、及び作業車両 |
| EP3951070A4 (en) * | 2019-03-26 | 2023-01-11 | Hitachi Construction Machinery Co., Ltd. | WORK MACHINE |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107109819B (zh) | 2020-07-28 |
| US20180148905A1 (en) | 2018-05-31 |
| JPWO2017104407A1 (ja) | 2017-12-14 |
| DE112016000254T5 (de) | 2017-09-07 |
| KR101886798B1 (ko) | 2018-08-08 |
| KR20180062968A (ko) | 2018-06-11 |
| JP6259170B2 (ja) | 2018-01-10 |
| DE112016000254B4 (de) | 2022-03-17 |
| CN107109819A (zh) | 2017-08-29 |
| US10352021B2 (en) | 2019-07-16 |
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