WO2017108803A1 - Câble surmoulé étanche à l'eau muni d'un connecteur enfichable - Google Patents

Câble surmoulé étanche à l'eau muni d'un connecteur enfichable Download PDF

Info

Publication number
WO2017108803A1
WO2017108803A1 PCT/EP2016/081942 EP2016081942W WO2017108803A1 WO 2017108803 A1 WO2017108803 A1 WO 2017108803A1 EP 2016081942 W EP2016081942 W EP 2016081942W WO 2017108803 A1 WO2017108803 A1 WO 2017108803A1
Authority
WO
WIPO (PCT)
Prior art keywords
plug
prefabricated cable
contact carrier
connector
lines
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2016/081942
Other languages
German (de)
English (en)
Inventor
Christoph JEZIOROWSKI
Michael Zakrzewski
Matthias SALEMINK
Harald Schubert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coroplast Fritz Mueller GmbH and Co KG
Original Assignee
Coroplast Fritz Mueller GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coroplast Fritz Mueller GmbH and Co KG filed Critical Coroplast Fritz Mueller GmbH and Co KG
Publication of WO2017108803A1 publication Critical patent/WO2017108803A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H01R13/5208—Sealing means between cable and housing, e.g. grommet having at least two cable receiving openings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing

Definitions

  • the invention relates to a prefabricated cable with at least one electrical line and at least one connected connector for a
  • the invention also relates to a waterproof connector, wherein the line is electrically connected to a arranged in a contact carrier of the connector contact element, wherein the line is enclosed in the adjoining the connector area and the connector in the region adjacent to the line with a water-tight encapsulation enclosing.
  • the invention also relates to a
  • Such a cable or a connector for such a cable is known for example from EP 1 122 840 A1.
  • this cable or connector is an encapsulation to seal the connector and the entry point of the lines at the rear line entry area of the
  • Plug connector and in particular into the arranged in the connector electrical contact elements penetrates.
  • elaborate encapsulation and / or sealing tools are used during the injection process.
  • special windows are provided on the outer circumference of the connector, so that a sealing tool can penetrate into the connector during the injection process and thus prevents spray mass can flow to the contact elements during the injection process.
  • This is expensive in the production.
  • the invention has for its object to provide a prefabricated cable with a connector and a connector for such a cable, in which the manufacturing process can be simplified and at the same time a reliable seal is made possible.
  • Receiving opening of the contact carrier is inserted as a separate part of trained plug, and the line passes through the plug and into the contact carrier, and the encapsulation enclosing the plug at least partially, can be dispensed with a complex sealing by special encapsulation and / or sealing tools.
  • the plug prevents during the injection process
  • the plug is at least in a first plug part and a second plug part along at least one
  • a first dividing plane runs at least partially parallel to the insertion direction of the plug and preferably at least partially centrally through the plug. This will be a simple one
  • a second dividing plane of the plug extends at an angle between 0 ° and 180 ° to the first dividing plane, preferably at right angles to the first dividing plane, and in particular at least partially centrally through the plug.
  • Contact carrier can be used without adjustments. This allows the reuse of the same contact carrier with different angle connectors.
  • the two plug parts on the inner circumference of the hose guide are
  • the grooves are formed such that their inner peripheral surfaces cooperate with the outer peripheral surface of the line circumferentially sealing.
  • peripherally cooperating circumferential sealing surfaces and / or sealing ribs are arranged on the inner circumference of the receiving opening of the contact carrier and on the outer circumference of the plug. This allows a particularly simple and effective seal against entry of the spray mass into the contact carrier or into the hose.
  • plug parts are designed such that they are in one
  • the conduit is surrounded by a hose, wherein the plug has on its side facing the hose in a region of entry of the plug a hose guide for pushing one end of the hose.
  • Contact carrier must be adapted to the hose.
  • the plug has a cavity through which the conduits pass, the plug having at least one window to the cavity at its outer periphery. This allows penetration of the spray mass into the plug, so that the extrusion coating is particularly well connected to the plug.
  • the lines are additionally fixed and sealed inside the plug.
  • 1a is a three-dimensional view of a first embodiment of a prefabricated cable according to the invention without encapsulation
  • Fig. 1b e three-dimensional view of the embodiment according to
  • Fig. 1c is a three-dimensional view of the two plug parts of
  • Fig. 1d is a longitudinal section in the region of the plug through the
  • FIG. 2a shows a three-dimensional view of a second embodiment of a prefabricated cable according to the invention without encapsulation
  • FIG. 2b is a three-dimensional view of the embodiment according to
  • Fig. 2c is a three-dimensional view of the two plug parts of
  • Fig. 2d is a three-dimensional view of the embodiment of FIG.
  • Fig. 2e is a longitudinal section in the region of the plug through the
  • 3a shows a three-dimensional view of a third embodiment of a prefabricated cable according to the invention without
  • FIG. 3b is a three-dimensional view of the embodiment of FIG.
  • Fig. 3c is a three-dimensional view of the two plug parts of
  • Fig. 3d shows a longitudinal section in the region of the plug through the
  • FIGS. 1a to 1c show various three-dimensional views
  • FIG. 1d shows a longitudinal section of a first embodiment of a device according to the invention
  • prefabricated cable 1 or its parts are prefabricated.
  • the prefabricated cable 1 according to FIG. A comprises in particular two electrical lines 3 and at least one plug connector 5 arranged at one end of the lines 3.
  • the number of lines 3 is basically arbitrary.
  • Plug connector 5 can basically be designed as a plug receiving part or as a plug part.
  • the connector 5 comprises a contact carrier 7 and a plug 9.
  • the contact carrier 7 has in particular a connecting portion 1 with a contact receiving space.
  • electrically connected contact elements are arranged with the electrical lines. The contact elements are not shown and are in particular with
  • Connecting means designed as a crimp or Crimpsteckhülse for connection to a wire of a line 3.
  • the line 3 passes through the plug 9 and into the contact carrier 7 and in particular in the contact receiving space to the
  • the contact carrier 7 has in particular in the field of
  • Connecting means of the contact elements on its outer circumference not shown window For connecting the leads 3 to the contact elements, the ends of leads of the leads 3 are positioned in the connection means, wherein by means of a tool which engages through the windows, the connecting means are closed.
  • the contact carrier 7 has on its side facing the electrical leads 3 a receiving opening 10 in which the stopper 9 is inserted into the contact carrier 7.
  • a receiving opening 10 in which the stopper 9 is inserted into the contact carrier 7.
  • Inner circumference of the receiving opening 10 of the contact carrier 7 and circumferentially cooperating on the outer circumference of the plug 9 cooperating sealing surfaces 13 are arranged.
  • 7 locking means are arranged on the outer circumference of the plug 9 and on the inner circumference of the contact carrier, the plug 9 in a final position in the contact carrier 7 form-fitting against withdrawal from the
  • the contact carrier 7 has as latching means 14 on the outer circumference one or more latching windows for latching arranged on the outer circumference of the plug 9 locking tongues or latching steps.
  • the plug 9 has on its outer circumference one or more circumferentially extending circumferential sealing ribs 16 which cooperate with the inner circumference of the contact carrier 7 and in particular with the inner contour of the receiving opening 10 circumferentially sealing.
  • the stopper 9 is preferably divided at least into a first stopper part 9 a and a second stopper part 9 b along a dividing plane.
  • the dividing plane runs in particular at least partially parallel to the insertion direction of the plug 9 and preferably at least partially centrally through the plug 9.
  • the two plug parts 9a, 9b have in particular on the mutually adjacent dividing surfaces opposite grooves 17 which form a through hole for performing in each case a line 3 (not shown in Fig. 1 c) through the plug 9 in the assembled state of the plug parts 9a, 9b. It is particularly advantageous if the dividing plane of the plug 9 in the interior of a has in particular perpendicular to the insertion direction step-shaped offset, wherein the plug parts 9a, 9b have complementary pitch levels 18a, 18b. By the division stages 18a, 18b, an order of the
  • the grooves 17 are formed such that their inner peripheral surfaces cooperate with the outer peripheral surface of the conduit 3 circumferentially sealing.
  • the plug 9 also acts as a strain relief for the electrical connection of the lines 3 with the contact elements.
  • the plug 9 is preferably made of polyamide.
  • the cable 1 has an encapsulation, not shown.
  • the encapsulation is applied to those on the plug 9
  • FIGS. 2a to 2d show various three-dimensional views and FIG. 2e a longitudinal section of a second embodiment of a device according to the invention
  • the prefabricated cable 31 according to FIGS. 2a and 2b preferably comprises a hose 32, in which in particular two electrical lines 33 run, and at least one plug connector 35 arranged at one end of the hose 32 or the lines 33.
  • the number of lines 33 is basically arbitrary.
  • the connector 35 also includes a contact carrier 7, which is analogous to the contact carrier 7 of the first embodiment according to Figures 1a, 1b and 1d formed with a connecting portion 11, and a plug 39.
  • the connector 35 may also basically formed as a plug receiving part or plug part be.
  • the plug 39 is in particular rectangular
  • the plug 39 could alternatively deflect the leads 33 at a different angle of 0 ° to 180 °.
  • the plug 39 is inserted with a plug-in area in the receiving opening 10 of the contact carrier 7.
  • the stopper 39 preferably has, on its side facing the hose 32, a hose guide 36 for pushing one end of the hose 32 in an entry region of the stopper 39.
  • the hose guide 36 is designed, in particular, as a hollow-catalytic approach on the side of the plug 39 facing the hose 32.
  • Outer peripheral surface of the hose guide 36 is preferably formed to circumferentially seal with the inner peripheral surface of the hose 32
  • the lines 33 extend from the tube 32 into the inlet region of the plug 39 and through a Cavity 34 of the plug 39 and by the insertion of the plug 39 in the contact carrier 7 and in particular in the contact receiving space to the
  • the lines 33 are each electrically connected to the contact elements, as already in the first embodiment.
  • the stopper 39 has passage openings in the insertion area and the entry area, each opening into the cavity 34.
  • the plug 39 is preferably divided at least into a first plug part 39a and a second plug part 39b along, in particular, two parting planes.
  • the first dividing plane runs in particular parallel to
  • the second division plane extends at an angle between 0 ° and 180 ° to the first division plane, preferably at right angles to the first
  • Parting plane and in particular at least partially centrally through the plug 39.
  • the inner circumferential surfaces of the grooves 41 in the insertion region are in particular designed such that they engage with the
  • the grooves 43 are preferably arranged in the hose guide 36.
  • the inner peripheral surfaces of the grooves 43 in Entry region are in particular designed such that they cooperate circumferentially sealingly with the outer peripheral surfaces of the lines 33.
  • the inner diameter of the through holes formed by the grooves 41, 43 for the lines 33 is smaller than the outer diameter of the lines 33, so that when assembling the plug parts 39a, 39b the
  • the plug 39 also acts as a strain relief for the electrical connection of the lines 33 with the contact elements.
  • the connecting means 45 are designed in particular as a tongue and groove connection at the edge region of the cavity 34.
  • circumferentially cooperating circumferential sealing surfaces 47 are arranged on the inner circumference of the receiving opening 10 of the contact carrier 7 and on the outer circumference of the plug 39.
  • the cable 31 has an encapsulation (not shown).
  • the Umspftzung is arranged around the voltage applied to the plug 39 areas of the lines 33, in particular around the plugged onto the hose guide 36 hose 32 around the plug 39 and preferably around a bordering on the plug 39 part of the contact carrier 7 circumferentially.
  • the encapsulation consists in particular of polyamide.
  • the plug 39 has at least one window 49 to the cavity 34 on its outer circumference. The Window 49 allows penetration of the spray mass in the plug 39, so that the plug 39 is filled by the encapsulation.
  • Lines 33 prevents penetration of the spray mass into the contact carrier 7.
  • FIGS. 3a to 3c show various three-dimensional views
  • FIG. 3d shows a longitudinal section of a second embodiment of a device according to the invention
  • prefabricated cable 61 or its parts are prefabricated.
  • the prefabricated cable 61 preferably comprises a hose 62, in which in particular two electrical lines 63 extend, and at least one plug connector 65 arranged at one end of the hose 62 or the lines 63.
  • the number of lines 63 is basically arbitrary.
  • the connector 65 also includes a contact carrier 7, which is analogous to the contact carrier 7 of the first two embodiments according to Figures 1 a to d and 2a to 2 e formed with a connecting portion 1 1, and a plug 69.
  • the connector 65 may also be basically as
  • the plug 69 is formed in particular at right angles, so that the lines 63 are diverted at a 90 ° angle in the plug 69 from the hose 62 to the contact carrier 7.
  • the lines 63 are directed to the wide side of the connector 65.
  • the plug 69 could alternatively deflect the conduits 63 at a different angle of 0 ° to 180 °.
  • the plug 69 is inserted with a plug-in area in the receiving opening 10 of the contact carrier 7.
  • the stopper 69 As can be seen in particular from FIGS. 3b and 3d, the stopper 69
  • the hose guide 66 is designed, in particular, as a hollow-cylindrical projection on the side of the plug 69 facing the hose 62.
  • the outer peripheral surface of the tube guide 66 is preferably formed so that it cooperates with the inner peripheral surface of the hose 62 circumferentially sealing.
  • the lines 63 extend from the hose 62 in the inlet region of
  • the lines 63 are each electrically connected to the contact elements, as already in the first embodiment.
  • the plug 69 has passage openings in the insertion area and the entry area, each opening in the cavity 64.
  • Form elements 70 for guiding the lines 63 through the plug 69 are arranged.
  • the plug 69 is preferably divided at least into a first plug part 69a and a second plug part 69b along, in particular, two parting planes.
  • the first dividing plane runs in particular parallel to
  • the second graduation plane extends at an angle between 0 ° and 180 ° to the first division plane, preferably at right angles to the first
  • the plug parts 69a, 69b in particular each have cooperating
  • Connecting means 75 on.
  • the connecting means 75 on two locking positions, a first detent position for Vorverrastung the two
  • both stopper parts 69a, 69b have, in particular in the insertion region, opposing grooves 71 on the adjoining dividing surfaces, which in the assembled state of the stopper parts 69a, 69b
  • the inner circumferential surfaces of the grooves 71 in the insertion region are particularly designed to be compatible with the
  • Outer peripheral surfaces of the lines 63 cooperate circumferentially sealing.
  • the two plug parts 69a, 69b in the inlet region on its inner circumference on opposite grooves 73 for receiving and / or guiding the lines 63, in the assembled state of the plug parts 69a, 69b, the passage openings for passing a respective line 63 through the inlet region of the plug 69 form.
  • the grooves 73 are preferably arranged in the hose guide 66. The inner peripheral surfaces of the grooves 73 in
  • Entry area are in particular designed such that they with the
  • Outer peripheral surfaces of the lines 63 cooperate circumferentially sealing.
  • the inner diameter of the passage openings formed by the grooves 71, 73 for the lines 63 is smaller than the outer diameter of the lines 63, so that when assembling the plug parts 69a, 69b the
  • the plug 69 also acts as a strain relief for the electrical connection of the lines 63 with the contact elements.
  • 7 locking means 14 are arranged on the outer circumference of the plug 69 and on the inner circumference of the contact carrier, which hold the plug 69 in an end position in the contact carrier 7 form-fitting against withdrawal from the receiving opening 10.
  • the cable 61 has an encapsulation (not shown).
  • the encapsulation is arranged circumferentially around the regions of the lines 63 bearing against the stopper 69, in particular around the tube 62 plugged onto the tube guide 66, around the stopper 69 and preferably around a part of the contact carrier 7 adjoining the stopper 69.
  • the encapsulation consists in particular of polyamide.
  • the plug 69 has at least one window 79 to the cavity 64 on its outer periphery.
  • the window 79 allows penetration of the spray mass in the plug 69, so that the plug 69 is filled by the encapsulation.
  • Lines 63 prevents penetration of the spray mass into the contact carrier 7.
  • Embodiments are not limited to all features in combination, but each individual feature can also be detached from all others

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)

Abstract

La présente invention concerne un câble surmoulé (1, 31, 61) comportant au moins un conducteur électrique (3, 33, 63) et au moins un connecteur enfichable associé (5, 35, 65) destiné à une liaison par enfichage étanche à l'eau. Le conducteur (3, 33, 63) est relié électriquement à un élément de contact disposé dans un support de contact (7) du connecteur enfichable (5, 35, 65). Le conducteur (3, 33, 63) dans la zone adjacente au connecteur enfichable (5, 35, 65) et le connecteur enfichable (5, 35, 65) dans la zone adjacente au conducteur (3, 33, 63) sont entourés d'un enrobage étanche à l'eau. Un bouchon (9, 39, 69), formé en élément séparé, est inséré dans une ouverture de réception (10) du support de contact (7), le conducteur (3, 33, 63) s'étend à travers le bouchon (9, 39, 69) jusque dans le support de contact (7), et l'enrobage entoure le bouchon (9, 39, 69) au moins partiellement. L'invention concerne également un connecteur enfichable destiné à un tel câble surmoulé (1, 31, 61).
PCT/EP2016/081942 2015-12-22 2016-12-20 Câble surmoulé étanche à l'eau muni d'un connecteur enfichable Ceased WO2017108803A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP15201972.5 2015-12-22
EP15201972.5A EP3185367A1 (fr) 2015-12-22 2015-12-22 Cable etanche a l'eau comprenant un connecteur a fiches

Publications (1)

Publication Number Publication Date
WO2017108803A1 true WO2017108803A1 (fr) 2017-06-29

Family

ID=54883963

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2016/081942 Ceased WO2017108803A1 (fr) 2015-12-22 2016-12-20 Câble surmoulé étanche à l'eau muni d'un connecteur enfichable

Country Status (2)

Country Link
EP (1) EP3185367A1 (fr)
WO (1) WO2017108803A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3979430A1 (fr) * 2020-09-30 2022-04-06 MD Elektronik GmbH Procédé de confection d'un câble à fils multiples et câble surmoulé correspondant

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6764899B2 (ja) * 2018-06-15 2020-10-07 矢崎総業株式会社 コネクタ
CN120693751A (zh) * 2023-02-17 2025-09-23 赫斯曼汽车有限公司 具有应力消除元件的插接连接器

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2078020A (en) * 1980-06-13 1981-12-23 Bicc Ltd An electric connector; method of manufacture
US4963104A (en) * 1989-05-01 1990-10-16 Spark Innovations, Inc. Shielded connector assembly
FR2746969A1 (fr) * 1996-04-02 1997-10-03 Eurelectric Connecteur electrique comprenant un element de verrouillage assurant l'etancheite du boitier
US20070066134A1 (en) * 2005-09-19 2007-03-22 Burris Donald A Chemically attached coaxial connector
DE202012004919U1 (de) * 2012-05-18 2012-06-15 Apparatebau Kirchheim-Teck Gmbh Dichtungselement für einen elektrischen Steckverbinder und elektrischer Steckverbinder

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE50100473D1 (de) 2000-01-31 2003-09-18 Hirschmann Austria Gmbh Rankwe Verfahren zur Herstellung eines Steckeraufnahmeteils sowie Steckeraufnahmeteil

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2078020A (en) * 1980-06-13 1981-12-23 Bicc Ltd An electric connector; method of manufacture
US4963104A (en) * 1989-05-01 1990-10-16 Spark Innovations, Inc. Shielded connector assembly
FR2746969A1 (fr) * 1996-04-02 1997-10-03 Eurelectric Connecteur electrique comprenant un element de verrouillage assurant l'etancheite du boitier
US20070066134A1 (en) * 2005-09-19 2007-03-22 Burris Donald A Chemically attached coaxial connector
DE202012004919U1 (de) * 2012-05-18 2012-06-15 Apparatebau Kirchheim-Teck Gmbh Dichtungselement für einen elektrischen Steckverbinder und elektrischer Steckverbinder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3979430A1 (fr) * 2020-09-30 2022-04-06 MD Elektronik GmbH Procédé de confection d'un câble à fils multiples et câble surmoulé correspondant
US11509107B2 (en) 2020-09-30 2022-11-22 Md Elektronik Gmbh Method for producing a multi-core cable and correspondingly produced cable

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