WO2017128944A1 - 碳纳米管聚集体于制备纳米碳抗冲击材料中的用途及其制备方法 - Google Patents
碳纳米管聚集体于制备纳米碳抗冲击材料中的用途及其制备方法 Download PDFInfo
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Definitions
- the present application relates to an impact resistant material, and in particular to a use of a carbon nanotube aggregate in preparing a nanocarbon impact resistant material such as an explosion-proof material, a bulletproof material, a stab-resistant material, and a preparation method thereof.
- Impact-resistant materials including explosion-proof, stab-resistant, bulletproof materials, have been widely used in weapons, chemicals, transportation, aerospace and other fields.
- Traditional impact materials mainly include metal materials, polymer materials, and ceramic materials. Although the metal material and the ceramic material can be designed to have good impact resistance through shape and structure, the structure is cumbersome and rigid, and the flexibility of individual movement is seriously affected when used.
- the impact resistant material based on the polymer material is mainly made of ultra high molecular weight polyethylene fiber, polyamide fiber, and PBO fiber.
- CN101218480B discloses a fabric substrate formed of a web of high tenacity fibers, by which a plurality of such unit stacks are formed to form a flexible stab resistant composite material by a single adhesion of the adhesive layer and the rubber layer. , poor processing performance, not suitable for batch production.
- US 2004/0048536 A1 can passivate the penetration depth of the tool by adhering a certain amount of solid hard particulate matter to the surface of the high performance fiber fabric.
- the inorganic particles are applied to the surface of the aramid fabric to improve the stab resistance of the material, but the structure is hardened, so that the wearing comfort is lowered.
- CN102058188B can improve the impact resistance by compounding the nanoparticles with high-performance fiber fabric and then compounding with the thermoplastic resin, and effectively reduce the weight loss, and the softness of the material itself is basically unchanged.
- CN100567606A can effectively improve the heat resistance, creep and mechanical strength of UHMWPE by dissolving carbon nanotubes in an adhesive and then coating it on UHMWPE fibers.
- the above scheme can only improve the anti-elasticity by adding a small amount of nano-material to the adhesive on the surface, the uniformity of dispersion of the nano-material in the adhesive and the surface of the high-performance fiber. Both the form and distribution of the deposit affect the ballistic resistance of the material, but these factors are difficult to control. Moreover, the bulletproof material thus formed is still stiff, has high density, heavy weight, poor fit to the human body, poor wearing comfort, and still has a serious influence on the flexibility of human motion.
- the main object of the present application is to provide a use of a carbon nanotube aggregate in the preparation of an impact resistant material and a preparation method thereof to overcome the deficiencies in the prior art.
- the technical solution adopted by the present application includes:
- Embodiments of the present application provide the use of carbon nanotube aggregates in the preparation of nanocarbon impact resistant materials, the carbon nanotube aggregates being macroscopic structures having at least one continuous face, the at least one continuous in-plane dense A plurality of carbon nanotubes are distributed, and at least a partial portion of at least a portion of the plurality of carbon nanotubes continuously extends in the at least one continuous face.
- the carbon nanotube aggregate surface and/or interior may also be compounded with a graphene material or the like.
- the embodiment of the present application provides a method for preparing a nano carbon impact resistant material, comprising: providing a plurality of carbon nanotubes, and causing the plurality of carbon nanotubes to closely aggregate to form carbon nanotube aggregates, the carbon nanotubes
- the aggregate is a macrostructure having at least one continuous face, at least a partial portion of at least a portion of the plurality of carbon nanotubes extending continuously within the at least one continuous face.
- a graphene material or the like may also be compounded on the surface and/or inside of the carbon nanotube aggregate.
- the nano carbon impact resistant material is formed by using the aggregate of carbon nanotubes, and the hollow structure of the carbon nanotube is used to absorb a large amount of impact energy.
- the material is subjected to an applied load, between the carbon nanotube and the carbon nanotube.
- the change of microstructure such as the carbon nanotube being pulled and fractured, crushed, and the absorbing damage between the carbon nanotubes and the carbon nanotubes, the energy can be absorbed, and the excellent protection effect can be achieved, and at the same time, the light weight and the flexibility are good.
- the embodiments of the present application provide a carbon nanotube aggregate comprising a macroscopic two-dimensional planar structure formed by compact aggregation of a plurality of carbon nanotubes. .
- a stab resistant composite material provided by an embodiment of the present application includes:
- At least one carbon nanotube aggregate comprising a carbon nanotube film formed by intimate aggregation of a plurality of carbon nanotubes
- the flexible base fabric is fixedly covered with at least one of the carbon nanotube films on at least one surface thereof.
- the carbon nanotube aggregate comprises a plurality of aligned basic units, the plurality of base units being densely arranged in a continuous plane and parallel to each other, so that the carbon nanotube aggregates are macroscopically
- the sequential, microscopic disordered form, the continuous face is a plane or a curved surface.
- Each of the basic units includes a two-dimensional planar structure formed by disorderly interweaving a plurality of carbon nanotubes.
- a plurality of carbon nanotube continuums are continuously aggregated on the continuous face and subjected to a densification treatment to form a plurality of the base units; the carbon nanotube continuum is composed of a plurality of carbons
- the nanotubes are formed by disordered interlacing and exhibit a closed, semi-closed or open two-dimensional or three-dimensional spatial structure prior to the densification process.
- the carbon nanotube continuum is formed by a floating catalytic cracking method.
- the embodiment of the present application also provides a stab-resistant structure comprising a plurality of sub-units arranged in a stack, wherein each sub-unit comprises the stab-resistant composite material.
- the embodiment of the present application further provides a method for preparing a stab resistant composite material, including:
- the carbon nanotube aggregate is fixedly coated on the surface of the flexible base fabric to form the stab-resistant composite material.
- the embodiment of the present application further provides a method for preparing a stab resistant composite material, comprising: forming a plurality of aligned basic units by continuously collecting a plurality of carbon nanotube continuums on a surface of a flexible base fabric and densifying the surface.
- the plurality of base units are densely arranged to form a carbon nanotube aggregate in a film shape, thereby forming the stab resistant composite material; wherein the carbon nanotube continuum is formed by disorderly interweaving a plurality of carbon nanotubes And present a closed, semi-closed or open two-dimensional or three-dimensional spatial structure prior to the densification process.
- the stab-resistant carbon nanotube film in particular the flexible carbon nanotube film
- the flexible base fabric in particular by adhering the flexible carbon nanotube film to the surface of the high-performance fiber fabric to form a stab-resistant Composite material, which can effectively passivate the tool tip, reduce the penetration depth, and effectively disperse and absorb the kinetic energy of the tool, effectively pin the movement of the high-performance fiber, reduce the unevenness in the fiber fabric surface, and prevent the
- the thorn composite structure is light and flexible, does not affect human movement when worn, and also has excellent environmental resistance, such as excellent heat resistance, UV resistance and moisture environment.
- embodiments of the present application provide the use of carbon nanotube aggregates in the preparation of ballistic resistant composite materials.
- a ballistic resistant composite material provided by an embodiment of the present application includes:
- At least one carbon nanotube aggregate comprising a macroscopic two-dimensional planar structure formed by close aggregation of a plurality of carbon nanotubes
- the fabric has at least one side surface covered with at least one of the carbon nanotube aggregates.
- the carbon nanotube aggregates comprise a plurality of aligned aligned base units, wherein each base unit comprises a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes.
- a plurality of said base units are densely arranged in a continuous plane and are parallel to each other such that the carbon nanotube aggregates exhibit a macroscopically ordered, microscopically disordered morphology.
- a plurality of carbon nanotube continuum are continuously gathered on the continuous face and subjected to a densification treatment to form a plurality of the base units.
- the carbon nanotube continuum is prepared by a floating catalytic cracking method.
- the fabric is preferably a high performance fiber fabric.
- the embodiment of the present application provides a method for preparing a bulletproof composite material, including:
- the plurality of carbon nanotube continuums are continuously aggregated on one continuous surface and subjected to densification treatment to form a plurality of oriented base units, and the plurality of base units are densely arranged to form carbon having a macroscopic two-dimensional planar structure a nanotube aggregate, wherein the carbon nanotube continuum is formed by disorderly interweaving a plurality of carbon nanotubes, and exhibits a closed, semi-closed or open two-dimensional or three-dimensional spatial structure before the densification treatment;
- the carbon nanotube aggregates are fixedly attached to the surface of the fabric to form the bulletproof composite material.
- the hollow structure of the carbon nanotube can be used to absorb a large amount of impact energy.
- the microstructure changes between the carbon nanotubes and the carbon nanotubes, such as the carbon nanotubes being broken and crushed, and the absorbing damage between the carbon nanotubes and the carbon nanotubes absorbs energy, Therefore, the excellent protection effect is achieved, and the bulletproof composite material of the present application has soft texture, low density (less than 1g/cm 3 ), excellent anti-ballistic performance (high-efficiency deformation and energy absorption of bullets), high impact resistance, and resistance.
- Excellent heat used in an environment of up to 400 ° C in a short period of time, long-term use in environments with temperatures up to 200 ° C) and the ability to fit any surface with the human body.
- FIG. 1 is a schematic view of a nano-carbon film pressed by a hot press in an exemplary embodiment of the present application.
- FIG. 2 is a photograph of a nanocarbon impact resistant material film in an exemplary embodiment of the present application.
- FIG. 3 is a TEM photograph of a nanocarbon impact resistant material film in an exemplary embodiment of the present application.
- FIG. 4 is a TEM photograph of carbon nanotubes contained in a nanocarbon impact resistant material film in an exemplary embodiment of the present application.
- FIG. 5a is a schematic structural view of an orthogonally stacked nanocarbon impact resistant material in an exemplary embodiment of the present application.
- FIG. 5b is a schematic structural view of a multi-angle superimposed nanocarbon impact resistant material in an exemplary embodiment of the present application.
- An aspect of an embodiment of the present application provides the use of carbon nanotube aggregates for preparing an impact resistant material, particularly a nanocarbon impact resistant material, the carbon nanotube aggregate being a macrostructure having at least one continuous face, The at least one continuous in-plane densely distributed plurality of carbon nanotubes, and at least a partial portion of at least a portion of the plurality of carbon nanotubes continuously extends in the at least one continuous face.
- ense distribution encompasses any combination or combination of intersections, interlaces, entanglements, parallel arrangements, or other suitable forms.
- the carbon nanotube aggregates comprise porous aggregates formed by the close aggregation of a plurality of carbon nanotubes.
- the foregoing "closely aggregated” includes ordered or disordered interleaving, disordered interlacing, ordered or disordered winding, or other suitable form.
- the carbon nanotube aggregates may also comprise densely arranged plurality of oriented carbon nanotubes, for example, may be comprised of super-aligned arrays of carbon nanotubes.
- the carbon nanotube aggregates comprise a two-dimensional planar structure formed by the close aggregation of a plurality of carbon nanotubes.
- the carbon nanotube aggregates may be presented as a carbon nanotube layer or a self-supporting carbon nanotube film.
- the carbon nanotube aggregates comprise a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes.
- the form of interleaving may be ordered or unordered.
- the nanocarbon impact resistant material comprises at least two of the carbon nanotube aggregates disposed in a stack, wherein each carbon nanotube aggregate exhibits a macroscopic two-dimensional planar structure.
- the carbon nanotube aggregates comprise a plurality of aligned array base units, wherein each base unit comprises a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes, such as disordered interlacing.
- the nanocarbon impact resistant material comprises at least two of the carbon nanotube aggregates disposed in a stack, wherein at least one of the carbon nanotube aggregates comprises a plurality of first a base unit arranged in a directional orientation, at least another of the carbon nanotube aggregates comprising a plurality of base units arranged in a second direction, wherein the first direction and the second direction are between 0 and 180 degrees angle.
- the angle between the first direction and the second direction is not 0 or 180°, and may be, for example, any suitable angle of 45° to 135°.
- a plurality of said base units are densely arranged in parallel with each other in said at least one continuous face such that said carbon nanotube aggregates exhibit a macroscopically ordered morphology.
- the plurality of carbon nanotubes in the base unit are disorderly interwoven, so that the carbon nanotube aggregates exhibit a microscopic disordered morphology.
- the inventors of the present invention unexpectedly discovered that the nano-carbon impact-resistant material having such a special structure of macroscopic order and micro-disorder is superior to the nano-carbon impact-resistant material having other forms of carbon nanotube aggregation, in terms of impact resistance and the like.
- the possible reason is that in the nano-carbon impact-resistant material with this special structure, on the one hand, due to the unique structure of the carbon nanotube itself, it can absorb a large amount of impact energy, and on the other hand, the carbon nanotubes It has a dense network and a rich interface with the carbon nanotubes, so that it is fully matched, so that it exhibits excellent impact resistance.
- the base unit includes a two-dimensional planar structure formed by depositing and completing a densification treatment on the at least one continuous surface of the carbon nanotube continuum, the carbon nanotube The continuum is formed by interlacing a plurality of carbon nanotubes and exhibits a closed, semi-closed or open two-dimensional or three-dimensional spatial structure prior to the densification treatment.
- the carbon nanotube continuum is formed by chemical vapor deposition, in particular, a floating catalytic cracking process.
- the carbon nanotube continuum is a closed or open cylinder formed by disorderly interweaving a plurality of multiple carbon nanotubes And having a certain length, which is deposited on a certain substrate and after densification treatment, can form the base unit in a strip shape.
- the production process of the carbon nanotube continuum can refer to some existing literatures, for example, "Science", 2004, No. 304, p276.
- a method of preparing the carbon nanotube continuum includes the following steps:
- the liquid carbon source is injected through a carbon source injection pump, and the liquid carbon source is sequentially injected into the die through the carbon source transport tube and the current limiting portion and uniformly into the carbon source injection tube;
- the carrier gas carries the gasified carbon source to reach a high temperature zone of the reaction furnace to form a carbon nanotube aggregate.
- the liquid phase carbon source may be a mixed solution of ethanol, ferrocene, thiophene or the like.
- the mass percentage of ethanol is 90 to 99.9%
- the mass percentage of ferrocene is 0.1 to 5%
- the mass percentage of thiophene is 0.1 to 5%.
- the carrier gas is hydrogen and nitrogen or a mixed gas of hydrogen and an inert gas.
- the volume percentage of hydrogen may be 1 to 100%
- the inert gas is argon or helium
- the carrier gas flow rate is 1 to 15 L/ Min.
- a plurality of said carbon nanotube continuums are continuously deposited on said at least one continuous face and subjected to a densification treatment to form a plurality of said base units.
- the longitudinal peripheral portions of the adjacent two base units are arranged at a distance, adjacent or overlapping each other.
- the distance between adjacent two basic units should be as small as possible, so that the adjacent two basic units can be better matched or mutually supported, thereby further improving the reliability of the nano carbon impact resistant material. Sex and impact strength.
- the at least one continuous surface is a plane or a curved surface.
- the nanocarbon impact resistant material comprises at least two aggregates of carbon nanotubes (which may also be considered as carbon nanotube films) which are disposed in a stack and exhibit a macroscopic two-dimensional planar structure, wherein The two carbon nanotube aggregates disposed adjacent to each other may be directly bonded by cold pressing, hot pressing or the like.
- the carbon nanotubes have a large specific surface area, the carbon nanotube aggregates can be firmly bonded, and the environmental weather resistance of the nanocarbon impact resistant material can be improved, and the use of an adhesive or the like can be avoided.
- the nanocarbon impact resistant material comprises at least two aggregates of carbon nanotubes (also referred to as carbon nanotube films) that exhibit a macroscopic two-dimensional planar structure.
- An adhesive material layer may also be disposed between two adjacent carbon nanotube aggregates disposed adjacently.
- the nanocarbon impact resistant material comprises at least two aggregates of carbon nanotubes (which may also be considered as carbon nanotube films) which are disposed in a stack and exhibit a macroscopic two-dimensional planar structure, wherein A shear thickening liquid may also be disposed between two adjacent carbon nanotube aggregates disposed adjacently.
- graphene is also distributed on the surface and/or interior of the carbon nanotube aggregates.
- At least one of the at least one of the carbon nanotube aggregates is covered with a graphene sheet.
- At least one graphene sheet is overlapped between at least two carbon nanotubes in the carbon nanotube aggregate.
- the nanocarbon impact resistant material further comprises an aggregate of a plurality of graphenes, the aggregate of the plurality of graphenes being fixedly coupled to at least one of the carbon nanotube aggregates.
- At least one of said carbon nanotube aggregates and at least one of said plurality of graphene aggregates exhibit a macroscopic two-dimensional planar structure, and said at least one of said carbon nanotube aggregates and said at least one of said carbon nanotube aggregates One of the plurality of aggregates of graphene is stacked.
- the carbon nanotubes may have a diameter of 2 nm to 100 nm, and may be selected from any one or a combination of single-walled, double-walled, and multi-walled carbon nanotubes.
- the carbon nanotube film when the carbon nanotube aggregate is a macroscopic two-dimensional planar structure, such as a self-supporting carbon nanotube film, the carbon nanotube film has a stress of ⁇ 10 MPa and an elongation of ⁇ 2%.
- the absolute value of the difference in tensile stress in the length and width directions is less than or equal to 20% of the tensile stress in the length or width direction, and the difference in elongation at break in the length and width directions
- the absolute value is less than or equal to 10% of the elongation at break in the length or width direction
- the carbon nanotube aggregate has a porous structure, and the porous structure has pores having a pore diameter of 10 nm to 200 nm and a porosity of 10% to 60%.
- the existence of such a porous structure neither greatly affects the mechanical properties of the carbon nanotube aggregates, but also allows the carbon nanotube aggregates to exhibit better gas permeability.
- the nanocarbon impact resistant material is entirely a soft film or sheet structure.
- the nanocarbon impact resistant material has a thickness of 1 to 100 ⁇ m, preferably 5 to 15 ⁇ m.
- the nanocarbon impact resistant material has an areal density of 2 to 20 g/m 2 , preferably 5 to 10 g/m 2 .
- the nanocarbon impact resistant material has a tensile strength of 10 MPa or more and a modulus of 10 GPa or more.
- the nanocarbon impact resistant material has a tensile strength of 90 MPa or more, preferably 200 MPa or more, and a modulus of 30 GPa or more, preferably 60 GPa or more.
- the nanocarbon impact resistant material has a temperature tolerance range of from liquid nitrogen to 500 °C.
- Another aspect of the embodiments of the present application provides an impact resistant structure comprising any of the foregoing nanocarbon impact resistant materials.
- the impact resistant structure further comprises a substrate in combination with the nanocarbon impact resistant material, the substrate may be rigid or flexible, and when applied to human body protection, the substrate Preferred is a flexible gas permeable matrix.
- a method for preparing the nanocarbon impact resistant material includes: providing a plurality of carbon nanotubes, and compacting the plurality of carbon nanotubes to form a carbon nanotube aggregate.
- Carbon nanotube aggregates are A macrostructure having at least one continuous face, at least a portion of at least a portion of the plurality of carbon nanotubes extending continuously within the at least one continuous face.
- the preparation method comprises: using a van der Waals force between the carbon nanotubes, causing at least one carbon nanotube continuum to aggregate on one continuous surface, and then performing densification treatment to form carbon nanometers. a tube aggregate; wherein the carbon nanotube continuum is formed by interlacing a plurality of carbon nanotubes and exhibiting a closed, semi-closed or open two-dimensional or three-dimensional spatial structure prior to the densification treatment.
- a plurality of carbon nanotube continuums may be continuously aggregated on one continuous surface, and then subjected to densification treatment to form carbon nanotube aggregates including a plurality of aligned matrix units, wherein each base unit A two-dimensional planar structure formed of at least one of the described carbon nanotube continuums is included.
- a plurality of the base units may be densely arranged and parallel to each other in the one continuous plane, so that the carbon nanotube aggregates exhibit a macroscopic order.
- the foregoing continuous faces may be provided by some substrates, such as curved receiving faces of press rolls, polymeric films, fabrics, and the like, but are not limited thereto.
- the continuous faces can be planar or curved.
- the longitudinal peripheral portions of the adjacent two base units may be arranged to be spaced apart, adjacent or overlapping each other.
- the carbon nanotube continuum is formed by disorderly interweaving a plurality of carbon nanotubes, so that the formed carbon nanotube aggregates exhibit a microscopic disordered morphology.
- the formation of the carbon nanotube continuum can be prepared by a floating catalytic cracking method.
- the method of preparation may further comprise:
- the at least two carbon nanotube aggregates are stacked.
- At least one of the at least two carbon nanotube aggregates comprises a plurality of base units aligned in a first direction
- at least one other carbon nanotube aggregate comprises a plurality of second directions
- the base unit of the orientation arrangement has an angle of 0 to 180° between the first direction and the second direction, particularly an angle of 45 to 135°, for example, preferably 45°, 90°, 135°, or the like.
- pressure may be applied to the at least two carbon nanotube aggregates to combine them into a unitary structure.
- the at least two carbon nanotube aggregates may be combined into a unitary structure by a binder.
- the preparation method may further include: providing a bonding material layer or a shear thickening liquid between two adjacent carbon nanotube aggregates disposed.
- the preparation method may further include performing the densification treatment with or without using a binder and/or a solvent.
- the binder may be selected from those listed above, but is not limited thereto.
- the solvent may be selected from water, an organic solvent (e.g., ethanol, etc.) or some solution containing an inorganic or organic substance.
- the preparation method may further include: subjecting the carbon nanotube aggregates to a hot pressing treatment to further increase the density of carbon nanotube distribution therein.
- At least one of the roll-on-pile hot pressing and the flat press hot pressing may be used to heat-treat the carbon nanotube aggregates.
- the temperature used for the hot press treatment may preferably be room temperature to 300 ° C, and the pressure may preferably be 2 to 50 MPa.
- the preparation method may further include covering the graphene on at least one of the at least one of the carbon nanotube aggregates.
- the preparation method may further include: selecting at least one of coating, wetting, soaking, and spraying during formation of the carbon nanotube aggregate or after formation of the carbon nanotube aggregate.
- the method combines graphene with a plurality of carbon nanotubes constituting the carbon nanotube aggregate.
- One aspect of an embodiment of the present application provides a use of a carbon nanotube aggregate for preparing a stab resistant composite.
- the stab resistant composite material comprises:
- At least one carbon nanotube aggregate comprising a carbon nanotube film formed by intimate aggregation of a plurality of carbon nanotubes
- the flexible base fabric is fixedly covered with at least one of the carbon nanotube films on at least one surface thereof.
- the carbon nanotube aggregates may also include densely arranged plurality of oriented carbon nanotubes, for example, the carbon nanotube film may be composed of a super-aligned carbon nanotube array. .
- the plurality of carbon nanotubes in the carbon nanotube aggregate are interwoven to form a carbon nanotube film.
- the form of interleaving may be ordered or unordered.
- the carbon nanotube aggregates can be presented as self-supporting carbon nanotube films.
- the carbon nanotube aggregates comprise a plurality of aligned array base units, wherein each base unit comprises a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes.
- a plurality of the base units are densely arranged in a continuous plane and parallel to each other, so that the carbon nanotube aggregates exhibit a macroscopically ordered morphology, and the continuous faces are planes or curved surfaces.
- the plurality of carbon nanotubes in the base unit are disorderly interwoven, so that the carbon nanotube aggregates exhibit a microscopic disordered morphology. Further, the plurality of carbon nanotubes in the base unit are disorderly interwoven, so that the carbon nanotube aggregates exhibit a microscopic disordered morphology.
- the inventors of the present invention unexpectedly discovered that the nano-carbon impact-resistant material having such a special structure of macroscopic order and micro-disorder is superior to the nano-carbon impact-resistant material having other forms of carbon nanotube aggregation, in terms of impact resistance and the like.
- the possible reason is that in the nano-carbon impact-resistant material with this special structure, on the one hand, due to the unique structure of the carbon nanotube itself, it can absorb a large amount of impact energy, and on the other hand, the carbon nanotubes It has a dense network and a rich interface with the carbon nanotubes, so that it is fully matched, so that it exhibits excellent impact resistance.
- a plurality of carbon nanotube continuums are continuously aggregated on the continuous face and subjected to a densification treatment to form a plurality of the base units;
- the root carbon nanotubes are formed by disordered interlacing and exhibit a closed, semi-closed or open two-dimensional or three-dimensional spatial structure prior to the densification treatment.
- the carbon nanotube continuum is formed by chemical vapor deposition, in particular, a floating catalytic cracking process.
- the carbon nanotube continuum is a closed or open cylindrical shape formed by disorderly interweaving a plurality of carbon nanotubes, and has a certain length, which is deposited on a certain substrate, After the densification treatment, the base unit in the shape of a strip can be formed.
- the production process of the carbon nanotube continuum can be as described above.
- the longitudinal peripheral portions of the adjacent two base units are arranged at a distance, adjacent or overlapping each other.
- the distance between adjacent two basic units should be as small as possible, so that the adjacent two basic units can be better matched or mutually supported, thereby further improving the reliability of the nano carbon impact resistant material. Sex and impact strength.
- graphene is also distributed on the surface and/or interior of the carbon nanotube aggregates.
- At least one of the at least one of the carbon nanotube aggregates is covered with a graphene sheet.
- At least one graphene sheet is overlapped between at least two carbon nanotubes in the carbon nanotube aggregate.
- the nanocarbon impact resistant material further comprises an aggregate of a plurality of graphenes, the aggregate of the plurality of graphenes being fixedly coupled to at least one of the carbon nanotube aggregates.
- At least one of said carbon nanotube aggregates and at least one of said plurality of graphene aggregates exhibit a macroscopic two-dimensional planar structure, and said at least one of said carbon nanotube aggregates and said at least one of said carbon nanotube aggregates One of the plurality of aggregates of graphene is stacked.
- the carbon nanotubes may have a diameter of 2 to 100 nm and may be selected from any one or a combination of single-walled, double-walled, and multi-walled carbon nanotubes.
- the content of the carbon nanotubes in the carbon nano-aggregates is 99% by weight or more.
- the stress is ⁇ 10 MPa
- the elongation is ⁇ 2%
- the length and width directions are The absolute value of the difference in the tensile stress is less than or equal to 20% of the tensile stress in the length or width direction
- the absolute value of the difference in the elongation at break in the length and width directions is less than or equal to 10% of elongation at break in the length or width direction.
- the thickness of the carbon nanotube film is ⁇ the thickness of the flexible base fabric.
- the carbon nanotube aggregate has a porous structure, and the pores of the porous structure have a pore diameter of 10 nm to 200 nm and a porosity of 10% to 60%.
- the existence of such a porous structure neither greatly affects the mechanical properties of the carbon nanotube aggregates, but also allows the carbon nanotube aggregates to exhibit better gas permeability.
- the carbon nanotube aggregate has a thickness of 1 to 100 ⁇ m, preferably 5 to 15 ⁇ m.
- the carbon nanotube aggregate has an areal density of 2 to 20 g/m 2 , preferably 5 to 10 g/m 2 .
- the carbon nanotube aggregate has a tensile strength of 10 MPa or more and a modulus of 10 GPa or more.
- the carbon nanotube aggregate has a tensile strength of 90 MPa or more, preferably 200 MPa or more, and a modulus of 30 GPa or more, preferably 60 GPa or more.
- the carbon nanotube aggregates have a temperature tolerance range of from liquid nitrogen to 500 °C.
- the high-performance fibers constituting the flexible base fabric have a strength of ⁇ 2.0 GPa, a modulus of ⁇ 80 GPa, and an elongation of 3 to 5%.
- the flexible base fabric is selected from the group consisting of a weft-free cloth having an areal density of 35 to 180 g/m 2 .
- the base fabric comprises an ultra high molecular weight polyethylene unidirectional cloth or an aramid unidirectional cloth.
- the flexible base fabric is bonded to the carbon nanotube aggregate by hot pressing.
- the flexible base fabric and the carbon nanotube aggregate are also bonded by an adhesive.
- the binder may be selected from PVA (polyvinyl alcohol), silicon, polyethylene or polyurethane-based binders, and the like, and is not limited thereto.
- the surface of the carbon nanotube aggregate and/or the flexible base fabric is attached with a resin film.
- the material of the resin film includes epoxy, polyethylene or polyester compounds, such as PP (polypropylene), PE (polyethylene), PPS (polyphenylene sulfide) or PVB (polyvinyl condensate). Aldehyde), and is not limited thereto.
- a stab resistant structure comprising a plurality of subunits stacked in a stack, wherein each subunit comprises the stab resistant composite material.
- the stab-resistant structure comprises N subunits, and N is an integer multiple of 4.
- the base unit of the carbon nanotube aggregate in one subunit is aligned in the first direction, and the base unit along the carbon nanotube aggregate in the other subunit
- the second direction is oriented, and an angle of 0° to 180° is formed between the first direction and the second direction, for example, an angle of 45° to 135° is preferable.
- the carbon nanotube aggregate is fixedly coated on the surface of the flexible base fabric to form the stab-resistant composite material.
- Still another aspect of the embodiments of the present application provides a method for preparing a stab resistant composite material, comprising: forming a plurality of orientations by continuously collecting a plurality of carbon nanotube continuums on a surface of a flexible base fabric and densifying the surface. a base unit, wherein the plurality of base units are densely arranged to form a carbon nanotube aggregate in a film shape, thereby forming the stab resistant composite material; wherein the carbon nanotube continuum is composed of a plurality of carbon nanotubes
- the interleaving is formed and presents a closed, semi-closed or open two- or three-dimensional spatial structure prior to the densification process.
- the carbon nanotube continuum is formed by a floating catalytic cracking process, as described above.
- the preparation method further comprises: performing a hot pressing treatment on the flexible base fabric and the carbon nanotube aggregates combined with the flexible base fabric.
- the conditions of the hot press treatment include a temperature of from room temperature to 140 ° C, a pressure of from 1 to 30 MPa, and a time of 1 min or more.
- the hot pressing process includes:
- the first stage the temperature is 110-120 ° C, the pressure is 1-4 MPa, and the time is 10-30 min;
- the second stage: the hot pressing treatment comprises: a temperature of 120 to 140 ° C, a pressure of 15 to 30 MPa, and a time of 1 to 3 minutes.
- the hot pressing treatment comprises: a temperature of room temperature, a pressure of 1 to 30 MPa, and a time of 1 to 30 minutes.
- the anti-stinging composite material provided by the foregoing embodiments of the present application has the characteristics of light weight, excellent stab resistance, and suitable for batch preparation.
- Another aspect of embodiments of the present application provides the use of carbon nanotube aggregates in the preparation of ballistic resistant composites comprising a macroscopic two-dimensional planar structure formed by the close aggregation of a plurality of carbon nanotubes.
- the ballistic resistant composite material comprises:
- At least one carbon nanotube aggregate comprising a macroscopic two-dimensional planar structure formed by close aggregation of a plurality of carbon nanotubes
- the fabric has at least one side surface covered with at least one of the carbon nanotube aggregates.
- the carbon nanotube aggregates comprise a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes.
- the form of interleaving may be ordered or unordered.
- the carbon nanotube aggregates comprise a plurality of aligned array base units, wherein each base unit comprises a two-dimensional planar structure formed by interlacing a plurality of carbon nanotubes.
- a plurality of the base units are densely arranged in a continuous plane and parallel to each other, so that the carbon nanotube aggregates exhibit a macroscopically ordered morphology.
- the foregoing continuous faces may be provided by some substrates, such as curved receiving faces of press rolls, polymeric films, fabrics, and the like, but are not limited thereto.
- the continuous faces can be planar or curved.
- the plurality of carbon nanotubes in the base unit are disorderly interwoven, so that the carbon nanotube aggregates exhibit a microscopic disordered morphology.
- the inventors of the present invention unexpectedly discovered that carbon nanotube aggregates having such a macroscopically ordered, microscopically disordered special structure exhibit more in terms of ballistic performance than bulletproof materials having other carbon nanotube aggregated forms.
- the possible reason is that in the carbon nanotube aggregate having the special structure, on the one hand, due to the unique structure of the carbon nanotube itself, it can absorb a large amount of impact energy, and on the other hand, the carbon nanotubes and the carbon nanotubes With a dense network and a rich interface, it is fully matched to give it excellent ballistic performance.
- a plurality of carbon nanotube continuums are continuously aggregated on the continuous face and subjected to a densification treatment to form a plurality of the base units.
- the carbon nanotube continuum is formed by disorderly interweaving a plurality of carbon nanotubes, and presents a closed, semi-closed or open two-dimensional or three-dimensional spatial structure before the densification treatment.
- the carbon nanotube continuum is formed by a floating catalytic cracking method.
- some of the typical carbon nanotube continuums are a closed or open cylindrical shape formed by disorderly interweaving a plurality of carbon nanotubes, and have a certain length, which is deposited on a certain substrate. After the densification treatment, the base unit in the shape of a strip can be formed.
- the production process of the carbon nanotube continuum can refer to some existing literatures, for example, a high-temperature cracking of a catalyst, a carbon source gas can be grown to obtain a single-layer or multi-layer carbon nanotube continuum.
- the continuum is then aggregated in a continuous plane or curved surface (ie, the aforementioned continuous faces) to form the carbon nanotube aggregates, which may be self-supporting or non-self-supporting carbon.
- Nanotube film for example, a high-temperature cracking of a catalyst, a carbon source gas can be grown to obtain a single-layer or multi-layer carbon nanotube continuum.
- the continuum is then aggregated in a continuous plane or curved surface (ie, the aforementioned continuous faces) to form the carbon nanotube aggregates, which may be self-supporting or non-self-supporting carbon.
- the production process of the carbon nanotube continuum can also be as described above.
- the longitudinal peripheral portions of the adjacent two base units are arranged at a distance, adjacent or overlapping each other.
- the distance between adjacent two basic units should be as small as possible, so that the adjacent two basic units can be better matched or mutually supported, thereby further improving the reliability of the nano carbon impact resistant material. Sex and impact strength.
- a continuous carbon nanotube continuum can be prepared by the foregoing process, and then the carbon nanotube aggregate (carbon nanotube film) having a thickness controllable (preferably >10 nm) can be obtained by winding collection.
- the carbon nanotube film exhibits macroscopic order (macroscopically good orientation) and microscopic disorder (the carbon nanotubes are arbitrarily overlapped in the same plane), and the thickness thereof is controllable. From nanometers to micrometers to millimeters.
- the carbon nanotube continuum may be two or more stacked, wherein two adjacent carbon nanotube aggregates disposed adjacently may be directly pressed by cold pressing, hot pressing, or the like. Combine. Among them, because the carbon nanotubes have a large specific surface area, the carbon nanotube aggregates can be firmly bonded, and the environmental weather resistance thereof can be improved, and some problems caused by the use of an adhesive or the like can be avoided.
- a layer of bonding material may also be disposed between two adjacent carbon nanotube aggregates disposed adjacently.
- a shear thickening liquid may be further disposed between two adjacent carbon nanotube aggregates disposed adjacent to each other.
- graphene is also distributed on the surface and/or interior of the carbon nanotube aggregates.
- At least one of the at least one of the carbon nanotube aggregates is covered with a graphene sheet.
- At least one graphene sheet is overlapped between at least two carbon nanotubes in the carbon nanotube aggregate.
- the nanocarbon impact resistant material further comprises an aggregate of a plurality of graphenes, the aggregate of the plurality of graphenes being fixedly coupled to at least one of the carbon nanotube aggregates.
- At least one of said carbon nanotube aggregates and at least one of said plurality of graphene aggregates exhibit a macroscopic two-dimensional planar structure, and said at least one of said carbon nanotube aggregates and said at least one of said carbon nanotube aggregates One of the plurality of aggregates of graphene is stacked.
- the carbon nanotube continuum has a thickness of from 1 to 100 ⁇ m, preferably from 5 to 15 ⁇ m.
- the carbon nanotube continuous body has an areal density of 2 to 20 g/m 2 , preferably 5 to 10 g/m 2 .
- the carbon nanotube continuous body has a tensile strength of 10 MPa or more, preferably 90 MPa or more, particularly preferably 200 MPa or more, and a modulus of 10 GPa or more, preferably 30 GPa or more, and particularly preferably 60 GPa or more.
- the carbon nanotube continuum has a temperature tolerance range of from liquid nitrogen to 500 °C.
- the carbon nanotube aggregate is a carbon nanotube film
- the strength of the carbon nanotube film in the orientation direction of the basic unit thereof is 50 MPa to 12 GPa, preferably 120 MPa to 1 GPa. Further, the strength perpendicular to the orientation direction is 30 MPa to 10 GPa, preferably 60 MPa to 800 MPa.
- the carbon nanotubes may have a diameter of 2 nm to 100 nm, and may be selected from any one or a combination of single-walled, double-walled, and multi-walled carbon nanotubes.
- the carbon nanotube aggregate has a porous structure, and the porous structure has pores having a pore diameter of 10 nm to 200 nm and a porosity of 10% to 60%.
- the existence of such a porous structure neither greatly affects the mechanical properties of the carbon nanotube aggregates, but also allows the carbon nanotube aggregates to exhibit better gas permeability.
- the tensile strength of the monofilaments comprising the fabric is above 22 CN/dtex, preferably above 35 CN/dtex.
- the fabric is selected from the group consisting of high performance fiber fabrics comprising a laid fabric and/or an interwoven fabric.
- the high performance fiber constituting the high performance fiber fabric comprises any one or a combination of two or more of ultra high molecular weight polyethylene fiber, aramid fiber and polyparaphenylene benzobisoxazole fiber, but is not limited thereto this.
- the high performance fiber fabric has an areal density of 35 to 220 g/m 2 , particularly preferably 120 to 160 g/m 2 .
- the ballistic resistant composite material comprises at least two layers of fabric disposed in a stack and/or at least two of the carbon nanotube aggregates disposed in a stack, the carbon nanotube aggregates being in the form of a film.
- At least one of the carbon nanotube aggregates is distributed between adjacent two layers of fabric; and/or wherein at least one layer is disposed between two adjacent carbon nanotube aggregates The fabric.
- the adjacent two layers of fabric are both non-woven fabrics, and wherein the warp orientation direction of one fabric is at an angle of 0 to 180 degrees with the warp orientation direction of the other fabric, for example, A suitable angle of 45° to 135°.
- the orientation direction of the basic unit in the at least one carbon nanotube aggregate distributed between the adjacent two layers of fabric is the same as the orientation direction of the warp in at least one of the fabrics, and the fabric is a non-woven fabric. .
- the opposite side surfaces of at least one of the fabrics incorporate the carbon nanotube aggregates.
- one of the fabrics is an interwoven fabric, and the two carbon nanotube aggregates that are distributed on both sides of the fabric are structurally symmetrical.
- High-performance fiber fabric is a non-woven fabric
- the feature of A: 0/90 can be passed by the aforementioned non-woven fabric (the warp orientations in the adjacent two layers of the non-woven fabric are perpendicular to each other, so the warp orientation of one of the non-woven fabrics A 0 can be set to 0°, and the other is not
- the warp orientation of the weft A 90 is set to 90°, abbreviated as 0/90) alternately laminated;
- the feature of B two or more carbon nanotube aggregates are stacked (in which the basic unit orientations of the two carbon nanotube aggregates are perpendicular to each other, so the basic unit orientation of one of the carbon nanotube aggregates B 0 can be set to 0°, The basic unit orientation of another carbon nanotube aggregate B 90 is set to 90°);
- a and B are oriented in the same direction (the orientation of the warp of any of the A-free fabrics in A and the orientation of the basic unit in any of the carbon nanotube aggregates in B) the same);
- B is compounded by ⁇ 1 layer, and may be on one side surface or double side surface of A 0 , A 90 or one side surface or both side surfaces of A.
- A which may be composed of two layers of interwoven cloth
- A a layer of interwoven cloth
- the B existing on the upper and lower surfaces of A is structurally symmetrical.
- a unit structure of B 0 AB 90 B 90 AB 0 (sequentially stacked), B 0 B 90 AB 90 B 0 can be formed.
- the carbon nanotube aggregates are intimately bonded to the fabric by vacuum treatment, cold pressing or hot pressing treatment.
- the carbon nanotube aggregates are also bonded to the fabric by an adhesive.
- the surface of the carbon nanotube aggregate is distributed with a first binder molecule, and/or a second viscosity is distributed on a surface of the fabric for cooperating with the carbon nanotube aggregate.
- a binding agent molecule the first binder molecule is the same as or different from the second binder molecule.
- the plurality of carbon nanotube continuums are continuously aggregated on one continuous surface and subjected to densification treatment to form a plurality of oriented base units, and the plurality of base units are densely arranged to form carbon having a macroscopic two-dimensional planar structure a nanotube aggregate, wherein the carbon nanotube continuum is formed by disorderly interweaving a plurality of carbon nanotubes, and exhibits a closed, semi-closed or open two-dimensional or three-dimensional spatial structure before the densification treatment;
- the carbon nanotube aggregates are fixedly attached to the surface of the fabric to form the bulletproof composite material.
- the carbon nanotube continuum is formed by a floating catalytic cracking process.
- the continuous surface is a plane or a curved surface.
- the preparation method may further include performing the densification treatment with or without using a binder and/or a solvent.
- the binder may be selected from those listed above, but is not limited thereto.
- the solvent may be selected from water, an organic solvent (e.g., ethanol, etc.) or some solution containing an inorganic or organic substance.
- the preparation method may further include: subjecting the carbon nanotube aggregates to a hot pressing treatment to further increase the density of carbon nanotube distribution therein.
- At least one of the roll-on-pile hot pressing and the flat press hot pressing may be used to heat-treat the carbon nanotube aggregates.
- the temperature used for the hot press treatment may preferably be room temperature to 300 ° C, and the pressure may preferably be 2 to 50 MPa.
- the preparation method may further include covering the graphene on at least one of the at least one of the carbon nanotube aggregates.
- the preparation method may further include: selecting at least one of coating, wetting, soaking, and spraying during formation of the carbon nanotube aggregate or after formation of the carbon nanotube aggregate.
- the method combines graphene with a plurality of carbon nanotubes constituting the carbon nanotube aggregate.
- the method of preparation comprises:
- At least one of the carbon nanotube aggregates is coated on at least one surface of the basic structural unit, and/or at least one of the carbon nanotube aggregates is embedded in the basic structural unit.
- the fabric is a laid fabric, and the orientation of the base unit in at least one of the carbon nanotube aggregates is the same as the orientation of the warp threads in the at least one fabric.
- the fabric is an interwoven fabric, and the structure of the two carbon nanotube aggregates that are disposed on opposite sides of the substantially structural unit are symmetric.
- the method of preparation includes providing a binder between the carbon nanotube aggregate and a surface of the fabric to bond the carbon nanotube aggregate to the fabric.
- the surface of the high performance fiber fabric may have a certain binder molecule C.
- the surface of the carbon nanotube aggregate may or may not have a binder molecule D.
- binder molecules C and D may be the same kind or different kinds of binder molecules, but the combination of the two cannot reduce the use performance of any one of them.
- the preparation method comprises: removing at least air from the fabric and the carbon nanotube aggregate by at least one of vacuum treatment, hot pressing, and cold pressing, so that the The carbon nanotube aggregates are in close contact with the fabric.
- the bulletproof composite material of the foregoing embodiment of the present application has the characteristics of small density, light weight, good flexibility, good environmental weather resistance, excellent anti-ballistic performance, and suitable for batch preparation.
- Embodiment 1 The preparation process of a nano carbon impact resistant material according to the embodiment includes the following steps:
- the self-supporting nano carbon film obtained in step 1) is pressed by a press to further increase the density of the film, and the pressure is 15 MPa, the temperature is about 90 ° C, and the time is about 2 h.
- the nanocarbon impact resistant material was obtained to have an average thickness of about 5 um, an average areal density of about 3 g/m 2 , an average tensile strength of about 800 MPa, an average modulus of about 120 GPa, and an average elongation at break of about 9%.
- Embodiment 2 The preparation process of a nano carbon impact resistant material according to the embodiment includes the following steps:
- a tubular hollow carbon nanotube continuum grown from a high temperature furnace is supported by a van der Waals force between carbon nanotubes (refer to the above-mentioned typical case)
- the preparation process of the carbon nanotube continuous body is continuously wound on the cylindrical horizontal drum under the buoyancy of air, and the drum can be reciprocally moved in the axial direction while rotating, and the moving distance is the length of the drum, and the cumulative
- a graphene alcohol solution concentration of about 0.1 wt% to 5 wt%, wherein the alcohol solvent may be propanol, ethanol, ethylene glycol, etc.
- the alcohol solvent may be propanol, ethanol, ethylene glycol, etc.
- a mixed solvent of alcohol and water was sprayed, and at the same time, a cylindrical steel roll was used for pressurization (see Fig. 1) at a pressure of 4 MPa. After the solvent was volatilized at room temperature, it was removed from the support roller to form a self-supporting nano-carbon film having a thickness of about 12 ⁇ m and an areal density of about 6.5 g/m 2 .
- the nano carbon film obtained in the step 1) is pressed by a press to further increase the density of the film, the pressure is about 2 MPa, the temperature is about 90 ° C, and the time is about 4 hours, and the average thickness of the finally obtained nano carbon impact resistant material is about 10 ⁇ m.
- the average areal density is about 6.5 g/m 2
- the average tensile strength is about 1200 MPa
- the average modulus is about 140 GPa
- the average elongation at break is about 7%.
- Embodiment 3 The preparation process of a nano carbon impact resistant material according to the embodiment includes the following steps:
- Example 1 Referring to the carbon nanotube preparation process of Example 1, a cylindrical hollow carbon nanotube continuum (refer to Examples 1-2) grown in a high-temperature furnace is operated by air by van der Waals force between carbon nanotubes (see Examples 1-2) Under the action of buoyancy, it is continuously wound on the cylindrical horizontal drum. While the drum rotates, it can extend the axial reciprocating movement. After collecting for a certain period of time, the graphene is used on the surface of the obtained continuous carbon nanotube aggregate. The polyurethane solution (concentration of about 0.1% by weight to 5% by weight) was sprayed while being pressurized using a cylindrical steel roll at a pressure of 4 MPa. After the solvent was volatilized at room temperature, a self-supporting nanocarbon film was formed from the support roller, having a thickness of about 17 ⁇ m and an areal density of about 8 g/m 2 .
- the polyurethane solution concentration of about 0.1% by weight to 5% by weight
- the nano carbon film obtained in the step 1) is pressed by a press to further increase the density of the film, the pressure is about 90 MPa, the temperature is about 110 ° C, and the time is about 2 hours, and the average thickness of the finally obtained nano carbon impact resistant material is about 13 ⁇ m.
- the average areal density is about 8 g/m 2
- the average tensile strength is about 600 MPa
- the average modulus is about 80 GPa
- the average elongation at break is about 12%.
- Embodiment 4 The preparation process of a nano carbon impact resistant material according to the embodiment includes the following steps:
- Carbon source gas Under the action of the metal catalyst (refer to Example 2), the continuous carbon nanotube continuum is grown under high temperature conditions, and the obtained continuum is continuously aggregated in a two-dimensional plane and arranged in parallel to form a carbon nanotube film.
- the carbon nanotubes include one or two or more of single wall, double wall and multiple walls, the diameter of the tube is between 2 and 100 nm, and the thickness of the carbon nanotube film formed by the combination of van der Waals forces between the carbon tubes It is about 5 to 15 ⁇ m and has an areal density of about 3 to 7 g/m 2 .
- the carbon nanotube film obtained in the step 1) is pressed by a press to further increase the density of the film, and pressed at room temperature, the pressure is about 120 MPa, and the time is about 1 hour, and the average tensile strength of the obtained film is about 300 MPa, and the average is about 300 MPa.
- the modulus is about 130 GPa and the average elongation at break is about 12%.
- Embodiment 5 The preparation process of a nano carbon impact resistant material according to the embodiment includes the following steps:
- a carbon nanotube continuum is formed by pyrolysis of a carbon source gas (refer to Example 2), and a film material is formed by planarly winding the aggregate, the film material having an average thickness of about 22 ⁇ m, an average areal density of about 6.5 g/m 2 , and an average pull.
- the tensile strength is about 3 to 50 MPa
- the average modulus is about 15 GPa
- the average elongation at break is about 25%.
- Example 1 Taking a nano-carbon impact-resistant material obtained in Example 1 as a basic unit, four basic units were stacked, and the orientation angle of the carbon nanotube aggregates on the top layer was set to 0°, and the carbon nanotube aggregates on the second layer were The orientation angle is set to 90° (ie, perpendicular to the orientation of the top carbon nanotube aggregates), and the orientation angle of the carbon nanotube aggregates on the third layer is set to 0° (ie, the same orientation as the top carbon nanotube aggregates), The orientation angle of the carbon nanotube aggregate on the underlayer is set to 90 (i.e., perpendicular to the orientation of the top carbon nanotube aggregate), and then pressed, and the formed structure is defined as A [0/90/0/90]). Referring to a similar manner, another four basic unit stacks are constructed to form B[0/45/90/135].
- Nano-carbon film More than 400 layers of nano-carbon film are laminated in the manner of A/B/A/B, and then pressed to form a nano-carbon impact-resistant material having a composite structure.
- a polyurethane adhesive is bonded between adjacent basic units and basic units in the aforementioned A and B structural layers, and between adjacent A and B structural layers.
- Embodiment 7 Referring to the solution of Embodiment 6, a nano carbon impact resistant material obtained in Embodiment 2 is taken as a basic unit to construct A[0/90/0/90], B[0/45/90/135 The structural layer (refer to Figures 5a - 5b) is then constructed to form a nanocarbon impact resistant material having a composite structure.
- Example 8 Referring to the solution of Example 6, a nanocarbon impact resistant material obtained in Example 3 was taken as a basic unit to form a nanocarbon impact resistant material having a composite structure.
- Example 9 Commercially available carbon nanotube powder was prepared by a filtration method to form a bucky paper-like carbon nanotube film having a thickness of about 40 ⁇ m, an areal density of about 12 g/m 2 , a tensile strength of about 10 MPa, and a modulus of about 2GPa, elongation at break is about 3%.
- Example 10 Spinning a spinnable carbon nanotube array to form a super-sequential carbon nanotube film having a thickness of about 7 ⁇ m, an areal density of about 6 g/m 2 , a tensile strength of about 400 MPa, a modulus of about 45 GPa, and elongation at break. The rate is about 3%.
- carbon nanotube film a continuous carbon nanotube continuum grown under high temperature conditions under the action of a metal catalyst (refer to "Science", 2004, issue 304, p276), the continuum in two dimensions
- the carbon nanotube film is continuously gathered and arranged in parallel in the plane, wherein the carbon nanotubes include one or two or more of single wall, double wall and multiple walls, and the diameter of the tube is between 2 and 100 nm, between the carbon tubes.
- the carbon nanotube film (morphologically similar to that shown in Figures 2 to 4) has an average areal density of about 5 g/m 2 , an average tensile strength of about 300 MPa, an average modulus of about 60 GPa, and an average elongation at break of about 10%.
- Ultra-high molecular weight polyethylene unidirectional cloth The surface-dipped ultra-high molecular weight polyethylene fibers (tensile strength about 22CN/dtex) are arranged in parallel in a plane to form a unidirectional cloth, and the areal density of the unidirectional cloth is about 40g/ m 2 .
- the carbon nanotube film obtained in the first step of step 1) is combined with a layer of ultrahigh molecular weight polyethylene unidirectional cloth to obtain a subunit, and the hot pressing treatment method comprises:
- the first stage temperature is 110 ° C, pressure 2 MPa, time: 10 min;
- the second stage temperature is 130 ° C, pressure 25 MPa, time: 1 min, then naturally cooled.
- the four subunits obtained in step 3) are set to 0/90/45/-45 (the unidirectional warp orientation in the first subunit is set to 0°, and the unidirectional warp orientation in the second subunit is set to 90).
- ° the unidirectional warp direction of the third subunit is set to 45°
- the unidirectional warp direction of the fourth subunit is set to -45°, abbreviated as 0/90/45/-45), and is stacked as one structural layer;
- carbon nanotube film a continuous carbon nanotube continuum in which a carbon source gas is grown under high temperature conditions under the action of a metal catalyst (refer to the foregoing exemplary embodiment), the continuum is continuously gathered and paralleled in a two-dimensional plane. Aligning and forming a carbon nanotube film, wherein the carbon nanotubes comprise one or two or more of a single wall, a double wall, and a plurality of walls, and the tube diameter is between 2 and 100 nm, and the carbon tubes are combined by van der Waals force, and then The carbon nanotube film is pressed and treated by a press to further increase the density of the film.
- the pressure is about 2 MPa
- the temperature is about 90 ° C
- the time is about 4 hours.
- the average areal density of the obtained carbon nanotube film is about 5.5 g/m 2 .
- the average tensile strength is about 200 MPa
- the average modulus is about 45 GPa
- the average elongation at break is about 18%.
- Aramid fiber unidirectional cloth The surface-dipped aramid fiber (tensile strength about 22CN/dtex) is arranged in parallel in a plane to form a unidirectional cloth, and the unidirectional cloth has an areal density of about 110 g/m 2 .
- the carbon nanotube film obtained in the first step 1) and the one-layer aramid fiber unidirectional cloth are combined by heat pressing to obtain a subunit, and the hot pressing treatment method comprises:
- the first stage temperature is 110 ° C, pressure 2 MPa, time: 10 min;
- the second stage temperature is 130 ° C, pressure 25 MPa, time: 1 min, then naturally cooled.
- the four subunits obtained in step 3) are set to 0/90/45/-45 (the unidirectional warp orientation in the first subunit is set to 0°, and the unidirectional warp orientation in the second subunit is set to 90).
- ° the unidirectional warp direction of the third subunit is set to 45°
- the unidirectional warp direction of the fourth subunit is set to -45°, abbreviated as 0/90/45/-45), and is stacked as one structural layer;
- Carbon nanotube film a continuous carbon nanotube continuum in which a carbon source gas is grown under high temperature conditions under the action of a metal catalyst (refer to Example 12), and the continuum is continuously gathered in a two-dimensional plane and arranged in parallel.
- the carbon nanotube film wherein the carbon nanotube comprises one or two or more of single wall, double wall and multiple walls, the diameter of the tube is between 2 and 100 nm, and the carbon tube is combined by van der Waals force, and then the pressure is used.
- the final obtained film has an average areal density of about 5 g / m 2 , an average tensile strength of about 200 MPa, an average modulus of about 45 Gpa, The average elongation at break is about 18%.
- Ultra-high molecular weight polyethylene unidirectional cloth The surface-dipped ultra-high molecular weight polyethylene fibers are arranged in parallel in a plane to form a unidirectional cloth, and the unidirectional cloth has an areal density of 40 g/m 2 .
- the carbon nanotube film obtained in the first step of step 1) is combined with a layer of polyethylene unidirectional cloth to obtain a subunit, and the hot pressing treatment method comprises:
- the first stage temperature is 110 ° C, pressure 2 MPa, time: 10 min;
- the second stage temperature is 130 ° C, pressure 25 MPa, time: 1 min, then naturally cooled.
- step 4) stacking the four subunits obtained in step 3) into a structural layer according to 0/45/90/-45;
- Comparative Example 1 A dynamic test was carried out using a total of 10 unit stacks of the ultrahigh molecular weight polyethylene of Example 11.
- Comparative Example 2 A total of 8 unit stacks of aramid in Example 12 were used for dynamic testing.
- Example 14 Commercially available carbon nanotube powder was prepared by a filtration method to form a bucky paper-like carbon nanotube film having a thickness of about 40 ⁇ m, an areal density of about 12 g/m 2 , a tensile strength of about 10 MPa, and a modulus of about 2GPa, elongation at break is about 3%.
- the carbon nanotube film in the embodiment 11 is replaced by the bucky paper carbon nanotube film, and the bucky paper carbon nanotube film and the ultra high molecular weight polyethylene are unidirectionally described with reference to the embodiment 11
- the cloth is combined to form a stab resistant composite having an average areal density of about 170 g/m 2 and a maximum puncture depth of about 50 cm.
- Example 15 Spinning a spinnable carbon nanotube array to form a super-sequential carbon nanotube film having a thickness of about 7 ⁇ m, an areal density of about 6 g/m 2 , a tensile strength of about 400 MPa, a modulus of about 45 GPa, and elongation at break. The rate is about 3%.
- the carbon nanotube film in the embodiment 12 is replaced by the super-sequential carbon nanotube film, and the super-sequential carbon nanotube film is combined with the aramid fiber unidirectional cloth to form an anti-proof method according to the embodiment 12
- the thorn composite has an average areal density of about 115 g/m 2 and a maximum puncture depth of about 18 cm. The maximum load is about 850N.
- the solvent evaporates at room temperature, it is removed from the support round roll to form a self-supporting nano-carbon film, which is then pressed by a press to further increase the density of the film.
- the pressure is 15 MPa, the temperature is about 90 ° C, and the time is about 2 h.
- the resulting carbon nanotube film (morphologically similar to that shown in Figures 2 to 4) has an average areal density of about 5.5 g/m 2 , an average tensile strength of about 300 MPa, an average modulus of about 60 GPa, and an average elongation at break. 10%, labeled M.
- Ultra-high molecular weight polyethylene non-woven fabric one layer is formed by stacking 4 unidirectional fabrics according to 0/90/0/90 (as defined above) with an areal density of about 120 g/m 2 , labeled P .
- a tubular hollow carbon nanotube continuum grown from a high temperature furnace is supported by a van der Waals force between carbon nanotubes (refer to the above-mentioned typical case)
- the preparation process of the carbon nanotube continuous body is continuously wound on the cylindrical horizontal drum under the buoyancy of air, and the drum can be reciprocally moved in the axial direction while rotating, and the moving distance is the length of the drum, and the cumulative
- a graphene alcohol solution concentration of about 0.1 wt% to 5 wt%, wherein the alcohol solvent may be propanol, ethanol, ethylene glycol, etc.
- the alcohol solvent may be propanol, ethanol, ethylene glycol, etc.
- the pressure is 4 MPa.
- the solvent is volatilized at room temperature, it is removed from the support round roll to form a self-supporting nano-carbon film, and then pressed by a press to further increase the density of the film, the pressure is about 2 MPa, the temperature is about 90 ° C, and the time is about 4 hours.
- the resulting carbon nanotube film had an average areal density of about 5.5 g/m 2 , an average tensile strength of about 450 MPa, an average modulus of about 90 GPa, and an average elongation at break of about 7%, labeled M.
- Ultra-high molecular weight polyethylene non-woven fabric one layer is formed by stacking 4 unidirectional fabrics according to 0/90/0/90 (as defined above) with an areal density of about 120 g/m 2 , labeled P .
- Carbon source gas Under the action of a metal catalyst (refer to Example 17), a continuous carbon nanotube continuum is grown under high temperature conditions, and the obtained continuum is continuously aggregated in a two-dimensional plane and arranged in parallel to form a carbon nanotube film.
- the carbon nanotubes include one or two or more of single-walled, double-walled, multi-walled carbon nanotubes, and the diameter of the carbon nanotubes is between 2 and 100 nm, and the carbon nanotubes are combined by van der Waals force and formed by planar winding.
- the carbon nanotube film is then pressed by a press to further increase the density of the film, and is pressed at room temperature, the pressure is about 10 MPa, and the time is about 1 hour, and the average areal density of the film obtained is about 5.5 g/m 2 , and the average tensile strength is obtained. It has a mean modulus of about 45 GPa and an average elongation at break of about 18%, labeled M.
- Ultra high molecular weight polyethylene laid fabric One layer is formed by stacking 4 unidirectional fabrics according to 0/90/0/90.
- Carbon nanotubes are formed into a continuum by pyrolysis of a carbon source gas, and the planar film material is planarly wound.
- Ultra high molecular weight polyethylene laid fabric One layer is formed by stacking 4 unidirectional fabrics according to 0/90/0/90. The areal density was: 120 g/m 2 and was labeled P.
- Comparative Example 3 Ultrahigh molecular weight polyethylene laid fabric: One layer was formed by stacking 4 unidirectional fabrics according to 0/90/0/90. The areal density is: 120g/m 2 , labeled P, 24 P stacks, and the performance test data of the formed ballistic resistant composite materials are shown in Table 3.
- Example 20 Commercially available carbon nanotube powder was prepared by a filtration method to form a bucky paper-like carbon nanotube film having a thickness of about 40 ⁇ m, an areal density of about 12 g/m 2 , a tensile strength of about 10 MPa, and a modulus of about 10 MPa. 2GPa, elongation at break is about 3%.
- the bucky paper carbon nanotube film is combined with the ultrahigh molecular weight polyethylene nonwoven fabric to form a ballistic resistant composite material having an average areal density of about 125 g/m 2 and a number of penetrating layers of about 9
- the V50 value is about 510 m/s and the depth of the depression is about 22 mm.
- Example 21 A spin-spun carbon nanotube array was drawn to form a super-sequential carbon nanotube film having a thickness of about 7 ⁇ m, an areal density of about 6 g/m 2 , a tensile strength of about 400 MPa, a modulus of about 45 GPa, and elongation at break. The rate is about 3%.
- the super-sequential carbon nanotube film is combined with the ultra-high molecular weight polyethylene nonwoven fabric to form a ballistic resistant composite material having an average areal density of about 126 g/m 2 and a penetration layer of about 10.
- the V50 value is about 520 m/s and the depth of the depression is about 1 mm.
- Example 11 Example 12
- Example 13 Comparative example 1 Comparative example 2 Fiber type UHMWPE Aramid UHMWPE UHMWPE Aramid Film areal density g/m 2 5 5 5 -- -- Composite surface density g/m 2 6 6 6 6 6 Stacking angle 0/90/45/-45 0/90/45/-45 0/45/90/-45 0/90/45/-45 0/90/45/-45/-45 Maximum penetration depth (cm) 12 13 9 43 50 Maximum load (N) 935 900 961 604 581
- Example 16 Example 17
- Example 18 Example 19 Comparative example 3 Area density g/m 2 3.2 3.2 3.2 3.2 3 Number of penetrating layers 9 7 7 8 / V50 value m/s 533 541 517 533 460 Depth depth mm 19 19 twenty two twenty one 20
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Abstract
Description
| 编号 | V50(m/s) | 厚度(mm) | 刺穿深度(mm) |
| 实施例6 | 420 | 6 | 11 |
| 实施例7 | 515 | 8 | 6 |
| 实施例8 | 540 | 8 | 0 |
| 实施例11 | 实施例12 | 实施例13 | 对比例1 | 对比例2 | |
| 纤维类型 | UHMWPE | 芳纶 | UHMWPE | UHMWPE | 芳纶 |
| 薄膜面密度g/m2 | 5 | 5 | 5 | -- | -- |
| 复合材料面密度g/m2 | 6 | 6 | 6 | 6 | 6 |
| 堆叠角度 | 0/90/45/-45 | 0/90/45/-45 | 0/45/90/-45 | 0/90/45/-45 | 0/90/45/-45 |
| 最大穿刺深度(cm) | 12 | 13 | 9 | 43 | 50 |
| 最大载荷(N) | 935 | 900 | 961 | 604 | 581 |
| 实施例16 | 实施例17 | 实施例18 | 实施例19 | 对比例3 | |
| 面密度g/m2 | 3.2 | 3.2 | 3.2 | 3.2 | 3 |
| 穿透层数 | 9 | 7 | 7 | 8 | / |
| V50值m/s | 533 | 541 | 517 | 533 | 460 |
| 凹陷深度mm | 19 | 19 | 22 | 21 | 20 |
Claims (88)
- 碳纳米管聚集体于制备纳米碳抗冲击材料的用途,所述碳纳米管聚集体是具有至少一个连续的面的宏观结构,所述的至少一个连续的面内密集分布有多根碳纳米管,并且所述多根碳纳米管中的至少部分碳纳米管的至少局部片段在所述的至少一个连续的面内连续延伸。
- 根据权利要求1所述的用途,其特征在于,所述纳米碳抗冲击材料为防弹复合材料,所述防弹复合材料包括:至少一碳纳米管聚集体,包含由多根碳纳米管紧密聚集形成的宏观二维面状结构;以及,织物,其至少一侧表面上覆设有至少一所述的碳纳米管聚集体。
- 根据权利要求1所述的用途,其特征在于:所述碳纳米管聚集体包括由多根碳纳米管交织形成的二维面状结构。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料为防刺复合材料,并且所述防刺复合材料包括:至少一碳纳米管聚集体,包含由多根碳纳米管紧密聚集形成的碳纳米管膜;以及,柔性基布,其至少一侧表面上固定覆设有至少一所述的碳纳米管膜。
- 根据权利要求1-4中任一项所述的用途,其特征在于:所述碳纳米管聚集体中的多根碳纳米管交织形成碳纳米管膜。
- 根据权利要求1-4中任一项所述的用途,其特征在于包括:层叠设置的至少两个所述的碳纳米管聚集体,其中每一碳纳米管聚集体均呈现宏观二维面状结构。
- 根据权利要求1-4中任一项所述的用途,其特征在于:所述碳纳米管聚集体包括多个取向排布的基础单元,其中每一基础单元包括由多根碳纳米管交织形成的二维面状结构。
- 根据权利要求7所述的用途,其特征在于:在层叠设置的至少两个所述的碳纳米管聚集体中,至少一个所述的碳纳米管聚集体包含多个沿第一方向取向排布的基础单元,至少另一个所述的碳纳米管聚集体包含多个沿第二方向取向排布的基础单元,该第一方向与第二方向之间成0~180°的夹角,优选为45~135°。
- 根据权利要求7所述的用途,其特征在于:多个所述的基础单元在所述的至少一个连续的面内密集排布且相互平行,使所述碳纳米管聚集体呈现宏观有序的形态。
- 根据权利要求7所述的用途,其特征在于:所述基础单元中的多根碳纳米管无序交织,使所述碳纳米管聚集体呈现微观无序的形态。
- 根据权利要求7所述的用途,其特征在于:所述基础单元包括由碳纳米管连续体在所述的至少一个连续的面上沉积并经致密化处理后形成的二维面状结构,所述碳纳米管连续体 由多根碳纳米管交织形成,且在致密化处理之前呈现封闭、半封闭或开放式的二维或三维空间结构。
- 根据权利要求11所述的用途,其特征在于:所述碳纳米管连续体由浮动催化裂解法制备形成。
- 根据权利要求11所述的用途,其特征在于:多个所述的碳纳米管连续体在所述的至少一个连续的面上连续沉积并经致密化处理后而形成多个所述的基础单元。
- 根据权利要求7所述的用途,其特征在于:相邻两个基础单元的纵向周缘部之间为彼此间隔、邻接或相互交叠的布置。
- 根据权利要求1所述的用途,其特征在于:所述的至少一个连续的面为平面或曲面。
- 根据权利要求7所述的用途,其特征在于:其中相邻设置的两个所述碳纳米管聚集体之间直接结合;或者,其中相邻设置的两个所述碳纳米管聚集体之间还设有粘结材料层或剪切增稠液。
- 根据权利要求1-4、8-16中任一项所述的用途,其特征在于:所述碳纳米管聚集体的表面和/或内部还分布有石墨烯。
- 根据权利要求17所述的用途,其特征在于:至少一个所述碳纳米管聚集体中的至少一根碳纳米管上覆盖有石墨烯片。
- 根据权利要求17所述的用途,其特征在于:至少一石墨烯片搭接在所述碳纳米管聚集体中的至少两根碳纳米管之间。
- 根据权利要求17所述的用途,其特征在于:所述纳米碳抗冲击材料还包括多片石墨烯的聚集体,所述多片石墨烯的聚集体与至少一个所述的碳纳米管聚集体固定连接。
- 根据权利要求20所述的用途,其特征在于:至少一个所述的碳纳米管聚集体和至少一个所述的多片石墨烯的聚集体呈现宏观二维面状结构,并且该至少一个所述的碳纳米管聚集体和该至少一个所述的多片石墨烯的聚集体层叠设置。
- 根据权利要求1所述的用途,其特征在于:所述的碳纳米管聚集体具有多孔结构,所述多孔结构所含孔洞的孔径为10nm~200nm,孔隙率为10%~60%。
- 根据权利要求1所述的用途,其特征在于:至少一个所述的碳纳米管聚集体为自支撑碳纳米管膜。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料整体为软质膜状或片状结构。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料的厚度为1~100μm,优选为5~15μm。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料的面密度为2~20g/m2,优选为5~10g/m2。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料的拉伸强度在10MPa以上,优选在90Mpa以上,尤其优选在200MPa以上,模量在10GPa以上,优选在30Gpa以上,尤其优选在60GPa以上。
- 根据权利要求1所述的用途,其特征在于:所述纳米碳抗冲击材料的耐受温度范围为液氮温度~500℃。
- 根据权利要求1-4、8-16、18-28中任一项中任一项所述的用途,其特征在于:所述碳纳米管的管径为2~100nm。
- 根据权利要求1-4、8-16、18-28中任一项所述的用途,其特征在于:所述碳纳米聚集体中碳纳米管的含量在99wt%以上。
- 根据权利要求4所述的用途,其特征在于:所述碳纳米管膜的应力≥10MPa,伸长率≥2%,在长度和宽度方向上的拉伸应力的差值的绝对值小于或等于在长度或宽度方向上的拉伸应力的20%,而在长度和宽度方向上的断裂伸长率的差值的绝对值小于或等于在长度或宽度方向上的断裂伸长率的10%。
- 根据权利要求4所述的用途,其特征在于:所述碳纳米管膜的厚度≤所述柔性基布的厚度。
- 根据权利要求4所述的用途,其特征在于:构成所述柔性基布的高性能纤维的强度≥2.0GPa,模量≥80GPa,伸长率为3~5%。
- 根据权利要求4、32、33中任一项所述的用途,其特征在于:所述柔性基布选自无纬布,所述无纬布的面密度为35~180g/m2。
- 根据权利要求4、32、33中任一项所述的用途,其特征在于:所述柔性基布与所述碳纳米管聚集体经热压结合。
- 根据权利要求4、32、33中任一项所述的用途,其特征在于:所述柔性基布与所述碳纳米管聚集体还经粘接剂粘合,所述粘结剂包括PVA、硅类、聚乙烯类或聚氨酯类粘结剂.
- 根据权利要求4、32、33中任一项所述的用途,其特征在于:所述碳纳米管聚集体和/或柔性基布表面附有树脂薄膜,所述树脂薄膜的材质包括环氧、聚乙烯类或聚酯类化合物。
- 根据权利要求2所述的用途,其特征在于:所述碳纳米管聚集体为碳纳米管膜,并且所述碳纳米管膜在其基本单元的取向方向上的强度为50MPa~12GPa,优选为120MPa~1GPa,而在垂直于该取向方向上的强度为30MPa~10GPa,优选为60MPa~800MPa。
- 根据权利要求2所述的用途,其特征在于:构成所述织物的单丝的拉伸强度在22CN/dtex以上,优选在35CN/dtex以上。
- 根据权利要求2所述的用途,其特征在于:所述高性能纤维织物的面密度为35~220g/m2,优选为120~160g/m2。
- 根据权利要求2、39、40中任一项所述的用途,其特征在于:所述织物选自高性能纤维织物,所述高性能纤维织物包括无纬布和/或交织布;优选的,构成所述高性能纤维织物的高性能纤维包括超高分子量聚乙烯纤维、芳纶纤维和聚对苯撑苯并双恶唑纤维中的任意一种或两种以上的组合。
- 根据权利要求2所述的用途,其特征在于包括层叠设置的至少两层织物和/或层叠设置的至少两个所述的碳纳米管聚集体,所述的碳纳米管聚集体为膜状。
- 根据权利要求42所述的用途,其特征在于:其中相邻的两层织物之间分布有至少一所述的碳纳米管聚集体。
- 根据权利要求42所述的用途,其特征在于:其中相邻的两个所述的碳纳米管聚集体之间分布有至少一层所述的织物。
- 根据权利要求42所述的用途,其特征在于:其中相邻的两层织物均为无纬布,并且其中一层织物的经线取向方向与另一层织物的经线取向方向之间成0~180°的夹角,优选成45~135°的夹角。
- 根据权利要求42所述的用途,其特征在于:分布在相邻的两层织物之间的至少一碳纳米管聚集体中的基本单元的取向方向与其中至少一织物中经线的取向方向相同,所述织物为无纬布。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:其中至少一织物的相背的两侧表面均结合有所述的碳纳米管聚集体。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:其中一织物为交织布,且分布在该织物两侧的两个呈膜状的所述碳纳米管聚集体的结构对称。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:所述碳纳米管聚集体与所述织物之间经真空处理、冷压或热压处理而紧密贴合。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:所述碳纳米管聚集体与所述织物之间还通过粘结剂结合。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:所述碳纳米管聚集体表面分布有第一粘结剂分子。
- 根据权利要求2、42-46中任一项所述的用途,其特征在于:所述织物的用以与所述碳纳米管聚集体配合的表面上分布有第二粘结剂分子;所述第一粘结剂分子与第二粘结剂分子相同或不相同。
- 根据权利要求4所述的用途,其特征在于包括:采用所述的防刺复合材料制备防刺结构,所述防刺结构包含层叠设置的多个子单元,其中每一子单元包含所述的防刺复合材料。
- 根据权利要求53所述的用途,其特征在于:所述防刺结构包括N个子单元,N为4的整数倍。
- 根据权利要求53、54中任一项所述的用途,其特征在于:相邻两个子单元中,一个子单元内的碳纳米管聚集体的基础单元沿第一方向取向排布,另一个子单元内的碳纳米管聚集体的基础单元沿第二方向取向排布,该第一方向和第二方向之间形成0°~180°的夹角,优选成45°~135°的夹角。
- 一种纳米碳抗冲击材料的制备方法,其特征在于包括:提供多根碳纳米管,并使该多根碳纳米管紧密聚集而形成碳纳米管聚集体,所述碳纳米管聚集体是具有至少一个连续的面的宏观结构,所述多根碳纳米管中的至少部分碳纳米管的至少局部片段在所述的至少一个连续的面内连续延伸。
- 根据权利要求56所述的制备方法,其特征在于包括:利用碳纳米管之间的范德华力作用,使至少一个碳纳米管连续体在一个连续的面上聚集,再进行致密化处理,而形成碳纳米管聚集体;其中所述的碳纳米管连续体由多根碳纳米管交织形成,且在致密化处理之前呈现封闭、半封闭或开放式的二维或三维空间结构。
- 根据权利要求56、57中任一项所述的制备方法,其特征在于包括:使多个碳纳米管连续体在一个连续的面上连续聚集,再进行致密化处理,而形成包含多个取向排布的基础单元的碳纳米管聚集体,其中每一基础单元包含由至少一个所述的碳纳米管连续体形成的二维面状结构。
- 根据权利要求58所述的制备方法,其特征在于包括:使多个所述的基础单元在所述的一个连续的面内密集排布且相互平行,从而使所述碳纳米管聚集体呈现宏观有序的形态。
- 根据权利要求58所述的制备方法,其特征在于包括:使相邻两个基础单元的纵向周缘部之间为彼此间隔、邻接或相互交叠的布置。
- 根据权利要求58所述的制备方法,其特征在于:所述碳纳米管连续体由多根碳纳米管无序交织形成,使形成的所述碳纳米管聚集体呈现微观无序的形态。
- 根据权利要求57、59、60、61中任一项所述的制备方法,其特征在于:所述碳纳米管连续体由浮动催化裂解法制备形成。
- 根据权利要求56、57、59、60、61中任一项所述的制备方法,其特征在于包括:提供至少两个呈现宏观二维面状结构的所述的碳纳米管聚集体;以及,将该至少两个碳纳米管聚集体层叠设置。
- 根据权利要求63所述的制备方法,其特征在于:该至少两个碳纳米管聚集体中的至少一个碳纳米管聚集体包含多个沿第一方向取向排布的基础单元,至少另一个碳纳米管聚集体包含多个沿第二方向取向排布的基础单元,该第一方向与第二方向之间成0~180°的夹角,优选成45~135°。
- 根据权利要求63所述的制备方法,其特征在于包括:向该至少两个碳纳米管聚集体施加压力而使其结合成一体结构;或者,通过粘结剂使该至少两个碳纳米管聚集体结合成一体结构。
- 根据权利要求56、57中任一项所述的制备方法,其特征在于:所述的连续的面为平面或曲面。
- 根据权利要求63所述的制备方法,其特征在于包括:在相邻设置的两个碳纳米管聚集体之间设置粘结材料层或剪切增稠液。
- 根据权利要求57所述的制备方法,其特征在于包括:使用或者不使用粘结剂和/或溶剂而完成所述的致密化处理。
- 根据权利要求56、57、59、60、61中任一项所述的制备方法,其特征在于包括:对所述的碳纳米管聚集体进行加压处理。
- 根据权利要求69所述的制备方法,其特征在于包括:至少选用辊对棍热压、平面压机热压中的任意一种或两种方式的组合对所述的碳纳米管聚集体进行热压处理。
- 根据权利要求70所述的制备方法,其特征在于:所述热压处理采用的温度为室温~300℃,优选为80~120℃,压力为2~50Mpa,优选为4~8Mpa。
- 根据权利要求56、57、59、60、61、64、65、67、68、70、71中任一项所述的制备方法,其特征在于还包括:在至少一个所述碳纳米管聚集体中的至少一根碳纳米管上覆盖石墨烯。
- 根据权利要求72所述的制备方法,其特征在于包括:在所述碳纳米管聚集体的形成过程中或在所述碳纳米管聚集体形成后,至少选用包覆、浸润、浸泡、喷涂中的任意一种方式使石墨烯与构成所述碳纳米管聚集体的多根碳纳米管结合。
- 一种防刺复合材料的制备方法,其特征在于包括:使多个碳纳米管连续体在一个连续的平面或曲面上连续聚集并经致密化处理后而形成多个取向的基础单元,该多个基础单元密集排布而形成呈膜状的碳纳米管聚集体,其中所述的碳纳米管连续体由多根碳纳米管无序交织形成,且在致密化处理之前呈现封闭、半封闭或开放式的二维或三维空间结构;使所述的碳纳米管聚集体固定覆设在柔性基布表面,形成所述的防刺复合材料。
- 根据权利要求74所述的制备方法,其特征在于:所述碳纳米管连续体由浮动催化裂解法制备形成。
- 根据权利要求74、75中任一项所述的制备方法,其特征在于还包括:对柔性基布及与柔性基布结合的碳纳米管聚集体进行热压处理。
- 根据权利要求76所述的制备方法,其特征在于,所述热压处理的条件包括:温度为室温~140℃,压力为1~30MPa,时间为1min以上。
- 根据权利要求76所述的制备方法,其特征在于,所述热压处理包括:第一阶段:温度为110~120℃,压力为1~4MPa,时间为10~30min;第二阶段:温度为120~140℃,压力为15~30MPa,时间为1~3min;或者,温度为室温,压力为1~30MPa,时间为1~30min。
- 一种防刺复合材料的制备方法,其特征在于包括:使多个碳纳米管连续体在柔性基布表面连续聚集并经致密化处理后而形成多个取向的基础单元,该多个基础单元密集排布而形成呈膜状的碳纳米管聚集体,从而形成所述的防刺复合材料;其中,所述的碳纳米管连续体由多根碳纳米管无序交织形成,且在致密化处理之前呈现封闭、半封闭或开放式的二维或三维空间结构。
- 根据权利要求79所述的制备方法,其特征在于:所述碳纳米管连续体由浮动催化裂解法制备形成。
- 根据权利要求79、80中任一项所述的制备方法,其特征在于还包括:对柔性基布及与柔性基布结合的碳纳米管聚集体进行热压处理。
- 一种防弹复合材料的制备方法,其特征在于包括:使多个碳纳米管连续体在一个连续的平面或曲面上连续聚集并经致密化处理后而形成多个取向的基础单元,该多个基础单元密集排布而形成具有宏观二维面状结构的碳纳米管聚集体,其中所述的碳纳米管连续体由多根碳纳米管无序交织形成,且在致密化处理之前呈现封闭、半封闭或开放式的二维或三维空间结构;将所述的碳纳米管聚集体与织物的表面固定贴合,形成所述的防弹复合材料。
- 根据权利要求82所述的制备方法,其特征在于:所述碳纳米管连续体由浮动催化裂解法制备形成。
- 根据权利要求82、83中任一项所述的制备方法,其特征在于包括:将至少两层织物层叠设置形成一基本结构单元;以及,在所述基本结构单元的至少一侧表面覆设至少一个所述的碳纳米管聚集体,和/或,在所述基本结构单元内嵌入至少一个所述的碳纳米管聚集体。
- 根据权利要求84所述的制备方法,其特征在于:所述织物为无纬布,至少一碳纳米管聚集体中的基本单元的取向方向与至少一织物中经线的取向方向相同。
- 根据权利要求84所述的制备方法,其特征在于:所述织物为交织布,且覆设在所述基本结构单元的相背的两侧表面的两个碳纳米管聚集体的结构对称。
- 根据权利要求84所述的制备方法,其特征在于包括:在所述碳纳米管聚集体与织物的表面之间设置粘结剂,从而使所述碳纳米管聚集体与织物粘接。
- 根据权利要求84所述的制备方法,其特征在于包括:至少选用真空处理、热压、冷压中的任一种方式除去所述织物与所述碳纳米管聚集体之间的空气,而使所述碳纳米管聚集体与织物紧密贴合。
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|---|---|---|---|---|
| CN107988656A (zh) * | 2017-11-22 | 2018-05-04 | 东莞市明骏智能科技有限公司 | 一种石墨烯-碳纳米管复合纤维的制备方法 |
| JPWO2020171047A1 (ja) * | 2019-02-22 | 2021-12-23 | 住友電気工業株式会社 | カーボンナノチューブの製造方法、カーボンナノチューブ集合線の製造方法、カーボンナノチューブ集合線バンドルの製造方法、カーボンナノチューブ製造装置、カーボンナノチューブ集合線製造装置及びカーボンナノチューブ集合線バンドル製造装置 |
| JP2023179518A (ja) * | 2018-05-16 | 2023-12-19 | リンテック オブ アメリカ インク | ナノファイバー布帛 |
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| KR102295356B1 (ko) * | 2019-02-28 | 2021-08-30 | 금오공과대학교 산학협력단 | 탄소나노튜브를 함유하는 전단농화유체의 제조방법 |
| KR102216936B1 (ko) * | 2019-05-29 | 2021-02-18 | 한국생산기술연구원 | 탄소나노튜브 시트를 이용하는 다층 방탄복 부재 및 그 제조방법 |
| EP4007167A3 (en) | 2020-11-30 | 2022-10-12 | Huawei Technologies Co., Ltd. | Clock oscillator and clock oscillator production method using a shock-absorbing material layer |
| CN114680609B (zh) * | 2020-12-28 | 2023-08-04 | 杭州九阳小家电有限公司 | 一种加热容器 |
| US11930565B1 (en) * | 2021-02-05 | 2024-03-12 | Mainstream Engineering Corporation | Carbon nanotube heater composite tooling apparatus and method of use |
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| CN107988656A (zh) * | 2017-11-22 | 2018-05-04 | 东莞市明骏智能科技有限公司 | 一种石墨烯-碳纳米管复合纤维的制备方法 |
| CN107988656B (zh) * | 2017-11-22 | 2022-05-17 | 东莞市明骏智能科技有限公司 | 一种石墨烯-碳纳米管复合纤维的制备方法 |
| JP2023179518A (ja) * | 2018-05-16 | 2023-12-19 | リンテック オブ アメリカ インク | ナノファイバー布帛 |
| JP7618755B2 (ja) | 2018-05-16 | 2025-01-21 | リンテック オブ アメリカ インク | ナノファイバー布帛 |
| JPWO2020171047A1 (ja) * | 2019-02-22 | 2021-12-23 | 住友電気工業株式会社 | カーボンナノチューブの製造方法、カーボンナノチューブ集合線の製造方法、カーボンナノチューブ集合線バンドルの製造方法、カーボンナノチューブ製造装置、カーボンナノチューブ集合線製造装置及びカーボンナノチューブ集合線バンドル製造装置 |
| US11866330B2 (en) | 2019-02-22 | 2024-01-09 | Sumitomo Electric Industries, Ltd. | Method for manufacturing carbon nanotube, method for manufacturing carbon nanotube assembled wire, method for manufacturing carbon nanotube assembled wire bundle, carbon nanotube manufacturing apparatus, carbon nanotube assembled wire manufacturing apparatus, and carbon nanotube assembled wire bundle manufacturing apparatus |
| JP7455805B2 (ja) | 2019-02-22 | 2024-03-26 | 住友電気工業株式会社 | カーボンナノチューブの製造方法、カーボンナノチューブ集合線の製造方法、カーボンナノチューブ集合線バンドルの製造方法、カーボンナノチューブ製造装置、カーボンナノチューブ集合線製造装置及びカーボンナノチューブ集合線バンドル製造装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6799602B2 (ja) | 2020-12-16 |
| EP3409471A4 (en) | 2019-09-18 |
| EP3409471A1 (en) | 2018-12-05 |
| JP2019509909A (ja) | 2019-04-11 |
| US20190039350A1 (en) | 2019-02-07 |
| EP3409471B1 (en) | 2022-03-02 |
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