WO2017204672A1 - Ferroelectric ceramics - Google Patents

Ferroelectric ceramics Download PDF

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WO2017204672A1
WO2017204672A1 PCT/RU2016/000310 RU2016000310W WO2017204672A1 WO 2017204672 A1 WO2017204672 A1 WO 2017204672A1 RU 2016000310 W RU2016000310 W RU 2016000310W WO 2017204672 A1 WO2017204672 A1 WO 2017204672A1
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antennas
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ferroelectric
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bazro
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Александр Андреевич БУШ
Александр Викторович СТЕПАНОВ
Константин Евгеньевич КАМЕНЦЕВ
Геннадий Алексеевич Карпунин
Юрий Геннадьевич КАРПУНИН
Константин Борисович ТАТАРИНЦЕВ
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Obshchestvo S Ogranichennoj Otvetstvennostyu "nauchnaya Laboratoriya Bisant"
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/49Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing also titanium oxides or titanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics

Definitions

  • the invention relates to ceramic materials used in electronic engineering, in particular radio engineering, and can be used to create microwave antennas, controlled elements with high speed, low power in control circuits, which have a low production cost.
  • Such materials include ferroelectric materials with a very high relative permittivity, which can significantly reduce the linear dimensions of the antennas due to the formation of an effective excitation zone in the body of the ceramic element.
  • the physical phenomenon that allows creating such elements is based on the dependence of the dielectric constant on the electric field applied to the ferroelectric.
  • Known ferroelectric composite material for the manufacture of the working fluid of the antenna containing 78 - 88 wt.% Barium titanate, 5.5 - 10 wt.% Barium zirconate and 6.5 - 12 wt.% Barium stannate (EA008787, MPKS04VZ 5/468, publ. August 31, 2007).
  • This ferroelectric composition makes it possible to obtain a working fluid with an improved signal-to-noise ratio and an increased density of radio channels.
  • Known composite material with high dielectric constant and high dielectric strength which contains ceramic particles with a trimodal distribution, including barium titanate, titanabarium - strontium, or a combination thereof and a polymer binder (US 88897776, MPKS04VZ 5/468, publ. 18.1 1.2014. )
  • ferroceramic capacitor dielectric with high dielectric constant and low sintering temperature containing barium titanate 95, 18 - 95.43%, niobium pentoxide 1, 03 - 05%, cobalt oxide 0.22 - 0.24%, manganese dioxide 0.04 - 0.06%, glass fiber 1, 97 - 2.03% and zinc orthosilicate 1, 25 - 1, 50% (RU 2413325, MPKS04V35 / 46, publ. 02.27.201 1 g).
  • ferroelectric materials known in the art are not suitable for the manufacture of microwave antennas, both due to losses in the microwave region and due to the low residual polarization.
  • the objective of the claimed invention is the creation of material for antennas in the microwave range.
  • the technical result achieved at the same time consists in obtaining a ferroelectric ceramic material operating in the ferroelectric phase, in a wide temperature range, with low losses and control fields.
  • the technical result of the invention is provided by introducing into the composition of the material an additive of bismuth silicate Bi 2 Si0 5 in an amount of 8.5 - 9.1% wt.% And changing the content of all the ingredients that make up the material in the specified range.
  • bismuth silicate in an amount of 8.5 - 9.1% wt.% Ensures the achievement of the specified parameters for the value of the dielectric constant and its relative change of not more than ⁇ 20% in the temperature range -60 + 60 ° C, which is a necessary condition for using this ferroelectric ceramic to create microwave antennas.
  • the proposed bismuth silicate additive is located between the grains ceramics and partially enters the composition of the shell of complex barium titanium zirconate, forming the zonal-clad shell-shaped structure of ceramics.
  • Fig. 1 shows the frequency dependence of the dielectric constant and the loss tangent of a sample of ferroelectric ceramics, measured in the range 100 Hz - 1 GHz
  • Fig. Figure 2 shows the ferroelectric hesteresis loops
  • Figure 3 shows the temperature dependence of the change in dielectric constant and loss tangent.
  • the polarization field of the limit loop is at 12 kV / cm.
  • the dielectric constant ⁇ of said ferroelectric ceramic varies from 750 to 910 in the range from 210 to 350 K, is practically constant in the temperature range of 260 to 350 0 Kelvin, and reaches 910 units at room temperature.
  • the implementation of the invention will allow to obtain ferroceramic materials for microwave antennas that do not contain hazardous components - lead and strontium oxides, with a relative change in dielectric constant in the temperature range -60 + 60 ° C of not more than ⁇ 20%.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Composite Materials (AREA)
  • Inorganic Insulating Materials (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention relates to ceramic materials used in electronic engineering, and particularly radio-frequency engineering, and may be applied for creating antennas in the ultrahigh-frequency (UHF) range, and controlled elements having high speed, low power in control circuits, and having low production costs. Ferroelectric ceramics for preparing antennas in the UHF range based on barium titanate (BaTiO3) and barrium zirconate (BaZrO3) includes a bismuth silicate additive (Bi2SiO5) with the following ratio of components, by mass%: BaTiO3: 85.5-85.7; BaZrO3 = 5.3-5.8; Bi2SiO5 = 8.5-9.1. Carrying out the invention allows for producing ferro-ceramic materials for antennas in the UHF range which do not contain dangerous components, namely oxides of lead and of strontium, with a relative change in dielectric permittivity, in a temperature range of -60 ÷ +60°C, of no more than ±20%.

Description

Сегнетоэлектрическая керамика  Ferroelectric Ceramics

Изобретение относится к керамическим материалам, используемым в электронной технике, в частности радиотехнике, и может быть применено для создания антенн сверхвысокочастотного (СВЧ) диапазона, управляемых элементов с высоким быстродействием, малой мощностью в цепях управления, обладающих низкой стоимостью производства. The invention relates to ceramic materials used in electronic engineering, in particular radio engineering, and can be used to create microwave antennas, controlled elements with high speed, low power in control circuits, which have a low production cost.

К таким материалам относятся сегнетоэлектрические материалы с очень высокой относительной диэлектрической проницаемостью, что позволяет значительно сокращать линейные размеры антенн за счет формирования эффективной зоны возбуждения в теле керамического элемента. В основе физического явления, позволяющего создавать подобные элементы, лежит зависимость диэлектрической проницаемости от приложенного к сегнетоэлектрику электрического поля.  Such materials include ferroelectric materials with a very high relative permittivity, which can significantly reduce the linear dimensions of the antennas due to the formation of an effective excitation zone in the body of the ceramic element. The physical phenomenon that allows creating such elements is based on the dependence of the dielectric constant on the electric field applied to the ferroelectric.

Известны материалы на основе Ba0,5Sr0,5TiO3 (О.Г.Вендик, Сегнетоэлектрики находят свою «нишу» среди управляющих устройств СВЧ. Физика твёрдого тела, 2009, том 51 , вып. 7, с. 1441 -1445). Они считаются перспективными для создания, в частности, управляемых фазовращателей антенных решёток (ФАР). Для уменьшения собственных потерь сегнетоэлектрика он используется в парафазе, т.е. выше точки Кюри материала. Приемлемые потери сегнетоэлектрика реализуются при плёночной технологии, которая ещё недостаточно отработана. Для работы такие материалы требуют больших полей смещения - порядка 100 кВ/см. Known materials based on Ba 0, 5Sr 0,5 TiO 3 (O.G. Vendik, Ferroelectrics find their "niche" among the control devices of the microwave. Solid State Physics, 2009, Volume 51, Issue 7, pp. 1441-1445) . They are considered promising for the creation, in particular, of controlled phase shifters of antenna arrays (PAR). To reduce the intrinsic losses of a ferroelectric, it is used in paraphase, i.e. above the Curie point of the material. Acceptable losses of a ferroelectric are realized with a film technology that has not yet been sufficiently developed. To work, such materials require large displacement fields - of the order of 100 kV / cm.

В тоже время имеется потребность в объёмных сегнетоэлектрических материалах с малыми потерями, работающих в сегнетоэлектрической фазе в широком диапазоне рабочих температур и приемлемыми смещающими полями - на порядок меньше указанного выше значения. Известен композиционный керамический материал, содержащий 90 мас.% кристаллического порошка титаната бария, 5 мас.% станната бария и 5 мас.% цирконата бария. Данный материал выполнен на основе доступных компонентов и обладает пьезоэффектом и достаточно большой диэлектрической проницаемостью 2300€ (RU 2209192, МПКС04ВЗ 5/468), опубл. 27.07.2003 г.). At the same time, there is a need for bulk ferroelectric materials with low losses, operating in the ferroelectric phase in a wide range of operating temperatures and acceptable bias fields - an order of magnitude less than the above value. Known composite ceramic material containing 90 wt.% Crystalline powder of barium titanate, 5 wt.% Barium stannate and 5 wt.% Barium zirconate. This material is made on the basis of available components and has a piezoelectric effect and a sufficiently large dielectric constant of 2300 € (RU 2209192, MPKS04VZ 5/468), publ. July 27, 2003).

Известен сегнетоэлектрический композиционный материал для изготовления рабочего тела антенны, содержащий 78 - 88 мас.% титаната бария, 5,5 - 10 мас.% цирконата бария и 6,5 - 12 мас.% станната бария (ЕА008787, МПКС04ВЗ 5/468, опубл. 31.08.2007 г.). Данный состав сегнетоэлектрика позволяет получить рабочее тело с улучшенным соотношением сигнал - шум и повышенной плотностью радиоканалов.  Known ferroelectric composite material for the manufacture of the working fluid of the antenna, containing 78 - 88 wt.% Barium titanate, 5.5 - 10 wt.% Barium zirconate and 6.5 - 12 wt.% Barium stannate (EA008787, MPKS04VZ 5/468, publ. August 31, 2007). This ferroelectric composition makes it possible to obtain a working fluid with an improved signal-to-noise ratio and an increased density of radio channels.

Известен композиционный материал с высокой диэлектрической постоянной и высокой диэлектрической прочностью, который содержит керамические частицы с тримодальным распределением, в том числе титаната бария, титанатабария - стронция или их комбинации и полимерного связующего (US 88897776, МПКС04ВЗ 5/468, опубл. 18.1 1.2014 г.).  Known composite material with high dielectric constant and high dielectric strength, which contains ceramic particles with a trimodal distribution, including barium titanate, titanabarium - strontium, or a combination thereof and a polymer binder (US 88897776, MPKS04VZ 5/468, publ. 18.1 1.2014. )

Известен сегнетокерамический конденсаторный диэлектрик с высокой диэлектрической проницаемостью и низкой температурой спекания, содержащий титанат бария 95, 18 - 95,43 %, пентаоксид ниобия 1 ,03 - 05 %, оксид кобальта 0,22 - 0,24 %, углекислый марганец 0,04 - 0,06 %, стеклофриту 1 ,97 - 2,03 % и ортосиликат цинка 1 ,25 - 1 ,50 % (RU 2413325, МПКС04В35/46, опубл. 27.02.201 1 г).  Known ferroceramic capacitor dielectric with high dielectric constant and low sintering temperature, containing barium titanate 95, 18 - 95.43%, niobium pentoxide 1, 03 - 05%, cobalt oxide 0.22 - 0.24%, manganese dioxide 0.04 - 0.06%, glass fiber 1, 97 - 2.03% and zinc orthosilicate 1, 25 - 1, 50% (RU 2413325, MPKS04V35 / 46, publ. 02.27.201 1 g).

Однако, известные из уровня техники сегнетоэлектрические материалы не подходят для изготовления антенн СВЧ диапазона, как из-за потерь в СВЧ области, так и из-за малой остаточной поляризации.  However, ferroelectric materials known in the art are not suitable for the manufacture of microwave antennas, both due to losses in the microwave region and due to the low residual polarization.

Задачей заявленного изобретения является создание материала для антенн СВЧ диапазона. Достигаемый при этом технический результат заключается в получении сегнетоэлектрического керамического материала, работающего в сегнетоэлектрическои фазе, в широком диапазоне температур, с малыми потерями и управляющими полями. The objective of the claimed invention is the creation of material for antennas in the microwave range. The technical result achieved at the same time consists in obtaining a ferroelectric ceramic material operating in the ferroelectric phase, in a wide temperature range, with low losses and control fields.

Указанный технический результат достигается тем, что сегнетоэлектрическая керамика для изготовления антенн СВЧ диапазона основе титаната бария (BaTi03) и цирконата бария (BaZr03) включает добавку силиката висмута (Bi2Si05) при следующем соотношении компонентов, мас.%: ВаТ 3 = 85,5 - 85,7; BaZr03 = 5,3 - 5,8; Bi2Si05 = 8,5 - 9, 1. The specified technical result is achieved by the fact that ferroelectric ceramics for the manufacture of microwave antennas based on barium titanate (BaTi0 3 ) and barium zirconate (BaZr0 3 ) includes the addition of bismuth silicate (Bi 2 Si0 5 ) in the following ratio, wt.%: BaT 3 = 85.5 - 85.7; BaZr0 3 = 5.3-5.8; Bi 2 Si0 5 = 8.5 - 9, 1.

Технический результат изобретения обеспечивается введением в состав материала добавки силиката висмута Bi2Si05 в количестве 8.5 - 9.1% мас.% и изменением содержания всех ингредиентов, входящих в состав материала в указанном диапазоне. The technical result of the invention is provided by introducing into the composition of the material an additive of bismuth silicate Bi 2 Si0 5 in an amount of 8.5 - 9.1% wt.% And changing the content of all the ingredients that make up the material in the specified range.

Так как при комнатной температуре величина диэлектрической проницаемости ε силиката висмута невелика, а точка Кюри Тс высока (ε= 10; Тс=610 ,Фирсов А.В. и др. Кристаллография, 1984, т.29, с.509), то увеличение содержания силиката висмута в сегнетоэлектрической керамике титаната-цирконата бария будет приводить к уменьшению ее диэлектрической проницаемости, повышению термостабильности и расширению рабочего диапазона температур. При этом, однако, следует оптимизировать концентрацию вводимой добавки силиката висмута. Since at room temperature the dielectric constant ε of bismuth silicate is small, and the Curie point Т с is high (ε = 10; Т с = 610, A. Firsov et al. Crystallography, 1984, vol. 29, p. 509), then an increase in the content of bismuth silicate in the ferroelectric ceramics of barium titanate zirconate will lead to a decrease in its dielectric constant, an increase in thermal stability, and an expansion of the operating temperature range. In this case, however, the concentration of the introduced bismuth silicate additive should be optimized.

Предложенное использование силиката висмута в количестве 8.5 - 9.1% мас.% обеспечивает достижение заданных параметров по величине диэлектрической проницаемости и ее относительном изменении не более ±20% в интервале температур -60 +60°С, что является необходимым условием использования данной сегнетоэлектрической керамики для создания антенн СВЧ диапазона.  The proposed use of bismuth silicate in an amount of 8.5 - 9.1% wt.% Ensures the achievement of the specified parameters for the value of the dielectric constant and its relative change of not more than ± 20% in the temperature range -60 + 60 ° C, which is a necessary condition for using this ferroelectric ceramic to create microwave antennas.

Предлагаемая добавка силиката висмута располагается между зернами керамики и частично входит в состав оболочки сложного титано-цирконата бария, образуя зонально-обол очечную структуру керамики. The proposed bismuth silicate additive is located between the grains ceramics and partially enters the composition of the shell of complex barium titanium zirconate, forming the zonal-clad shell-shaped structure of ceramics.

Сущность изобретения поясняется иллюстрациями, где на фиг.1 показаны частотные зависимости диэлектрической проницаемости и тангенса угла потерь образца сегнетоэлектрической керамики, измеренные в диапазоне 100 Гц- 1 ГГц, а фиг. 2 показаны петли сегнетоэлектрического гестерезиса, а на фиг.З показана зависимость изменения диэлектрической проницаемости и тангенса угла потерь от температуры.  The invention is illustrated by illustrations, in which Fig. 1 shows the frequency dependence of the dielectric constant and the loss tangent of a sample of ferroelectric ceramics, measured in the range 100 Hz - 1 GHz, and Fig. Figure 2 shows the ferroelectric hesteresis loops, and Figure 3 shows the temperature dependence of the change in dielectric constant and loss tangent.

Как следует из представленных данных, поле поляризации предельной петли составляет при 12 кВ/см.  As follows from the data presented, the polarization field of the limit loop is at 12 kV / cm.

Диэлектрическая проницаемость ε указанной сегнетоэлектрической керамики меняется от 750 до 910 в диапазоне от 210 до 350 К, практически постоянна в диапазоне температур 260 до 350 0 Кельвина и достигает 910 единиц при комнатной температуре. The dielectric constant ε of said ferroelectric ceramic varies from 750 to 910 in the range from 210 to 350 K, is practically constant in the temperature range of 260 to 350 0 Kelvin, and reaches 910 units at room temperature.

Таким образом, осуществление изобретения позволит получить сегнетокерамические материалы для антенн СВЧ диапазона, не содержащие опасных компонентов - оксидов свинца и стронция, при относительном изменении диэлектрической проницаемости в интервале температур -60 +60°С не более ± 20%.  Thus, the implementation of the invention will allow to obtain ferroceramic materials for microwave antennas that do not contain hazardous components - lead and strontium oxides, with a relative change in dielectric constant in the temperature range -60 + 60 ° C of not more than ± 20%.

Для получения данной сегнетоэлектрической керамики используется стандартная технология и материалы. Изменяя состав в указанных пределах можно получать различные характеристики в зависимости от задач и назначения по применению материала.  To obtain this ferroelectric ceramics, standard technology and materials are used. By changing the composition within the specified limits, it is possible to obtain various characteristics depending on the tasks and purpose of the use of the material.

Claims

ФОРМУЛА ИЗОБРЕТЕНИЯ  CLAIM Сегнетоэлектрическая керамика для изготовления антенн сверхвысокочастотного диапазона на основе титаната бария и цирконата бария, включающая добавку силиката висмута, при следующем соотношении компонентов, мас.%:  Ferroelectric ceramics for the manufacture of microwave antennas based on barium titanate and barium zirconate, including the addition of bismuth silicate, in the following ratio, wt.%: титанат бария 85,5 - 85,7 barium titanate 85.5 - 85.7 цирконат бария 5,3 - 5,8 barium zirconate 5.3 - 5.8 силикат висмуса 8,5 - 9, 1 bismus silicate 8.5 - 9, 1
PCT/RU2016/000310 2016-05-24 2016-05-24 Ferroelectric ceramics Ceased WO2017204672A1 (en)

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US4990323A (en) * 1988-07-01 1991-02-05 Nippon Oil & Fats Co., Ltd. Composition for reduction-reoxidation type semiconductive ceramic capacitor
US20030191011A1 (en) * 2002-03-26 2003-10-09 Tdk Corporation High permittivity dielectric ceramic composition and electronic device
EA008787B1 (en) * 2005-06-10 2007-08-31 Общество С Ограниченной Ответственностью "Сэлма" Small-size ferroelectric antenna and method for manufacturing a working body of an antenna active element

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
SU404815A1 (en) * 1972-01-24 1973-10-22
US4990323A (en) * 1988-07-01 1991-02-05 Nippon Oil & Fats Co., Ltd. Composition for reduction-reoxidation type semiconductive ceramic capacitor
US20030191011A1 (en) * 2002-03-26 2003-10-09 Tdk Corporation High permittivity dielectric ceramic composition and electronic device
EA008787B1 (en) * 2005-06-10 2007-08-31 Общество С Ограниченной Ответственностью "Сэлма" Small-size ferroelectric antenna and method for manufacturing a working body of an antenna active element

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