WO2018043236A1 - Resin composition and use thereof - Google Patents

Resin composition and use thereof Download PDF

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Publication number
WO2018043236A1
WO2018043236A1 PCT/JP2017/030068 JP2017030068W WO2018043236A1 WO 2018043236 A1 WO2018043236 A1 WO 2018043236A1 JP 2017030068 W JP2017030068 W JP 2017030068W WO 2018043236 A1 WO2018043236 A1 WO 2018043236A1
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WIPO (PCT)
Prior art keywords
laminated glass
resin composition
ions
carboxylic acid
unsaturated carboxylic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2017/030068
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French (fr)
Japanese (ja)
Inventor
礒川 素朗
結 遠藤
紀彦 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Mitsui Polychemicals Co Ltd
Original Assignee
Du Pont Mitsui Polychemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Du Pont Mitsui Polychemicals Co Ltd filed Critical Du Pont Mitsui Polychemicals Co Ltd
Priority to CN201780053037.2A priority Critical patent/CN109641794B/en
Priority to KR1020197008931A priority patent/KR102390849B1/en
Priority to JP2018537178A priority patent/JP6970096B2/en
Publication of WO2018043236A1 publication Critical patent/WO2018043236A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
    • C08L23/0869Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen with unsaturated acids, e.g. [meth]acrylic acid; with unsaturated esters, e.g. [meth]acrylic acid esters
    • C08L23/0876Salts thereof, i.e. ionomers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807Making laminated safety glass or glazing; Apparatus therefor
    • B32B17/10816Making laminated safety glass or glazing; Apparatus therefor by pressing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/544Silicon-containing compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804Materials of encapsulations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to a resin composition for a laminated glass interlayer film, a laminated glass interlayer film and a laminated glass, and a resin composition for a solar cell encapsulant, a solar cell encapsulant, and a solar cell module.
  • a film composed of an ionomer of an ethylene / unsaturated carboxylic acid copolymer is known.
  • Patent Document 1 includes at least one layer containing an ionomer or an ionomer blend having a thickness of 0.25 mm or more and incorporating a partially neutralized ⁇ , ⁇ -ethylenically unsaturated carboxylic acid.
  • a polymer sheet is described that includes valent metal ions and one or more polyvalent metal ions in an amount ranging from about 40 to about 99%.
  • the present inventors have a trade-off relationship between the optical properties and water resistance of the laminated glass interlayer film made of ionomer, and the trade-off relationship is the same as that of monovalent metal ions in the ionomer. It has been clarified that it cannot be sufficiently improved only by adjusting the ratio with the valent metal ion, and furthermore, it has been clarified that it is extremely difficult to improve the glass adhesion while achieving both optical properties and water resistance.
  • the present inventors have found that there is room for improvement in terms of improving the optical properties and water resistance in a well-balanced manner and further improving the glass adhesiveness in the laminated glass interlayer film made of conventional ionomers. I found it. Moreover, the solar cell sealing material also had the same problem as the laminated glass intermediate film.
  • the present invention has been made in view of the above circumstances, and is a resin composition for laminated glass interlayer films and solar cell encapsulating materials that has an excellent balance of optical properties and water resistance and has excellent adhesion to glass and the like. Is to provide.
  • the inventors of the present invention have made extensive studies in order to achieve the above problems.
  • the ionomer containing both monovalent metal ions and polyvalent metal ions can be combined with a silane coupling agent having an amino group to improve the trade-off relationship, with a good balance of optical properties and water resistance. It has been found that it can be improved and the adhesion to glass or the like can be improved, leading to the present invention.
  • resin composition for laminated glass interlayer film, laminated glass interlayer film and laminated glass there are the following resin composition for solar cell encapsulant, solar cell encapsulant, and solar cell module. Provided.
  • a resin composition for a laminated glass interlayer film wherein a molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is 0.1 or more and 10 or less.
  • a resin composition for laminated glass interlayer films, wherein the monovalent metal ion includes one or more selected from lithium ions, potassium ions, sodium ions, silver ions, mercury ions, and copper ions.
  • the polyvalent metal ions are calcium ion, magnesium ion, zinc ion, aluminum ion, barium ion, beryllium ion, strontium ion, copper ion, cadmium ion, mercury ion, tin ion, lead ion, iron ion, cobalt ion and nickel ion.
  • the resin composition for laminated glass intermediate films containing 1 type, or 2 or more types selected from these.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is composed of a monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and an ethylene / unsaturated carboxylic acid copolymer.
  • a resin composition for laminated glass interlayer films wherein the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer contains at least one selected from acrylic acid and methacrylic acid.
  • Laminated glass having a content of the amino group-containing silane coupling agent (B) of 0.001% by mass or more and 5% by mass or less when the entire resin composition for laminated glass interlayer film is 100% by mass.
  • Resin composition for solar cell encapsulant having a molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer of 0.1 to 10 .
  • a resin composition for a solar cell encapsulant, wherein the monovalent metal ion comprises one or more selected from lithium ions, potassium ions, sodium ions, silver ions, mercury ions, and copper ions.
  • the polyvalent metal ions are calcium ion, magnesium ion, zinc ion, aluminum ion, barium ion, beryllium ion, strontium ion, copper ion, cadmium ion, mercury ion, tin ion, lead ion, iron ion, cobalt ion and nickel ion.
  • the resin composition for laminated solar cell sealing materials containing 1 type, or 2 or more types selected from.
  • a resin composition for a solar cell sealing material In the resin composition for a solar cell sealing material according to any one of [17] to [20] above, A resin composition for a solar cell encapsulant, wherein the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer has a neutralization degree of 5% to 95%. [22] In the resin composition for a solar cell sealing material according to any one of [17] to [21] above, The resin composition for solar cell sealing materials whose haze measured by the following method is less than 1.0%. (Method) A 120 mm ⁇ 75 mm ⁇ 0.4 mm film composed of the resin composition for solar cell encapsulant is obtained.
  • the obtained film was sandwiched between glass plates of 120 mm ⁇ 75 mm ⁇ 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain.
  • the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.
  • the solar cell sealing material resin composition whose adhesive strength with respect to the glass plate measured by the following method is 10 N / 15mm or more.
  • Method A 120 mm ⁇ 75 mm ⁇ 0.4 mm film composed of the resin composition for solar cell encapsulant is obtained. Next, the obtained film was laminated on the non-tin surface of a 120 mm ⁇ 75 mm ⁇ 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is composed of a monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and an ethylene / unsaturated carboxylic acid copolymer.
  • a resin composition for a solar cell encapsulant wherein the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer contains at least one selected from acrylic acid and methacrylic acid.
  • the solar cell whose content of the said silane coupling agent (B) which has an amino group is 0.001 to 5 mass% when the whole solar cell sealing material resin composition is 100 mass%. Resin composition for sealing materials.
  • the present invention it is possible to realize a laminated glass interlayer film and a solar cell encapsulating material that are excellent in performance balance of glass adhesion, optical characteristics, and water resistance.
  • the resin composition for laminated glass interlayer film (P) according to the present embodiment is a resin composition used for forming the laminated glass interlayer film 11, and is an ionomer of an ethylene / unsaturated carboxylic acid copolymer ( A) and an amino group-containing silane coupling agent (B), and the metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer are monovalent metal ions and polyvalent metal ions including.
  • a laminated glass interlayer film composed of an ionomer of an ethylene / unsaturated carboxylic acid copolymer containing both monovalent metal ions and polyvalent metal ions has good water resistance. It was revealed that the optical properties and the glass adhesion were not fully satisfactory. Furthermore, according to the study by the present inventors, when the ratio of monovalent metal ions constituting the ionomer is increased, the optical properties of such a laminated glass interlayer film are improved to some extent. It became clear that the property deteriorated and the glass adhesion was insufficient.
  • the present inventors have a trade-off relationship between the optical properties and water resistance of the laminated glass interlayer film made of ionomer, and the trade-off relationship is the same as that of monovalent metal ions in the ionomer. It has been clarified that it cannot be sufficiently improved only by adjusting the ratio with the valent metal ion, and furthermore, it has been clarified that it is extremely difficult to improve the glass adhesion while achieving both optical properties and water resistance. That is, the present inventors have found that there is room for improvement in terms of improving the optical properties and water resistance in a well-balanced manner and further improving the glass adhesiveness in the laminated glass interlayer film made of conventional ionomers. I found it.
  • the inventors of the present invention have made extensive studies in order to achieve the above problems.
  • the ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer containing a monovalent metal ion and a polyvalent metal ion with the silane coupling agent (B) having an amino group, the above trade It was found that the OFF relationship can be improved, the optical properties and water resistance can be improved in a well-balanced manner, and the glass adhesiveness can be fully expressed.
  • the resin composition for laminated glass interlayer film (P) comprises an ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer containing a monovalent metal ion and a polyvalent metal ion and an amino group.
  • the silane coupling agent (B) By including the silane coupling agent (B), it is possible to achieve a good balance of optical properties and water resistance performance and realize sufficient glass adhesion. The reason for this is not clear, but the amino group of the silane coupling agent (B) having an amino group is coordinated to a polyvalent metal in the ethylene / unsaturated carboxylic acid copolymer, thereby producing an ethylene / unsaturated carboxylic acid type.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions has good water resistance. This is considered to be because the optical characteristics are further improved while maintaining.
  • the amino group of the silane coupling agent (B) having an amino group is bonded to the carboxyl group in the ethylene / unsaturated carboxylic acid copolymer, the resin composition for laminated glass interlayer film according to this embodiment ( According to P), it is possible to obtain a laminated glass interlayer film not only excellent in optical properties and water resistance but also excellent in adhesion to a transparent plate member.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions is used.
  • the silane coupling agent (B) having an amino group By combining the silane coupling agent (B) having an amino group, the glass composition, optical characteristics and water resistance are maintained while maintaining the processability (film forming property) of the resin composition for laminated glass interlayer film (P). The balance of performance can be improved. Thereby, the laminated glass intermediate film and laminated glass which were excellent in the external appearance and excellent in the performance balance of glass adhesiveness, an optical characteristic, and water resistance can be obtained.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment comprises at least a part of the carboxyl group for a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid.
  • the ethylene / unsaturated carboxylic acid copolymer include a copolymer containing ethylene and an unsaturated carboxylic acid.
  • Examples of the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment include acrylic acid, methacrylic acid, 2-ethylacrylic acid, crotonic acid, maleic acid, Examples thereof include fumaric acid, itaconic acid, maleic anhydride, fumaric anhydride, itaconic anhydride, monomethyl maleate, monoethyl maleate and the like.
  • the unsaturated carboxylic acid preferably contains at least one selected from acrylic acid and methacrylic acid from the viewpoint of productivity and hygiene of the ethylene / unsaturated carboxylic acid copolymer.
  • unsaturated carboxylic acids may be used individually by 1 type, and may be used in combination of 2 or more type.
  • an ethylene / unsaturated carboxylic acid-based ionomer containing the above unsaturated carboxylic acid such as acrylic acid or methacrylic acid as a constituent unit in one or more ionomers of ethylene / unsaturated carboxylic acid copolymer A copolymer may be added to obtain an ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer.
  • Laminated glass by adding an ethylene / unsaturated carboxylic acid copolymer to an ionomer (A) to an ionomer of an ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions. While maintaining the processability (film forming property) of the resin composition for an interlayer film (P), it is possible to express higher glass adhesion and further improve the performance balance between optical characteristics and water resistance.
  • a particularly preferred ethylene / unsaturated carboxylic acid copolymer is an ethylene / (meth) acrylic acid copolymer.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, it is derived from ethylene.
  • the structural unit is preferably 65% by mass or more and 95% by mass or less, more preferably 75% by mass or more and 92% by mass or less.
  • the structural unit derived from ethylene is not less than the above lower limit value, the heat resistance, mechanical strength, water resistance, workability and the like of the resulting laminated glass interlayer film can be further improved.
  • flexibility, adhesiveness, etc. of the laminated glass intermediate film obtained can be made more favorable that the structural unit guide
  • the unsaturated carboxylic acid when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, the unsaturated carboxylic acid
  • the structural unit derived from the acid is preferably 5% by mass or more and 35% by mass or less, more preferably 8% by mass or more and 25% by mass or less.
  • the structural unit derived from the unsaturated carboxylic acid is at least the above lower limit, the transparency, flexibility, adhesiveness, and the like of the resulting laminated glass interlayer film can be further improved.
  • the structural unit derived from the unsaturated carboxylic acid is not more than the above upper limit value, the heat resistance, mechanical strength, water resistance, workability and the like of the obtained laminated glass interlayer film can be improved.
  • ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer preferably, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, A structural unit derived from 0% by mass or more and 30% by mass or less, more preferably 0% by mass or more and 25% by mass or less of another copolymerizable monomer may be included.
  • Other copolymerizable monomers include unsaturated esters such as vinyl esters such as vinyl acetate and vinyl propionate; methyl (meth) acrylate, ethyl (meth) acrylate, isobutyl (meth) acrylate, and (meth) acrylic.
  • (meth) acrylic acid esters such as n-butyl acid and 2-ethylhexyl (meth) acrylate.
  • structural unit derived from another copolymer monomer is contained within the above range, it is preferable in that the flexibility of the resulting laminated glass interlayer film is improved.
  • the monovalent metal ion constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is selected from lithium ion, potassium ion, sodium ion, silver ion, mercury ion, copper ion, and the like. It is preferable to include one or more selected from lithium ions, potassium ions, and sodium ions, and more preferable to include at least one selected from lithium ions and sodium ions. More preferably, it contains sodium ions.
  • the polyvalent metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment include calcium ions, magnesium ions, zinc ions, aluminum ions, barium ions, beryllium ions, and strontium ions. , Copper ions, cadmium ions, mercury ions, tin ions, lead ions, iron ions, cobalt ions and nickel ions, preferably one or more selected from calcium ions, magnesium ions, zinc ions, aluminum It is more preferable to include one or more selected from ions and barium ions, more preferable to include at least one selected from zinc ions and magnesium ions, and particularly preferable to include zinc ions.
  • the molar ratio of polyvalent metal ions to monovalent metal ions in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer (multivalent) is preferably 0.1 or more and 0.2 or more from the viewpoint of improving the water resistance of the resulting laminated glass interlayer film. Is more preferable and 0.3 or more is still more preferable.
  • the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is From the viewpoint of improving the optical properties of the resulting laminated glass interlayer film, it is preferably 10 or less, more preferably 8 or less, further preferably 5 or less, and preferably 3 or less. Particularly preferred.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is, for example, a monovalent ethylene / unsaturated carboxylic acid copolymer.
  • the metal ion ionomer (A1) and the polyvalent metal ion ionomer (A2) of an ethylene / unsaturated carboxylic acid copolymer can be used.
  • the ratio of the monovalent metal ion to the polyvalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer can be easily adjusted.
  • the degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is not particularly limited, but the flexibility and adhesiveness, mechanical strength, workability, etc. of the resulting laminated glass interlayer film 95% or less is preferable, 90% or less is more preferable, 80% or less is further preferable, 70% or less is further more preferable, and 60% or less is still more preferable. Further, the degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, but the transparency, heat resistance, water resistance, etc. of the obtained laminated glass interlayer film are further improved.
  • the degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is neutralized by metal ions out of all the carboxyl groups contained in the ethylene / unsaturated carboxylic acid copolymer. Refers to the percentage (%) of carboxyl groups.
  • the production method of the ethylene / unsaturated carboxylic acid copolymer constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, and may be produced by a known method. it can.
  • each polymerization component can be obtained by radical copolymerization at high temperature and high pressure.
  • the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment can be obtained by reacting the ethylene / unsaturated carboxylic acid copolymer with a metal compound.
  • what is marketed may be used for the ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer.
  • melt flow rate (MFR) of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, measured under conditions of 190 ° C. and 2160 g load, in accordance with JIS K7210: 1999 is 0. 0.01 g / 10 min or more and 50 g / 10 min or less is preferable, 0.1 g / 10 min or more and 30 g / 10 min or less is more preferable, and 0.1 g / 10 min or more and 10 g / 10 min or less. It is particularly preferred.
  • the processability of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer can be further improved.
  • the MFR is less than or equal to the above upper limit value, the heat resistance and mechanical strength of the resulting laminated glass interlayer film can be further improved.
  • the content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer in the laminated glass interlayer resin composition (P) according to this embodiment is the laminated glass interlayer resin composition (P).
  • the total is 100 mass%, preferably 50 mass% or more and 99.999 mass% or less, more preferably 70 mass% or more and 99.995 mass% or less, and further preferably 80 mass% or more and 99.99 mass% or less.
  • it is 90 mass% or more and 99.95 mass% or less.
  • the content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is within the above range, the balance of optical properties, interlayer adhesion, and water resistance of the resulting laminated glass is further improved. can do.
  • silane coupling agent having amino group (B) examples include N- (2-aminoethyl) -3-aminopropyltrimethoxysilane and N- (2-aminoethyl) -3-amino.
  • the content of the silane coupling agent (B) having an amino group depends on the optical properties, water resistance and interlayer adhesion performance of the obtained laminated glass. From the viewpoint of further improving the balance, when the entire resin composition for laminated glass interlayer film (P) is 100% by mass, it is preferably 0.001% by mass to 5% by mass, more preferably 0.005%. It is not less than 2% by mass and more preferably not less than 0.01% by mass and not more than 1% by mass.
  • the resin composition for laminated glass interlayer film (P) has an ionomer (A) and an amino group of an ethylene / unsaturated carboxylic acid copolymer within a range not impairing the object of the present invention.
  • Components other than the silane coupling agent (B) can be contained. Other components are not particularly limited.
  • plasticizers for example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converters, antistatic agents, surfactants, colorants, light stabilizers, foaming agents, lubricants, crystal nuclei Agent, crystallization accelerator, crystallization retarder, catalyst deactivator, heat ray absorbent, heat ray reflective agent, heat radiation agent, thermoplastic resin other than ionomer (A) of ethylene / unsaturated carboxylic acid copolymer, heat Silane coupling agents other than curable resins, inorganic fillers, organic fillers, impact modifiers, slip agents, crosslinking agents, crosslinking aids, tackifiers, silane coupling agents having amino groups (B), Processing aids, mold release agents, hydrolysis inhibitors, heat stabilizers, anti-blocking agents, antifogging agents, flame retardants, flame retardant aids, light diffusing agents, antibacterial agents, antifungal agents, dispersants and other resins Etc.
  • Other components may be used individually by 1 type, and may be used in
  • the haze measured by the following method is preferably less than 1.0%, more preferably 0.8% or less, and 0 More preferably, it is 6% or less.
  • the transparency of the resulting laminated glass can be made better.
  • the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, or the laminated glass intermediate according to the present embodiment The content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer in the membrane resin composition (P) and the silane coupling agent (B) having an amino group may be appropriately adjusted. It is particularly important to include an appropriate amount of the silane coupling agent (B) having an amino group while increasing the ratio of monovalent metal ions in the ionomer (A) of the unsaturated carboxylic acid copolymer.
  • the lower limit of the said haze of the resin composition for laminated glass interlayer films (P) which concerns on this embodiment is not specifically limited, For example, it is 0.01% or more.
  • the haze of the laminated glass according to this embodiment can be made less than 1.0%.
  • the preferred haze of the laminated glass is the same as described above.
  • the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.
  • the length of the cloudy part measured by the following method is preferably 5 mm or less, more preferably 2 mm or less, and 1 mm or less. It is particularly preferred that When the length of the cloudy portion is not more than the above upper limit, the water resistance of the resulting laminated glass can be made better.
  • the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer If the content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer and the silane coupling agent (B) having an amino group in the resin composition for laminated glass interlayer film (P) is appropriately adjusted. However, it is particularly important to increase the ratio of polyvalent metal ions in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer.
  • the length of the cloudy part of the laminated glass according to this embodiment can be 5 mm or less.
  • the preferable value of the cloudy portion of the laminated glass is the same as described above.
  • the obtained laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the edge part of the said laminated glass, the length of the said cloudy part perpendicular
  • the adhesive strength to the glass plate measured by the following method is preferably 10 N / 15 mm or more, and more preferably 15 N / 15 mm or more. 20 N / 15 mm or more is particularly preferable.
  • the adhesive strength to the glass plate is at least the lower limit value, the interlayer adhesion of the resulting laminated glass can be made better.
  • the ionomer (A) and amino group of the ethylene / unsaturated carboxylic acid copolymer in the resin composition for laminated glass interlayer film (P) according to this embodiment are used. What is necessary is just to adjust suitably content etc.
  • a film of 120 mm ⁇ 75 mm ⁇ 0.4 mm composed of the resin composition for laminated glass interlayer film (P) according to this embodiment is obtained.
  • the obtained film was laminated on the non-tin surface of a 120 mm ⁇ 75 mm ⁇ 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate.
  • the film is pulled away from the glass plate at a tensile speed of 100 mm / min, and the maximum stress is calculated as the adhesive strength (N / 15 mm) to the glass plate.
  • the same resin composition as described above can be used as the resin composition for solar cell encapsulant, and the same effect can be obtained.
  • the laminated glass intermediate film 11 according to the present embodiment is constituted by the laminated glass intermediate film resin composition (P) according to the present embodiment.
  • the thickness of the laminated glass intermediate film 11 according to the present embodiment is, for example, 0.1 mm or more and 10 mm or less, preferably 0.2 mm or more and 5 mm or less, more preferably 0.3 mm or more and 2 mm or less.
  • the mechanical strength of the glass intermediate film 11 can be made more favorable as the thickness of the glass intermediate film 11 is more than the said lower limit.
  • the optical characteristic and interlayer adhesiveness of the laminated glass obtained can be made more favorable as the thickness of the glass intermediate film 11 is below the said upper limit.
  • the manufacturing method of the laminated glass intermediate film 11 which concerns on this embodiment is not specifically limited, A conventionally well-known manufacturing method can be used.
  • Examples of the method for producing the laminated glass interlayer film 11 according to the present embodiment include a press molding method, an extrusion molding method, a T-die molding method, an injection molding method, a compression molding method, a cast molding method, a calendar molding method, and an inflation molding method. Etc. can be used.
  • the solar cell encapsulant preferably has the same film thickness as the laminated glass intermediate film, and can be produced by the same production method.
  • FIG. 1 is a cross-sectional view schematically showing an example of the structure of a laminated glass 10 according to an embodiment of the present invention.
  • a laminated glass 10 according to the present embodiment includes a laminated glass intermediate film 11 according to the present embodiment, and a transparent plate-like member 13 provided on both surfaces of the laminated glass intermediate film 11.
  • the laminated glass 10 according to the present embodiment includes the laminated glass intermediate film 11 according to the present embodiment, and thus has an excellent optical property and water resistance performance balance. Further, the interlayer adhesion between the glass intermediate film 11 and the transparent plate member 13 is also excellent. Two or more layers of laminated glass intermediate film 11 may be used, or a layer made of another resin may be sandwiched between two laminated glass intermediate films 11 to form three or more layers.
  • the transparent plate-like member 13 is not particularly limited.
  • a commonly used transparent plate glass can be used.
  • Inorganic glass such as heat ray absorbing plate glass, heat ray reflecting plate glass, and green glass.
  • organic plastics plates such as polycarbonate plates, poly (meth) acrylate plates, polymethyl (meth) acrylate plates, polystyrene plates, cyclic polyolefin plates, polyethylene terephthalate plates, polyethylene naphthalate plates, polyethylene butyrate plates may be used. it can.
  • the transparent plate-like member 13 may be appropriately subjected to surface treatment such as corona treatment, plasma treatment, and flame treatment.
  • the thickness of the transparent plate member 13 is, for example, 1 mm or more and 20 mm or less.
  • the transparent plate-like members 13 provided on both surfaces of the laminated glass intermediate film 11 may be the same or may be used in combination with different plate-like members.
  • the manufacturing method of the laminated glass 10 which concerns on this embodiment is not specifically limited, A conventionally well-known manufacturing method can be used.
  • a method for manufacturing the laminated glass 10 according to the present embodiment for example, as shown in FIG. 1, after sandwiching the laminated glass interlayer 11 according to the present embodiment between two transparent plate-like members 13, A method of heating and pressurizing is used.
  • laminated glasses can be used for various applications, such as laminated glass for buildings, laminated glass for automobiles, general buildings, agricultural buildings, railway windows, etc. It is not limited to.
  • Solar cell module The solar cell module according to this embodiment includes at least a substrate on which sunlight is incident, a solar cell element, and a solar cell sealing material according to this embodiment.
  • the solar cell module according to the present embodiment may further include a protective material as necessary.
  • a substrate on which sunlight is incident may be simply referred to as a substrate.
  • the solar cell module according to the present embodiment can be produced by fixing the solar cell element sealed with the solar cell sealing material according to the present embodiment on the substrate.
  • Examples of such solar cell modules include various types. For example, a substrate / sealing material / solar cell element / sealing material / protective material sandwiched between both sides of a solar cell element; a solar cell previously formed on the surface of a substrate such as glass
  • the element is configured as a substrate / solar cell element / sealing material / protective material; a solar cell element formed on the inner peripheral surface of the substrate, for example, sputtering an amorphous solar cell element on a fluororesin-based sheet, etc.
  • the like having a structure in which a sealing material and a protective material are formed on the material produced by the above method.
  • the said protective material is provided in the opposite side to the board
  • solar cell elements examples include silicon-based materials such as single crystal silicon, polycrystalline silicon, and amorphous silicon, III-V groups such as gallium-arsenic, copper-indium-selenium, copper-indium-gallium-selenium, cadmium-tellurium, and II.
  • Various solar cell elements such as a group VI compound semiconductor can be used.
  • the solar cell sealing material according to the present embodiment is particularly useful for sealing an amorphous silicon solar cell element and a heterojunction type solar cell element of amorphous silicon and single crystal silicon.
  • the substrate constituting the solar cell module according to this embodiment examples include glass, acrylic resin, polycarbonate, polyester, fluorine-containing resin, and the like.
  • the protective material (lower protective material) is a single or multilayer sheet such as metal or various thermoplastic resin films, for example, metals such as tin, aluminum and stainless steel, inorganic materials such as glass, polyester, inorganic vapor deposited polyester, etc. And a single-layer or multilayer sheet of fluorine-containing resin, polyolefin and the like.
  • the solar cell sealing material according to the present embodiment exhibits good adhesion to these substrates or protective materials.
  • the conventional length of the ethylene / vinyl acetate copolymer system is used. Even without being subjected to a cross-linking step by pressure and heating over time, it is possible to impart adhesive strength that can withstand practical use and long-term stability of adhesive strength. However, from the viewpoint of imparting stronger adhesive strength and adhesive strength stability, it is recommended to perform pressurizing and heating treatment for a short time.
  • the haze of the obtained laminated glass was measured with a haze meter (manufactured by Murakami Color Co., Ltd., product name: haze meter HM150) according to JIS K7136.
  • the optical characteristics of the resin compositions for laminated glass interlayer films obtained in Examples and Comparative Examples were evaluated according to the following criteria. A (excellent): haze is 0.6% or less B (good): haze is over 0.6% and less than 1.0% C (poor): haze is 1.0% or more
  • the length of the cloudy portion in the direction perpendicular to the end face of the laminated glass was measured at the cloudy portion generated at the edge of the laminated glass.
  • the water resistance of the resin compositions for laminated glass interlayer films obtained in Examples and Comparative Examples was evaluated according to the following criteria.
  • the film was pulled away from the glass plate at a tensile rate of 100 mm / min, and the maximum stress was calculated as the adhesive strength (N / 15 mm) to the glass plate.
  • the interlayer adhesiveness in the laminated glass of the resin composition for laminated glass interlayer films obtained in Examples and Comparative Examples was evaluated according to the following criteria.
  • C Adhesion strength to glass plate is less than 10 N / 15 mm
  • Si-C1 Silane coupling agent having an amino group (N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, KBM-602, manufactured by Shin-Etsu Chemical Co., Ltd.)
  • Si-C2 Silane coupling agent having an amino group (3-aminopropyltrimethoxysilane, KBM-903, manufactured by Shin-Etsu Chemical Co., Ltd.)
  • Si-C3 Silane coupling agent having an amino group (N- (2-aminomethyl) -8-aminooctyltrimethoxysilane, KBM-6803, manufactured by Shin-Etsu Chemical Co., Ltd.)
  • Si-C4 Silane coupling agent having a glycidyl group (3-glycidoxypropyltrimethoxysilane, KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.)
  • Examples 1 to 7 and Comparative Examples 1 to 8 In the blending ratios shown in Tables 1 and 2, the ionomer of the ethylene / unsaturated carboxylic acid copolymer and the silane coupling agent were melt-kneaded at 160 ° C. to obtain resin compositions for laminated glass interlayer films, respectively. Next, a laminated glass interlayer film having a thickness of 0.4 mm was obtained by extruding the obtained resin composition for laminated glass interlayer film under conditions of an extruder die outlet resin temperature of 160 ° C. and a processing speed of 5 m / min. It was. Said evaluation was performed about the obtained laminated glass intermediate film, respectively. The obtained results are shown in Tables 1 and 2, respectively.
  • the laminated glass interlayers of Examples 1 to 7 were excellent in the performance balance of optical properties, water resistance, interlayer adhesion and appearance.
  • the laminated glass interlayer films of Comparative Examples 1 to 8 were inferior in the performance balance of optical properties, water resistance, interlayer adhesion and appearance.
  • the laminated glass intermediate film of Comparative Example 8 was inferior in appearance due to the occurrence of bumps on the surface. That is, the resin composition for laminated glass interlayer film of Comparative Example 8 was inferior in workability (film forming property). Therefore, various evaluations are not performed on the resin composition for laminated glass interlayer film of Comparative Example 8.

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Abstract

The resin composition for a laminated glass interlayer and the resin composition for a solar cell encapsulant according to the present invention include an ionomer of an ethylene-unsaturated carboxylic acid copolymer (A) and a silane coupling agent having an amino group (B), the metal ions constituting the ethylene-unsaturated carboxylic acid copolymer (A) including monovalent metal ions and polyvalent metal ions.

Description

樹脂組成物およびその用途Resin composition and use thereof

 本発明は、合わせガラス中間膜用樹脂組成物、合わせガラス中間膜および合わせガラス、ならびに、太陽電池封止材用樹脂組成物、太陽電池封止材および太陽電池モジュールに関する。 The present invention relates to a resin composition for a laminated glass interlayer film, a laminated glass interlayer film and a laminated glass, and a resin composition for a solar cell encapsulant, a solar cell encapsulant, and a solar cell module.

 合わせガラス中間膜や太陽電池封止材としては、エチレン・不飽和カルボン酸系共重合体のアイオノマーにより構成された膜が知られている。 As a laminated glass intermediate film or a solar cell sealing material, a film composed of an ionomer of an ethylene / unsaturated carboxylic acid copolymer is known.

 このような合わせガラス中間膜に関する技術としては、例えば、特許文献1(特表2009-512763号公報)に記載のものが挙げられる。
 特許文献1には、0.25mm以上の厚さを有するとともに、部分的に中和されたα,β-エチレン性不飽和カルボン酸を導入しているアイオノマーまたはアイオノマーブレンドを含む少なくとも1つの層を有する高分子シートであって、上記アイオノマーまたはアイオノマーブレンドが上記α,β-エチレン性不飽和カルボン酸の中和の全量を基準にして約1~約60%の範囲の量で1種以上の一価金属のイオンと、約40~約99%の範囲の量で1種以上の多価金属のイオンとを含むことを特徴とする高分子シートが記載されている。
As a technique relating to such a laminated glass interlayer film, for example, a technique described in Patent Document 1 (Japanese Patent Publication No. 2009-512766) can be cited.
Patent Document 1 includes at least one layer containing an ionomer or an ionomer blend having a thickness of 0.25 mm or more and incorporating a partially neutralized α, β-ethylenically unsaturated carboxylic acid. A polymer sheet having one or more ionomers or ionomer blends in an amount ranging from about 1 to about 60% based on the total amount of neutralization of the α, β-ethylenically unsaturated carboxylic acid. A polymer sheet is described that includes valent metal ions and one or more polyvalent metal ions in an amount ranging from about 40 to about 99%.

特表2009-512763号公報Special table 2009-512863 publication

 合わせガラス中間膜の各種特性について要求される技術水準は、ますます高くなっている。本発明者らは、合わせガラス中間膜に関し、以下のような課題を見出した。
 まず、特許文献1に記載されているような、一価金属イオンおよび多価金属イオンの両方を含むエチレン・不飽和カルボン酸系共重合体のアイオノマーにより構成された合わせガラス中間膜は耐水性が良好なものの、光学特性とガラス接着性能が十分に満足するものではなかった。
 ここで、本発明者らの検討によれば、アイオノマーを構成する一価金属イオンの比率を高めると、このような合わせガラス中間膜の光学特性がある程度向上することが明らかになった。しかし、アイオノマーを構成する一価金属イオンの比率を高めると、今度は合わせガラス中間膜の耐水性が悪化し、かつガラス接着性の改善も難しかった。
 すなわち、本発明者らは、アイオノマーからなる合わせガラス中間膜の光学特性と耐水性との間には、トレードオフの関係が存在し、そのトレードオフの関係はアイオノマー中の一価金属イオンと多価金属イオンとの比率を調整するだけでは十分に改善できないことを明らかにし、さらに光学特性および耐水性を両立しながらガラス接着性を良好にすることがきわめて困難であることを明らかにした。すなわち、本発明者らは、従来のアイオノマーからなる合わせガラス中間膜には、光学特性および耐水性をバランスよく向上させ、さらにガラス接着性を良好にするという観点において、改善の余地があることを見出した。
 また、太陽電池封止材も上記合わせガラス中間膜と同様の課題があった。
The technical level required for various properties of laminated glass interlayers is increasing. The present inventors have found the following problems with respect to a laminated glass interlayer film.
First, as described in Patent Document 1, a laminated glass interlayer film composed of an ionomer of an ethylene / unsaturated carboxylic acid copolymer containing both monovalent metal ions and polyvalent metal ions has water resistance. Although good, the optical properties and glass adhesion performance were not fully satisfactory.
Here, according to the study by the present inventors, it has been clarified that when the ratio of monovalent metal ions constituting the ionomer is increased, the optical characteristics of such a laminated glass interlayer film are improved to some extent. However, when the ratio of monovalent metal ions constituting the ionomer is increased, the water resistance of the laminated glass interlayer film is deteriorated and it is difficult to improve the glass adhesion.
That is, the present inventors have a trade-off relationship between the optical properties and water resistance of the laminated glass interlayer film made of ionomer, and the trade-off relationship is the same as that of monovalent metal ions in the ionomer. It has been clarified that it cannot be sufficiently improved only by adjusting the ratio with the valent metal ion, and furthermore, it has been clarified that it is extremely difficult to improve the glass adhesion while achieving both optical properties and water resistance. That is, the present inventors have found that there is room for improvement in terms of improving the optical properties and water resistance in a well-balanced manner and further improving the glass adhesiveness in the laminated glass interlayer film made of conventional ionomers. I found it.
Moreover, the solar cell sealing material also had the same problem as the laminated glass intermediate film.

 本発明は上記事情に鑑みてなされたものであり、光学特性および耐水性の性能バランスに優れ、かつガラス等との接着性に優れた合わせガラス中間膜用並びに太陽電池封止材用樹脂組成物を提供するものである。 The present invention has been made in view of the above circumstances, and is a resin composition for laminated glass interlayer films and solar cell encapsulating materials that has an excellent balance of optical properties and water resistance and has excellent adhesion to glass and the like. Is to provide.

 本発明者らは、上記課題を達成するために鋭意検討を重ねた。その結果、一価金属イオンおよび多価金属イオンの両方を含むアイオノマーに対し、アミノ基を有するシランカップリング剤を組み合わせることで、上記トレードオフの関係を改善でき、光学特性および耐水性をバランスよく向上でき、かつガラス等への接着性を良好にできることを見出し、本発明に至った。 The inventors of the present invention have made extensive studies in order to achieve the above problems. As a result, the ionomer containing both monovalent metal ions and polyvalent metal ions can be combined with a silane coupling agent having an amino group to improve the trade-off relationship, with a good balance of optical properties and water resistance. It has been found that it can be improved and the adhesion to glass or the like can be improved, leading to the present invention.

 すなわち、本発明によれば、以下に示す合わせガラス中間膜用樹脂組成物、合わせガラス中間膜および合わせガラス、ならびに、太陽電池封止材用樹脂組成物、太陽電池封止材および太陽電池モジュールが提供される。 That is, according to the present invention, there are the following resin composition for laminated glass interlayer film, laminated glass interlayer film and laminated glass, and resin composition for solar cell encapsulant, solar cell encapsulant, and solar cell module. Provided.

[1]
 合わせガラス中間膜を形成するために用いられる樹脂組成物であって、
 エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)と、アミノ基を有するシランカップリング剤(B)と、を含み、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する金属イオンが一価金属イオンおよび多価金属イオンを含む合わせガラス中間膜用樹脂組成物。
[2]
 上記[1]に記載の合わせガラス中間膜用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の上記一価金属イオンに対する上記多価金属イオンのモル比が0.1以上10以下である合わせガラス中間膜用樹脂組成物。
[3]
 上記[1]または[2]に記載の合わせガラス中間膜用樹脂組成物において、
 上記一価金属イオンがリチウムイオン、カリウムイオン、ナトリウムイオン、銀イオン、水銀イオンおよび銅イオンから選択される一種または二種以上を含む合わせガラス中間膜用樹脂組成物。
[4]
 上記[1]乃至[3]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記多価金属イオンがカルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオン、ベリリウムイオン、ストロンチウムイオン、銅イオン、カドミウムイオン、水銀イオン、錫イオン、鉛イオン、鉄イオン、コバルトイオンおよびニッケルイオンから選択される一種または二種以上を含む合わせガラス中間膜用樹脂組成物。
[5]
 上記[1]乃至[4]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度が5%以上95%以下である合わせガラス中間膜用樹脂組成物。
[6]
 上記[1]乃至[5]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定されるヘイズが1.0%未満である合わせガラス中間膜用樹脂組成物。
(方法)
 上記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスのヘイズをJIS K7136に準じてヘイズメータにより測定する。
[7]
 上記[1]乃至[6]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定される白濁部の長さが5mm以下である合わせガラス中間膜用樹脂組成物。
(方法)
 上記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスについて、90℃の温水に2時間浸漬する。次いで、上記合わせガラスの端部に生じた白濁部において、上記合わせガラスの端面に対して垂直方向の上記白濁部の長さを測定する。
[8]
 上記[1]乃至[7]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定されるガラス板に対する接着強度が10N/15mm以上である合わせガラス中間膜用樹脂組成物。
(方法)
 上記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.9mmのガラス板の非スズ面に積層し、真空ラミネーターにて140℃、3分真空保持、0.1MPa(ゲージ圧)で30分間プレスを行い、上記膜を上記ガラス板の非スズ面に接着させる。次いで、引張速度100mm/分で上記膜を上記ガラス板から引き離し、最大応力をガラス板に対する接着強度(N/15mm)として算出する。
[9]
 上記[1]乃至[8]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)が、エチレン・不飽和カルボン酸系共重合体の一価金属イオンアイオノマー(A1)と、エチレン・不飽和カルボン酸系共重合体の多価金属イオンアイオノマー(A2)と、を含む合わせガラス中間膜用樹脂組成物。
[10]
 上記[1]乃至[9]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する不飽和カルボン酸がアクリル酸およびメタクリル酸から選ばれる少なくとも一種を含む合わせガラス中間膜用樹脂組成物。
[11]
 上記[1]乃至[10]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記アミノ基を有するシランカップリング剤(B)の含有量が、当該合わせガラス中間膜用樹脂組成物の全体を100質量%としたとき、0.001質量%以上5質量%以下である合わせガラス中間膜用樹脂組成物。
[12]
 上記[1]乃至[11]いずれか一つに記載の合わせガラス中間膜用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)において、上記エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、不飽和カルボン酸から導かれる構成単位が5質量%以上35質量%以下である合わせガラス中間膜用樹脂組成物。
[13]
 上記[1]乃至[12]いずれか一つに記載の合わせガラス中間膜用樹脂組成物により構成された合わせガラス中間膜。
[14]
 上記[13]に記載の合わせガラス中間膜と、
 上記合わせガラス中間膜の両面に設けられた透明板状部材と、
を備える合わせガラス。
[15]
 JIS K7136に準じてヘイズメータにより測定されるヘイズが1.0%未満である上記[14]に記載の合わせガラス。
[16]
 下記方法により測定される白濁部の長さが5mm以下である[14]または[15]に記載の合わせガラス。
(方法)
 上記合わせガラスを90℃の温水に2時間浸漬する。次いで、上記合わせガラスの端部に生じた白濁部において、上記合わせガラスの端面に対して垂直方向の上記白濁部の長さを測定する。
[17]
 太陽電池封止材を形成するために用いられる樹脂組成物であって、
 エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)と、アミノ基を有するシランカップリング剤(B)と、を含み、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する金属イオンが一価金属イオンおよび多価金属イオンを含む太陽電池封止材用樹脂組成物。
[18]
 上記[17]に記載の太陽電池封止材用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の上記一価金属イオンに対する上記多価金属イオンのモル比が0.1以上10以下である太陽電池封止材用樹脂組成物。
[19]
 上記[17]または[18]に記載の合わせ太陽電池封止材用樹脂組成物において、
 上記一価金属イオンがリチウムイオン、カリウムイオン、ナトリウムイオン、銀イオン、水銀イオンおよび銅イオンから選択される一種または二種以上を含む太陽電池封止材用樹脂組成物。
[20]
 上記[17]乃至[19]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記多価金属イオンがカルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオン、ベリリウムイオン、ストロンチウムイオン、銅イオン、カドミウムイオン、水銀イオン、錫イオン、鉛イオン、鉄イオン、コバルトイオンおよびニッケルイオンから選択される一種または二種以上を含む合わせ太陽電池封止材用樹脂組成物。
[21]
 上記[17]乃至[20]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度が5%以上95%以下である太陽電池封止材用樹脂組成物。
[22]
 上記[17]乃至[21]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 下記方法により測定されるヘイズが1.0%未満である太陽電池封止材用樹脂組成物。
(方法)
 上記太陽電池封止材用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスのヘイズをJIS K7136に準じてヘイズメータにより測定する。
[23]
 上記[17]乃至[22]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 下記方法により測定される白濁部の長さが5mm以下である太陽電池封止材用樹脂組成物。
(方法)
 上記太陽電池封止材用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスについて、90℃の温水に2時間浸漬する。次いで、上記合わせガラスの端部に生じた白濁部において、上記合わせガラスの端面に対して垂直方向の上記白濁部の長さを測定する。
[24]
 上記[17]乃至[23]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 下記方法により測定されるガラス板に対する接着強度が10N/15mm以上である太陽電池封止材樹脂組成物。
(方法)
 上記太陽電池封止材用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.9mmのガラス板の非スズ面に積層し、真空ラミネーターにて140℃、3分真空保持、0.1MPa(ゲージ圧)で30分間プレスを行い、上記膜を上記ガラス板の非スズ面に接着させる。次いで、引張速度100mm/分で上記膜を上記ガラス板から引き離し、最大応力をガラス板に対する接着強度(N/15mm)として算出する。
[25]
 上記[17]乃至[24]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)が、エチレン・不飽和カルボン酸系共重合体の一価金属イオンアイオノマー(A1)と、エチレン・不飽和カルボン酸系共重合体の多価金属イオンアイオノマー(A2)と、を含む太陽電池封止材用樹脂組成物。
[26]
 上記[17]乃至[25]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する不飽和カルボン酸がアクリル酸およびメタクリル酸から選ばれる少なくとも一種を含む太陽電池封止材用樹脂組成物。
[27]
 上記[17]乃至[26]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記アミノ基を有するシランカップリング剤(B)の含有量が、当該太陽電池封止材樹脂組成物の全体を100質量%としたとき、0.001質量%以上5質量%以下である太陽電池封止材用樹脂組成物。
[28]
 上記[17]乃至[27]いずれか一つに記載の太陽電池封止材用樹脂組成物において、
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)において、上記エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、不飽和カルボン酸から導かれる構成単位が5質量%以上35質量%以下である太陽電池封止材用樹脂組成物。
[29]
 上記[17]乃至[28]いずれか一つに記載の太陽電池封止材用樹脂組成物により構成された太陽電池封止材。
[30]
 JIS K7136に準じてヘイズメータにより測定されるヘイズが1.0%未満である上記[29]に記載の太陽電池封止材。
[31]
 上記[29]に記載の太陽電池封止材を構成に含む太陽電池モジュール。
[1]
A resin composition used for forming a laminated glass interlayer film,
An ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer, and a silane coupling agent (B) having an amino group,
A resin composition for laminated glass interlayer films, wherein the metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer include a monovalent metal ion and a polyvalent metal ion.
[2]
In the resin composition for laminated glass interlayer film according to the above [1],
A resin composition for a laminated glass interlayer film, wherein a molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is 0.1 or more and 10 or less.
[3]
In the resin composition for laminated glass interlayer films according to the above [1] or [2],
A resin composition for laminated glass interlayer films, wherein the monovalent metal ion includes one or more selected from lithium ions, potassium ions, sodium ions, silver ions, mercury ions, and copper ions.
[4]
In the resin composition for laminated glass interlayer films according to any one of [1] to [3] above,
The polyvalent metal ions are calcium ion, magnesium ion, zinc ion, aluminum ion, barium ion, beryllium ion, strontium ion, copper ion, cadmium ion, mercury ion, tin ion, lead ion, iron ion, cobalt ion and nickel ion. The resin composition for laminated glass intermediate films containing 1 type, or 2 or more types selected from these.
[5]
In the resin composition for laminated glass interlayer films according to any one of [1] to [4] above,
A resin composition for a laminated glass interlayer film, wherein the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer has a neutralization degree of 5% to 95%.
[6]
In the resin composition for laminated glass interlayer films according to any one of [1] to [5] above,
The resin composition for laminated glass intermediate films whose haze measured by the following method is less than 1.0%.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the laminated glass interlayer film resin composition is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.
[7]
In the resin composition for laminated glass interlayer films according to any one of [1] to [6] above,
A resin composition for laminated glass interlayer films, wherein the length of the cloudy portion measured by the following method is 5 mm or less.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the laminated glass interlayer film resin composition is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the obtained laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the edge part of the said laminated glass, the length of the said cloudy part perpendicular | vertical with respect to the end surface of the said laminated glass is measured.
[8]
In the resin composition for laminated glass interlayer films according to any one of [1] to [7] above,
The resin composition for laminated glass intermediate films whose adhesive strength with respect to the glass plate measured by the following method is 10 N / 15mm or more.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the laminated glass interlayer film resin composition is obtained. Next, the obtained film was laminated on the non-tin surface of a 120 mm × 75 mm × 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate. Next, the film is pulled away from the glass plate at a tensile speed of 100 mm / min, and the maximum stress is calculated as the adhesive strength (N / 15 mm) to the glass plate.
[9]
In the resin composition for laminated glass interlayer films according to any one of the above [1] to [8],
The ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is composed of a monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and an ethylene / unsaturated carboxylic acid copolymer. The resin composition for laminated glass intermediate films containing a polyvalent metal ion ionomer (A2).
[10]
In the resin composition for laminated glass interlayer films according to any one of [1] to [9] above,
A resin composition for laminated glass interlayer films, wherein the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer contains at least one selected from acrylic acid and methacrylic acid.
[11]
In the resin composition for laminated glass interlayer films according to any one of [1] to [10] above,
Laminated glass having a content of the amino group-containing silane coupling agent (B) of 0.001% by mass or more and 5% by mass or less when the entire resin composition for laminated glass interlayer film is 100% by mass. A resin composition for an interlayer film.
[12]
In the resin composition for laminated glass interlayer films according to any one of [1] to [11] above,
In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, it is derived from the unsaturated carboxylic acid. A resin composition for a laminated glass interlayer film, wherein the structural unit to be peeled is 5 mass% or more and 35 mass% or less.
[13]
The laminated glass intermediate film comprised with the resin composition for laminated glass intermediate films as described in any one of said [1] thru | or [12].
[14]
A laminated glass interlayer film according to the above [13],
Transparent plate-like members provided on both surfaces of the laminated glass interlayer film,
Laminated glass with.
[15]
Laminated glass according to [14] above, wherein the haze measured by a haze meter in accordance with JIS K7136 is less than 1.0%.
[16]
The laminated glass according to [14] or [15], wherein the length of the cloudy portion measured by the following method is 5 mm or less.
(Method)
The laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the edge part of the said laminated glass, the length of the said cloudy part perpendicular | vertical with respect to the end surface of the said laminated glass is measured.
[17]
A resin composition used to form a solar cell encapsulant,
An ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer, and a silane coupling agent (B) having an amino group,
The resin composition for solar cell sealing materials in which the metal ion which comprises the ionomer (A) of the said ethylene and unsaturated carboxylic acid type copolymer contains a monovalent metal ion and a polyvalent metal ion.
[18]
In the resin composition for a solar cell sealing material according to the above [17],
Resin composition for solar cell encapsulant having a molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer of 0.1 to 10 .
[19]
In the resin composition for a laminated solar cell sealing material according to the above [17] or [18],
A resin composition for a solar cell encapsulant, wherein the monovalent metal ion comprises one or more selected from lithium ions, potassium ions, sodium ions, silver ions, mercury ions, and copper ions.
[20]
In the resin composition for a solar cell sealing material according to any one of [17] to [19] above,
The polyvalent metal ions are calcium ion, magnesium ion, zinc ion, aluminum ion, barium ion, beryllium ion, strontium ion, copper ion, cadmium ion, mercury ion, tin ion, lead ion, iron ion, cobalt ion and nickel ion. The resin composition for laminated solar cell sealing materials containing 1 type, or 2 or more types selected from.
[21]
In the resin composition for a solar cell sealing material according to any one of [17] to [20] above,
A resin composition for a solar cell encapsulant, wherein the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer has a neutralization degree of 5% to 95%.
[22]
In the resin composition for a solar cell sealing material according to any one of [17] to [21] above,
The resin composition for solar cell sealing materials whose haze measured by the following method is less than 1.0%.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the resin composition for solar cell encapsulant is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.
[23]
In the resin composition for a solar cell sealing material according to any one of [17] to [22] above,
The resin composition for solar cell sealing materials whose length of the cloudiness part measured by the following method is 5 mm or less.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the resin composition for solar cell encapsulant is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the obtained laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the edge part of the said laminated glass, the length of the said cloudy part perpendicular | vertical with respect to the end surface of the said laminated glass is measured.
[24]
In the resin composition for a solar cell sealing material according to any one of [17] to [23] above,
The solar cell sealing material resin composition whose adhesive strength with respect to the glass plate measured by the following method is 10 N / 15mm or more.
(Method)
A 120 mm × 75 mm × 0.4 mm film composed of the resin composition for solar cell encapsulant is obtained. Next, the obtained film was laminated on the non-tin surface of a 120 mm × 75 mm × 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate. Next, the film is pulled away from the glass plate at a tensile speed of 100 mm / min, and the maximum stress is calculated as the adhesive strength (N / 15 mm) to the glass plate.
[25]
In the resin composition for a solar cell sealing material according to any one of [17] to [24] above,
The ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is composed of a monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and an ethylene / unsaturated carboxylic acid copolymer. The resin composition for solar cell sealing materials containing a polyvalent metal ion ionomer (A2).
[26]
In the resin composition for a solar cell sealing material according to any one of [17] to [25] above,
A resin composition for a solar cell encapsulant, wherein the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer contains at least one selected from acrylic acid and methacrylic acid.
[27]
In the resin composition for a solar cell sealing material according to any one of the above [17] to [26],
The solar cell whose content of the said silane coupling agent (B) which has an amino group is 0.001 to 5 mass% when the whole solar cell sealing material resin composition is 100 mass%. Resin composition for sealing materials.
[28]
In the resin composition for a solar cell sealing material according to any one of the above [17] to [27],
In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, it is derived from the unsaturated carboxylic acid. The resin composition for solar cell sealing materials whose structural unit is 5 mass% or more and 35 mass% or less.
[29]
The solar cell sealing material comprised with the resin composition for solar cell sealing materials as described in any one of said [17] thru | or [28].
[30]
The solar cell encapsulant according to the above [29], wherein the haze measured by a haze meter in accordance with JIS K7136 is less than 1.0%.
[31]
The solar cell module which contains the solar cell sealing material as described in said [29] in a structure.

 本発明によれば、ガラス接着性、光学特性および耐水性の性能バランスに優れた合わせガラス中間膜および太陽電池封止材を実現することができる。 According to the present invention, it is possible to realize a laminated glass interlayer film and a solar cell encapsulating material that are excellent in performance balance of glass adhesion, optical characteristics, and water resistance.

 上述した目的、およびその他の目的、特徴および利点は、以下に述べる好適な実施の形態、およびそれに付随する以下の図面によってさらに明らかになる。 The above-described object and other objects, features, and advantages will be further clarified by a preferred embodiment described below and the following drawings attached thereto.

本発明に係る実施形態の合わせガラスの構造の一例を模式的に示した断面図である。It is sectional drawing which showed typically an example of the structure of the laminated glass of embodiment which concerns on this invention.

 以下、本発明の実施の形態について、図面を用いて説明する。図は概略図であり、実際の寸法比率とは一致していない。なお、数値範囲の「X~Y」は特に断りがなければ、X以上Y以下を表す。また、(メタ)アクリルとはアクリルあるいはメタクリルを意味する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The figure is a schematic and does not match the actual dimensional ratio. In the numerical range, “X to Y” represents X or more and Y or less unless otherwise specified. Further, (meth) acryl means acryl or methacryl.

1.合わせガラス中間膜用樹脂組成物
 図1は、本発明に係る実施形態の合わせガラス10の構造の一例を模式的に示した断面図である。
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)は、合わせガラス中間膜11を形成するために用いられる樹脂組成物であって、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)と、アミノ基を有するシランカップリング剤(B)と、を含み、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する金属イオンが一価金属イオンおよび多価金属イオンを含む。
1. 1 is a cross-sectional view schematically showing an example of the structure of a laminated glass 10 according to an embodiment of the present invention.
The resin composition for laminated glass interlayer film (P) according to the present embodiment is a resin composition used for forming the laminated glass interlayer film 11, and is an ionomer of an ethylene / unsaturated carboxylic acid copolymer ( A) and an amino group-containing silane coupling agent (B), and the metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer are monovalent metal ions and polyvalent metal ions including.

 本発明者らの検討によれば、一価金属イオンおよび多価金属イオンの両方を含むエチレン・不飽和カルボン酸系共重合体のアイオノマーにより構成された合わせガラス中間膜は耐水性が良好なものの、光学特性とガラス接着性が十分に満足するものではないことが明らかになった。
 さらに、本発明者らの検討によれば、アイオノマーを構成する一価金属イオンの比率を高めると、このような合わせガラス中間膜の光学特性がある程度向上するが、今度は合わせガラス中間膜の耐水性が悪化し、かつガラス接着性も不十分であることが明らかになった。
 すなわち、本発明者らは、アイオノマーからなる合わせガラス中間膜の光学特性と耐水性との間には、トレードオフの関係が存在し、そのトレードオフの関係はアイオノマー中の一価金属イオンと多価金属イオンとの比率を調整するだけでは十分に改善できないことを明らかにし、さらに光学特性および耐水性を両立しながらガラス接着性を良好にすることがきわめて困難であることを明らかにした。すなわち、本発明者らは、従来のアイオノマーからなる合わせガラス中間膜には、光学特性および耐水性をバランスよく向上させ、さらにガラス接着性を良好にするという観点において、改善の余地があることを見出した。
According to the study by the present inventors, a laminated glass interlayer film composed of an ionomer of an ethylene / unsaturated carboxylic acid copolymer containing both monovalent metal ions and polyvalent metal ions has good water resistance. It was revealed that the optical properties and the glass adhesion were not fully satisfactory.
Furthermore, according to the study by the present inventors, when the ratio of monovalent metal ions constituting the ionomer is increased, the optical properties of such a laminated glass interlayer film are improved to some extent. It became clear that the property deteriorated and the glass adhesion was insufficient.
That is, the present inventors have a trade-off relationship between the optical properties and water resistance of the laminated glass interlayer film made of ionomer, and the trade-off relationship is the same as that of monovalent metal ions in the ionomer. It has been clarified that it cannot be sufficiently improved only by adjusting the ratio with the valent metal ion, and furthermore, it has been clarified that it is extremely difficult to improve the glass adhesion while achieving both optical properties and water resistance. That is, the present inventors have found that there is room for improvement in terms of improving the optical properties and water resistance in a well-balanced manner and further improving the glass adhesiveness in the laminated glass interlayer film made of conventional ionomers. I found it.

 本発明者らは、上記課題を達成するために鋭意検討を重ねた。その結果、一価金属イオンおよび多価金属イオンを含むエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)に対し、アミノ基を有するシランカップリング剤(B)を組み合わせることで、上記トレードオフの関係を改善でき、光学特性および耐水性をバランスよく向上でき、ガラス接着性を十分に発現させられることを見出した。
 すなわち、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)は、一価金属イオンおよび多価金属イオンを含むエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)とアミノ基を有するシランカップリング剤(B)とを含むことで、光学特性および耐水性の性能バランスを良好にし、十分なガラス接着性を実現することができる。
 この理由は明らかではないが、アミノ基を有するシランカップリング剤(B)のアミノ基がエチレン・不飽和カルボン酸系共重合体中の多価金属に配位し、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の結晶成長を阻害することにより、一価金属イオンおよび多価金属イオンを含むエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)が有する良好な耐水性を維持しながら、光学特性がより向上するからだと考えられる。また、アミノ基を有するシランカップリング剤(B)のアミノ基がエチレン・不飽和カルボン酸系共重合体中のカルボキシル基に結合するため、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)によれば、光学特性および耐水性に優れるだけでなく、さらに透明板状部材との接着性にも優れた合わせガラス中間膜を得ることができる。
 また、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)によれば、一価金属イオンおよび多価金属イオンを含むエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)に対し、アミノ基を有するシランカップリング剤(B)を組み合わせることで、合わせガラス中間膜用樹脂組成物(P)の加工性(製膜性)を良好に保ちながら、ガラス接着性、光学特性および耐水性の性能バランスを向上させることができる。
 これにより、外観に優れ、かつ、ガラス接着性、光学特性および耐水性の性能バランスに優れた合わせガラス中間膜および合わせガラスを得ることができる。
The inventors of the present invention have made extensive studies in order to achieve the above problems. As a result, by combining the ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer containing a monovalent metal ion and a polyvalent metal ion with the silane coupling agent (B) having an amino group, the above trade It was found that the OFF relationship can be improved, the optical properties and water resistance can be improved in a well-balanced manner, and the glass adhesiveness can be fully expressed.
That is, the resin composition for laminated glass interlayer film (P) according to this embodiment comprises an ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer containing a monovalent metal ion and a polyvalent metal ion and an amino group. By including the silane coupling agent (B), it is possible to achieve a good balance of optical properties and water resistance performance and realize sufficient glass adhesion.
The reason for this is not clear, but the amino group of the silane coupling agent (B) having an amino group is coordinated to a polyvalent metal in the ethylene / unsaturated carboxylic acid copolymer, thereby producing an ethylene / unsaturated carboxylic acid type. By inhibiting the crystal growth of the copolymer ionomer (A), the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions has good water resistance. This is considered to be because the optical characteristics are further improved while maintaining. In addition, since the amino group of the silane coupling agent (B) having an amino group is bonded to the carboxyl group in the ethylene / unsaturated carboxylic acid copolymer, the resin composition for laminated glass interlayer film according to this embodiment ( According to P), it is possible to obtain a laminated glass interlayer film not only excellent in optical properties and water resistance but also excellent in adhesion to a transparent plate member.
Further, according to the resin composition for laminated glass interlayer film (P) according to this embodiment, the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions is used. By combining the silane coupling agent (B) having an amino group, the glass composition, optical characteristics and water resistance are maintained while maintaining the processability (film forming property) of the resin composition for laminated glass interlayer film (P). The balance of performance can be improved.
Thereby, the laminated glass intermediate film and laminated glass which were excellent in the external appearance and excellent in the performance balance of glass adhesiveness, an optical characteristic, and water resistance can be obtained.

 以下、本実施形態に係る合わせガラス中間膜用樹脂組成物を構成する各成分について説明する。 Hereafter, each component which comprises the resin composition for laminated glass intermediate films which concerns on this embodiment is demonstrated.

<エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)>
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)は、エチレンと、不飽和カルボン酸の少なくとも1種とを共重合した重合体に対し、カルボキシル基の少なくとも一部を金属イオンで中和した樹脂である。エチレン・不飽和カルボン酸系共重合体としては、エチレンと不飽和カルボン酸とを含む共重合体を例示することができる。
<Ionomer of ethylene / unsaturated carboxylic acid copolymer (A)>
The ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment comprises at least a part of the carboxyl group for a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid. A resin neutralized with metal ions. Examples of the ethylene / unsaturated carboxylic acid copolymer include a copolymer containing ethylene and an unsaturated carboxylic acid.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、2-エチルアクリル酸、クロトン酸、マレイン酸、フマル酸、イタコン酸、無水マレイン酸、無水フマル酸、無水イタコン酸、マレイン酸モノメチル、マレイン酸モノエチル等が挙げられる。
 これらの中でも、上記不飽和カルボン酸は、エチレン・不飽和カルボン酸系共重合体の生産性や衛生性等の観点から、アクリル酸およびメタクリル酸から選ばれる少なくとも一種を含むことが好ましい。これらの不飽和カルボン酸は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。また、1種単独または2種以上のエチレン・不飽和カルボン酸系共重合体のアイオノマーに、さらにアクリル酸やメタクリル酸等の上記不飽和カルボン酸を構成単位として含有するエチレン・不飽和カルボン酸系共重合体を加えてエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)とすることもできる。
 一価金属イオンおよび多価金属イオンを含むエチレン・不飽和カルボン酸系共重合体のアイオノマーに対し、さらにエチレン・不飽和カルボン酸系共重合体を加えてアイオノマー(A)とすることにより合わせガラス中間膜用樹脂組成物(P)の加工性(製膜性)を良好に保ちながら、より高いガラス接着性を発現し、光学特性および耐水性の性能バランスをさらに向上させることができる。
 本実施形態において、特に好ましいエチレン・不飽和カルボン酸系共重合体は、エチレン・(メタ)アクリル酸共重合体である。
Examples of the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment include acrylic acid, methacrylic acid, 2-ethylacrylic acid, crotonic acid, maleic acid, Examples thereof include fumaric acid, itaconic acid, maleic anhydride, fumaric anhydride, itaconic anhydride, monomethyl maleate, monoethyl maleate and the like.
Among these, the unsaturated carboxylic acid preferably contains at least one selected from acrylic acid and methacrylic acid from the viewpoint of productivity and hygiene of the ethylene / unsaturated carboxylic acid copolymer. These unsaturated carboxylic acids may be used individually by 1 type, and may be used in combination of 2 or more type. In addition, an ethylene / unsaturated carboxylic acid-based ionomer containing the above unsaturated carboxylic acid such as acrylic acid or methacrylic acid as a constituent unit in one or more ionomers of ethylene / unsaturated carboxylic acid copolymer A copolymer may be added to obtain an ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer.
Laminated glass by adding an ethylene / unsaturated carboxylic acid copolymer to an ionomer (A) to an ionomer of an ethylene / unsaturated carboxylic acid copolymer containing monovalent metal ions and polyvalent metal ions. While maintaining the processability (film forming property) of the resin composition for an interlayer film (P), it is possible to express higher glass adhesion and further improve the performance balance between optical characteristics and water resistance.
In the present embodiment, a particularly preferred ethylene / unsaturated carboxylic acid copolymer is an ethylene / (meth) acrylic acid copolymer.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)において、エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、エチレンから導かれる構成単位は、好ましくは65質量%以上95質量%以下、より好ましくは75質量%以上92質量%以下である。
 エチレンから導かれる構成単位が上記下限値以上であると、得られる合わせガラス中間膜の耐熱性や機械的強度、耐水性、加工性等をより良好にすることができる。また、エチレンから導かれる構成単位が上記上限値以下であると、得られる合わせガラス中間膜の透明性や柔軟性、接着性等をより良好にすることができる。
In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, it is derived from ethylene. The structural unit is preferably 65% by mass or more and 95% by mass or less, more preferably 75% by mass or more and 92% by mass or less.
When the structural unit derived from ethylene is not less than the above lower limit value, the heat resistance, mechanical strength, water resistance, workability and the like of the resulting laminated glass interlayer film can be further improved. Moreover, transparency, a softness | flexibility, adhesiveness, etc. of the laminated glass intermediate film obtained can be made more favorable that the structural unit guide | induced from ethylene is below the said upper limit.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)において、エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、不飽和カルボン酸から導かれる構成単位は、好ましくは5質量%以上35質量%以下、より好ましくは8質量%以上25質量%以下である。
 不飽和カルボン酸から導かれる構成単位が上記下限値以上であると、得られる合わせガラス中間膜の透明性や柔軟性、接着性等をより良好にすることができる。また、不飽和カルボン酸から導かれる構成単位が上記上限値以下であると、得られる合わせガラス中間膜の耐熱性や機械的強度、耐水性、加工性等をより良好にすることができる。
In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, the unsaturated carboxylic acid The structural unit derived from the acid is preferably 5% by mass or more and 35% by mass or less, more preferably 8% by mass or more and 25% by mass or less.
When the structural unit derived from the unsaturated carboxylic acid is at least the above lower limit, the transparency, flexibility, adhesiveness, and the like of the resulting laminated glass interlayer film can be further improved. Moreover, when the structural unit derived from the unsaturated carboxylic acid is not more than the above upper limit value, the heat resistance, mechanical strength, water resistance, workability and the like of the obtained laminated glass interlayer film can be improved.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)には、エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、好ましくは0質量%以上30質量%以下、より好ましくは0質量%以上25質量%以下のその他の共重合性モノマーから導かれる構成単位が含まれていてもよい。その他の共重合性モノマーとしては不飽和エステル、例えば、酢酸ビニル、プロピオン酸ビニル等のビニルエステル;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸2-エチルヘキシル等の(メタ)アクリル酸エステル等が挙げられる。その他の共重合体モノマーから導かれる構成単位が上記範囲内で含まれていると、得られる合わせガラス中間膜の柔軟性が向上する点で好ましい。 In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment, preferably, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, A structural unit derived from 0% by mass or more and 30% by mass or less, more preferably 0% by mass or more and 25% by mass or less of another copolymerizable monomer may be included. Other copolymerizable monomers include unsaturated esters such as vinyl esters such as vinyl acetate and vinyl propionate; methyl (meth) acrylate, ethyl (meth) acrylate, isobutyl (meth) acrylate, and (meth) acrylic. And (meth) acrylic acid esters such as n-butyl acid and 2-ethylhexyl (meth) acrylate. When the structural unit derived from another copolymer monomer is contained within the above range, it is preferable in that the flexibility of the resulting laminated glass interlayer film is improved.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する一価金属イオンとしては、リチウムイオン、カリウムイオン、ナトリウムイオン、銀イオン、水銀イオンおよび銅イオン等から選択される一種または二種以上を含むことが好ましく、リチウムイオン、カリウムイオン、ナトリウムイオンから選択される一種または二種以上を含むことがより好ましく、リチウムイオンおよびナトリウムイオンから選択される少なくとも一種を含むことがさらに好ましく、ナトリウムイオンを含むことが特に好ましい。 The monovalent metal ion constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is selected from lithium ion, potassium ion, sodium ion, silver ion, mercury ion, copper ion, and the like. It is preferable to include one or more selected from lithium ions, potassium ions, and sodium ions, and more preferable to include at least one selected from lithium ions and sodium ions. More preferably, it contains sodium ions.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する多価金属イオンとしては、カルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオン、ベリリウムイオン、ストロンチウムイオン、銅イオン、カドミウムイオン、水銀イオン、錫イオン、鉛イオン、鉄イオン、コバルトイオンおよびニッケルイオン等から選択される一種または二種以上を含むことが好ましく、カルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオンから選択される一種または二種以上を含むことがより好ましく、亜鉛イオンおよびマグネシウムイオンから選択される少なくとも一種を含むことがさらに好ましく、亜鉛イオンを含むことが特に好ましい。 The polyvalent metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment include calcium ions, magnesium ions, zinc ions, aluminum ions, barium ions, beryllium ions, and strontium ions. , Copper ions, cadmium ions, mercury ions, tin ions, lead ions, iron ions, cobalt ions and nickel ions, preferably one or more selected from calcium ions, magnesium ions, zinc ions, aluminum It is more preferable to include one or more selected from ions and barium ions, more preferable to include at least one selected from zinc ions and magnesium ions, and particularly preferable to include zinc ions.

 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンに対する多価金属イオンのモル比(多価金属イオンのモル数/一価金属イオンのモル数)は、得られる合わせガラス中間膜の耐水性をより良好にする観点から、0.1以上であることが好ましく、0.2以上であることがより好ましく、0.3以上であることがさらに好ましい。
 また、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンに対する多価金属イオンのモル比は、得られる合わせガラス中間膜の光学特性をより良好にする観点から、10以下であることが好ましく、8以下であることがより好ましく、5以下であることがさらに好ましく、3以下であることが特に好ましい。
In the resin composition for laminated glass interlayer film (P) according to the present embodiment, the molar ratio of polyvalent metal ions to monovalent metal ions in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer (multivalent) The number of moles of metal ions / number of moles of monovalent metal ions) is preferably 0.1 or more and 0.2 or more from the viewpoint of improving the water resistance of the resulting laminated glass interlayer film. Is more preferable and 0.3 or more is still more preferable.
In the laminated glass interlayer resin composition (P) according to the present embodiment, the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is From the viewpoint of improving the optical properties of the resulting laminated glass interlayer film, it is preferably 10 or less, more preferably 8 or less, further preferably 5 or less, and preferably 3 or less. Particularly preferred.

 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)は、例えば、エチレン・不飽和カルボン酸系共重合体の一価金属イオンアイオノマー(A1)と、エチレン・不飽和カルボン酸系共重合体の多価金属イオンアイオノマー(A2)と、を含む構成とすることができる。
 これにより、エチレン・不飽和カルボン酸系共重合体の一価金属イオンアイオノマー(A1)とエチレン・不飽和カルボン酸系共重合体の多価金属イオンアイオノマー(A2)との混合比を調整することで、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンと多価金属イオンとの比率を容易に調整することができる。
In the resin composition for laminated glass interlayer film (P) according to this embodiment, the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is, for example, a monovalent ethylene / unsaturated carboxylic acid copolymer. The metal ion ionomer (A1) and the polyvalent metal ion ionomer (A2) of an ethylene / unsaturated carboxylic acid copolymer can be used.
This adjusts the mixing ratio of the monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and the polyvalent metal ion ionomer (A2) of the ethylene / unsaturated carboxylic acid copolymer. Thus, the ratio of the monovalent metal ion to the polyvalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer can be easily adjusted.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度は特に限定されないが、得られる合わせガラス中間膜の柔軟性や接着性、機械的強度、加工性等をより良好にする観点から、95%以下が好ましく、90%以下がより好ましく、80%以下がさらに好ましく、70%以下がさらにより好ましく、60%以下がさらにより好ましい。
 また、本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度は特に限定されないが、得られる合わせガラス中間膜の透明性や耐熱性、耐水性等をより良好にする観点から、5%以上が好ましく、10%以上がより好ましく、15%以上がさらに好ましく、20%以上が特に好ましい。
 ここで、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度は、エチレン・不飽和カルボン酸系共重合体中に含まれる全カルボキシル基のうち、金属イオンによって中和されているカルボキシル基の割合(%)を指す。
The degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is not particularly limited, but the flexibility and adhesiveness, mechanical strength, workability, etc. of the resulting laminated glass interlayer film 95% or less is preferable, 90% or less is more preferable, 80% or less is further preferable, 70% or less is further more preferable, and 60% or less is still more preferable.
Further, the degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, but the transparency, heat resistance, water resistance, etc. of the obtained laminated glass interlayer film are further improved. From the viewpoint of improvement, it is preferably 5% or more, more preferably 10% or more, further preferably 15% or more, and particularly preferably 20% or more.
Here, the degree of neutralization of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is neutralized by metal ions out of all the carboxyl groups contained in the ethylene / unsaturated carboxylic acid copolymer. Refers to the percentage (%) of carboxyl groups.

 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成するエチレン・不飽和カルボン酸系共重合体の製造方法は特に限定されず、公知の方法により製造することができる。例えば、各重合成分を高温、高圧下でラジカル共重合することによって得ることができる。また、本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)は、エチレン・不飽和カルボン酸系共重合体と金属化合物を反応させることによって得ることができる。また、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)は市販されているものを用いてもよい。 The production method of the ethylene / unsaturated carboxylic acid copolymer constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, and may be produced by a known method. it can. For example, each polymerization component can be obtained by radical copolymerization at high temperature and high pressure. The ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment can be obtained by reacting the ethylene / unsaturated carboxylic acid copolymer with a metal compound. Moreover, what is marketed may be used for the ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer.

 本実施形態において、JIS K7210:1999に準拠し、190℃、2160g荷重の条件で測定される、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)のメルトフローレート(MFR)は、0.01g/10分以上50g/10分以下であることが好ましく、0.1g/10分以上30g/10分以下であることがより好ましく、0.1g/10分以上10g/10分以下であることが特に好ましい。MFRが上記下限値以上であると、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の加工性をより一層良好にすることができる。MFRが上記上限値以下であると、得られる合わせガラス中間膜の耐熱性や機械的強度等をより一層良好にすることができる。 In this embodiment, the melt flow rate (MFR) of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, measured under conditions of 190 ° C. and 2160 g load, in accordance with JIS K7210: 1999 is 0. 0.01 g / 10 min or more and 50 g / 10 min or less is preferable, 0.1 g / 10 min or more and 30 g / 10 min or less is more preferable, and 0.1 g / 10 min or more and 10 g / 10 min or less. It is particularly preferred. When the MFR is at least the above lower limit, the processability of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer can be further improved. When the MFR is less than or equal to the above upper limit value, the heat resistance and mechanical strength of the resulting laminated glass interlayer film can be further improved.

 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)中のエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の含有量としては、合わせガラス中間膜用樹脂組成物(P)の全体を100質量%としたとき、好ましくは50質量%以上99.999質量%以下、より好ましくは70質量%以上99.995質量%以下、さらに好ましくは80質量%以上99.99質量%以下、特に好ましくは90質量%以上99.95質量%以下である。エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の含有量が上記範囲内であることにより、得られる合わせガラスの光学特性、層間接着性、および耐水性の性能バランスをより一層良好にすることができる。 The content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer in the laminated glass interlayer resin composition (P) according to this embodiment is the laminated glass interlayer resin composition (P). When the total is 100 mass%, preferably 50 mass% or more and 99.999 mass% or less, more preferably 70 mass% or more and 99.995 mass% or less, and further preferably 80 mass% or more and 99.99 mass% or less. Especially preferably, it is 90 mass% or more and 99.95 mass% or less. When the content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is within the above range, the balance of optical properties, interlayer adhesion, and water resistance of the resulting laminated glass is further improved. can do.

<アミノ基を有するシランカップリング剤(B)>
 本実施形態に係るアミノ基を有するシランカップリング剤(B)としては、例えば、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジエトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリエトキシシラン、N-(2-アミノメチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノメチル)-3-アミノプロピルメチルジメトキシシラン、N-(2-アミノメチル)-3-アミノプロピルメチルジエトキシシラン、N-(2-アミノメチル)-3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-フェニル-3-アミノプロピルトリエトキシシシラン、N-(ビニルベンジル)-2-アミノエチル-3-アミノプロピルトリメトキシシランの塩酸塩、N-(2-アミノメチル)-8-アミノオクチルトリメトキシシラン、N-(2-アミノエチル)-8-アミノオクチルトリメトキシシラン、N-(2-アミノメチル)-8-アミノオクチルトリエトキシシラン、N-(2-アミノエチル)-8-アミノオクチルトリエトキシシラン等が挙げられる。
<Silane coupling agent having amino group (B)>
Examples of the silane coupling agent (B) having an amino group according to this embodiment include N- (2-aminoethyl) -3-aminopropyltrimethoxysilane and N- (2-aminoethyl) -3-amino. Propylmethyldimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldiethoxysilane, N- (2-aminoethyl) -3-aminopropyltriethoxysilane, N- (2-aminomethyl) -3 -Aminopropyltrimethoxysilane, N- (2-aminomethyl) -3-aminopropylmethyldimethoxysilane, N- (2-aminomethyl) -3-aminopropylmethyldiethoxysilane, N- (2-aminomethyl) -3-Aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltrie Xysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltriethoxysilane, N- ( Vinylbenzyl) -2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride, N- (2-aminomethyl) -8-aminooctyltrimethoxysilane, N- (2-aminoethyl) -8-aminooctyl Examples include trimethoxysilane, N- (2-aminomethyl) -8-aminooctyltriethoxysilane, N- (2-aminoethyl) -8-aminooctyltriethoxysilane, and the like.

 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、アミノ基を有するシランカップリング剤(B)の含有量は、得られる合わせガラスの光学特性、耐水性および層間接着性の性能バランスをより一層良好にする観点から、合わせガラス中間膜用樹脂組成物(P)の全体を100質量%としたとき、好ましくは0.001質量%以上5質量%以下、より好ましくは0.005質量%以上2質量%以下、さらに好ましくは0.01質量%以上1質量%以下である。 In the resin composition for laminated glass interlayer film (P) according to this embodiment, the content of the silane coupling agent (B) having an amino group depends on the optical properties, water resistance and interlayer adhesion performance of the obtained laminated glass. From the viewpoint of further improving the balance, when the entire resin composition for laminated glass interlayer film (P) is 100% by mass, it is preferably 0.001% by mass to 5% by mass, more preferably 0.005%. It is not less than 2% by mass and more preferably not less than 0.01% by mass and not more than 1% by mass.

<その他の成分>
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)には、本発明の目的を損なわない範囲内において、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)およびアミノ基を有するシランカップリング剤(B)以外の成分を含有させることができる。その他の成分としては特に限定されないが、例えば、可塑剤、酸化防止剤、紫外線吸収剤、波長変換剤、帯電防止剤、界面活性剤、着色剤、光安定剤、発泡剤、潤滑剤、結晶核剤、結晶化促進剤、結晶化遅延剤、触媒失活剤、熱線吸収剤、熱線反射剤、放熱剤、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)以外の熱可塑性樹脂、熱硬化性樹脂、無機充填剤、有機充填剤、耐衝撃性改良剤、スリップ剤、架橋剤、架橋助剤、粘着付与剤、アミノ基を有するシランカップリング剤(B)以外のシランカップリング剤、加工助剤、離型剤、加水分解防止剤、耐熱安定剤、アンチブロッキング剤、防曇剤、難燃剤、難燃助剤、光拡散剤、抗菌剤、防黴剤、分散剤やその他の樹脂等を挙げることができる。その他の成分は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
<Other ingredients>
The resin composition for laminated glass interlayer film (P) according to this embodiment has an ionomer (A) and an amino group of an ethylene / unsaturated carboxylic acid copolymer within a range not impairing the object of the present invention. Components other than the silane coupling agent (B) can be contained. Other components are not particularly limited. For example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converters, antistatic agents, surfactants, colorants, light stabilizers, foaming agents, lubricants, crystal nuclei Agent, crystallization accelerator, crystallization retarder, catalyst deactivator, heat ray absorbent, heat ray reflective agent, heat radiation agent, thermoplastic resin other than ionomer (A) of ethylene / unsaturated carboxylic acid copolymer, heat Silane coupling agents other than curable resins, inorganic fillers, organic fillers, impact modifiers, slip agents, crosslinking agents, crosslinking aids, tackifiers, silane coupling agents having amino groups (B), Processing aids, mold release agents, hydrolysis inhibitors, heat stabilizers, anti-blocking agents, antifogging agents, flame retardants, flame retardant aids, light diffusing agents, antibacterial agents, antifungal agents, dispersants and other resins Etc. Other components may be used individually by 1 type, and may be used in combination of 2 or more type.

<ヘイズ>
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、下記方法により測定されるヘイズが1.0%未満であることが好ましく、0.8%以下であることがより好ましく、0.6%以下であることがさらに好ましい。上記ヘイズが上記上限値以下であると、得られる合わせガラスの透明性をより良好にすることができる。
 このようなヘイズを達成するためには、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンに対する多価金属イオンのモル比や、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)中のエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)およびアミノ基を有するシランカップリング剤(B)の含有量等を適宜調整すればよいが、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンの比率を高めつつ、アミノ基を有するシランカップリング剤(B)を適量含ませることが特に重要となる。
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)の上記ヘイズの下限値は特に限定されないが、例えば、0.01%以上である。
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)を使用することにより、本実施形態に係る合わせガラスのヘイズを1.0%未満とすることができる。合わせガラスの好ましいヘイズは上記と同じある。
(方法)
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスのヘイズをJIS K7136に準じてヘイズメータにより測定する。
<Haze>
In the resin composition for laminated glass interlayer film (P) according to this embodiment, the haze measured by the following method is preferably less than 1.0%, more preferably 0.8% or less, and 0 More preferably, it is 6% or less. When the haze is not more than the above upper limit, the transparency of the resulting laminated glass can be made better.
In order to achieve such haze, the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, or the laminated glass intermediate according to the present embodiment The content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer in the membrane resin composition (P) and the silane coupling agent (B) having an amino group may be appropriately adjusted. It is particularly important to include an appropriate amount of the silane coupling agent (B) having an amino group while increasing the ratio of monovalent metal ions in the ionomer (A) of the unsaturated carboxylic acid copolymer.
Although the lower limit of the said haze of the resin composition for laminated glass interlayer films (P) which concerns on this embodiment is not specifically limited, For example, it is 0.01% or more.
By using the resin composition for laminated glass interlayer film (P) according to this embodiment, the haze of the laminated glass according to this embodiment can be made less than 1.0%. The preferred haze of the laminated glass is the same as described above.
(Method)
A film of 120 mm × 75 mm × 0.4 mm composed of the resin composition for laminated glass interlayer film (P) according to this embodiment is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.

<白濁部の長さ>
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、下記方法により測定される白濁部の長さが5mm以下であることが好ましく、2mm以下であることがよりに好ましく、1mm以下であることが特に好ましい。上記白濁部の長さが上記上限値以下であると、得られる合わせガラスの耐水性をより良好にすることができる。
 このような白濁部の長さを達成するためには、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の一価金属イオンに対する多価金属イオンのモル比や、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)中のエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)およびアミノ基を有するシランカップリング剤(B)の含有量等を適宜調整すればよいが、エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の多価金属イオンの比率を高めることが特に重要となる。
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)の上記白濁部の長さの下限値は0mmが好ましい。
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)を使用することにより、本実施形態に係る合わせガラスの白濁部の長さを5mm以下とすることができる。合わせガラスの白濁部の好ましい値は上記と同じある。
(方法)
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた上記合わせガラスについて、90℃の温水に2時間浸漬する。次いで、上記合わせガラスの端部に生じた白濁部において、上記合わせガラスの端面に対して垂直方向の上記白濁部の長さを測定する。
<Length of cloudy part>
In the resin composition for laminated glass interlayer film (P) according to this embodiment, the length of the cloudy part measured by the following method is preferably 5 mm or less, more preferably 2 mm or less, and 1 mm or less. It is particularly preferred that When the length of the cloudy portion is not more than the above upper limit, the water resistance of the resulting laminated glass can be made better.
In order to achieve such a length of the cloudy portion, the molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, If the content of the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer and the silane coupling agent (B) having an amino group in the resin composition for laminated glass interlayer film (P) is appropriately adjusted. However, it is particularly important to increase the ratio of polyvalent metal ions in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer.
As for the lower limit of the length of the said cloudy part of the resin composition for laminated glass interlayer films (P) which concerns on this embodiment, 0 mm is preferable.
By using the resin composition for laminated glass interlayer film (P) according to this embodiment, the length of the cloudy part of the laminated glass according to this embodiment can be 5 mm or less. The preferable value of the cloudy portion of the laminated glass is the same as described above.
(Method)
A film of 120 mm × 75 mm × 0.4 mm composed of the resin composition for laminated glass interlayer film (P) according to this embodiment is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes in a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the obtained laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the edge part of the said laminated glass, the length of the said cloudy part perpendicular | vertical with respect to the end surface of the said laminated glass is measured.

<ガラス板に対する接着強度>
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)において、下記方法により測定されるガラス板に対する接着強度が10N/15mm以上であることが好ましく、15N/15mm以上であることがより好ましく、20N/15mm以上であることが特に好ましい。上記ガラス板に対する接着強度が下限値以上であると、得られる合わせガラスの層間接着性をより良好にすることができる。
 このようなガラス板に対する接着強度を達成するためには、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)中のエチレン・不飽和カルボン酸系共重合体のアイオノマー(A)およびアミノ基を有するシランカップリング剤(B)の含有量等を適宜調整すればよい。
(方法)
 本実施形態に係る合わせガラス中間膜用樹脂組成物(P)により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた上記膜を120mm×75mm×3.9mmのガラス板の非スズ面に積層し、真空ラミネーターにて140℃、3分真空保持、0.1MPa(ゲージ圧)で30分間プレスを行い、上記膜を上記ガラス板の非スズ面に接着させる。次いで、引張速度100mm/分で上記膜を上記ガラス板から引き離し、最大応力をガラス板に対する接着強度(N/15mm)として算出する。
<Adhesive strength to glass plate>
In the resin composition for laminated glass interlayer film (P) according to this embodiment, the adhesive strength to the glass plate measured by the following method is preferably 10 N / 15 mm or more, and more preferably 15 N / 15 mm or more. 20 N / 15 mm or more is particularly preferable. When the adhesive strength to the glass plate is at least the lower limit value, the interlayer adhesion of the resulting laminated glass can be made better.
In order to achieve such adhesive strength to the glass plate, the ionomer (A) and amino group of the ethylene / unsaturated carboxylic acid copolymer in the resin composition for laminated glass interlayer film (P) according to this embodiment are used. What is necessary is just to adjust suitably content etc. of the silane coupling agent (B) which has group.
(Method)
A film of 120 mm × 75 mm × 0.4 mm composed of the resin composition for laminated glass interlayer film (P) according to this embodiment is obtained. Next, the obtained film was laminated on the non-tin surface of a 120 mm × 75 mm × 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate. Next, the film is pulled away from the glass plate at a tensile speed of 100 mm / min, and the maximum stress is calculated as the adhesive strength (N / 15 mm) to the glass plate.

 以上合わせガラス中間膜用樹脂組成物について説明したが、太陽電池封止材用樹脂組成物として上記と同様の樹脂組成物を使用することができ、同様の効果を得ることができる。 Although the resin composition for laminated glass interlayer film has been described above, the same resin composition as described above can be used as the resin composition for solar cell encapsulant, and the same effect can be obtained.

2.合わせガラス中間膜
 本実施形態に係る合わせガラス中間膜11は、本実施形態に係る合わせガラス中間膜用樹脂組成物(P)により構成される。
 本実施形態に係る合わせガラス中間膜11の厚みは、例えば、0.1mm以上10mm以下、好ましくは0.2mm以上5mm以下、より好ましくは0.3mm以上2mm以下である。
 ガラス中間膜11の厚みが上記下限値以上であると、ガラス中間膜11の機械的強度をより良好にすることができる。また、ガラス中間膜11の厚みが上記上限値以下であると、得られる合わせガラスの光学特性や層間接着性をより良好にすることができる。
2. Laminated Glass Intermediate Film The laminated glass intermediate film 11 according to the present embodiment is constituted by the laminated glass intermediate film resin composition (P) according to the present embodiment.
The thickness of the laminated glass intermediate film 11 according to the present embodiment is, for example, 0.1 mm or more and 10 mm or less, preferably 0.2 mm or more and 5 mm or less, more preferably 0.3 mm or more and 2 mm or less.
The mechanical strength of the glass intermediate film 11 can be made more favorable as the thickness of the glass intermediate film 11 is more than the said lower limit. Moreover, the optical characteristic and interlayer adhesiveness of the laminated glass obtained can be made more favorable as the thickness of the glass intermediate film 11 is below the said upper limit.

 本実施形態に係る合わせガラス中間膜11の製造方法は特に限定されず、従来公知の製造方法を用いることができる。
 本実施形態に係る合わせガラス中間膜11の製造方法としては、例えば、プレス成形法、押出成形法、Tダイ成形法、射出成形法、圧縮成形法、キャスト成形法、カレンダー成形法、インフレーション成形法等を用いることができる。
 太陽電池封止材も合せガラス中間膜と同様の膜厚が好ましく、同様の製造方法で製造することができる。
The manufacturing method of the laminated glass intermediate film 11 which concerns on this embodiment is not specifically limited, A conventionally well-known manufacturing method can be used.
Examples of the method for producing the laminated glass interlayer film 11 according to the present embodiment include a press molding method, an extrusion molding method, a T-die molding method, an injection molding method, a compression molding method, a cast molding method, a calendar molding method, and an inflation molding method. Etc. can be used.
The solar cell encapsulant preferably has the same film thickness as the laminated glass intermediate film, and can be produced by the same production method.

3.合わせガラス
 図1は、本発明に係る実施形態の合わせガラス10の構造の一例を模式的に示した断面図である。
 本実施形態に係る合わせガラス10は、本実施形態に係る合わせガラス中間膜11と、合わせガラス中間膜11の両面に設けられた透明板状部材13と、を備える。本実施形態に係る合わせガラス10は、本実施形態に係る合わせガラス中間膜11を備えることにより、光学特性および耐水性の性能バランスに優れている。また、ガラス中間膜11と透明板状部材13との間の層間接着性にも優れている。
 合わせガラス中間膜11は2層以上使用してもよく、また他の樹脂からなる層を2枚の合わせガラス中間膜11の間に挟んで3層以上としてもよい。
3. Laminated Glass FIG. 1 is a cross-sectional view schematically showing an example of the structure of a laminated glass 10 according to an embodiment of the present invention.
A laminated glass 10 according to the present embodiment includes a laminated glass intermediate film 11 according to the present embodiment, and a transparent plate-like member 13 provided on both surfaces of the laminated glass intermediate film 11. The laminated glass 10 according to the present embodiment includes the laminated glass intermediate film 11 according to the present embodiment, and thus has an excellent optical property and water resistance performance balance. Further, the interlayer adhesion between the glass intermediate film 11 and the transparent plate member 13 is also excellent.
Two or more layers of laminated glass intermediate film 11 may be used, or a layer made of another resin may be sandwiched between two laminated glass intermediate films 11 to form three or more layers.

 透明板状部材13は特に限定されないが、例えば、一般に使用されている透明板ガラスを使用することができ、例えば、フロート板ガラス、磨き板ガラス、型板ガラス、網入り板ガラス、線入り板ガラス、着色された板ガラス、熱線吸収板ガラス、熱線反射板ガラス、グリーンガラス等の無機ガラスが挙げられる。また、ポリカーボネート板、ポリ(メタ)アクリレート板、ポリメチル(メタ)アクリレート板、ポリスチレン板、環式ポリオレフィン板、ポリエチレンテレフタレート板、ポリエチレンナフタレート板、ポリエチレンブチレート板等の有機プラスチックス板を用いることもできる。
 また透明板状部材13は、コロナ処理、プラズマ処理、フレーム処理等の表面処理を適宜施していてもよい。
The transparent plate-like member 13 is not particularly limited. For example, a commonly used transparent plate glass can be used. For example, a float plate glass, a polished plate glass, a mold plate glass, a mesh plate glass, a lined plate glass, and a colored plate glass. Inorganic glass such as heat ray absorbing plate glass, heat ray reflecting plate glass, and green glass. Also, organic plastics plates such as polycarbonate plates, poly (meth) acrylate plates, polymethyl (meth) acrylate plates, polystyrene plates, cyclic polyolefin plates, polyethylene terephthalate plates, polyethylene naphthalate plates, polyethylene butyrate plates may be used. it can.
Further, the transparent plate-like member 13 may be appropriately subjected to surface treatment such as corona treatment, plasma treatment, and flame treatment.

 透明板状部材13の厚さは、例えば、1mm以上20mm以下である。本実施形態に係る合わせガラス10において、合わせガラス中間膜11の両面に設けられるそれぞれの透明板状部材13は、同一のものを用いてもよく、異なる板状部材を組み合わせて用いてもよい。 The thickness of the transparent plate member 13 is, for example, 1 mm or more and 20 mm or less. In the laminated glass 10 according to the present embodiment, the transparent plate-like members 13 provided on both surfaces of the laminated glass intermediate film 11 may be the same or may be used in combination with different plate-like members.

 本実施形態に係る合わせガラス10の製造方法は特に限定されず、従来公知の製造方法を用いることができる。
 本実施形態に係る合わせガラス10の製造方法としては、例えば、図1に示すように、本実施形態に係る合わせガラス中間膜11を2枚の透明板状部材13の間に狭持した後、加熱加圧する方法等が用いられる。
The manufacturing method of the laminated glass 10 which concerns on this embodiment is not specifically limited, A conventionally well-known manufacturing method can be used.
As a method for manufacturing the laminated glass 10 according to the present embodiment, for example, as shown in FIG. 1, after sandwiching the laminated glass interlayer 11 according to the present embodiment between two transparent plate-like members 13, A method of heating and pressurizing is used.

 これらの合わせガラスは、種々の用途に使用することができ、例えば、建築用合わせガラス、自動車用合わせガラス、一般建造物、農業用建造物、鉄道用窓等に使用されるが、これらの用途に限定されるものではない。 These laminated glasses can be used for various applications, such as laminated glass for buildings, laminated glass for automobiles, general buildings, agricultural buildings, railway windows, etc. It is not limited to.

4.太陽電池モジュール
 本実施形態に係る太陽電池モジュールは、少なくとも、太陽光が入射する基板と、太陽電池素子と、本実施形態に係る太陽電池封止材とを備える。本実施形態に係る太陽電池モジュールは、必要に応じて、さらに保護材を備えていてもよい。なお、太陽光が入射する基板を、単に、基板と称することもある。
 本実施形態に係る太陽電池モジュールは、上記基板上に、本実施形態に係る太陽電池封止材により封止された太陽電池素子を固定することで作製することができる。
4). Solar cell module The solar cell module according to this embodiment includes at least a substrate on which sunlight is incident, a solar cell element, and a solar cell sealing material according to this embodiment. The solar cell module according to the present embodiment may further include a protective material as necessary. A substrate on which sunlight is incident may be simply referred to as a substrate.
The solar cell module according to the present embodiment can be produced by fixing the solar cell element sealed with the solar cell sealing material according to the present embodiment on the substrate.

 このような太陽電池モジュールとしては、種々のタイプのものを例示することができる。例えば、基板/封止材/太陽電池素子/封止材/保護材のように太陽電池素子の両側から封止材で挟む構成のもの;ガラス等の基板の表面上に予め形成された太陽電池素子を、基板/太陽電池素子/封止材/保護材のように構成するもの;基板の内周面上に形成された太陽電池素子、例えばフッ素樹脂系シート上にアモルファス太陽電池素子をスパッタリング等で作製したものの上に封止材と保護材を形成させるような構成のもの;等を挙げることができる。
 なお、上記保護材は、太陽光が入射する基板を太陽電池モジュールの上部としたとき、太陽電池モジュールの基板側とは反対側、すなわち下部に備えられるため、下部保護材と称することもある。
Examples of such solar cell modules include various types. For example, a substrate / sealing material / solar cell element / sealing material / protective material sandwiched between both sides of a solar cell element; a solar cell previously formed on the surface of a substrate such as glass The element is configured as a substrate / solar cell element / sealing material / protective material; a solar cell element formed on the inner peripheral surface of the substrate, for example, sputtering an amorphous solar cell element on a fluororesin-based sheet, etc. And the like having a structure in which a sealing material and a protective material are formed on the material produced by the above method.
In addition, since the said protective material is provided in the opposite side to the board | substrate side of a solar cell module, ie, the lower part, when the board | substrate into which sunlight injects is made into the upper part of a solar cell module, it may be called a lower protective material.

 太陽電池素子としては、単結晶シリコン、多結晶シリコン、アモルファスシリコン等のシリコン系、ガリウム-砒素、銅-インジウム-セレン、銅-インジウム-ガリウム-セレン、カドミウム-テルル等のIII-V族やII-VI族化合物半導体系等の各種太陽電池素子を用いることができる。本実施形態に係る太陽電池封止材は、特にアモルファスシリコン太陽電池素子、およびアモルファスシリコンと単結晶シリコンのヘテロ接合タイプ太陽電池素子の封止に有用である。 Examples of solar cell elements include silicon-based materials such as single crystal silicon, polycrystalline silicon, and amorphous silicon, III-V groups such as gallium-arsenic, copper-indium-selenium, copper-indium-gallium-selenium, cadmium-tellurium, and II. Various solar cell elements such as a group VI compound semiconductor can be used. The solar cell sealing material according to the present embodiment is particularly useful for sealing an amorphous silicon solar cell element and a heterojunction type solar cell element of amorphous silicon and single crystal silicon.

 本実施形態に係る太陽電池モジュールを構成する基板としては、ガラス、アクリル樹脂、ポリカーボネート、ポリエステル、フッ素含有樹脂等を例示することができる。
 保護材(下部保護材)としては、金属や各種熱可塑性樹脂フィルム等の単体もしくは多層のシートであり、例えば、錫、アルミ、ステンレススチール等の金属、ガラス等の無機材料、ポリエステル、無機物蒸着ポリエステル、フッ素含有樹脂、ポリオレフィン等の1層もしくは多層のシートを例示することができる。本実施形態に係る太陽電池封止材は、これらの基板または保護材に対して良好な接着性を示す。
Examples of the substrate constituting the solar cell module according to this embodiment include glass, acrylic resin, polycarbonate, polyester, fluorine-containing resin, and the like.
The protective material (lower protective material) is a single or multilayer sheet such as metal or various thermoplastic resin films, for example, metals such as tin, aluminum and stainless steel, inorganic materials such as glass, polyester, inorganic vapor deposited polyester, etc. And a single-layer or multilayer sheet of fluorine-containing resin, polyolefin and the like. The solar cell sealing material according to the present embodiment exhibits good adhesion to these substrates or protective materials.

 本実施形態に係る太陽電池封止材を用いて、上記のような太陽電池素子、基板、及び保護材とともに積層接着する際には、従来のエチレン・酢酸ビニル共重合体系で行なわれていた長時間にわたる加圧加熱による架橋工程を施されなくても、実用に耐えうる接着強度及び接着強度の長期安定性を付与することができる。ただし、より強固な接着強度や接着強度安定性を付与する観点では、短時間の加圧加熱処理を施しておくことが推奨される。 When using the solar cell encapsulant according to the present embodiment and laminating and bonding together with the solar cell element, the substrate, and the protective material as described above, the conventional length of the ethylene / vinyl acetate copolymer system is used. Even without being subjected to a cross-linking step by pressure and heating over time, it is possible to impart adhesive strength that can withstand practical use and long-term stability of adhesive strength. However, from the viewpoint of imparting stronger adhesive strength and adhesive strength stability, it is recommended to perform pressurizing and heating treatment for a short time.

 以上、図面を参照して本発明の実施形態について述べたが、これらは本発明の例示であり、上記以外の様々な構成を採用することもできる。 As described above, the embodiments of the present invention have been described with reference to the drawings. However, these are exemplifications of the present invention, and various configurations other than the above can be adopted.

 以下、本発明を実施例に基づいて具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples.

(1)評価方法
[光学特性]
 実施例および比較例で得られた合わせガラス中間膜用樹脂組成物により構成された膜を120mm×75mm×0.4mmのサイズに裁断した。次いで、得られた膜を120mm×75mm×3.2mmのガラス板(旭硝子社製、製品名:フロート板ガラス)で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得た。なお、得られた合わせガラスは約30分かけて室温に戻るように徐冷にて冷却した。次いで、得られた合わせガラスのヘイズをJIS K7136に準じてヘイズメータ(村上色彩社製、製品名:ヘイズメータHM150)により測定した。次いで、以下の基準により実施例および比較例で得られた合わせガラス中間膜用樹脂組成物の光学特性を評価した。
 A(優):ヘイズが0.6%以下
 B(良):ヘイズが0.6%超過1.0%未満
 C(不良):ヘイズが1.0%以上
(1) Evaluation method [optical characteristics]
The film | membrane comprised with the resin composition for laminated glass intermediate films obtained by the Example and the comparative example was cut | judged to the size of 120 mm x 75 mm x 0.4 mm. Next, the obtained film was sandwiched between 120 mm × 75 mm × 3.2 mm glass plates (manufactured by Asahi Glass Co., Ltd., product name: float plate glass), held at 140 ° C. for 5 minutes in a vacuum laminator, 0.1 MPa (gauge pressure) Was pressed for 3 minutes to obtain a laminated glass. In addition, the obtained laminated glass was cooled by slow cooling so that it might return to room temperature over about 30 minutes. Subsequently, the haze of the obtained laminated glass was measured with a haze meter (manufactured by Murakami Color Co., Ltd., product name: haze meter HM150) according to JIS K7136. Subsequently, the optical characteristics of the resin compositions for laminated glass interlayer films obtained in Examples and Comparative Examples were evaluated according to the following criteria.
A (excellent): haze is 0.6% or less B (good): haze is over 0.6% and less than 1.0% C (poor): haze is 1.0% or more

[耐水性]
 実施例および比較例で得られた合わせガラス中間膜用樹脂組成物により構成された膜を120mm×75mm×0.4mmのサイズに裁断した。次いで、得られた膜を120mm×75mm×3.2mmのガラス板(旭硝子社製、製品名:フロート板ガラス)で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得た。次いで、得られた合わせガラスについて、90℃の温水に2時間浸漬した。次いで、合わせガラスの端部に生じた白濁部において、合わせガラスの端面に対して垂直方向の白濁部の長さを測定した。次いで、以下の基準により実施例および比較例で得られた合わせガラス中間膜用樹脂組成物の耐水性を評価した。
 A(優):白濁部の長さが1mm以下
 B(良):白濁部の長さが1mm超過5mm以下
 C(不良):白濁部の長さが5mm超過
[water resistant]
The film | membrane comprised with the resin composition for laminated glass intermediate films obtained by the Example and the comparative example was cut | judged to the size of 120 mm x 75 mm x 0.4 mm. Next, the obtained film was sandwiched between 120 mm × 75 mm × 3.2 mm glass plates (manufactured by Asahi Glass Co., Ltd., product name: float plate glass), held at 140 ° C. for 5 minutes in a vacuum laminator, 0.1 MPa (gauge pressure) Was pressed for 3 minutes to obtain a laminated glass. Next, the obtained laminated glass was immersed in warm water at 90 ° C. for 2 hours. Next, the length of the cloudy portion in the direction perpendicular to the end face of the laminated glass was measured at the cloudy portion generated at the edge of the laminated glass. Subsequently, the water resistance of the resin compositions for laminated glass interlayer films obtained in Examples and Comparative Examples was evaluated according to the following criteria.
A (excellent): the length of the cloudy part is 1 mm or less B (good): the length of the cloudy part is over 1 mm and 5 mm or less C (poor): the length of the cloudy part is over 5 mm

[層間接着性]
 実施例および比較例で得られた合わせガラス中間膜用樹脂組成物により構成された膜を120mm×75mm×0.4mmのサイズに裁断した。次いで、得られた上記膜を120mm×75mm×3.9mmのガラス板(旭硝子社製、製品名:青板ガラス)の非スズ面に積層し、真空ラミネーターにて140℃、3分真空保持、0.1MPa(ゲージ圧)で30分間プレスを行い、上記膜を上記ガラス板の非スズ面に接着させた。次いで、引張速度100mm/分で上記膜を上記ガラス板から引き離し、最大応力をガラス板に対する接着強度(N/15mm)として算出した。次いで、以下の基準により実施例および比較例で得られた合わせガラス中間膜用樹脂組成物の合わせガラスにおける層間接着性を評価した。
 A(優):ガラス板に対する接着強度が20N/15mm以上
 B(良):ガラス板に対する接着強度が10N/15mm以上20N/15mm未満
 C(不良):ガラス板に対する接着強度が10N/15mm未満
[Interlayer adhesion]
The film | membrane comprised with the resin composition for laminated glass intermediate films obtained by the Example and the comparative example was cut | judged to the size of 120 mm x 75 mm x 0.4 mm. Subsequently, the obtained film was laminated on a non-tin surface of a 120 mm × 75 mm × 3.9 mm glass plate (product name: blue plate glass, manufactured by Asahi Glass Co., Ltd.), and kept at 140 ° C. for 3 minutes in a vacuum with a vacuum laminator. The film was pressed at 1 MPa (gauge pressure) for 30 minutes to adhere the film to the non-tin surface of the glass plate. Next, the film was pulled away from the glass plate at a tensile rate of 100 mm / min, and the maximum stress was calculated as the adhesive strength (N / 15 mm) to the glass plate. Subsequently, the interlayer adhesiveness in the laminated glass of the resin composition for laminated glass interlayer films obtained in Examples and Comparative Examples was evaluated according to the following criteria.
A (excellent): Adhesive strength to glass plate is 20 N / 15 mm or more B (good): Adhesive strength to glass plate is 10 N / 15 mm or more and less than 20 N / 15 mm C (Poor): Adhesion strength to glass plate is less than 10 N / 15 mm

(2)材料
 合わせガラスの作製に用いた材料の詳細は以下の通りである。
<エチレン・不飽和カルボン酸系共重合体のアイオノマー>
 IO-1:エチレン・メタクリル酸共重合体のアイオノマー(エチレン含有量81質量%、メタクリル酸含有量:19質量%、金属イオン:ナトリウムイオン、中和度:45%)
 IO-2:エチレン・メタクリル酸共重合体のアイオノマー(エチレン含有量81質量%、メタクリル酸含有量:19質量%、金属イオン:亜鉛イオン、中和度:47%)
(2) Material Details of the material used for producing the laminated glass are as follows.
<Ionomers of ethylene / unsaturated carboxylic acid copolymer>
IO-1: Ionomer of ethylene / methacrylic acid copolymer (ethylene content 81% by mass, methacrylic acid content: 19% by mass, metal ion: sodium ion, degree of neutralization: 45%)
IO-2: Ionomer of ethylene / methacrylic acid copolymer (ethylene content 81% by mass, methacrylic acid content: 19% by mass, metal ion: zinc ion, degree of neutralization: 47%)

<シランカップリング剤>
 Si―C1:アミノ基を有するシランカップリング剤(N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、KBM-602、信越化学工業社製)
 Si―C2:アミノ基を有するシランカップリング剤(3-アミノプロピルトリメトキシシラン、KBM-903、信越化学工業社製)
 Si―C3:アミノ基を有するシランカップリング剤(N-(2-アミノメチル)-8-アミノオクチルトリメトキシシラン、KBM-6803 信越化学工業社製)
 Si-C4:グリシジル基を有するシランカップリング剤(3-グリシドキシプロピルトリメトキシシラン、KBM-403 信越化学工業社製)
<Silane coupling agent>
Si-C1: Silane coupling agent having an amino group (N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, KBM-602, manufactured by Shin-Etsu Chemical Co., Ltd.)
Si-C2: Silane coupling agent having an amino group (3-aminopropyltrimethoxysilane, KBM-903, manufactured by Shin-Etsu Chemical Co., Ltd.)
Si-C3: Silane coupling agent having an amino group (N- (2-aminomethyl) -8-aminooctyltrimethoxysilane, KBM-6803, manufactured by Shin-Etsu Chemical Co., Ltd.)
Si-C4: Silane coupling agent having a glycidyl group (3-glycidoxypropyltrimethoxysilane, KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.)

[実施例1~7および比較例1~8]
 表1および2に示す配合割合で、エチレン・不飽和カルボン酸系共重合体のアイオノマーおよびシランカップリング剤を160℃で溶融混練し、合わせガラス中間膜用樹脂組成物をそれぞれ得た。
 次いで、得られた合わせガラス中間膜用樹脂組成物を押出機ダイ出口樹脂温度160℃、加工速度5m/minの条件で押出成形することにより、厚さ0.4mmの合わせガラス中間膜をそれぞれ得た。
 得られた合わせガラス中間膜について上記の評価をそれぞれおこなった。得られた結果を表1および2にそれぞれ示す。
[Examples 1 to 7 and Comparative Examples 1 to 8]
In the blending ratios shown in Tables 1 and 2, the ionomer of the ethylene / unsaturated carboxylic acid copolymer and the silane coupling agent were melt-kneaded at 160 ° C. to obtain resin compositions for laminated glass interlayer films, respectively.
Next, a laminated glass interlayer film having a thickness of 0.4 mm was obtained by extruding the obtained resin composition for laminated glass interlayer film under conditions of an extruder die outlet resin temperature of 160 ° C. and a processing speed of 5 m / min. It was.
Said evaluation was performed about the obtained laminated glass intermediate film, respectively. The obtained results are shown in Tables 1 and 2, respectively.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002

 実施例1~7の合わせガラス中間膜は光学特性、耐水性、層間接着性および外観の性能バランスに優れていた。これに対し、比較例1~8の合わせガラス中間膜は光学特性、耐水性、層間接着性および外観の性能バランスに劣っていた。
 なお、比較例8の合わせガラス中間膜は表面にブツが発生し、外観に劣っていた。すなわち、比較例8の合わせガラス中間膜用樹脂組成物は加工性(製膜性)に劣っていた。そのため、比較例8の合わせガラス中間膜用樹脂組成物については、各種評価はおこなっていない。
The laminated glass interlayers of Examples 1 to 7 were excellent in the performance balance of optical properties, water resistance, interlayer adhesion and appearance. In contrast, the laminated glass interlayer films of Comparative Examples 1 to 8 were inferior in the performance balance of optical properties, water resistance, interlayer adhesion and appearance.
In addition, the laminated glass intermediate film of Comparative Example 8 was inferior in appearance due to the occurrence of bumps on the surface. That is, the resin composition for laminated glass interlayer film of Comparative Example 8 was inferior in workability (film forming property). Therefore, various evaluations are not performed on the resin composition for laminated glass interlayer film of Comparative Example 8.

 この出願は、2016年8月30日に出願された日本出願特願2016-167808号を基礎とする優先権を主張し、その開示の全てをここに取り込む。 This application claims priority based on Japanese Patent Application No. 2016-167808 filed on August 30, 2016, the entire disclosure of which is incorporated herein.

Claims (19)

 合わせガラス中間膜を形成するために用いられる樹脂組成物であって、
 エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)と、アミノ基を有するシランカップリング剤(B)と、を含み、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する金属イオンが一価金属イオンおよび多価金属イオンを含む合わせガラス中間膜用樹脂組成物。
A resin composition used for forming a laminated glass interlayer film,
An ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer, and a silane coupling agent (B) having an amino group,
A resin composition for laminated glass interlayer films, wherein the metal ions constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer include a monovalent metal ion and a polyvalent metal ion.
 請求項1に記載の合わせガラス中間膜用樹脂組成物において、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)中の前記一価金属イオンに対する前記多価金属イオンのモル比が0.1以上10以下である合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to claim 1,
A resin composition for a laminated glass interlayer film, wherein a molar ratio of the polyvalent metal ion to the monovalent metal ion in the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is 0.1 or more and 10 or less.
 請求項1または2に記載の合わせガラス中間膜用樹脂組成物において、
 前記一価金属イオンがリチウムイオン、カリウムイオン、ナトリウムイオン、銀イオン、水銀イオンおよび銅イオンから選択される一種または二種以上を含む合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to claim 1 or 2,
A resin composition for a laminated glass interlayer film, wherein the monovalent metal ions include one or more selected from lithium ions, potassium ions, sodium ions, silver ions, mercury ions, and copper ions.
 請求項1乃至3いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記多価金属イオンがカルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオン、ベリリウムイオン、ストロンチウムイオン、銅イオン、カドミウムイオン、水銀イオン、錫イオン、鉛イオン、鉄イオン、コバルトイオンおよびニッケルイオンから選択される一種または二種以上を含む合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 3,
The polyvalent metal ions are calcium ions, magnesium ions, zinc ions, aluminum ions, barium ions, beryllium ions, strontium ions, copper ions, cadmium ions, mercury ions, tin ions, lead ions, iron ions, cobalt ions and nickel ions. The resin composition for laminated glass intermediate films containing 1 type, or 2 or more types selected from these.
 請求項1乃至4いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)の中和度が5%以上95%以下である合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 4,
A resin composition for a laminated glass interlayer film, wherein the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer has a neutralization degree of 5% to 95%.
 請求項1乃至5いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定されるヘイズが1.0%未満である合わせガラス中間膜用樹脂組成物。
(方法)
 前記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた前記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた前記合わせガラスのヘイズをJIS K7136に準じてヘイズメータにより測定する。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 5,
The resin composition for laminated glass intermediate films whose haze measured by the following method is less than 1.0%.
(Method)
A film of 120 mm × 75 mm × 0.4 mm made of the resin composition for laminated glass interlayer film is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes with a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the haze of the obtained laminated glass is measured with a haze meter according to JIS K7136.
 請求項1乃至6いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定される白濁部の長さが5mm以下である合わせガラス中間膜用樹脂組成物。
(方法)
 前記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた前記膜を120mm×75mm×3.2mmのガラス板で挟み、真空ラミネーターにて140℃、5分真空保持、0.1MPa(ゲージ圧)で3分間プレスを行い、合わせガラスを得る。次いで、得られた前記合わせガラスについて、90℃の温水に2時間浸漬する。次いで、前記合わせガラスの端部に生じた白濁部において、前記合わせガラスの端面に対して垂直方向の前記白濁部の長さを測定する。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 6,
A resin composition for laminated glass interlayer films, wherein the length of the cloudy portion measured by the following method is 5 mm or less.
(Method)
A film of 120 mm × 75 mm × 0.4 mm made of the resin composition for laminated glass interlayer film is obtained. Next, the obtained film was sandwiched between glass plates of 120 mm × 75 mm × 3.2 mm, held at 140 ° C. for 5 minutes with a vacuum laminator, pressed at 0.1 MPa (gauge pressure) for 3 minutes, and laminated glass was obtained. obtain. Next, the obtained laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the end part of the laminated glass, the length of the cloudy part perpendicular to the end surface of the laminated glass is measured.
 請求項1乃至7いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 下記方法により測定されるガラス板に対する接着強度が10N/15mm以上である合わせガラス中間膜用樹脂組成物。
(方法)
 前記合わせガラス中間膜用樹脂組成物により構成された120mm×75mm×0.4mmの膜を得る。次いで、得られた前記膜を120mm×75mm×3.9mmのガラス板の非スズ面に積層し、真空ラミネーターにて140℃、3分真空保持、0.1MPa(ゲージ圧)で30分間プレスを行い、前記膜を前記ガラス板の非スズ面に接着させる。次いで、引張速度100mm/分で前記膜を前記ガラス板から引き離し、最大応力をガラス板に対する接着強度(N/15mm)として算出する。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 7,
The resin composition for laminated glass intermediate films whose adhesive strength with respect to the glass plate measured by the following method is 10 N / 15mm or more.
(Method)
A film of 120 mm × 75 mm × 0.4 mm made of the resin composition for laminated glass interlayer film is obtained. Next, the obtained film was laminated on the non-tin surface of a 120 mm × 75 mm × 3.9 mm glass plate, held at 140 ° C. for 3 minutes in a vacuum laminator, and pressed at 0.1 MPa (gauge pressure) for 30 minutes. And the film is adhered to the non-tin surface of the glass plate. Next, the film is pulled away from the glass plate at a tensile speed of 100 mm / min, and the maximum stress is calculated as the adhesive strength (N / 15 mm) to the glass plate.
 請求項1乃至8いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)が、エチレン・不飽和カルボン酸系共重合体の一価金属イオンアイオノマー(A1)と、エチレン・不飽和カルボン酸系共重合体の多価金属イオンアイオノマー(A2)と、を含む合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 8,
The ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer is composed of a monovalent metal ion ionomer (A1) of the ethylene / unsaturated carboxylic acid copolymer and an ethylene / unsaturated carboxylic acid copolymer. The resin composition for laminated glass intermediate films containing a polyvalent metal ion ionomer (A2).
 請求項1乃至9いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する不飽和カルボン酸がアクリル酸およびメタクリル酸から選ばれる少なくとも一種を含む合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 9,
A resin composition for a laminated glass interlayer film, wherein the unsaturated carboxylic acid constituting the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer contains at least one selected from acrylic acid and methacrylic acid.
 請求項1乃至10いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記アミノ基を有するシランカップリング剤(B)の含有量が、当該合わせガラス中間膜用樹脂組成物の全体を100質量%としたとき、0.001質量%以上5質量%以下である合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 10,
Laminated glass whose content of the amino group-containing silane coupling agent (B) is 0.001% by mass or more and 5% by mass or less when the entire resin composition for laminated glass interlayer film is 100% by mass. A resin composition for an interlayer film.
 請求項1乃至11いずれか一項に記載の合わせガラス中間膜用樹脂組成物において、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)において、前記エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、不飽和カルボン酸から導かれる構成単位が5質量%以上35質量%以下である合わせガラス中間膜用樹脂組成物。
In the resin composition for laminated glass interlayer films according to any one of claims 1 to 11,
In the ionomer (A) of the ethylene / unsaturated carboxylic acid copolymer, when the total of the structural units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass, it is derived from the unsaturated carboxylic acid. A resin composition for a laminated glass interlayer film, wherein the structural unit to be peeled is 5 mass% or more and 35 mass% or less.
 請求項1乃至12いずれか一項に記載の合わせガラス中間膜用樹脂組成物により構成された合わせガラス中間膜。 A laminated glass interlayer film comprising the resin composition for a laminated glass interlayer film according to any one of claims 1 to 12.  請求項13に記載の合わせガラス中間膜と、
 前記合わせガラス中間膜の両面に設けられた透明板状部材と、
を備える合わせガラス。
A laminated glass interlayer film according to claim 13,
Transparent plate-like members provided on both surfaces of the laminated glass interlayer film,
Laminated glass with.
 JIS K7136に準じてヘイズメータにより測定されるヘイズが1.0%未満である請求項14に記載の合わせガラス。 The laminated glass according to claim 14, wherein the haze measured by a haze meter according to JIS K7136 is less than 1.0%.  下記方法により測定される白濁部の長さが5mm以下である請求項14または請求項15記載の合わせガラス。
(方法)
 前記合わせガラスを90℃の温水に2時間浸漬する。次いで、前記合わせガラスの端部に生じた白濁部において、前記合わせガラスの端面に対して垂直方向の前記白濁部の長さを測定する。
The length of the cloudiness part measured by the following method is 5 mm or less, The laminated glass of Claim 14 or Claim 15.
(Method)
The laminated glass is immersed in warm water at 90 ° C. for 2 hours. Subsequently, in the cloudy part produced in the end part of the laminated glass, the length of the cloudy part perpendicular to the end surface of the laminated glass is measured.
 太陽電池用封止材を形成するために用いられる樹脂組成物であって、
 エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)と、アミノ基を有するシランカップリング剤(B)と、を含み、
 前記エチレン・不飽和カルボン酸系共重合体のアイオノマー(A)を構成する金属イオンが一価金属イオンおよび多価金属イオンを含む太陽電池封止材用樹脂組成物。
A resin composition used to form a solar cell encapsulant,
An ionomer (A) of an ethylene / unsaturated carboxylic acid copolymer, and a silane coupling agent (B) having an amino group,
The resin composition for solar cell sealing materials in which the metal ion which comprises the ionomer (A) of the said ethylene and unsaturated carboxylic acid type copolymer contains a monovalent metal ion and a polyvalent metal ion.
 請求項17に記載の太陽電池封止材用樹脂組成物により構成された太陽電池封止材。 The solar cell sealing material comprised with the resin composition for solar cell sealing materials of Claim 17.  請求項18に記載の太陽電池封止材を構成に含む太陽電池モジュール。 A solar cell module comprising the solar cell encapsulant according to claim 18 in its configuration.
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JP2021008612A (en) * 2019-07-02 2021-01-28 日本ポリエチレン株式会社 Resin for glass laminate
JP7552100B2 (en) 2019-07-02 2024-09-18 日本ポリエチレン株式会社 Glass laminate resin

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JPWO2018043236A1 (en) 2019-06-27
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